COMPACTOR & RAM ASSEMBLY
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- Tamsin Daniel
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3 COMPACTOR & RAM ASSEMBLY FOR MODELS - ALL 5/02 Item Part Number Part Description Qty /2 STD. Flat Washer Cylinder Pin, Base /4 DIA. x 2--1/2 Roll Pin -- Steel Hydraulic Cylinder -- By Pass 6 x 60 (Serial # 2000 & Higher) Hydraulic Cylinder -- 6 x 60 (Serial # to 1999) Model KP2SH Hydraulic Cylinder -- 5 x 60 (Serial # to 1999) Model KP2S Wear Slide Bushing /8NC x 2 GD. 5 Cap Screw Adjustment Screw Weldment /16NC Lock Nut /8 STD. Flat Washer Wear Pad Rod End Cylinder Pin Turnbuckle A Turnbuckle Lug /16NC x 3/4 Hex Washer Thread Cutting Screw Access Cover Ram Weldment 1 P3
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5 10HP 3-PHASE POWER PACK ASSEMBLY (SERIAL # UP TO 2999) FOR MODELS - KP2S, KP2SH Compactor (Serial # ) 10/00 Item Part Number Part Description Qty. Item Part Number Part Description Qty Hydraulic Tank Weldment /8OR(M) - 7/8JIC(M) 90_ Fttg Blk. Pipe Plug /4NC x 2 Socket Head Bolt Oil Heater Suction Flange Assembly Reducer 1 52 H /2 Liquitite Flex Metal Hose Sealking Lock Nut 1 53 K Hydraulic Valve Snubber R Hose Assembly - 46 Long Pressure Switch /16OR(M) -7/16JIC(M) 90_ Fttg Relief Cartridge Hood /8OR(M) -3/4JIC(M)Straight Ftg /2NPS Lock Nut R Hose Assembly - 42 Long /4NPT(F) -7/16NF(M)90_ Fitting Hydraulic Valve Sub Plate 1 12 H /2 Liquitie Flex Metal Hose /8OR (M) - 1/2NPT (F) Fitting Conduit Fitting R Hose - 1/2 DIA. x NPT Pipe Plug Return Pipe Sight Gauge /8 STD. Flat Washer /4NC x 1 GD.5 Cap Screw /8NC Hex Nut 4 17 See pg. P8 Power Panel Assembly NPT Street Elbow 90_ Fitting /16NC x 3/4 GD.5 Cap Screw Filler Cap Assembly 1 19 H /2 Liquitite Flex Metal Hose Sump Filter /16NC Hex Nut Clean -Out Cover (w/gasket) /16 STD. Lock Washer Cover Gasket /460-3 Back Plate Crush Washer /2 x 90_ Liquitite Adaptor /8NC x 3 GD.5 Cap Screw Electric Motor Washer 3/4 to 1/ Hood /16 (F) JIC - 1NPT (F) Swivel /16 STD. Flat Washer Oil Level Switch Motor/Pump Adapter Casting /2 STD. Lock Washer /2NC x 2 GD.5 Cap Screw /16 OR -7/8JIC 90_ Fitting End Panel /8NPT PIpe Plug /8NPT(M) -1/4NPT(F)90_ Fitting 1 K Individual Service Parts Not Available Hydraulic Pressure Gauge /32 Square Key Pump Coupler 1 H This is bulk quantity item. You must Spider 1 specify length required when ordering /16 Square Key Motor Coupler /8NC x 1-1/4 GD. 5 Cap Screw /8 STD. Lock Washer /8 SAE Flat Washer Hydraulic Pump /16 (M) OR-1-5/16 (M) JIC /4 STD. Lock Washer /4NC Hex Nut Hydraulic Tube - Steel Pipe Assembly P5
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7 10HP 3-PHASE POWER PACK ASSEMBLY (BY-PASS) (Serial #3000 & ON) FOR MODELS - KP2SH Compactor (Serial # 2000 & On) 3/07 Item Part Number Part Description Qty. Item Part Number Part Description Qty A Hydraulic Tank Weldment /8OR(M) - 7/8JIC(M) 90_ Fttg Blk. Pipe Plug /4NC x 2 Socket Head Bolt Oil Heater Suction Flange Assembly Reducer 1 52 H /2 Liquitite Flex Metal Hose Sealing Lock Nut 1 53 K Hydraulic Valve Black Pipe Plug R Hose Assembly - 46 Long Pressure Switch /16OR(M) -7/16JIC(M) 90_ Fttg /16JIC(M) -1/4NPT(F)90_Fitting Relief Cartridge Hood /8OR(M) -3/4JIC(M)Straight Ftg /2NPS Lock Nut Hydraulic Valve Sub Plate 1 12 H /2 Liquitite Flex Metal Hose /8OR (M) - 1/2NPT (F) Fitting Conduit Fitting R Hose - 1/2 DIA. x NPT Pipe Plug Return Pipe Sight Gauge /8 STD. Flat Washer /4NC x 1 Cap Screw /8NC Hex Nut 4 17 See pg. P10 Power Panel Assembly NPT Street Elbow 90_ Fitting /16NC x 3/4 Cap Screw Filler Cap Assembly 1 19 H /2 Liquitite Flex Metal Hose Sump Filter /16NC Hex Nut Clean -Out Cover (w/gasket) /16 STD. Lock Washer Cover Gasket (Flat Bond On) /460-3 Back Plate Crush Washer /4 x 90_ Liquitite Adaptor /8NC x 3 GD5 Cap Screw Electric Motor Washer 3/4 to 1/ Hood /16(F) JIC - 1NPT (F)Swivel /16 STD. Flat Washer Motor/Pump Adapter Casting /2 STD. Lock Washer /2NC x 2 Cap Screw /16 OR -7/8JIC 90_ Fitting End Panel /8NPT PIpe Plug /8NPT(M) -1/4NPT(F)90_ Fitting Hydraulic Pressure Gauge /32 Square Key Pump Coupler Spider 1 K No individual service parts available /16 Square Key Motor Coupler 1 H This is a bulk quantity item. You must /8NC x 1-1/4 GD. 5 Cap Screw 2 specify length required when ordering /8 STD. Lock Washer /8 SAE Flat Washer Hydraulic Pump /16 (M) OR - 1-5/16 (M) JIC /4 STD. Lock Washer /4NC Hex Nut Hydraulic Tube - Steel Pipe Assembly P7
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9 10 HORSEPOWER POWER PANEL (SERIAL # UP TO 2999) FOR MODELS - KP2S, KP2SH Compactor (Serial # ) 5/02 Item Part Number Part Description Qty Keyed 2--Position Switch, Maintained Legend Plate -- Off / On Green Operator -- Start Spec Legend Plate -- Start Spec Mushroom Operator -- Stop Spec Legend Plate -- Stop Spec Black Operator -- Reverse Legend Plate -- Reverse Red Lens -- Pilot Light (100% Full) Amber Lens -- Pilot Light (80% Full) Legend Plate -- Full Spec /2 Hole Plug (optional position for 2nd Full Light) Control Box Back Panel Transformer 150VA Tri--Volt Fuse 1--6/10 Amp FNM Fuse Replacement Decal Relay Socket Spec Relay Spec Contactor -- 3 Phase Contactor -- Single Phase Auxilary Contactor Din--Rail and Panel Adapter -- 3 Phase Din--Rail and Panel Adapter -- Single Phase Overload Relay -- 3 Phase Overload Relay -- Single Phase Din Rail -- Relay, OL Heater Pack -- 3 Phase Pkg / Heater Pack -- 3 Phase Pkg / Heater Pack ( Amp) -- Single Phase Din Rail -- Terminal Block TimerBase8Pin Spec Timer 8 Pin (Delay on break) Spec Terminal Block Spec Link Rail, 2 Terminal Spec Straight Cord Adapter Spec /2NPT Straight Liquitite Adapter Spec. 33 K /2 Waterproof Conduit Long Spec. 34 Electrical Schematic --_specify voltage and options Clear Cover Oil Level Switch Pushbutton Enclosure -- 2 Hole Pushbutton Enclosure -- 6 Hole N.O. Contact Block Spec N.C. Contact Block Spec N.C. Contact Block Spec Pilot Light 120V Unit Spec Key 2 Position Switch Switch Key (For Item 1 switch) Key -- Jog Control (For Item 43 switch) Replacement Bulb (60V--1.2W) Fuse Replacement Decal -- 4 Amp Fuse Replacement Decal -- 8 Amp 1 K This is a bulk quantity item. You must specify length required when ordering. P9
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11 10 HORSEPOWER 3-PHASE POWER PANEL - BY-PASS (Serial #3000 & ON) FOR MODELS - KP2SH Compactor (Serial # 2000 & On) 3/07 Item Part Number Part Description Qty. 1 Electrical Schematic -- Specify Voltage & Options Plastic Seal Control Box UL 14 x 12 x N.O. Contact Block N.O. Early Close Contact Block N.C. Contact Block Mounting Adapter Spec Pilot Light V Unit Transformer 150V Tri--Volt Timer 8 Pin (Delay on Break) Fuse 1--6/10 Amp FNM Din Rail, Relays Relay Spec Relay