MK IV OVERHEAD DOOR REPLACEMENT PARTS BOOK

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1 MK IV OVERHEAD DOOR REPLACEMENT PARTS BOOK JAMISON DOOR COMPANY P.O. BOX 70 HAGERSTOWN, MARYLAND INTERNET: ECN CS-2289 AFTER INSTALLING THE DOOR PLEASE FORWARD TO JAMISON DOOR COMPANY THE MAINTENANCE DEPARTMENT OR OWNER. P/N H

2 THIS PAGE LEFT BLANK ECN CS

3 INDEX SECTION TITLE PAGE 1. Instruction Sheet for Ordering Replacement Parts 4 2. Overhead 6 3. Torsion Shaft Assembly 8 4. Torque Operator for High Lift Door 9 5. Rollers and Brackets Top Latch Assembly Frame Gasket Assembly Front Locking Back Release and Cylinder Locking Miscellaneous Door Parts Pull Cord Switch Control Panel (for Control Panels Shipped Prior to 1/1/06) Control Panel (for Control Panels Shipped After 1/1/06) Control Panel 575 Volt Limit Switch Assembly Power Unit Assembly Standard Lift Power Operator Sub-Assembly Pneumatic Edge Assembly 32 ECN CS

4 1. INSTRUCTION SHEET FOR ORDERING REPLACEMENT PARTS A. GENERAL INSTRUCTIONS NOTES: 1. Sufficient information must be included with all orders so that we can give prompt and accurate service. The specific information needed includes: a. The stock number, drawing number and name of the part I. If possible give the stock number or drawing number of the part to be replaced. b. The HIC and WIC of the door. c. State whether the door is a bi-parting or single. If the door is a single state which direction it opens. d. Finish I. Galvanized (Galv), chrome (Chr), bright chrome (BChr), stainless steel (SST), or Tuffkote finish (similar to gray paint). Other coatings may be available see the applicable parts lists for information. 2. Parts highlighted in gray are no longer available. B. MASTER LABEL PLATE FOUND ON CONTROL PANEL ECN CS

5 INSTRUCTION SHEET FOR ORDERING TORSION SPRINGS NOTES: 1. When ordering a replacement torsion spring, the following information is required. a. The total length of the coiled spring. b. The inside diameter of the spring. c. The diameter of the spring wire. Measure the length of 10 coils and divide this by 10. d. Original job name to which the door was shipped. e. Specify either right hand (standard for single spring) or left hand wound spring. ECN CS

6 2. OVERHEAD ECN CS

7 Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1* Vertical Track Section 3 Leaf (LH) Leaf (RH) Leaf (LH) Leaf (RH) Leaf (LH) Leaf (RH) Vertical Track Section High Lift Special Order 3* Horizontal Track Section with Radius (LH) * Horizontal Track Section with Radius (RH) * Rear Spreader Angle Special Order 5 Clip Angle Horizontal Track Angle Track Support Bracket (Counted From the Floor) 1 st W/ Heated Sill st and 2 nd rd and 4 th th and 6 th Carriage Bolt 5/16 18 x Heavy Hex Nut 5/ Shakeproof Lock Washer 5/ Flat Washer 11/16 x 11/32 x 16 GA Machine Bolt 3/8 16 x Lock Nut 3/ *When ordering specify the H.I.C. and W.I.C. and right or left hand. Note: See instruction sheet for ordering parts. ECN CS

8 3. TORSION SHAFT ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 5 Bearing Plate Assembly (W/ Bearing) Standard Lift Cable Drum (LH) Standard Lift Cable Drum (RH) High Lift Drum (2-0 to 4 6 High Lift) (LH) High Lift Drum (2-0 to 4 6 High Lift) (RH) High lift Drum (4 7 to 10 0 High Lift) (LH) High lift Drum (4 7 to 10 0 High Lift) (RH) * Torque Spring Shaft /4 Spring Winder Sleeve (LH) /4 Spring Winder Sleeve (RH) /4 Spring Winder Sleeve /4 Spring Bearing Retainer (LH) /4 Spring Bearing Retainer (RH) /4 Spring Bearing Retainer Center Bearing Plate End Bearing Machine Bolt 3/8-16 x 1-1/ Flat Washer 13/16 x 13/32 x 13 GA Lock Nut 3/ Sleeve Nut Cable with Terminal End and Button Stop Standard Lift Special Order High Lift Special Order 17 Spring Spacer (5-1/4 Springs Only) Key 1/4 x 3-1/ Key 1/4 x 3 (5-1/4 Springs Only) Center Bearing *When ordering specify the H.I.C. and W.I.C. and right or left hand. Note: See instruction sheet for ordering parts. ECN CS

