Blade and Off-Truck Kit
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1 Fisher Engineering 50 Gordon Drive, Rockland, Maine sherplows.com 8000, 800(CH) 800, 800, , 8700, 8700 September, 08 Lit. No. 070, Rev. 0 Blade and Off-Truck Kit XV Snowplow Includes Central Hydraulics Applications Parts List A DIVISION OF FISHER, LLC
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3 XV BLADE COMPONENTS... XV OFF-TRUCK KITS... Headgear and T-Frame Components... Hydraulic Unit Components...8 Hydraulic Unit Cover Assembly... 0 Lift and Angle Ram Components... Hoses and Fittings... Electrical Components... Vehicle-Side Harness Diagrams... Headlamp Kit... 5 Lit. No. 070, Rev. 0 September, 08
4 Blade Components 9-/' Shown Lit. No. 070, Rev. 0 September, 08
5 8000/800/800/800/87000/8700/8700/8700 XV Blade Components Part Number Item Description 7-/' SS 8-/' MS 8-/' SS 9-/' MS 9-/' SS Moldboard Kit DS Moldboard Kit PS Frame, Base Angle & Springs DS 0 Frame, Base Angle & Springs PS 5 5 Base Angle DS 8 0 Base Angle PS /8" Cutting Edge Kit w/fasteners /" Cutting Edge Kit w/fasteners 7-* 7-* 7-5/8" Cutting Edge Kit w/fasteners 85* 85* 8 /8" Cutting Edge /" Cutting Edge 99-* 997* 898 5/8" Cutting Edge 8555* 855* 9 Center Cutting Edge Kit w/fasteners 89-5/8" Center Cutting Edge Kit w/fasteners 8557* 0 Center Cutting Edge DS 89-5/8" Center Cutting Edge DS 855* Center Cutting Edge PS 890-5/8" Center Cutting Edge PS 855* Back Drag Edge Kit 8-* 8-* 8-* Flexible Blade Guide Set " 795 Center Snow Control Kit 8 5 Blade Wing Extension Kit 5* Blade Stop Kit 08* 7 Rubber Defl ector Kit 0" 8* ns Rubber Defl ector Kit 8" 8* 8 Moldboard Fasteners Kit Shoe Kit 50700* 0 Label Warning/Caution, Snowplows Label STORM GUARD (MS moldboards only) ns Label FISHER Splatter -/ x -/ 08 ns Label Identity, XV ns Label Replacement Kit V-Plows 90 MS = Mild Steel SS = Stainless Steel ns = not shown * = Accessory Only Springs and Fasteners Qty Qty Item Part Description 7-/' 8-/' 9-/' Item Part Description 7-/' 8-/' 9-/' 98 Pivot Pin /8- Hex Locknut G ** /8- x -/ Hex Cap Screw G5 5 Removable Spring Assembly ** /8- Hex Locknut GB 50 Removable Spring Bar 5 5/8- x Carriage Bolt G / x -/ Pin 5/8- Hex Locknut GB 09 Removable Spring Disc 7 7 x -/ Clevis Pin w/cotter Trip Spring 8 / x -/ Cotter Pin Shoulder Bolt w/locknut 9 97* 5/8 Flat Washer ns 7 Bolt Bag Cutting Edge Kits /8- x Button Cap Screw (one side 5 sets of fasteners) /8 Hardened Washer ns 0* Bolt Bag Rubber Defl ector ns = not shown * = Accessory Only ** = Packed w/headgear G = Grade Lit. No. 070, Rev. 0 5 September, 08
6 Headgear and T-Frame Components Lit. No. 070, Rev. 0 September, 08
7 XV Headgear and T-Frame Components Item Part Qty Description Item Part Qty Description 558- Headgear /8- x Hex Cap Screw G5 * 989 Label SECURITY GUARD 0 9 /8- Hex Locknut GB 850- Lift Arm Kit (yellow) 75 Label Attach/Detach, Minute Mount 750- Lift Arm Kit (silver) 7K- Stop Clip Kit 900 / x -/ Cotter Pin 777K Step Pin Kit 5 89K / x -7/8 Machine Pin Packet 99 -/ Flat Washer Special / x -/ Cotter Pin 5 95 Spring/U-Bolt/Link Kit 7 7 Jack A8K U-Bolt Assembly Packet 8 7K Handle Kit 7 9 /-0 x -/ Carriage Bolt G Handle, Link Arm Assembly 8 98 /-0 Hex Locknut GB Handle Cover Push Assembly 7K Wire Cam Kit DS 0 50 Stacking Stop Kit Short (shown) 77K Wire Cam Kit PS 