MIDWEIGHT, PRO-PLOW Series 2 and POLY PRO-PLOW Series 2 Snowplow
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1 Western Products, PO Box 45038, Milwaukee, WI June 15, 018 Lit. No , Rev. 01 MIDWEIGHT, PRO-PLOW Series and POLY PRO-PLOW Series Snowplow Poly Blade Assemblies 7400, 7450, Steel Blade Assemblies 7308, 7381, 7390, Center Assembly Center Assembly, Central Hydraulics Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
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3 TABLE OF CONTENTS MIDWEIGHT BLADE ASSEMBLY...4 PRO-PLOW Series BLADE ASSEMBLY...6 MIDWEIGHT AND PRO-PLOW Series CENTER ASSEMBLY...8 Lift Frame and A-Frame Components...8 Hydraulic Unit Components Lift and Angle Ram Components... 1 Hoses and Fittings... 1 Electrical Components Vehicle-Side Harness Diagram 3-Port, -Plug System Vehicle-Side Harness Diagram Central Hydraulics Headlamp Kit Lit. No , Rev June 15, 018
4 MIDWEIGHT BLADE ASSEMBLY 74330/74340 Blade Assembly Components * 9 Lit. No , Rev June 15, 018
5 MIDWEIGHT BLADE ASSEMBLY 74330/74340 MIDWEIGHT Blade Components Item Part Qty Description Item Part Qty Description Blade Frame, 7.5' Poly Quadrant, MIDWEIGHT ' Poly Moldboard Kit w/fasteners /4 x 5-3/8 Clevis Pin Kit ns Blade, 7.5' Steel Trip Spring ' Cutting Edge Kit w/fasteners /8-11 x 4 Eyebolt w/nuts Kit Push Stop Kit Label Identity, ULTRAFINISH Blade Guide Kit Label Identity, MIDWEIGHT 6* 6439 Shoe Kit ns Blade Label Kit UltraMount Disc Shoe Assembly Item ' Poly Moldboard Kit w/fasteners 14 1 Moldboard 7.5' Poly /8-16 Hex Locknut GB /8-16 x 1 Button Cap Screw Item ' Cutting Edge Kit w/fasteners ' Cutting Edge /8-11 Hex Locknut GB /8-11 x Carriage Bolt G5 Item Push Stop Kit 0 #14-0 Hex Jam Locknut GB #14-0 x 3/4 Button Cap Screw 1 1 Bumper Item Blade Guide Kit /16-18 x 1 Hex Cap Screw G Blade Guide, Poly /16-18 Hex Locknut GB Item 6* 6439 Shoe Kit Disc Shoe Assembly /-13 x 1-1/4 Hex Cap Screw G Shoe Bracket /-13 Hex Locknut GB Item Disc Shoe Assembly 9 1 Disc Shoe Spacer /16 x 1-3/4 Linchpin Round Flat Washer, Special Item /4 x 5-3/8 Clevis Pin Kit /4 x 5-3/8 Clevis Pin /4 Flat Washer /3 x 1-1/ Cotter Pin Item /8-11 x 4 Eyebolt w/nuts Kit /8-11 x 4 Eyebolt /8-11 Hex Nut GB ns 4336 Blade Label Kit UltraMount Label Identity, WESTERN Label UltraMount Attach/Detach Label Warning/Caution, Snowplow Label Identity, WESTERN 8.31" ns = not shown G = Grade * = Accessory Only = Poly Blades Only = Steel Blades Only Lit. No , Rev June 15, 018
6 PRO-PLOW Series BLADE ASSEMBLY 7400/7450/7308/7381/7390 Blade Assembly Components Lit. No , Rev June 15, 018
7 PRO-PLOW Series BLADE ASSEMBLY 7400/7450/7308/7381/7390 PRO-PLOW Series and POLY PRO-PLOW Series Blade Assembly Components Item Part Qty Description Item Part Qty Description /' Blade Assy w/defl ector Poly /' Blade Frame ' Blade Assembly w/defl ector Poly ' Blade Frame /' Blade Assembly Poly Disc Shoe Assembly ' Blade Assembly Poly Label Identity, ULTRAFINISH ns /' Blade Assembly Steel Quadrant, PRO-PLOW Series ' Blade Assembly Steel Trip Spring /' Blade Assembly Steel Shock Absorber Assembly /' Rubber Defl ector Assembly /8-11 x 3 Hex Cap Screw G ' Rubber Defl ector Assembly /8-11 Hex Locknut GB /' Cutting Edge Assembly Poly /4 x 3-1/4 Clevis Pin ' Cutting Edge Assembly Poly /3 x 1-1/ Cotter Pin /' Cutting Edge Assembly Steel /8-11 x 4 Eyebolt Kit ' Cutting Edge Assembly Steel ns Blade Label Kit UltraMount /' Cutting Edge Assembly Steel Blade Guide Kit /' Moldboard Kit ' Moldboard Kit Item 6395 or 640 Blade Assembly 4 1 Cutting Edge Assembly 6 1 Blade Frame 5 1 Moldboard Kit Disc Shoe Assembly Item /' Rubber Deflector Assembly /' Rubber Defl ector /16-18 x 1-1/4 Hex Cap Screw G /' Retainer, Outer /16-18 Hex Locknut GB Retainer, Inner Item ' Rubber