Boxer 320 Parts Manual
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1 BIG POWER IN ALL PLACES Boxer 20 Parts Manual Serial No.s 9 & Higher Part No Phone: Sales , Parts and Service Manufactured by: Morbark, Inc S. Winn Rd., P.O. Box 000, Winn, Michigan
2 MANUAL REVISION LOG Rev: Date Affected: Pages Changed: Description of Changes: - Oct 2, 20 All Initial Release A March, Updated Item 0 Part Number. B June 29, 206 All Updated all C June 2, 208.2, 2.2: Added Seal Kit for lift cylinder; 2: Renumbered Items 2 thru to correctly identify air filter assembly components
3 Table of Contents Parts List and Illustrations Page Number Routine Maintenance Replacement Parts....2 Universal Mounting Plate and Loader Arm... 2 Loader Arm Assembly... 5 Decals Group... 6 Travel Drive Group... 8 Idler Wheel and Spring Assembly... 0 Mid-Wheel Assembly... Main Control Valve Group... 2 Diverter Valve Group... 5 Rear Frame Group... 6 Control Panel Group... 8 Hydraulic Filter and Engine Shroud Group Muffler and Electrical Group Pump Group... 2 Air Filter Assemby... 2 Hydraulic Cooler Group Battery Group Hydraulic Schematic Electrical Schematic Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag on the left side of the machine..
4 Routine Maintenance Replacement Parts The following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service. Part Name Part Number Maintenance Kit Idler Wheel Repair Kit Mid - Wheel Repair Kit Air Filter Element Air Filter Pre-cleaner Fuel Filter (In-Line) Hydraulic Oil Filter Engine Oil Filter Hydraulic Oil... Chevron Rykon Premium ISO 6 or equal Seal Kit for Tilt Cylinder Seal Kit for Lift Cylinder Seal Kit for Wheel Motor Replacement Ignition Key Replacement Access Panel Key
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6 Universal Mounting Plate and Loader Arm Group
7 Universal Mounting Plate and Loader Arm Group Item No. Description Quantity Part Number COUPLER LATCH PIN SPRING ROLL PIN COUPLER- ATTACHMENT PLATE PIN CLIP - RIGHT ROUND PIN GREASE ZERK - STRAIGHT BOLT LOCK WASHER PIN CLIP (CLOSED) CYLINDER - TILT A TILT CYLINDER SEAL KIT (Not Shown) CONNEX BUSHING BOLT ROUND PIN AUXILIARY HOSE BULKHEAD FITTING QUICK DISCONNECT, FEMALE QUICK DISCONNECT, MALE HOSE ASSY, FC DEGREE FITTING PIN CLIP - LEFT COUPLER LATCH STOP HOSE RELIEF BLOCK BOLT, RELIEF BLOCK FITTING FITTING HOSE ASSY NS HOSE PROTECTOR
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9 Loader Arm Assembly Item No. Description Quantity Part Number BOOM ARM FLUTED KNOB ROUND PIN BOOM LOCK PIN BOOM LOCK LIFT CYLINDER HOSE ASSY BOLT LOCK WASHER PIN CLIP - OPEN FITTING, SAE MALE BUSHING ROUND PIN DEGREE ZERK LIFT CYLINDER SEAL KIT - LIFT CYLINDER PIN CLIP - STRAIGHT GREASE ZERK ROUND PIN SPACER
10 Decal Group
