V-Maxx G2 Hopper Spreader
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1 October, 07 Lit. No. 707, Rev. 00 V-Maxx G Hopper Spreader VX-00 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
2 HOPPER ASSEMBLY Lit. No. 707, Rev. 00 October, 07
3 ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH Keep arms, hands, and loose clothing away from auger. Shut off control and unplug spreader before servicing. D5 8 DO NOT EXCEED GVWR OF VEHICLE DO NOT OVERLOAD SPREADER LOAD SPREADER EVENLY D5 ROTATING PARTS CAN CAUSE SERIOUS INJURY OR DEATH ALWAYS DISCONNECT POWER WHEN NOT IN USE ROTATING PARTS CAN CAUSE SERIOUS INJURY OR DEATH ALWAYS DISCONNECT POWER WHEN NOT IN USE 0 7 Read Owner s Manual for Installation Instructions. Secure spreader to truck with ratchet straps. Anchor spreader securely to truck body with bolt kit provided to prevent slipping or sliding. Routinely check straps and handware to make sure they are secure. D58 9 F5098 Hopper 9 D0 0 / Locknut F500 Top Screen Front Section 0 D0 /- x Hex Cap Screw F500 Top Screen Rear Section F590 Cross Bar F5000 / x 7-/ Pin 8787 Top Screen Kit 5 D59 / x -/ Spring Pin 8788 Top Screen Mounting Hardware F58 /- x Carriage Bolt 8789 Inverted V Kit 7 D8 5/-8 Locknut Inverted V Mounting Hardware 8 F5095 Inverted V Salt Baffl e D5 Label Warning, Rotating Auger 9 D0 /8- x Hex Cap Screw 7 D9 Label Warning, Hands and Feet 0 F5075 Inverted V Assembly 8 D5 Label Warning, Do Not Overload D 8 /8- x Hex Cap Screw 9 D58 Label Warning, Owner's Manual D8 Inverted V Backing Plate 0 D9 Label Warning, Before Operating D5 /8 Flat Washer D5 Label Warning, Rotating Parts D58 8 /8- Serrated Flange Locknut 999 Label Warning, Chute Disconnect Heavy Duty Vibrator, DC Label Warning, Disconnect Spinner D /8- Locknut F505 Label Warning, Spinner 7 D5 5/ Flat Washer SS ns 89 Label SnowEx V-Maxx G 8 D9 / Flat Washer Item 8787 Top Screen Kit F500 Top Screen Front Section 8788 Top Screen Mounting Hardware F500 Top Screen Rear Section Item 8788 Top Screen Mounting Hardware F5000 / x 7-/ Pin 8 D9 / Flat Washer 5 D59 / x -/ Spring Pin 9 D0 / Locknut F58 /- x Carriage Bolt Item 8789 Inverted V Kit 8 F5095 Inverted V Salt Baffl e Inverted V Mounting Hardware 0 F5075 Inverted V Assembly Item Inverted V Mounting Hardware 7 D8 5/-8 Locknut 7 D5 5/ Flat Washer SS 9 D0 /8- x Hex Cap Screw 8 D9 / Flat Washer D8 Inverted V Backing Plate 9 D0 9 / Locknut D5 /8 Flat Washer 0 D0 /- x Hex Cap Screw D /8- Locknut ns = not shown SS = Stainless Steel Lit. No. 707, Rev. 00 October, 07
4 RATCHET STRAPS & COVER Ratchet Straps and Cover F5000 Ratchet Strap, pkg of D5 /- x Hex Cap Screw F507 Tarp Kit D0 /- Locknut Lit. No. 707, Rev. 00 October, 07
5 FRAME & MOUNTING HARDWARE Frame and Mounting Hardware F5095 Side Frame 7 D9 / Flat Washer F5098 Upper/Lower Front Rail 8 D0 / Locknut F507 Auger Motor/Transmission Support 9 D5 CHMSL Brake Light F509- Rear Apron 0 D59 #0- x -/ Phillips Pan Screw 5 D58 /- x Serrated Hex Cap Screw D58 #0- Locknut D /- x -/ Hex Cap Screw Lit. No. 707, Rev October, 07
6 AUGER DRIVE ASSEMBLY Lit. No. 707, Rev. 00 October, 07