9 4. TORQUE SHAFT OPERATOR FOR HIGH LIFT DOOR Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1* Torque Shaft Special Order 2 Drive Sprocket Connecting Link #40 1/2 Pitch Mounting Angle Mounting Bracket Manual Operator Assembly (Optional Equipment) Special Order 7 Clip Angle Set Screw 5/16-18 x 3/ Key 1/4 x Machine Bolt 3/8 16 x 1-1/ Lock Nut 3/ Flat Washer 13/16 x13/32 x 13GA Machine Screw Round Head 1/4-20 x 2-1/ Hex Nut 1/ Roller Chain #40 1/2 Pitch Note: See instruction sheet for ordering parts. ECN CS

10 5. ROLLERS AND BRACKETS ECN CS

11 Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Galv Bottom Roller Bracket (LH) Galv Bottom Roller Bracket (RH) SST Bottom Roller Bracket (LH) SST Bottom Roller Bracket (RH) Galv Roller Bracket # SST Roller Bracket # Galv Roller Bracket # 3 (LH) Galv Roller Bracket # 3 (RH) SST Roller Bracket # 3 (LH) SST Roller Bracket # 3 (RH) Galv Roller Bracket # 4 (4 and 5 Leaf Doors Only) (LH) Galv Roller Bracket # 4 (4 and 5 Leaf Doors Only) (RH) SST Roller Bracket # 4 (4 and 5 Leaf Doors Only) (LH) SST Roller Bracket # 4 (4 and 5 Leaf Doors Only) (RH) Galv Top Roller Bracket (3 Leaf Doors Only) (LH) Galv Top Roller Bracket (3 Leaf Doors Only) (RH) SST Top Roller Bracket (3 Leaf Doors Only) (LH) SST Top Roller Bracket (3 Leaf Doors Only) (RH) Galv Top Roller Bracket (4 Leaf Doors Only) (LH) Galv Top Roller Bracket (4 Leaf Doors Only) (RH) SST Top Roller Bracket (4 Leaf Doors Only) (LH) SST Top Roller Bracket (4 Leaf Doors Only) (RH) Galv Roller Bracket #5 (5 Leaf Doors Only) (LH) Galv Roller Bracket #5 (5 Leaf Doors Only) (RH) SST Roller Bracket #5 (5 Leaf Doors Only) (LH) SST Roller Bracket #5 (5 Leaf Doors Only) (RH) Galv Top Roller Bracket (5 Leaf Doors Only) (LH) Galv Top Roller Bracket (5 Leaf Doors Only) (RH) SST Top Roller Bracket (5 Leaf Doors Only) (LH) SST Top Roller Bracket (5 Leaf Doors Only) (RH) Roller Galv Lifting Angle (LH) Galv Lifting Angle (RH) SST Lifting Angle (LH) SST Lifting Angle (RH) Hex Washer Head Taptite 3/8-16 x SST Hex Head Machine Bolt 3/8-16 x Hex Head Machine Bolt 3/8-16 x SST Hex Head Machine Bolt 3/8-16 x Lock Washer 3/ SST Lock Washer 3/ Lifting Angle Bushing Flat Washer SST Flat Washer SST Spring Lock Washer 3/ Note: See instruction sheet for ordering parts. ECN CS

12 6. TOP LATCH ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Galv Latch Base Chr Latch Base Galv Latch Pawl (2 Door) Chr Latch Pawl (2 Door) Galv Latch Pawl (4 Door) Chr Latch Pawl (4 Door) Galv Latch Pawl (6 Door) Chr Latch Pawl (6 Door) Spring SST Pivot Pin Cotter Pin 1/8 x 1-1/4 Long Eye Bolt with Nut 5/16 x Sash Chain (No. 50) (H.I.C. minus 6 8 ) S Hook 3/16 x 1-1/2 Diameter Pull Ring 5/16 x 3 Diameter Tapetite Bolt 5/16 x 1-1/4 Long Galv Latch Strike Plate SST Latch Strike Plate Galv Taptite Bolt 3/8-16 x SST Taptite Bolt 3/8-16 x SST Flat Washer 7/8 x 13/32 x Galv Hex Head Type F Self Tapping Screw 1/4-20 x 3/ SST Truss Head Machine Screw 1/4-20 x 3/ Flat Washer Eye Bolt with Nut Note: See instruction sheet for ordering parts. Be sure to specify the door thickness and finish. ECN CS