Socket Spec A.C. Contactor -- 10HP Back Panel Auxiliary Contact Din Rail and Panel Adapter Overload Relay Din Rail -- Relay, O.L Heater Pack ( Amp) 208V, 230V 3/Pkg Heater Pack ( Amp) 460V 3/Pkg Fuse -- 8 Amp 208V, 230V Fuse -- 4 Amp 460V Fuse Base PinTimerBase Spec Timer 8--Pin Delay on Make Spec Pole Terminal Block Spec Link Rail -- 2 Terminal Spec Straight Cord Connector Oil Level Switch Din Rail -- Terminal Block Legend Plate -- Reverse Mushroom Operator -- Stop Legend Plate -- Stop Legend Plate -- Start Green Operator (START) Legend Plate -- ON/OFF Keyed 2--Position Switch (Maintained) Legend Plate -- Full Spec Legend Plate -- 3/4 Full Push Button Enclosure (6 Hole) Pilot Light (Amber) Lens Pilot Light (Red) Lens Adapter Straight Liquitite Black Operator (Reverse) 1 45 H Hose 1/2 Liquitite Flex Metal Ft Switch Key Keyed 2--Position Switch (START) Replacement Bulb (60V--1.2V) Jog Control Black Selector Switch Legend Plate, FWD--OFF--REV Fuse Replacement Decal /10 Amp Fuse Replacement Decal -- 4 Amp 1 H Fuse Replacement Decal -- 8 Amp 1 This is a bulk quantity item. You must specify length required when ordering. P11
12 HYDRAULIC HOSES & FITTINGS FOR MODELS - ALL 5/02 Item Part Number Part Description Qty /4JIC(M) to 3/4NPT(F) 90_ Fitting (Compactor Serial # up to 1999) /4JIC(M) to 3/4SAE(M) 90_ Fitting (Compactor Serial # 2000 & On) R 1/2 DIA. x 144 Hose Assembly /8O--Ringto3/4JIC(M)Fitting Nylon Strap 4 P12
13 PRINCE HYDRAULIC CYLINDER ASSEMBLY (SERIAL # TO 1999) KP2S M x 60 Prince Cylinder Assembly 10/98 Retracted Extended Stroke Rod Diameter /2 Item Part Number Qty Butt & Tube Assembly Piston Rod Assembly Piston Gland Gland Cap Lock Nut Grease Zerk Port Plug Set Screw Nylon Lock 1 11 K Bearing Ring 1 12 K Crown Seal 1 13 K O--Ring 1 14 K O--Ring 1 15 K Back--Up Washer 1 16 K U--Cup 1 17 K Wiper Spacer (not stocked) 1 19 K Wiper 1 D Seal Kit (K Items Included in Kit) D Not part of cylinder assembly P13
14 PRINCE HYDRAULIC CYLINDER ASSEMBLY (SERIAL # TO 1999) KP2SH M x 60 Prince Cylinder Assembly 10/98 Retracted Extended Stroke Rod Diameter -- 3 Item Part Number Part Description Qty Butt & Tube Assembly Piston Rod Assembly Piston Gland Gland Cap Lock Nut Grease Zerk Port Plug Set Screw Nylon Lock 1 11 K Bearing Ring 1 12 K Crown Seal 1 13 K O--Ring 1 14 K O--Ring 1 15 K Back--Up Washer 1 16 K U--Cup 1 17 K Wiper Spacer (not stocked) 1 19 K Wiper Seal Kit ( Items Included in Kit) D Not part of cylinder assembly P14
15 GREEN BY-PASS HYDRAULIC CYLINDER ASSEMBLY (SER.# 2000 & ON) x 60 Green By--Pass Cylinder Assembly 5/03 Retracted Extended Stroke Rod Diameter -- 3 Item Part Number Part Description Qty. 1 2 K Wear Ring 2 3 K Piston Seal 1 4 K Square Loader Ring 1 5 Piston Assembly 1 6 Barrel Assembly 1 7 Rod Assembly 1 8 Stop Tube 1 9 Gland 1 10 K O--Ring 1 11 K Backup 1 12 Set Screw 2 13 Cap 1 14 K Rod Wiper 1 15 K Rod Seal 1 16 K Wear Ring Seal Kit (K Items Included in Kit) D Not part of cylinder assembly P15
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20 MULTI- CYCLE.LIGHT.LIGHT ELECTRICAL SCHEMATIC ( OIL HEATER, OIL LEVEL OPTIONAL) P20 REV.E 06/07 M E /230/460-OMLLS
21 JOG CONTROL ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) P21 REV.E 06/07 M E /230/460-OMJLLS
22 K -PAC EQUIPMENT DIVISION 10 HP, 1 PHASE, 60 HZ (BY -PASS) MULTI- CYCLE.LIGHT.LIGHT ELECTRICAL SCHEMATIC ( OIL HEATER, OIL LEVEL OPTIONAL) REV.E 06/07 M E P22
