COVER PLATES & ROLLERS
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1 COVER PLATES & ROLLERS Revised 8/95 FOR MODELS - ALL 3/98 Item Part Number Part Description Qty Top Cover Plate /8NC x 3/4 Hex Washer Thread Cutting Screw /8NC x 2 GD. 5 Cap Screw Rail Roller (For Serial #1144 & On) Rail Roller Axle /8NPT Thread Cutting Zerk /8 DIA. x 2--1/2 Roll Pin Floor Roller Weldment /2 STD. Lock Washer /2NC x 1 Cap Screw Axle Weldment Slide Cover Weldment /8NC Self Locking Nut Stop 2 P1
2 P2 M REV.3/98
3 REAR DOOR ASSEMBLY FOR MODELS - ALL 2/06 Item Part Number Part Description Qty A Door Weldment (Shown) for Low Profile Models A Door Weldment for Standard Models 1 2 K Door Seal -- Horizontal 15.50ft 3 K Door Seal -- Vertical for Low Profile Models 11.25ft K Door Seal -- Vertical for Standard Models 13.25ft Door Catch NC Self Locking Nut SAE Flat Washer A Connecting Link Pivot Plate Ratchet Assembly /8NC x 2 Cap Screw /8NC Jam Nut Door Link Door Latch Latch Spacer (1/8 thick) NC x 3 GD. 5 Cap Screw /16 DIA. x 2 Cotter Pin /4 SAE Flat Washer Hinge Pin Weldment Spacer Plate Hinge Casting /4 SAE Flat Washer /4 STD. Lock Washer /4NC x 2--1/2 GD. 5 Cap Screw Shim /2NPT Square Head Pipe Plug Contact Adhesive (Seal) 1 Qt. K NOTE: This is a bulk quantity item. Be sure to specify the length required when ordering. P3
4 P4
5 HI -TAIL DOOR & SEAL FOR MODELS - ALL SIZES HI--TAIL 3/98 Item Part Number Part Description Qty. 1 K Vertical Door Seal 13 ft. 2 K Horizontal Door Seal 15.25ft Seal Adhesive 1 Qt. K NOTE: This is a bulk quantity item. Be sure to specify length required when ordering. FOR MODELS - ALL SIZES HI--TAIL 3/99 Item Part Number Part Description Qty /8 DIA. x 2--1/2 Roll Pin /2NC Finished Slotted Hex Nut Hinge Lock Pin Hinge Pin Cylinder Pin STD. Flat Washer /8NC x 3/4 GD5 Hex Washer Thread Cutting Screw /8 STD. Flat Washer /8NPT (M) Breather Vent Hydraulic Fitting x 32 Standard Cylinders R 2W 1/2 x 74 JIC Black Hose Assembly /2 x 90_ Elbow Restrictor Hydraulic Fitting w/ Tag Turnbuckle /2NPT Male Coupler (Ind) /2NPT (F) Street Tee Hydraulic Fitting /4NC Hex Nut /4NC x 4 Full Thread Bolt /4NC x 2--1/2 GD5 Cap Screw /4NC Lock Nut Cylinder Pin Clevis Weldment NC x 3--3/4 GD5 Cap Screw NC Lock Nut /2NPT(M) to 3/4JIC(M) Hydraulic Fitting 1 P5
6 HYDRAULIC HOSES & FITTINGS M Rev.3/98 FOR MODELS - ALL 6/07 Item Part Number Part Description Qty x 37 By--Pass Hydraulic Cylinder (Prince) x 37 By--Pass Hydraulic Cylinder (Energy) Cylinder Pin Weldment /2NC x 1--3/4 GD5 Cap Screw /2NC Self Locking Nut O--Ring 37_ Flare 90_ Ell _ Male / Female Tee /4 Bulkhead Union with Lock Nut /4 JIC to 1/2NPT Pipe Adapter /2NPT Male Coupler /2NPT Female Coupler Dry Break /4 Cap Nut Black 2W 1/2 x 68 JIC Hose /2 x 48 JIC Hose /2 x 30 JIC Hose /4 I.D. Hose Clamp /2 STD. Flat Washer /8NC x 1--1/2 GD5 Cap Screw /8NC Nylon--Top Lock Nut O--Ring (Industrial Aeroquip) 1 P6