13 THIS PAGE LEFT BLANK ECN CS

14 7. FRAME GASKET ASSEMBLY ECN CS

15 Ref # Group Finish Offset Name of Part Stock No. Drawing 1* Gasket Sub-Assembly Horiz. (White) 1* * * * * * * Gasket Sub-Assy. Vert. (White) (Specify Hand) 2* * * * * * * * Gasket Retainer 3* SST 5 0 LH * SST 5 0 RH * SST 6 0 LH * SST 6 0 RH * SST 7 0 LH * SST 7 0 RH * SST 8 0 LH * SST 8 0 RH * SST 9 0 LH * SST 9 0 RH * SST 10 0 LH * SST 10 0 RH A Head Gasket Retainer (Order Reference 3, RH) 4 SST Pan Head Screw #14 x * Gasket Outer Wrapper.04 x * Flat Gasket Retainer for Doors w/jambs (Not Shown) xx Screw (for Flat Gasket Retainer) Gasket Heat Wire (Call Factory w/serial Number) xxx-xxx *Please specify the HIC and WIC of the door that the item is to be used on. Note: See instruction sheet for ordering parts. ECN CS

16 8. FRONT LOCKING Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Mounting Angle Rivet Switch with screws (Power Door Only) Carriage Bolt (5/16 18 x 1 ) Hex Nut (5/16-18) Flat Washer (11/16 o.d. x 11/32 i.d. x 16GA.) Hasp Blade (2 and 4 Door) Hasp Blade (6 Door) Staple (3/8 Hole) Phenolic Washer Staple Lock Plate Pop Rivet (AD 54 BS) Tee Handle Assy. (2 Door) Tee Handle Assy. (4 Door) Tee-Handle Assy. (6 Door) Recessed Cup W/ Hole Washer Pop Rivet (AD 54 BS) Staple Lock Washer (5/16) Note: See instruction sheet for ordering parts. ECN CS

17 9. BACK RELEASE AND CYLINDER LOCKING Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1* Front Handle Base Assy Shoulder Screw 5/16 x 1/ Washer 11/16 x 11/32 x 16 GA Vinyl Coated Cable from Chain Lock 5 Set Screw 1/4 20 x 1/ Washer 7 Pan Head Type F Screw #10-24 x 1/ * Back Recessed Cup * Back Escutcheon Thru Shaft (4 Door) Back Handle Roll Pin 5/16 x 7/ Screw, Truss Head Type A #8 x 3/ Screw, Pan Head Type F #8-32 x * Dead Lock with Cylinder Round Head Screw #10-24 x *Specify if hardware is Painted, Galvanized or Chrome Finish. Note: See instruction sheet for ordering parts. Specify the door thickness, weather it is a cooler or freezer, and the door model and serial number. ECN CS

18 10. MISCELLANEOUS DOOR PARTS Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Rear Door Pull Cup Rear Door Pull Pop Rivet Door Pull Screw, Hex Head Taptite ( ¼ -20 x 1 ) Door Stop (4 and 6 Doors Only) Gasket, Hollow Lo-Temp Cord Attachment Bracket Gasket Retainer Gasket Insert Screw #6 x1/2 Self Drilling End Plug Pop Rivet Washer, Flat 5/8 x 9/32 x 16 GA Eye Screw 1/4 20 x 2-1/ Nylon Rope (5/16 ) Hex Nut 1/ Screw, Sheet Metal SST Screw, Sheet Metal SST Butt Hinge Cord Connector Lock Nut Coiled Cord Coiled Cord Coiled Cord Note: See instruction sheet for ordering parts. ECN CS

19 11. PULL CORD SWITCH Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Complete WPS Switch (W/o Heat) Assy. Complete WPS Switch (W/ Heat) Pull Cord Rope W/ Tassel (Not Shown) Pull Cord Rope Vinyl 60 (Not Shown) Note: See instruction sheet for ordering parts. ECN CS

