Western Products, PO Box , Milwaukee, WI HTS Snowplow. Blade Assembly Center Assembly
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1 Western Products, PO Box 408, Milwaukee, WI February 1, 01 Lit. No. 698, Rev. 0 HTS Snowplow Blade Assembly 6900 Center Assembly 69 Parts List A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
2
3 TABLE OF CONTENTS HTS BLADE ASSEMBLY...4 HTS CENTER ASSEMBLY...6 Lift Frame and A-Frame...6 Hydraulic Unit...8 Lift and Angle Rams Hoses and Fittings Electrical Components Vehicle-Side Wiring Diagram -Port, -Plug Systems... 1 Headlamp Kit... 1 Lit. No. 698, Rev. 0 February 1, 01
4 HTS BLADE ASSEMBLY 6900 Blade Components 19 * * * * Available as an accessory only. Lit. No. 698, Rev. 0 4 February 1, 01
5 HTS BLADE ASSEMBLY Blade Components Item Part Qty Description Item Part Qty Description /8-11 x Carriage Bolt G /16 x 6" x 90" Cutting Edge Label, Identity ULTRAFINISH (w/o hardware) Label, Identity WESTERN 8.1 ns Cutting Edge Assembly (w/hardware) Disc Shoe Assembly 1* Shoe Kit Blade Guide & Flag Assembly Kit, 4" Label Attach/Detach Instructions Label Warning/Caution, Snowplows Round Flat Washer, Special Spacer /8-11 Hex Locknut GB Cutting Edge Bolt Bag K 7/16 x 1-/4 Linchpin Shoe Bracket Label, Identity HTS Label, Identity WESTERN Moldboard 19* Rubber Defl ector Kit, 7-1/' /' Blade 0* Back Drag Edge, 7-1/' Item Disc Shoe Assembly Round Flat Washer, Special 1 Disc Shoe Spacer K 1 7/16 x 1-/4 Linchpin Item 9700 Blade Guide & Flag Assembly Kit, 4" 9691 Blade Guide Rod 4" 9946 Clamp 9696 S-Hook /16-18 x 1 Hex Cap Screw G 9694K Blade Guide Flag 91 4 /16-18 Hex Locknut GB Item Cutting Edge Bolt Bag /8-11 x Carriage Bolt G /8-11 Hex Locknut GB Item 1* 6970 Shoe Kit* Disc Shoe Assembly Shoe Bracket ns = not shown G = Grade * Available as an accessory only Lit. No. 698, Rev. 0 February 1, 01
6 HTS CENTER ASSEMBLY 69 Lift Frame and A-Frame Components This item is packaged with blade assembly (PN 6900). 6 Lit. No. 698, Rev. 0 6 February 1, 01
7 HTS CENTER ASSEMBLY 69 HTS Lift Frame and A-Frame Components Item Part Qty Description Item Part Qty Description Kit, Bumper Receiver Retaining Pin Kit Quadrant Assembly, HTS Height Adjustment Plates Kit (per side) 09 Trip Spring Light Bar /8-11 x 4 Eyebolt Kit Hydraulic Cover 6969 /4 x 6 Clevis Pin Kit Lift Ram Pin Kit (Base) A-Frame Lift Ram Pin Kit (Rod) Pivot Bolt Kit Hook w/hardware PS Ram Pin Kit Stand Lock Pin Kit Ram Pin Kit Stand Shoe Kit Lift Frame Kit /4 x Roll Pin BP K Clevis Pin Kit 48 1 Stand Plunger Assembly Stand Assembly Spacer Receiver Kit DS Label SECURITY GUARD Receiver Kit PS G = Grade This item is packaged with blade assembly (PN 6900). Lit. No. 698, Rev. 0 7 February 1, 01
8 HTS CENTER ASSEMBLY 69 Hydraulic Unit Components Lit. No. 698, Rev. 0 8 February 1, 01