7 RAM ASSEMBLY FOR MODELS - ALL 10/97 Item Part Number Part Description Qty Ram Weldment (For Serial # ) A Ram Weldment (For Serial #1251 & On) Slide Block Casting Shim (1/8 Thick) K Shim (16 Ga.) K Friction Plate /4NC Tivar Head Bolt /4 STD. Lock Washer /4NC Hex Nut /2 STD. Flat Washer /2NC x 1--1/2 GD. 5 Locking Cap Screw A Wear Strip /4NC x 3/4 Hex Socket Flat Countersunk Head Cap Screw 12 K Use as required P7
8 F A C D E 13 E D C A REV.5/06 M B A P8
9 10HP POWER PACK ASSEMBLY (BY-PASS) (Serial #3000 & ON) FOR MODELS - ALL 10/07 Item Part Number Part Description Qty. Item Part Number Part Description Qty A Hydraulic Tank Weldment /8OR(M) - 7/8JIC(M) 90_ Fttg Blk. Pipe Plug - 1-3/4NPT /4NC x 2 Socket Head Bolt Oil Heater Suction Flange Assembly Reducer 1 52 H /2 Liquitite Flex Metal Hose Sealing Lock Nut 1 53 K Hydraulic Valve Blk. Pipe Plug 1/2NPT R Hose Assembly - 46 Long Pressure Switch /16OR(M) -7/16JIC(M) 90_ Fttg /16JIC(M) - 1/4NPT(F) 90_Fttg Relief Cartridge Hood /8OR(M) -3/4JIC(M)Straight Ftg /2NPS Lock Nut Hydraulic Valve Sub Plate 1 12 H /2 Liquitite Flex Metal Hose /8OR (M) - 1/2NPT (F) Fitting Conduit Fitting R Hose - 1/2 DIA. x NPT Pipe Plug Return Pipe Sight Gauge /8 STD. Flat Washer /4NC x 1 Cap Screw /8NC Hex Nut 4 17 See pg. P12 Power Panel Assembly NPT Street Elbow 90_ Fitting /16NC x 3/4 Cap Screw Filler Cap Assembly 1 19 H /2 Liquitite Flex Metal Hose Sump Filter /16NC Hex Nut Clean -Out Cover (w/gasket) /16 STD. Lock Washer Cover Gasket (Flat Bond On) /460-3 Back Plate Crush Washer /4 x 90_ Liquitite Adaptor /8NC x 3 Cap Screw Electric Motor 10HP 3 -Phase Washer 3/4 to 1/ Electric Motor 10HP 1 -Phase /16(F) JIC - 1NPT (F)Swivel Hood /16 STD. Flat Washer Motor/Pump Adapter Casting /2 STD. Lock Washer /2NC x 2 Cap Screw /16 OR -7/8JIC 90_ Fitting End Panel /8NPT PIpe Plug /8NPT(M) -1/4NPT(F)90_ Fitting Hydraulic Pressure Gauge /32 Square Key Pump Coupler 1 K No individual service parts available Spider /16 Square Key 1 H This is a bulk quantity item. You must Motor Coupler 1 specify length required when ordering /8NC x 1-1/4 GD. 5 Cap Screw /8 STD. Lock Washer /8 SAE Flat Washer Hydraulic Pump /16 (M) OR - 1-5/16 (M) JIC /4 STD. Lock Washer /4NC Hex Nut Hydraulic Tube - Steel Pipe Assembly P9
10 P10
11 5HP POWER PACK ASSEMBLY (BY-PASS) FOR MODELS - ALL 8/01 Item Part Number Part Description Qty /2NPT Liquitite Straight Adapter Fitting /2NPS Lock Nut Fuse, 8 Amp Fuse Holder, 2--Pole #8NC x 1/2 Phillips Head Tapping Screw 2 6 see pages P Control Box Assembly /4NC x 1 GD5 Cap Screw Suction Hose Hose Clamp, T--Bolt type /8NC x 1 GD5 Cap Screw Hydraulic Pump, Hi--Low 11 Gallon NPT to 3/4NPT Hex Reducer /4(M) O--Ring to 3/4(M) NPT Run Tee Hydraulic Fitting /4(M) JIC to 3/4(F) 90_ Hydraulic Fitting R 1/2 x 36 (JIC) Black 2W Hose Assembly /16(M) JIC