20 12. CONTROL PANEL (FOR CONTROL PANELS SHIPPED PRIOR TO 1/1/2006) Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Complete Control Panel Assy. (Give Model Number & Serial Numbers) (Specify NEMA 1, 3, 4, 4x or 12) xx *1 Housing NEMA 3, 4 or Housing NEMA Housing NEMA 4x Mounting Plate Baffle Transformer (240/480 Primary 24 Volt Secondary) Transformer (120/208/380 Primary 24 Volt Secondary) Fuse FNM Reversing Contactor Brass Cup Washer Marker Strip Terminal Strip Stop Switch Relay Pilot Light (120V or 240V) Pilot Light with Resister (480V) Time Delay Termostst (80 ) Optional Heater (20 Watt) Optional *17 Rubber Washer 11/16 x 9/32 x 1/ Self Tapping Screw #6-32 x 3/ Self Tapping Screw #6-32 x 1/ Self Tapping Screw #6-32 x 5/ Self Tapping Screw #8-32 x 3/ Round Head Machine Screw #10-32 x 3/ Self Tapping Screw #10-24 x 1/ Dual Speed Adder Block Note: See instruction sheet for ordering parts. ECN CS

21 THIS PAGE LEFT BLANK ECN CS

22 13. CONTROL PANEL POWERTRON (FOR CONTROL PANELS SHIPPED AFTER 1/1/06) ECN CS

23 Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 DPDT Relay Rev. Contactor 60 Hz Floor Loop Socket 11-Pins, Octal Style Time Delay Switch, Stop Thermostat Transformer Class Fuse 3AG, 1/4 Amp Fuse, 3 Amp FNQ-R VAC Counter ENM #E4B74D Floor Loop Unit 326SF24A-7, Harness 802A Radio Control Multi-Code End Stop Fuse Block 2 Poles Fuse Block 1 Pole Grounding Lug Terminal Blocks Marker, Number Enclosure, NEMA Enclosure, NEMA 4x Terminal Block 8 Rowes Enclosure, NEMA Base Plate #16 GA. x 11 x Din Rail 35mm x Bracket, Fuse Block #16 GA Baffle Plate #16 GA Bracket #16 GA Retainer #16 GA Heater Assy. 50W.120V Pilot Light Assy. NEMA 1 120V / 240V Pilot Light Assy. NEMA 1 480V Pilot Light Assy. NEMA 4 480V (STD) Pilot Light Assy. NEMA 4 240V Grounding Wire, Control Panel 14 AWG 13 Lg Ferrule 9/16 O.D. x 5/16 I.D. x 7/ Rnd Hd Mach Screw #10-32 x 3/8 lg Note: See instruction sheet for ordering parts. COMPLETE CONTROL PANEL ASSEMBLY (ACTIVE MODEL NUMBERS) (ALSO SPECIFY NEMA 1, 4, OR 4X) STANDARD SPEED XX OPTIONAL KITS AVAILABLE CONTROL PANEL HEAT.. H FLOOR LOOP.. H RADIO CONTROL H TIME DELAY.. H ECN CS

24 14. CONTROL PANEL POWERTRON 575 VOLT ECN CS

25 Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 DPDT Relay Rev. Contactor 60 Hz Floor Loop Socket 11-Pins, Octal Style Time Delay Switch, Stop Thermostat Transformer 575 Volts Fuse 3AG, 1/4 Amp Fuse, 3 Amp FNQ-R VAC Counter ENM #E4B74D Floor Loop Unit 326SF24A-7, Harness 802A Radio Control Multi-Code End Stop Fuse Block 2 Poles Fuse Block 1 Pole Grounding Lug Terminal Blocks Marker, Number Enclosure, NEMA Enclosure, NEMA 4x Terminal Block 8 Rowes Enclosure, NEMA Base Plate #16 GA. x 11 x Din Rail 35mm x Bracket, Fuse Block #16 GA Baffle Plate #16 GA Bracket #16 GA Retainer #16 GA Heater Assy. 50W.120V Pilot Light Assy. NEMA 1 480V Pilot Light Assy. NEMA 4 575V (STD) Grounding Wire, Control Panel 14 AWG 13 Lg Fuse Holder Din Rail Mtg Fuse FNM-3 3 Amp Note: See instruction sheet for ordering parts. COMPLETE CONTROL PANEL ASSEMBLY (ACTIVE MODEL NUMBERS) (ALSO SPECIFY NEMA 1, 4, OR 4X) STANDARD SPEED 575 VOLT XX OPTIONAL KITS AVAILABLE CONTROL PANEL HEAT.. H FLOOR LOOP.. H RADIO CONTROL H ECN CS