Deflector Assembly ns 1 8' Rubber Defl ector /16-18 Hex Locknut GB Retainer, Inner ' 9' Retainer, Outer /16-18 x 1-1/4 Hex Cap Screw G5 Item , 4938, 49088, 49089, or Cutting Edge Assembly /-13 Hex Locknut GB /-13 x 1-3/4 Carriage Bolt G8 4 1 Cutting Edge Item or 4937 Moldboard Kit /-13 Hex Locknut GB /-13 x 1-3/4 Hex Cap Screw G5 6 1 Plastic Moldboard / Flat Washer Type A Wide Item Disc Shoe Assembly 9 1 Disc Shoe Spacer /16 x 1-3/4 Linchpin " Flat Washer Special Item /8-11 x 4 Eyebolt w/nuts Kit /8-11 x 4 Eyebolt /8-11 Hex Nut GB Item Blade Guide Kit /16-18 x 1 Hex Cap Screw G Blade Guide, Poly /16-18 Hex Locknut GB ns 4336 Blade Label Kit UltraMount Label Identity, WESTERN Label UltraMount Attach/Detach Label Warning/Caution, Snowplow Label Identity, WESTERN 8.31" ns = not shown G = Grade = Poly Blades Only = Steel Blades Only Lit. No , Rev June 15, 018
8 MIDWEIGHT & PRO-PLOW Series CTR ASSEMBLY /7510-1(CH) Lift Frame and A-Frame Components Lit. No , Rev June 15, 018
9 MIDWEIGHT & PRO-PLOW Series CTR ASSEMBLY /7510-1(CH) MIDWEIGHT and PRO-PLOW Series Lift Frame & A-Frame Components Item Part Qty Description Item Part Qty Description A-Frame Pin, Receiver Nose Plate Bolt Kit K-1 5/3 Hairpin Cotter Pivot Bar Kit 1 Receiver DS Pivot Bolt Kit 3 1 Receiver PS Pivot Bar Pin Kit Stand Shoe Kit /4 Grade 43 Chain Assembly 5 1 Stand Shoe Ram Pin Kit /4 x Roll Pin Round Flat Washer, Special Stand Lock Pin Kit K 5/3 x 1-1/ Cotter Pin Kit (pkg of 4) Light Channel x 3-1/4 Clevis Pin Lift Arm Kit /4 Flat Washer /4 x 3-1/ Clevis Pin Kit /4-10 x 6 Hex Cap Screw G Label Information, Straight Blade /4-10 Hex Locknut GB Hydraulic Plunger w/spring Hydraulic Unit Cover (incl. item 31) Lift Frame Label SECURITY GUARD Stand Assembly DS Label Identity, UltraMount Stand Assembly PS Hose Bracket Kit Receiver Kit DS Cable Boot Receiver Kit PS Item Nose Plate Bolt Kit x 9 Hex Cap Screw G Hex Locknut GB Item Pivot Bar Kit Pivot Bolt Kit 39 1 Pivot Bar Item Pivot Bolt Kit Hex Locknut GB x 7 Hex Cap Screw G Hex Jam Nut G5 Item /4 Grade 43 Chain Assembly /4 x 4 Grade 43 Chain /8-16 x 1-1/ U-Bolt G Plastic Tube /8-16 Hex Locknut GB Item Lift Frame 1 Lift Frame Label Identity, UltraMount Label SECURITY GUARD 47 UHMW Round Flat Washer, Special Item Stand Lock Pin Kit 48 1 Lock Pin Spring Lock Pin /16 x 1-1/4 Roll Pin Item Lift Arm Kit /4 x 3-1/ Clevis Pin Kit 51 1 Lift Arm 47 UHMW Round Flat Washer, Special /4 x Clevis Pin Kit Item /4 x Clevis Pin Kit /4 Flat Washer /8 Hairpin Cotter G = Grade Not used for Central Hydraulics. Lit. No , Rev June 15, 018
10 MIDWEIGHT & PRO-PLOW Series CENTER ASSEMBLY Hydraulic Unit Components Lit. No , Rev June 15, 018
11 MIDWEIGHT & PRO-PLOW Series CENTER ASSEMBLY Hydraulic Unit 4348 Hydraulic Unit Service Kit* (Not used for Central Hydraulics) Item Part Qty Description Item Part Qty Description Motor, 4-1/" K- 1 Valve, -Way w/nut 177-K 1 Breather Pressure Control Quill Assembly 3 176K 1 Elbow, Street, 90 3/8 M NPTF/ #10-4 x 5/16 Slotted Hex 3/8 F NPTF Washer-Head Machine Screw 4** Sleeve Bearing & Shaft Seal Kit Pump Shaft Seal K- 3 Coil w/spades O-Ring K-1 1 Cartridge Valve, 4-Way w/nut /16-18 x -1/4 Hex Cap Screw K-3 1 Relief Valve Kit ( sets) O-Ring Plug, Hex Socket 3 M ORB Suction Filter O-Ring O-Ring Back-Up O-Ring Plug, Square 3/8 NPTF Manifold Assembly Plug, Hex Socket 1/4 NPTF w/ Bypass Check Valve Kit Thread Sealant SAE N/P Elbow, 90 6 M JIC/ 6 M ORB Reservoir Kit K 1 Poppet Check Valve Kit Return Screen Assembly Valve Manifold Assembly Hydraulic Pump Kit Cartridge Valve, 3-Way w/nut Magnet O-Ring Service Kits O-Ring & Back-Up O-Ring Kit Seal Kit, 3-Way & 4-Way Valve Seal Kit, -Way Valve F = Female M = Male * Includes 4345 Hydraulic Unit and Plow-Side Electrical Components (p. 13). ** Use tool for bearing sleeve replacement (includes 1 bearing). Use 8856 tool for pump shaft seal replacement (includes 1 seal). Lit. No , Rev June 15, 018