to 3/4(F) JIC Hydraulic Fitting /2NC x 2 GD5 Cap Screw /2 STD. Lock Washer Motor / Pump Adapter Casting Pump Coupler, 5/8 Bore Spider Motor Coupler, 1--1/8 Bore /8NC x 1--1/4 GD5 Cap Screw Electric Motor, 5 HP 1 Phase Electric Motor, 5 HP 3 Phase Side Cover Top Cover Washer, 3/4 to 1/ /8NC x 3/4 GD8 Hex Washer Thread Forming Screw /8NC Nylon--Top Lock Nut Relief Valve Cartridge /4NPS Electrical Lock Nut /2 to 3/4 Conduit Reducer /4NPS Sealing Electrical Lock Nut R Black 2W 1/4 x 42 Hose Assembly /4(F) NPT to 7/16(M) Hydraulic Fitting Oil Heater /4NF Cap Nut /8(M) O--Ring to 3/4(M) JIC Hydraulic Fitting /2(F) NPT to 7/8(M) O--Ring Hydraulic Fitting Return Tube /8 SAE Flat Washer /4 NPT Tank Breather w/ RV Gallon Tank Weldment Stainer NPT x 90_ Black Street Elbow Sight Gauge w/ Temp Clean--Out Cover 1 49 D /2 Liquitite Flex Metal 10 Ft /8 STD. Lock Washer /4 STD. Lock Washer /4NC Hex Nut Solenoid Valve Assembly Valve Sub--Plate Pressure Gage Bracket Hydraulic Pressure Gage Cover Support Bracket /2 x 90_ Liquitite Adapter Fitting Rubber Grommet 1 D This a bulk quantity item and you must specify the length required when ordering. P11
12 ON/OFF START STOP REV NO NO NO NC NO LIGHT X2 X1 LIGHT X2 X1 COM 208V 230V 460V H1 H2 H3 H4 TRANSFORMER X2 XF FUSE FUSE REPLACEMENT USE BUSS 250V,FNM 1 6/10 AMP OR EQUIVALENT CR7 CR6 CR L1 L2 L3 AC CONTACTOR T1 T2 T3 L1 L2 L3 5 OVERLOAD RELAY TDB T TDM T CR CR CR FUSE REPLACEMENT USE BUSS V. B _ AMP OR EQUIVALENT _ CR UL LISTED TDM T2 TDM T CONTROL PANEL REMOTE OPTION ON/OFF START STOP 3/4 FULL FULL REVERSE OIL LEVEL ON OFF 23 JOG CONTROL START STOP FWN -OFF -REV SERIAL #3000 TO START STOP REV LIGHT X2 NO NO NC NO X1 Rev.7/06 M P12
13 10 HP POWER PANEL - BY-PASS (Serial #3000 & ON) Rev.10/07 Item Part Number Part Description Qty. 1 Electrical Schematic -- Specify Voltage & Options Plastic Seal Control Box UL 14 x 12 x N.O. Contact Block N.O. Early Close Contact Block N.C. Contact Block Mounting Adapter Spec Pilot Light V Unit Transformer 150V Tri--Volt Timer 8 Pin (Delay on Break) Fuse 1--6/10 Amp FNM Din Rail, Relays Relay Spec Relay Socket Spec A.C. Contactor -- 10HP 3 Phase A.C. Contactor -- 10HP 1 Phase Back Panel Auxiliary Contact Din Rail and Panel Adapter -- 10HP 3 Phase Din Rail and Panel Adapter -- 10HP 1 Phase Overload Relay -- 10HP 3 Phase Overload Relay -- 10HP 1 Phase Din Rail -- Relay, O.L Heater Pack ( Amp) 208V, 230V 3 Phase 3/Pkg Heater Pack ( Amp) 460V 3 Phase 3/Pkg Heater Pack ( Amp) 220V 1 Phase 3/Pkg Fuse -- 8 Amp 208V, 230V 3 Phase / 220V 1 Phase Fuse -- 4 Amp 460V 3 Phase Fuse Base PinTimerBase Spec Timer 8--Pin Delay on Make Spec Pole Terminal Block Spec Link Rail -- 2 Terminal Spec Straight Cord Connector Oil Level Switch Din Rail -- Terminal Block Legend Plate -- Reverse Mushroom Operator -- Stop Legend Plate -- Stop Legend Plate -- Start Green