9 HTS CENTER ASSEMBLY Hydraulic Unit (incl. electrical components on page 11) Item Part Qty Description Item Part Qty Description Reservoir Kit K- 1-1/ Relief Valve Kit ( sets) x /16 Machine Screw Slotted Relief Valve Repair Kit Hex Washer Head Check Valve CV K 1 Breather /8 NPT Kit K- 1 Valve, -Way w/nut Plug /8 NPTF K- Coil w/spade Terminals Magnet Motor Assembly, " O-Ring Valve, -Way w/nut /16-18 x -1/4 Hex Cap Screw G 1 499K-1 1 Valve, 4-Way w/nut Plate Baffl e 664* 1 Bearing, Sleeve Suction Filter O-Ring Inlet Fitting/Filter Kit 4 661** 1 Pump Shaft Seal Hydraulic Pump Kit Quill O-Ring Check Valve Assembly 1 496K 1 Poppet Check Valve Kit /8-4 O-Ring Boss Plug O-Ring Service Kits ns 667- O-Ring & Back-Up Ring Kit ns 499- Seal Kit, -Way and 4-Way Valve ns 498- Seal Kit, -Way Valve ns = not shown G = Grade * Use 6489 tool to install (includes 664). ** Use 886 tool to install (includes 661). Lit. No. 698, Rev. 0 9 February 1, 01
10 HTS CENTER ASSEMBLY 69 Lift and Angle Ram Components Angle Ram Assembly 1-1/ x 8 Item Part Qty Description Gland Nut PolyPak Seal 66 1 PolyPak Seal Kit 1-1/" 67 1 Spacer Split Bearing 1-1/" 691 Lift Ram Assembly x 6-/4 DA Item Part Qty Description Seal Kit x 6-/4 DA Gland 1" Hoses and Fittings To Lift Ram Base To Lift Ram Rod 4 To PS Angle Ram To DS Angle Ram 1 Hoses and Fittings Item Part Qty Description Item Part Qty Description /4 x Hose w/fjic Ends Elbow, Long 90 6M O-Ring/MJIC 680 1/4 x Hose w/fjic Ends 6694 Elbow 4 6M O-Ring/MJIC Elbow 90 6M O-Ring/MJIC ns 68 1 Hose Wrap F = Female M = Male or Metric ns = not shown Lit. No. 698, Rev February 1, 01
11 HTS CENTER ASSEMBLY 69 Electrical Components S1 White Wire S Green Wire S Blue Wire 9 8 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Harness Plow Control, -Solenoid Motor Relay Kit FLEET FLEX Cable Assembly 8" Clamp Loop # Snowplow Battery Cable Hydraulic Plate Plow Module Connector Assembly 10-Position /4-0 x /8 Hex Washer-Head /8-16 x 1 Button Cap Screw Thread-Rolling Screw Hydraulic Unit Vehicle-Side Electrical Components * Vehicle Battery Cable ns 6148K Plug Cover Kit * Vehicle Control Harness ns = not shown * For Diagram See Vehicle-Side Harness Diagram Lit. No. 698, Rev February 1, 01
12 HTS CENTER ASSEMBLY 69 Vehicle-Side Harness Diagram -Port, -Plug System To Snowplow Control RED To Switched Accessory Fire Wall Factory Vehicle Harness Battery BLK Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps RED Park/Turn Lamps Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 698, Rev. 0 1 February 1, 01
13 HTS CENTER ASSEMBLY 69 Headlamp Kit Headlamp Kit (pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit DS Park/Turn Bulb (trade no. 417NAK) ns Headlamp Service Kit PS H1 Headlamp Bulb Service Kit Rear Cover Kit (fi ts - or -screw) Cover Screws Service Kit (pkg of ) 8804 Mounting Hardware Kit 8 81W 1 Harness Service Kit Park/Turn Socket Service Kit ns = not shown Lit. No. 698, Rev. 0 1 February 1, 01
14 Western Products PO Box 408 Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 01 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: HTS, SECURITY GUARD, ULTRAFINISH, UltraMount, WESTERN. Printed in U.S.A. Lit. No. 698, Rev February 1, 01
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