55 Stacking Stop Kit Long (not shown) 905 /8 Flat Washer Type A Wide 77K Clamp Loop Kit 7K Bushing Kit (pkg of ) 0 x -/ Clevis Pin Jack Lock 88K Cable Boot 7 Compression Spring, / OD x -/ 0 x -/ Clevis Pin Kit 7 75 Link Arm ns 79-5/ Grade Chain Bag 8 78K Connecting Pin Kit Item 850- (yellow) / 750- (silver) Lift Arm Kit 900 / x -/ Cotter Pin 899 Stop Link Kit Nameplate Minute Mount x -5/ Clevis Pin HT Item 5 89K / x -7/8 Machine Pin Packet / x -7/8 Machine Pin / x -/ Cotter Pin Item 7K Wire Cam Kit DS Wire Cam DS /8 x Cotter Pin 905 /8 Flat Washer Type A Wide Item 8 78K Connecting Pin Kit 9 8 x -5/ Pin 8 Compression Spring, ID x -/ 0 9 Clevis Pin Kit Item 777K Step Pin Kit Step Pin 900 / x -/ Cotter Pin Item 5 95 Spring/U-Bolt/Link Kit A8K U-Bolt Assembly Packet 80 Quick Link 707 Spring Item 0 50 Stacking Stop Kit Short (shown) Stacking Stop 900 /8- x Carriage Bolt G5 0 9 /8- Hex Locknut GB Item 899 Stop Link Kit Stop Link /8 x -5/8 Clevis Pin G8 w/cotter Item 0 9 Clevis Pin Kit Clevis Pin 905 /8 Flat Washer Type A Wide / x -/ Cotter Pin ns 9 T-Frame Service Kit ns 98 Pivot Pin (shown w/blade A8K U-Bolt Assembly Packet Components) 7 9 /-0 x -/ Carriage Bolt ns 79-5/ Grade Chain Bag 8 98 /-0 Hex Locknut GB ns = not shown HT = Heat Treated G = Grade * Not used for Central Hydraulics. Lit. No. 070, Rev. 0 7 September, 08
8 Hydraulic Unit Components Lit. No. 070, Rev. 0 8 September, 08
9 0 XV Hydraulic Unit (Not applicable to Central Hydraulics) Item Part Qty Description Item Part Qty Description 77- Breather Pressure Control 7 9 Valve Lock Ring w/screw 7- Reservoir Kit 8 9 #8-8 x /8 Tapping Screw 07 #0- x 5/ Machine Screw Quill Assembly /-0 Thread 9079 Plug, Square /8 NPTF 0 Plug, Hex Socket M ORB 5 59 O-Ring K- -/ Relief Valve Kit ( sets) 7897 Magnet 7 Relief Valve Kit ( sets) /-8 x -/ Hex Cap Screw G5 - Check Valve CV Pump Kit 990 Plug, Hex Socket M ORB Suction Filter O-Ring O-Ring /-0 x Socket Cap Screw 55 Pump Shaft Seal ns 9099 /-0 x / Hex Washer-Head 500K- Motor Assembly -/" Thread-Rolling Screw 79K- Coil with Spade Terminals ns /-0 x / -Lobe Round 5 Valve SVCV08-0 w/nut Washer-Head Screw (pkg of 5) 5 7K- Valve SV08-00 w/nut ns 55 /-0 x 5/8 Hex Washer-Head 5 Valve SF08-08 w/nut Thread-Rolling Screw O-Ring Service Kits 7K- Back-Up/O-Ring Kit 959- Seal Kit, Valves SV08-0, -, -, 958- Seal Kit, Valves SV08-00, -0, -, and SVCV 08-0 CV08-0, SF08-08 ns = not shown M = Male G = Grade * Does not contain O-rings for cartridge valves. Lit. No. 070, Rev. 0 9 September, 08
10 Hydraulic Unit Cover Assembly Cover Assembly Item Part Qty Description Item Part Qty Description 5 Top Retainer Ring 0 Cover, Side Bottom Retainer Ring 7 0 Cover, Side /-0 x / -Lobe Round Washer- 8 0 Label Information (S S) Head Screw (pkg of 5) w/8" Cable Tie 9 9 Label Information (S S) Cover, Side 0 Label XV Hydraulic Unit 5 Cover, Side Item /-0 x / -Lobe Round Washer-Head Screw (pkg of 5) w/8" Cable Tie 5 /-0 x / -Lobe Round 59 Cable Tie 8" Washer-Head Screw ns 5 Cable Tie " ns = not shown Lit. No. 070, Rev. 0 0 September, 08