Operator (START) Legend Plate -- ON/OFF Keyed 2--Position Switch (Maintained) Legend Plate -- Full Legend Plate -- 3/4 Full Push Button Enclosure (6 Hole) Pilot Light (Amber) Lense Pilot Light (Red) Lense Adapter Straight Liquitite Black Operator (Reverse) 1 45 H Hose 1/2 Liquitite Flex Metal Ft Switch Key Keyed 2--Position Switch (START) Replacement Bulb (60V--1.2V) Jog Control Black Selector Switch Legend Plate, FWD--OFF--REV Fuse Replacement Decal /10 Amp Fuse Replacement Decal -- 4 Amp 1 H Fuse Replacement Decal -- 8 Amp 1 This is a bulk quantity item. You must specify length required when ordering. P13
14 P14
15 5HP 1 PHASE POWER PANEL - BY-PASS FOR MODELS - 8/06 Item Part Number Part Description Qty Clear Cover Decal -- DANGER High Voltage #8NC x 1/2 Phillips Head Tapping Screw Timer Base Spec Timer 8 Pin (Delay on Break) Spec Timer Clip Spec Transformer 150 VA Tri--Volt Fuse 1--6/10 AMP FNM Decal -- Fuse Replacement Relay Spec Relay Socket Spec Relay Clip Spec Contactor Auxiliary Contactor Din--Rail and Panel Adapter Overload Relay Heater Pack ( Amp) 220 V 3/pkg /16(M) JIC to 7/16(M) O--Ring 90_ Hydraulic Fitting Spec R 1/4 x 46 Black 2W Hose Assembly Spec /2NPS Lock Nut Spec Pressure Switch Straight Cord Adapter Oil Level Switch Jog Control (OPTION) Pole Terminal Block (size 4) Spec Link Rail Terminal Key /2 Hole Plug Pilot Light 120V Unit Spec N.O. Contact Block Black Operator -- REVERSE Amber Lens -- Pilot Light (80% Full) Red Lens -- Pilot Light (100% Full) Legend Plate -- FULL Legend Plate -- 3/4 FULL Legend Plate -- REVERSE Legend Plate -- START Legend Plate -- ON/OFF Legend Plate -- STOP Mushroom Operator -- STOP Keyed 2 Position Switch (Maintenance) Green Operator -- START Pushbutton Enclosure -- 6 Hole N.O. Early Close Contact Block N.C. Contact Block 1 46 H /2 Waterproof Conduit /2NPT Liquitite Straight Adapter /4 to 1/2 Washer Legend Plate -- FWD--OFF--REV Black Selector Switch 1 51 see page P Voltage Decal Spec Timer (Delay on Make) Spec Fuse Replacement Label -- 8 Amp /16JIC(M) -- 1/4NPT(F) 90_ Hydraulic Fitting 1 H This is a bulk quantity item. You must specify length required when ordering. P15
16 PRINCE HYDRAULIC CYLINDER ASSEMBLY M x 32 Prince Cylinder Assembly 6/07 Retracted Extended Stroke Rod Diameter /4 Item Part Number Part Description Qty. 1 Piston Rod 1 2 Butt & Tube Assembly 1 3 Piston 1 4 Gland 1 5 Lock Nut 1 6 Port Plug 1 7 Grease Zerk 1 8 Port Plug 1 9 K Snap Ring Retainer 1 10 K Piston Ring 1 11 K O--Ring 1 12 K O--Ring 2 13 K Back--Up Washer, Leather 2 14 K Back--Up Washer 1 15 K U--Cup 1 16 K Wiper 1 17 Decal 1 D Seal Kit (K Included in Kit) D Not part of cylinder assembly P16
