21511 Commercial Light Kit Part # Qty Description
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1 21511 Commercial Light Kit Part # Qty Description * 1 Plug in Battery Cable, 90" Cable Ties, 3/16" x 14" Split Rubber Grommet Rosebud Clip -.413/ Blade Terminal Flasher, Heavy Duty * - available as part of kit only
2 Common Light Kit Parts List Parts Bag Ref # Part # Qty Req Description Ref # Part # Qty Req Description Pin Vehicle K 1 Dielectric Grease Tube Commercial SEHP Plug Cover Motor Relay Mounting Bracket Headlamp Relay Headlamp (DS or PS) Cable Tie 8" Bezel w/ Fasteners (DS or PS) Bullet Receptacle Connector Lens w/ Fasteners (DS or PS) AWG - insulated E1 Sealed Beam Light-Glass ns /8" x 1-1/4" Cap Screw Headlamp Swivel & Fasteners ns /8" Locknut * or 1 9-pin Snowplow SEHP ns /8" Flat Washer pin Snowplow SEHP & Insta-Act hydraulics ns Convoluted Tubing,.75 ID, Black, 12" long ns Sealed Beam Gaskets Set Wire Hook ns A E1Retainer Fingers ns Parts Bag *8430 only ns = not shown
3 NC FASTENER TORQUE (FT-LB) DIAMETER- THREADS PER INCH 1/4-20 5/ /8-16 7/ /2-13 9/ /8-11 3/4-10 7/8-9 GRADE G2 G G
4 PASSENGER SIDE DRIVER SIDE NOTICE TO INSTALLER Plow Lights must be aimed while plow is in raised position. Aim plow lights according to SAE J599 Lighting Inspection Code. See installation instructionsfor additional information. Cable Tie as Needed. Connect according to instructions inside the valve cover Snowplow. Route Down Upright to Match Grille Connector. Cable Tie as Needed. Parts Found in Headlight Kit. Step 1. Position legs of hook over braided loom. Step 2. Twist hook to spread wire. Step 4. Squeeze legs of hook together and slide over snowplow connector. Step 3. Rotate hook and push over braided loom.
5 Grille Plate Plug Cover Plow Connector FORD-RADIATOR SUPPORT WIRING DIAGRAM Grille Connector Grille Connector Radiator Radiator Flange Secure excess harness to the radiator flange using existing holes or coil and secure along passenger-side frame. To Grille and headlights Plug Cover To motor Relay and Battery Vehicle
6 Use tie wraps provided to secure harnesses and relays to the existing vehicle wiring. Headlamp relays Plug-In Vehicle Cable Assembly** To Grille To Grille 5/16"-24 Nuts 5/16 Lock Washers** Black with Red Stripe Use tie wraps provided to secure harnesses to Cable Tie the existing vehicle wiring Cable Tie Vehicle Use existing hole Cable Tie To Firewall 90" Battery Cable Connect to ground (Black Wire) Vehicle Motor Relay ** To Positive Battery Terminal Connect to Ground (Orange/ Black) Motor Relay Mounting Hardware 1/4-20 x 3/4 hex Cap Screw Locknut and Washer (2 places)** Grille PASSENGER-SIDE FRAME 3/8 x 1-1/4" Cap Screw 3/8" Locknut 3/8" Flat Washer (2 places) ** Found in hydraulic kit Cab
7
8
9 Driver Side Headlamp Parking Light Park Light Tap (Brown) Existing Grommet Cable Tie Part of Vehicle Part of Plug-In Cable Ties Drill 1" Hole Turn Signal Tap (Gray) Grommet Passenger Side Headlamp Part of Plug-In Part of Vehicle Cable Ties Existing Grommet Parking Light Drill 1" Hole Grommet Turn Signal Tap (Purple)
10 Cable Ties To Passenger Side Headlamp See Clip Detail Below Plastic Shroud Vehicle Plug-In Drill 1/4" Hole Install Clip (Typ. 3 places) Route Cable Under Hinge Sheet Metal To Frame and Headlight Relays Rosebud Clip Detail
11 Park/Turn Lamp Turn Signal Tap PS Vehicle Headlamp Plug-In Grille Connector Park/Turn Signal Tap TO MOTOR RELAY YEL = LO BEAM GRN = HI BEAM BLU = GROUND Connect to a switched accessory line A LOW BEAM RELAY BLK/ORN FISHER Vehicle DS Vehicle Headlamp Park/Turn Lamp NOTE: This connector is not used. Ground Connection Part of Factory Vehicle RED 6a fuse RED ON OFF L E F T RAISE LOWER FLOAT R G H T BLK/ORN BLK Solenoid Control NC NO 30 87a C 87 RELAY PIN OUT COIL COIL The relay shown IS NOT energized. GRN Part of Factory Vehicle A HIGH BEAM RELAY 85 - Coil Connection Ground from Grille Connector Coil Connection +12V from parking light tap. (See Note Below ) 30 - Common +12V from the headlight switch. 87a - NC (Normally Closed) to vehicle headlight, Opens when parking lights are on NO (Normally Open) to plow lights, Closes when parking lights are on. NOTE: Vehicles equipped with Daytime Running Lights (DRLs) will need to install an #8282 DRL Adapter Kit. This kit will replace the brown wires on the relays, terminals #86. The relays will now be powered from a switched accessory line, terminal #86 (+12V ONLY when the ignition switch is in the on position). I BRN/ RED ORN/ BLK BRN RED ORN PUR GRY BLU ORN/ BLK GRY BRN PUR BRN ORN YEL WHT RED BRN GRN RED GRY BRN PUR RED ORN BLU
12 Vertical Centerline Ahead of DS Headlamp AIMING HEADLAMPS Align With Vehicle Centerline Vertical Centerline Ahead of PS Headlamp Screen Located 25 Feet From Headlamps High Intensity Zones For Type 2 (Sealed Beam) Headlamp on Low Beam
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Table of Contents Multiplexing Reinstallation- under hood (53618-01-M) (Prior 2017)..... 3 Multiplexing installation under hood (53618-02-M) (Prior 2017).....19 One Piece Plug MPX Undehood Harness (53470-MPX)
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