7 AUGER DRIVE ASSEMBLY D555 /- Serrated Flange Nut D789 Auger Shaft Hopper Washer D58 Auger Bearing 5 D7 5/-8 x / Set Screw F507 " Auger D5 5/ Flat Washer F505 Auger Coupler 7 D8 5/-8 Locknut 5 D5 /8- x Serrated Flange Bolt 8 D75- Transmission Support Bracket D7 5/-8 x Coupler Set Screw 9 D575 8 M8-.5 x mm Flange Bolt 7 F505 Urethane Coupler Spider Auger Coupler Kit 8 D87 / Key Stock 9979 Auger Bearing Kit 9 D89 Auger Transmission 90 Auger Transmission Kit 0 D87 Auger Motor F59 / x Key Stock D570 5/-8 Serrated Flange Nut 9995 Break Through Plug D88 Auger Motor Cover 5 F557 / x -/ Machine Key D79 Auger Shaft Hopper Collar F505 " Auger Coupler Item Auger Coupler Kit F505 Auger Coupler F59 / x Key Stock D7 Coupler Set Screw 5 F557 / x -/ Machine Key 7 F505 Urethane Coupler Spider F505 " Auger Coupler Item 9979 Auger Bearing Kit D555 /- Serrated Flange Nut D58 Auger Bearing Item 90 Auger Transmission Kit 8 D87 / Key Stock 7 D8 5/-8 Locknut 9 D89 Auger Transmission 8 D75- Transmission Support Bracket D5 5/ Flat Washer 9 D575 8 M8-.5 x mm Flange Bolt M = Metric Lit. No. 707, Rev October, 07
8 AUGER EXTENSION ASSEMBLY Lit. No. 707, Rev October, 07
9 AUGER EXTENSION ASSEMBLY Auger Extension Assembly D5 /- x Hex Cap Screw 5 F509 5/-8 x Carriage Bolt SS D9 / Flat Washer SS D599 8 /8 Flat Washer SS D58 -/ Bearing -Bolt Flange 7 T /-8 Locknut SS D555 0 /- Serrated Flange Nut Cable Boot 5 D5 /8- x Serrated Flange Bolt 9 57 Cable Boot Bracket D58 0 /- x Serrated Hex Cap Screw Harness Plug Bracket 7 F507- Rear Extension D59 #0- x -/ Pan Head Screw SS 8 F50888 Discharge Trough Cover D58 #0- Locknut SS Auger Extension Cover D /- x -/ Cap Screw 0 F509 Spinner Drive Mount Assembly D0 /- Locknut F5088 Discharge Trough Auger Bearing Kit F505 Rear Stop Bracket D89 Label Attention, Grease F5089 Rubber Seal 7 D8 5/ x Hex Cap Screw SS F /-8 x Serrated Flange Bolt 8 89 Label Pre-Wet Mixing Chamber Item Auger Bearing Kit D58 -/ Bearing -Bolt Flange D555 0 /- Serrated Flange Nut SS = Stainless Steel FRONT AUGER BEARING GREASE FITTINGS Front Auger Bearing Grease Fittings D98 /8 Bulkhead Coupling, Brass D987 / x 0 Tubing D98 / Tube x /8 Male Thread D98 /8 Grease Fitting, Straight Compression Fitting Lit. No. 707, Rev October, 07
10 SPINNER DRIVE ASSEMBLY Lit. No. 707, Rev October, 07
11 SPINNER DRIVE ASSEMBLY 87 Spinner Drive Assembly F5005 Spinner Drive Cover 8 F507 Drive Enclosure F50 / x 5-/ Bent Pin 9 F5057 Spinner Plate D5.09 x -/8 Hairpin Cotter 0 D599 /8 Flat Washer SS F50 Deflector Frame T508 5/-8 Locknut SS 5 D887 Direct Drive Spinner Motor T007 Cupped Spinner Fin F5007 /- x Shoulder Bolt D50 5/-8 x / Carriage Bolt SS 7 F507 Material Chute F500 /8- x Hex Cap Screw SS 8 D58 /8- Serrated Flange Locknut 5 8 /8- x -/ Serrated Flange Bolt SS 9 D5 /8- x Serrated Flange Bolt Type F F508 Hinge Pin 0 D5 5/ x Serrated Flange Bolt SS Break Through Plug D85 /-0 x Serrated Hex 8 D9 /8 Flat Washer SS Washer Head Cap Screw SS 9 T078 /8- Locknut SS D58 / Fender Washer 0 D557 " Bearing T509 5/-8 x / Hex Cap Screw SS D555 /- Serrated Flange Nut F509 Spinner Hub D58 Handle 5 T50 /-0 Waxed Locknut SS F507 5/-8 x -/ Socket Cap Screw 57 Spinner Guard Tube (incl. items 8 & 5) ns 89 Spinner Motor Harness 7 F508 Material Defl ector Item 877 Spinner Hub Kit D85 /-0 x Serrated Hex 9 F5057 Spinner Plate Washer Head Cap Screw SS 0 D599 /8 Flat Washer SS T509 5/-8 x / Hex Cap Screw T508 5/-8 Locknut SS F509 Spinner Hub T007 Cupped Spinner Fin 5 T50 /-0 Waxed Locknut SS D50 5/-8 x / Carriage Bolt SS Item Spinner Bearing Kit 0 D557 " Bearing D555 /- Serrated Flange Nut ns = not shown SS = Stainless Steel Lit. No. 707, Rev. 00 October, 07