17 ENERGY HYDRAULIC CYLINDER ASSEMBLY M x 37 Energy By--Pass Cylinder Assembly 3/98 Retracted /2 Extended /2 Stroke Rod Diameter /2 Item Part Number Part Description Qty. 1 Lock Nut 2 K Wear Ring 3 K O--Ring 4 K Piston Ring 5 Piston 6 K O--Ring 7 Cylinder Body 8 Rod 9 Guide 10 Retaining Ring 11 K O--Ring 12 K U--Cup 13 K Wiper Ring 14 K O--Ring 15 K Back--Up Ring 16 K Set Screw D Seal Kit (Includes K Items) D Not part of cylinder assembly P17
18 HYDRAULIC SCHEMATIC - 10HP BY -PASS PACKER CYLINDER BY--PASS 80% FULL LIGHT PSA PACKER CYLINDER BY--PASS 1750 PSI A B a b M MAIN RELIEF 1850 PSI 2100 MAX. x REV.10/05 M P18
19 P19
20 JOG CONTROL ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) P20 REV.E 06/07 M E /230/460-OMJLLS
21 MULTI- CYCLE.LIGHT.LIGHT ELECTRICAL SCHEMATIC ( OIL HEATER, OIL LEVEL OPTIONAL) P21 REV.E 06/07 M E /230/460-OMLLS
22 K -PAC EQUIPMENT DIVISION 10 HP, 1 PHASE, 60 HZ (BY -PASS) JOG CONTROL ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) REV.D 01/ MJLLS M D P22
23 K -PAC EQUIPMENT DIVISION 10 HP, 1 PHASE, 60 HZ (BY -PASS) MULTI- CYCLE.LIGHT.LIGHT ELECTRICAL SCHEMATIC ( OIL HEATER, OIL LEVEL OPTIONAL) REV.E 06/07 M E P23
24 K -PAC EQUIPMENT DIVISION 5HP, SINGLE PHASE, 60 HZ (BY- PASS) JOG CONTROL, MULTI- CYCLE LIGHT, LIGHT, ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) P24
25 K -PAC EQUIPMENT DIVISION 5HP, SINGLE PHASE, 60 HZ (BY- PASS) MULTI- CYCLE LIGHT, LIGHT, ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) P25
26 ELECTRIC INTERLOCK ASSEMBLY KK KK Rev.8/00 FOR MODELS - FRONT DOOR & SIDE DOOR MODELS 8/00 Item Part Number Part Description Qty. 1 K Guard Switch Assembly (Double Door) Metal Housing 2 K Guard Switch Assembly (Side Door) Metal Housing 1 K Guard Switch Assembly Non--Metal Housing Conduit Connector #10NC x 5/8 Round Head Slotted Machine Screw Cover Plate (Includes Gasket) Flanged Inlet (Includes Gasket) -- 2 Prong Flanged Inlet (Includes Gasket) -- 3 Prong Connector Box /8NC x 1--1/4 Cap Screw /8NC Self Locking Nut Cable Clamp /8NC x 3/4 Hex Washer Thread Cutting Screw Mounting Plate /8 STD. Flat Washer #10NC Nylon--Top Lock Nut Straight Connector Body -- 2 Prong Straight Connector Body -- 3 Prong Connector Boot Pigtail 12 Ft #10NC x 1/2 Hex Washer Thread Cutting Screw (Not Shown) Wire Nut -- Yellow (Not Shown)) K Note: Must determine type Guard Switch Assembly due to mounting. KK Note: Must determine if 2--Prong or 3--Prong before ordering P26
27 SIDE DOOR HOPPER (STANDARD & LOW PROFILE) FOR MODELS - Self Contained Compactors 3/99 Item Part Number Part Description Qty A Side Door Hopper Weldment /4NC x 1 Carriage Bolt Latch Cover Plate Lock Assembly w/ Keys Left Side Door Weldment 1 6 K /2NC Lock Nut 2 7 K Lug 2 8 K /2NC x 1--1/2 GD. 5 Cap Screw 2 9 K Striker Weldment 1 10 K /4NC Nylon--Top Lock Nut 4 11 K Latch Assembly Latch Housing Spring /8NC x 3/8 Set Screw /8 SAE Flat Washer Latch 1 17 K Hooked Cam, Machined 1 18 K Right Side Door Weldment 1 19 K Side Panel Key 1 K If repairing Single Door Hopper, use If repairing Double Door Hopper, use , and increase latch parts as needed. Latch parts quantities listed above are for single door only. P27