26 15. LIMIT SWITCH ASSEMBLY ECN CS

27 Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Complete Limit Switch Assy. (Dual Speed) (NEMA1) Assy. Complete Limit Switch Assy. (Dual Speed) (NEMA 4) Housing (NEMA 4) Housing (NEMA 1) Housing (NEMA 4x) Label Base Limit Switch Mounting Block A Actuator Block (Standard) B Actuator Block (Dual Speed) Flange Bearing Pillow Block Bearing A Shaft (Standard) B Shaft (Dual Speed) Sprocket * Gasket (NEMA 3, 4, 4x or 12) * Gasket (NEMA 3, 4, 4x or 12) Switch Round Head Bolt 1/4 20 x Round Head Bolt 1/4 20 x Hex Head Bolt 1/4 20 x 3/ Hex Lock Nut 1/ Self Tapping Screw #6 32 x Flat Washer 1/2 x 9/32 x 16 GA Rubber Mounting Plate Flat Washer 5/8 x 9/32 x 16 GA Adapter Plate Pedestrian Opening Switch Plate Flat Head Self Tapping Screw #6 32 x Self Tapping Screw #10 24 x 3/ Split Lock Washer # Flat Washer 1/2 x 197 x 18 GA Pedestrian Opening Assy *Use item 20 for items 10 and 11 with NEMA 1 housing. Note: See instruction sheet for ordering parts. ECN CS

28 16. POWER UNIT ASSEMBLY ECN CS

29 Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Gear Box Collar Roll Pin 3/16 x Friction Disc Sprocket Assy Tongued Disc Spring Retainer Lock Washer Split 1/ Machine Bolt W/ Locktite 1/2-13 x 1-1/ Mounting Plate Motor (115/230 Volt 1 Phase) Motor ( /460 Volt 3 Phase) for Std. Lift Motor ( /460 Volt 3 Phase) for High Lift Key (1/8 x 1 ) Machine Bolt 3/8-16 x Lock-washer Split 3/ Clip Angle Rubber Grommet Limit Switch Assembly See Limit Switch 19 Control Panel See Control Panel 20 Support Angle Machine Bolt 3/8-16 x 1-1/ Lock-nut, Hex 3/ Machine Bolt 3/8-16 x Flat Washer 13/16 x 13/32 x 16 GA Machine Bolt 3/8-16 x Machine Bolt 1/4-20 x 3/ Flat Washer 1-1/4 x 9/32 x 16 GA Lock-nut, Hex 1/ Flat Washer 5/8 x 9/32 x 16 GA Rubber Washer 11/16 x 9/32 x 1/ Limit Switch Chain (Specify Length) Connecting Link #40 1/2 Pitch Note: See instruction sheet for ordering parts. ECN CS

30 17. STANDARD LIFT POWER OPERATOR SUB-ASSEMBLY ECN CS

31 Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Power Unit Support Plate Hanger Angle Rail Top Support Bracket Rail Bottom Support Bracket * Drive Rail Special Order 6 Idler Bracket Idler Sprocket Oilite Bearing Washer, Flat 1-3/4 x 13/32 x 1/ Washer, Spring Lock 3/ Machine Bolt 3/8-16 x Brass Washer 2-1/4 x 1-1/16 x 1/ Machine Bolt 3/8-16 x 1-1/ Washer, Flat 13/16 x 13/32 x 13 GA Machine Bolt 3/8-16 x 2-3/4 Full Thread Pick-up Link Drive Chain #40, 1/2 Pitch Connecting Link (#2040) Traveler Assembly Washer, Flat 2 x 13/16 x 1/ Guide Roller Lifting Link Std. Duty Door Lifting Bracket Roll Pin 1/8 x Washer, Flat 1-3/4 x 13/16 x 14 GA Machine Bolt 5/16-18 x 2-1/ Machine Bolt 5/16-18 x Lock Nut 5/ Lock Nut 3/ Sash Chain * Specify door H.I.C. Note: See instruction sheet for ordering parts. ECN CS

32 18. PNEUMATIC EDGE ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Pneumatic Reversing Edge Assy. Special 1 Gasket Insert (Width-in-Clear + 3-1/2 ) End Plugs H Hose (Width-in-Clear + 2 ) Vent Plug (Glue in Place) End Plug (Glue in Place) Air Duct Hose (4 Long) Gasket Retainer (Width-in-Clear +3-1/2 ) Screw, Truss Head (Type A ) Switch Note: See instruction sheet for ordering parts. ECN CS

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