12 MIDWEIGHT & PRO-PLOW Series CTR ASSEMBLY /7510-1(CH) Lift and Angle Ram Components K Lift Ram Assembly 1-1/ x 8 Item Part Qty Description Split Bearing Kit 1-1/" Spacer Gland Nut Assembly 64706K Angle Ram Assembly 1-1/ x 10 Item Part Qty Description Split Bearing Kit 1-1/" Spacer Gland Nut Assembly Hoses and Fittings Hoses and Fittings Item Part Qty Description Item Part Qty Description Hose, 1/4 x 18 w/f JIC Ends Elbow, 90 6 M JIC/ 6 M ORB 4953 Hose, 3/8 x 36 w/f JIC Ends Elbow, 45 6 M JIC/ 6 M ORB F = Female M = Male Not used for Central Hydraulics. Lit. No , Rev June 15, 018
13 MIDWEIGHT & PRO-PLOW Series CTR ASSEMBLY /7510-1(CH) Electrical Components D 3 5 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Plow Module, -Port /4-0 x 1/4 Hex Washer-Head /4-0 x 5/8 Hex Washer-Head Thread-Rolling Screw Thread-Rolling Screw /8-16 x 1 Serrated Flange Cap Screw Cable Assembly 8" Bracket Plow Module Motor Relay Kit FLEET FLEX System Clamp Loop # Snowplow Battery Cable ns Dielectric Grease Harness, Plow Control, 3-Solenoid ns = not shown Vehicle-Side Electrical Components (Diagrams on following pages) A* Vehicle Control Harness D 61548K 1 Plug Cover Kit (shown with B* Vehicle Battery Cable plow-side electrical components) C** Vehicle Control Harness Central Hydraulics * For diagram, see Vehicle-Side Harness Diagram 3-Port, -Plug System. ** For diagram, see Vehicle-Side Harness Diagram Central Hydraulics. Not used for Central Hydraulics. Lit. No , Rev June 15, 018
14 MIDWEIGHT & PRO-PLOW Series CENTER ASSEMBLY Vehicle-Side Harness Diagram 3-Port, -Plug System RED Factory Vehicle Harness Battery BLK Park/Turn Lamps RED Vehicle Battery Cable Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps To Snowplow Control To Switched Accessory Turn Signal Configuration Plug Typical Plug-In Harness 10A Fuses (Snowplow Park/Turn & Snowplow Control) B Fire Wall BAT A 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No , Rev June 15, 018
15 MIDWEIGHT & PRO-PLOW Series CENTER ASSEMBLY (CH) Vehicle-Side Harness Diagram Central Hydraulics ORN Factory Vehicle Harness 14 AWG 16 AWG Battery RED BLK/ORN A B A B ED CBA Snowplow Headlamps B A DRL Tap Vehicle Control Harness C To Switched Accessory (may need to be lengthened) RED 15A Fuse (Park/Turn) (not used) Adapter Vehicle Lighting Harness (11-Pin) Turn Signal Config. Plug Typical Plug-In Harness 10A Fuses (Snowplow Park/Turn & Snowplow Control) Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps 7.5A Fuse (Straight Blade Control) 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No , Rev June 15, 018
16 MIDWEIGHT & PRO-PLOW Series CTR ASSEMBLY /7510-1(CH) Headlamp Kit Headlamp Kit H9/H11 (Pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit H9/H11 PS Harness Service Kit H9/H11 ns Headlamp Service Kit H9/H11 DS Item /3880 Headlamp Service Kit H9/H11 PS/DS Rear Cover Kit H9/H11 PS Headlamp Bulb Service Kit H11 ns Rear Cover Kit H9/H11 DS Headlamp Bulb Service Kit H Mounting Hardware Kit H9/H Cover Screws Service Kit H9/H Park/Turn Bulb (trade no. 4157NAK) (pkg of 4) ns = not shown Lit. No , Rev June 15, 018
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18 Western Products PO Box Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 018 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm, or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: MIDWEIGHT, POLY PRO-PLOW Series, PRO-PLOW Series, SECURITY GUARD, ULTRAFINISH, UltraMount, UltraMount, WESTERN. Printed in U.S.A. Lit. No , Rev June 15, 018
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