12 CONTROL & ELECTRICAL COMPONENTS Not drawn to scale. Lit. No. 707, Rev. 00 October, 07
13 CONTROL & ELECTRICAL COMPONENTS Cables & Harnessing / Electrical Enclosure Assembly 895 Vehicle Side Harness Kit Cable Assy, Module to Isolated Stud 888 Cable Assy, Hopper ns 87 Extension Harness, " 870 Cable Assy, Module to Auger Motor ns D5 Center High Mount Stop Light (CHMSL) 785 Cable Assy, Spinner Motor, Hopper ns D59* #0- x -/ Machine Screw SS 5 89 Harness, Spinner Chute ns D58* #0- Locknut SS 788 Vibrator Harness Assembly ns 789 Vibrator Extension Harness, 9" Item 895 Vehicle Side Harness Kit Vehicle Control Harness 958 Fuse, 00 A Vehicle Harness Assy (incl. item 0) 9587 Fuse Holder/Isolated Stud Block Plug Cover ns Cable Tie, HD 5 " Battery Cable Red ns 0 Cable Tie, 5.5" Electrical Box Components 9587 Fuse Holder/Isolated Stud Block 575 Spreader Module, 5-Post ns = not shown SS = Stainless Steel * CHMSL Mounting Hardware Lit. No. 707, Rev. 00 October, 07
14 CONTROL & ELECTRICAL COMPONENTS Cab Control 50 Cab Control Kit 5 Cab Control -Knob 55 Cab Control Bracket Kit Item 50 Cab Control Kit 55 Cab Control Bracket Kit 5 Cab Control -Knob Item 55 Cab Control Bracket Kit Bracket, Control Inner /-0 x / Pan Head Machine Bracket, Control Outer Screw SS Black #0 x /8 Pan Head Tapping 7 / Shoulder Washer SS Black Screw SS 8 / Lock Washer SS 5 #8 x /8 Pan Head Machine Screw 9 /-0 Hex Nut G5 Black SS = Stainless Steel G = Grade Lit. No. 707, Rev. 00 October, 07
15 ELECTRICAL BOX ASSEMBLY Electrical Box Assembly Electrical Box #0- x / Shoulder Bolt 57 Mounting Plate Assembly 9 D58 #0- Locknut SS 995 Switch, Push Button MO 0 78 /-0 x / Hex Washer Head 78 Locking Grommet, " OD Machine Screw SS 5 90 Latch Knob 8757 Cover Assembly 90 Latch Pawl ns 898 Labels Electronic Assembly 7 F /-8 x Serrated Flange Cap Screw Item 8757 Cover Assembly 5 90 Latch Knob 90 Latch Pawl SS = Stainless Steel ns = not shown Lit. No. 707, Rev October, 07
16 TrynEx International, LLC 5 Ajax Drive Madison Heights, MI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 07 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm, or other distribution and storage media, without the written consent of TrynEx International, LLC. Authorization to photocopy items for internal or personal use by TrynEx International outlets or spreader owner is granted. TrynEx International reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. TrynEx International or the vehicle manufacturer may require or recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. TrynEx International offers a limited warranty for all spreaders and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: SnowEx, V-Maxx. Printed in U.S.A. Lit. No. 707, Rev. 00 October, 07
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