23 K -PAC EQUIPMENT DIVISION 10 HP, 1 PHASE, 60 HZ (BY -PASS) JOG CONTROL ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) REV.D 01/ MJLLS M D P23
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25 ELECTRIC INTERLOCK ASSEMBLY M Revised 5/96 FOR MODELS - FRONT DOOR & SIDE DOOR MODELS 8/99 Item Part Number Part Description Qty. 1 : Guard Switch Assembly -- Plastic 1 2 : Guard Switch Assembly -- Metal Cable Clamp #10NC x 5/8 Round Head Slotted Machine Screw #10NC Nylon--Top Lock Nut /2 Pipe Liquitite -- 3/8 Cord Adapter Connector Box Mounting Plate /8NC Self Locking Nut /8NC x 3/4 Hex Washer Thread Cutting Screw /2NPT Straight Liquitite Adapter /8 STD. Flat Washer /8NC x 1--1/4 GD5 Cap Screw Cover Plate (Includes Gasket) 1 15 H /2 Liquitite Flex Metal Hose H BlackElectricWire--33Ft #10 x 1 Hex Washer Thread Cutting Screw (Not Shown) 3 18 D Decal -- Warning Electric Interlock 1 19 D Decal -- Notice Must Close Doors 2 H This is a bulk quantity item. You must specify length required when ordering. D See page P28--P31 for location P25
26 STREET SIDE HOPPER FOR MODELS - KP2S 10/98 Item Part Number Part Description Qty Decal -- CAUTION Keep Out Decal -- DANGER Do Not Enter 2 P26
27 CURB SIDE HOPPER FOR MODELS - KP2S 10/98 Item Part Number Part Description Qty Decal -- DANGER Keep Out Decal -- DANGER Do Not Enter 2 P27
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29 SINGLE SIDE DOOR HOPPER FOR MODELS - KP2S 8/99 Item Part Number Part Description Qty /4NC x 1 Carriage Bolt Latch Cover Plate Lock Assembly w/ Key Left Side Door Weldment Right Side Door Weldment /2NC Lock Nut Lug /2NC x 1--1/2 GD.5 Cap Screw Latch Assembly /4NC Nylon--Top Lock Nut Striker Weldment Decal -- Electrical Interlock Decal -- CAUTION Keep Out Side Panel Decal -- DANGER Do Not Enter Hooked Cam Side Door Hopper Weldment Decal -- Important, Door Must Be Closed Key 1 P29
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31 DOUBLE SIDE DOOR HOPPER FOR MODELS - KP2S 10/98 Item Part Number Part Description Qty /4NC x 1 Carriage Bolt Latch Cover Plate Lock Assembly w/ Key Left Side Door Weldment /2NC Lock Nut Lug /2NC x 1--1/2 GD.5 Cap Screw Latch Assembly /4NC Nylon--Top Lock Nut Striker Weldment Decal -- Electrical Interlock Decal -- CAUTION Keep Out Right Side Door Weldment Decal -- DANGER Do Not Enter Hooked Cam Side Door Hopper Weldment Decal -- IMPORTANT Door Must Be Closed Key 1 P31
32 OPEN TOP DOCK HOPPER FOR MODELS - KP2S 10/98 Item Part Number Part Description Qty Decal -- DANGER Do Not Enter Decal -- CAUTION Keep Out /2NC Lock Nut /2NC x 2 GD.5 Cap Screw Gate Weldment -- Left Decal -- CAUTION Gate Must Be Closed Gate Weldment -- Right 1 P32
33 TOP LOAD HOPPER FOR MODELS - KP2S 10/98 Item Part Number Part Description Qty Decal -- DANGER Do Not Enter Decal -- CAUTION Keep Out 3 P33
34 DECALS FOR MODEL - KP2S 6/07 Item Part Number Part Description Qty. KIT Decal Kit (Includes Items below) Decal, DANGER DO NOT ENTER Decal, K--PAC Decal, CAUTION Operators Decal, WARNING Hydraulic Safety Decal, CAUTION Do Not Remove Decal, CAUTION Do Not Operate Decal, CAUTION Keep Out 3 K Decal, CAUTION Gate Must Be Closed 1 H Decal, B (Retract) A (Extend) 2 K H Used with Dock Hopper option Not used on this unit P34
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