Homesteader Personal Plow
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1 Fisher Engineering 50 Gordon Drive, Rockland, Maine sherplows.com August 15, 2009 Lit. No , Rev. 00 Homesteader Personal Plow Plow Gear Kit and Hydraulic Kit Parts List A SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.
2 Lit. No , Rev August 15, 2009
3 Homesteader OFF-TRUCK KITS...4 Plow Gear and A-Frame...4 Hydraulic Unit...6 Lift and Angle Rams...8 Hoses and Fittings...9 Vehicle-Side Wiring Diagram 3-Port, 3-Plug Systems Lit. No , Rev August 15, 2009
4 Plow Gear and A-Frame Components Lit. No , Rev August 15, 2009
5 27550 Plow Gear Kit Personal Plow Item Part Qty Description Item Part Qty Description Flexible Blade Guide Kit 26" (Pair) Jack Handle Plow Gear Frame, Personal Plow Square Vinyl Cap A-Frame, Personal Plow Pivot Tube Quadrant, Personal Plow Trip Bumper Trip Clamp Replacement Kit /2 Flat Washer w/fasteners /4 x 3-15/32 Machine Pin Packet Receiver DS /8-16 x 3-1/2 Hex Cap Screw G Receiver PS /8 Flat Washer Receiver Mounting Pin Kit /8-16 x 1 Hex Cap Screw G Receiver Pull Pin Kit /16 Flat Washer Compression Spring /16-18 x 5 Hex Cap Screw G Spring Bar Tube /32 x 1-1/2 Cotter Pin Elastomeric Trip Spring /16-18 Hex Locknut GB Trip Spring Spacer /8-16 Hex Locknut GB Lower Trip Spring Pin Kit /8-16 Hex Nut G Jack /8 Hairpin Cotter Jack Leg Receiver Assembly DS Jack Sleeve Receiver Assembly PS Receiver Assembly DS Receiver DS 1 Receiver Pull Pin 2 Receiver Mounting Pin Compression Spring /8 Hairpin Cotter /32 x 1-1/4 Cotter Pin Receiver Assembly PS Receiver PS 1 Receiver Pull Pin 2 Receiver Mounting Pin Compression Spring /8 Hairpin Cotter /32 x 1-1/4 Cotter Pin G = Grade Lit. No , Rev August 15, 2009
6 Hydraulic Unit Components Lit. No , Rev August 15, 2009
7 48601 Hydraulic Unit Item Part Qty Description Item Part Qty Description Reservoir Kit Check Valve CV x 5/16 Machine Screw Slotted K-2 1 Valve 2-Way w/nut Hex Washer Head K-2 3 Coil w/spade Terminals Breather 3/8 NPT Kit Motor Assembly 3" Plug 3/8 NPTF K-1 1 Cartridge Valve 3-Way w/nut Magnet K-1 1 Cartridge Valve 4-Way w/nut O-Ring Bearing, Sleeve /16-18 x 2-1/4 Hex Cap Screw G O-Ring Plate Baffl e Pump Shaft Seal Suction Filter Quill Inlet Fitting/Filter Kit Check Valve Assembly Hydraulic Pump Kit IA /8-24 O-Ring Boss Plug O-Ring Plug K 1 Poppet Check Valve Kit Cover Screw K-3 2 Relief Valve Kit (2 Sets) Cover Assy Relief Valve Repair Kit O-Ring Service Kits ns 7632K-3 O-Ring & Back-Up Ring Kit ns Seal Kit Cartridge 3-Way and 4-Way ns Seal Kit 2-Way Valve Valve ns = not shown G = Grade Personal Plow Hydraulic Bolt Bag* Part Qty Description Part Qty Description O-Ring (male) to MJIC 90 Elbow /4-20 x 2-3/4 Hex Cap Screw G Elbow, Long K 1 Dielectric Grease Tube /2-13 x 4 Hex Cap Screw G Cable Tie /2-13 x 3 Hex Cap Screw G Long Cable Tie /2-13 x 2-1/2 Hex Cap Screw G /4-20 Hex Locknut GB /2-13 Hex Locknut GB 8737 Small Bolt Bag* /4 Fully-Insulated Blade M6 x 1 x 25 Hex Cap Screw G Insulated Receptacle M6 x 1 Hex Nut G Insulated Receptacle M6 Flat Washer Tab Fuse Tap /4 Flat Washer Tab Fuse Tap /16 Spring Lock Washer Rubber Grommet Spring Lock Washer /4-20 Hex Locknut GB Hex Machine Screw Nut /4-20 x 3/4 Hex Cap Screw G /16-24 Hex Jam Nut G5 G = Grade M = Male or Metric * found in Parts Box Lit. No , Rev August 15, 2009
8 Angle Ram Components Lift Ram Components K 1 x 7 Ram Assembly Item Part Qty Description Item Part Qty Description x 7 Cylinder x 7 Ram Rod Kit K 1 Gland Nut Bore Ram Seal Kit " Split Bearing Kit Spacer /2 x 6 Double-Acting Ram Assembly Item Part Qty Description K 1 Gland Nut /2 Piston w/seals /2 x 6 Double-Acting Rod Assy /2 Bore Double-Acting Ram Seal Kit ns = not shown 3 Lit. No , Rev August 15, 2009
9 Parts Box Parts List Parts Box Part Qty Description Part Qty Description /4 x 22 Hose (FJIC Ends) 8284K 1 Cable Boot /4 x 36 Hose (FJIC Ends) Small Bolt Bag /4 x 12 Hose (FJIC Ends) Personal Plow Hydraulic Bolt Bag Battery Cable 22" Red Breather 5794K-1 1 Relay Switch Hoses and Fittings To Lift Ram Rod End To Lift Ram Base End 3 To PS Angle Ram 5 3 To DS Angle Ram Hoses and Fittings Item Part Qty Description Item Part Qty Description /4 x 22 Hose (FJIC Ends) Elbow, Long /4 x 12 Hose (FJIC Ends) Elbow /4 x 36 Hose (FJIC Ends) F = Female Lit. No , Rev August 15, 2009
10 Vehicle-Side Harness Diagram 3-Port, 3-Plug System RED/BRN To Snowplow Control 8292 or 9400 RED To Switched Accessory Fire Wall RED/GRN BLK/ORN Battery Cable Factory Vehicle Harness RED Battery Motor Relay 5794K-1 BLK/ORN BLK BLK/ORN RED Vehicle Battery Cable Vehicle Control Harness (3-Pin) Amp Fuse (Park/Turn) (not used) 7.5-Amp Fuse (Straight Blade Control) Vehicle Lighting Harness (11-Pin) Adapter Turn Signal Configuration Plug Typical Plug-In Harness 3-Port Module (Non-DRL or DRL) Lt. Green Label Lt. Blue Label Amp Fuses (Snowplow Park/Turn & Snowplow Control) Factory Vehicle Harness Park/Turn Lamps Vehicle Headlamps 8291K Plug Cover Plow Battery Cable Plow Control Harness (3-Pin) Plow Lighting Harness (11-Pin) Vehicle Headlamps Park/Turn Lamps Lit. No , Rev August 15, 2009
11 Lit. No , Rev August 15, 2009
12 Copyright 2009 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: FISHER, Homesteader. Printed in U.S.A. Lit. No , Rev August 15, 2009
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