11 Lift and Angle Ram Components Lift Ram Assembly -/ x 0 Item Part Qty Description Split Bearing 5 Gland Nut Assembly 0 Angle Ram Assembly -/ x DA Item Part Qty Description Seal Kit -/ DA Ram 8985 Gland Nut Assembly 887 Label InstaLock Double-Acting Cylinder Hoses and Fittings From Lift Ram From Driver-Side Rod (Front) From Driver-Side Base (Rear) From Passenger-Side Base (Rear) From Passenger-Side Rod (Front) 5 Hoses and Fittings Item Part Qty Description Item Part Qty Description 559 Hose, / x w/f JIC Ends 7 57 Elbow, 5 M JIC/ M ORB 559 Hose, / x w/f JIC Ends 8 Elbow, Extra Long 90 M JIC/ 8 Hose, /8 x w/f JIC Ends M ORB 5 Hose, /8 x 8 w/f JIC Ends 9 5 Drain Cap, F JIC Hose, / x w/f JIC Ends ns 58 Hose Wrap, Polyethylene * Elbow, 90 M JIC/ M ORB ns 980 /8- x Button Cap Screw F = Female ns = not shown M = Male * Also used for Central Hydraulics, qty 5. Lit. No. 070, Rev. 0 September, 08
12 Electrical Components D Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 858 Harness Plow Control, 8-Solenoid 8 5- Plow Module 907 Cable Assembly 8" 9 55 /-0 x 5/8 Hex Washer-Head 08 Snowplow Battery Cable Thread-Rolling Screw 90 Motor Relay Kit FLEET FLEX System /8- x Button Cap Screw /-0 x / Hex Washer-Head ns 89K Dielectric Grease (pkg of ) Thread-Rolling Screw ns Fuse, A Mini Automotive-Style 858- Harness Plow Control, -Solenoid (for items and ) 7 08 Spacer Module ns = not shown Vehicle-Side Electrical Components (Diagrams on following pages) Item Part Qty Description Item Part Qty Description A* 0 Vehicle Battery Cable D 89K Plug Cover Kit (shown with B* 8587 Vehicle Control Harness plow-side electrical components) C** 98 Vehicle Control Harness Central Hydraulics * See Vehicle-Side Harness Diagram. ** See Vehicle-Side Harness Diagram Central Hydraulics. Not used for Central Hydraulics. Lit. No. 070, Rev. 0 September, 08
13 Vehicle-Side Harness Diagram To Snowplow Control RED To Switched Accessory Fire Wall Factory Vehicle Harness Battery BLK RED Vehicle Battery Cable Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0A Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps A BAT B -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 070, Rev. 0 September, 08
14 Vehicle-Side Harness Diagram Central Hydraulics C A B A B E D C B A Snowplow Headlamps Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps DRL Tap Park/Turn Lamps Factory Vehicle Harness ORN AWG AWG (not used) Vehicle Control Harness RED BLK/ORN RED 5A Fuse (Park/Turn) 7.5A Fuse (Straight Blade Control) Battery To Switched Accessory (may need to be lengthened) Vehicle Lighting Harness (-Pin) Adapter AB Turn Signal Config. Plug Typical Plug-In Harness Factory Vehicle Harness 0A Fuses (Snowplow Park/Turn & Snowplow Control) -Port Module (Non-DRL or DRL) Lit. No. 070, Rev. 0 September, 08
15 Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880- Headlamp Service Kit PS 5 Park/Turn Bulb (trade no. 57NAK) ns 880- Headlamp Service Kit DS 880 Headlamp Bulb Service Kit H 880- Rear Cover Kit (fi ts - or -screw) Cover Screws Service Kit (pkg of ) 880 Mounting Hardware Kit 8 8K Harness Service Kit 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 070, Rev. 0 5 September, 08
16 Fisher Engineering 50 Gordon Drive Rockland, ME A DIVISION OF FISHER, LLC Copyright 08 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm, or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: FISHER, Minute Mount, SECURITY GUARD, STORM GUARD, XV. Printed in U.S.A. Lit. No. 070, Rev. 0 September, 08
Blade and Off-Truck Kit
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