28 SIDE DOOR HOPPER (STANDARD & LOW PROFILE) Note: Determine latch style before ordering parts FOR MODELS - KP23 & KP35 10/98 Item Part Number Part Description Qty. 1 K Dog House Weldment 1 H Dog House Weldment 1 2 K Door Weldment 1 H Door Weldment 1 3 K Side Panel 1 H Side Panel Latch Weldment Handle Weldment /4 DIA. x 1--1/4 Roll Pin 1 7 K Hinge Weldment 1 H Hinge Weldment /2NC x 1--1/2 Cap Screw /2NC Self Locking Nut /8NC x 3/4 Hex Washer Thread Cutting Screw Machinery Bushing (Use as needed) 4 K H Used for Low Profile Hopper ONLY Used for Standard Hopper ONLY P28
29 FRONT DOOR HOPPER (STANDARD & LOW PROFILE) FOR MODELS - ALL 10/98 Item Part Number Part Description Qty. 1 K Dog House Weldment 1 H Dog House Weldment 1 2 K Front Door Weldment 1 H Front Door Weldment 1 3 K Door Weldment 1 H Door Weldment Latch Weldment Machinery Bushing (Use as needed) /4 DIA. x 1--1/4 Roll Pin Handle Weldment /8NC x 3/4 Hex Washer Thread Cutting Screw /2NC x 1--1/2 Cap Screw /2NC Self Locking Nut 4 K H Used for Low Profile Hopper ONLY Used for Stand Hopper ONLY P29
30 This page intentionally left blank. P30
31 TOP LOAD, STREET SIDE & CURB SIDE HOPPERS Rev.6/93 FOR MODELS - ALL 10/98 Item Part Number Part Description Qty Right Side Panel Front Panel Left Support Hex Washer Thread Cutting Screw /8NC x 1 Cap Screw /8 STD. Flat Washer /8NC Hex Nut Left Side Panel Right Side Panel Front Panel Hex Washer Thread Cutting Screw /8NC x 1 Cap Screw /8 STD. Flat Washer /8NC Self Locking Nut Left Side Panel Front Panel Right Support Hex Washer Thread Cutting Screw /8NC x 1 Cap Screw /8 STD. Flat Washer /8NC Self Locking Nut 8 P31
32 11 * * * BOTH SIDES * * * 20 * 3 * Rev.1/06 * 20 Rev.2/06 M P32
33 DECALS FOR MODELS - Standard & Low Profile Models 7/06 Item Part Number Part Description Qty Decal Kit (All Models except Hi--Tail) Decal Kit (Hi--Tail Models ONLY) K--PAC Decal DANGER -- Do Not Enter Decal CAUTION -- Operator s Decal WARNING -- Hydraulic Safety Decal DANGER -- Power Lines Decal WARNING -- Stay Clear Decal CAUTION -- Access Cover Decal DANGER -- Do Not Enter Decal CAUTION -- Gate Must Be Closed Decal CAUTION -- Keep Out Decal K--PAC Decal (Large) Wipe Off Seal Decal 1 13 K WARNING -- Safety Interlock Decal 1 14 K IMPORTANT -- Door Must Be Closed Decal 2 15 K WARNING -- Do Not Operate Decal 1 16 K K--PAC Decal (Small) 1 17 K DANGER -- High Voltage Decal 1 18 K Voltage Decal Volts 1 K Voltage Decal Volts 1 K Voltage Decal Volts 1 19 D WARNING -- Stand Clear of Tailgate Decal B (Retract) A (Extend) Decal 2 K D Decal not included in or Decal Kits (MUST BE ORDERED SEPARATELY) Decal included in Decal Kit ONLY P33
34 This page intentionally left blank. P34
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