11 Decal Group Item No. Description Quantity Part Number CRUSH HAZARD DECAL DECAL BOXER DECAL BURN HAZARD DECAL BOXER DECAL RYKON PREMIUM ISO 6 DECAL MORBARK LOGO ATTACHMENT SECURE DECAL LIFTING EYE DECAL QUICK CONNECT BURN HAZARD DECAL INSTALL CYL LOCK DECAL GASOLINE ONLY DECAL REFUELING WARNING DECAL READ MANUAL DECAL BOXER DECAL OPERATOR SAFETY DECAL OPERATOR CONTROLS DECAL AUX VALVE TO NEUTRALDECAL BATTERY GROUND DECAL (NOT SHOWN) TIE DOWN DECAL BOXER INTERNET ADDRESS DECAL TAG, MOD, WT, HP (NOT SHOWN)) SERIAL NUMBER DECAL (NOT SHOWN) BOXER DECAL (NOT SHOWN) CALL BEFORE YOU DIG DECAL TAG, SN, MAN DATE (NOT SHOWN) NS DECAL, LOW OIL
12 Travel Drive Group , 8,
13 Travel Drive Group Item No. Description Quantity Part Number BOLT FRONT IDLER ASSEMBLY 2 SEE PAGE 0 FITTING WHEEL MOTOR WOODRUFF KEY OUTPUT SHAFT WHEEL MOTOR SEAL KIT (NOT SHOWN) WASHER, LOCK TRACK DRIVE HUB COTTER PIN SPROCKET FLAT WASHER BOLT CASTLE NUT MID-WHEEL SPOOL ASSEMBLY 6 SEE PAGE 7 BOLT WASHER WASHER, LOCK
14 Idler Wheel and Spring Assembly Item No. Description Quantity Part Number TENSION LOCK PLATE JACKING BOLT WELDMENT SPRING TENSIONER WELDMENT SPRING TRACK FORK WELDMENT LOCK WASHER 27-7 BOLT FLAT WASHER WHEEL ASSEMBLY LH, Note: Determined from attachment end WHEEL ASSEMBLY RH, Note: Determined from attachment end BEARING IDLER SPACER TUBE IDLER PIN SEAL SNAP RING FRONT IDLER WHEEL GREASE ZERK STRAIGHT
15 Mid Wheel Assembly Item No. Description Quantity Part Number MID-WHEEL ASSEMBLY (INCLUDES # S - 8) NUT WASHER SEAL SNAP RING BEARING MIDWHEEL MIDWHEEL AXLE
16 Main Control Valve Group
17 Main Control Valve Group Item No. Description Quantity Part Number CONTROL KNOB BOOM/BUCKET CONTROL LEVER FITTING FITTING TUBE, COUNTERBALANCE TO CONTROL VALVE FITTING TUBE ASSEMBLY, LEFT HAND DRIVE MOTOR, FRONT PORT TUBE ASSEMBLY, LEFT HAND DRIVE MOTOR, REAR PORT COUNTERBALANCE VALVE LIFT CYLINDER HOSE ASSEMBLY TUBE ASSEMBLY, RIGHT HAND DRIVE MOTOR, FRONT PORT TUBE ASSEMBLY, RIGHT HAND DRIVE MOTOR, REAR PORT TUBE, COUNTERBALANCE TO AUX VALVE DEGREE FITTING TUBE, PUMP, LOW SIDE TEST PORT TEST PORT DUST CAP FITTING TEE FITTING CARTRIDGE NYLOCK NUT LOCK WASHER FITTING TUBE, DIVERTER TO AUX VALVE DIVERTER VALVE DEGREE FITTING FITTING BOLT UNION FITTING CONTROL VALVE ASSEMBLY KNOB ROUND LEVER SHAFT TUBE ASSY, PUMP, HIGH SIDE NUT - M8 X NUT - M0 X.5 ZC TRAVEL CONTROL HANDLE, CAST BOLT FITTING DEGREE FITTING NS SPACER
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19 Diverter Valve Group Item No. Description Quantity Part Number TEXTURED GRIP LEVER NUT BOLT LOCK WASHER FITTING, SAE MALE CLAMP HOSE VALVE RELIEF VALVE CARTRIDGE NYLOCK NUT FITTING, SAE TUBE ASSY HOSE, AUXILIARY, FITTING, SAE MALE FITTING, SAE MALE STR
20 Rear Frame Group
21 Rear Frame Group Item No. Description Quantity Part Number MANUAL HOLDER ENGINE OIL FILTER NS OIL DRAIN TUBE ASSY FUEL TANK W/CAP CAP, FUEL TANK BOLT LOCK WASHER FLAT WASHER BUSHING, STEEL VALVE, SHUT OFF HOSE CLAMP FUEL HOSE FUEL FILTER GROMMET FUEL HOSE FUEL, SHUT OFF, ELECTRIC NS FITTING, BARBED BOLT WASHER NUT OPERATOR PLATFORM BOLT WASHER NS ROUND BUSHING SELF LOCKING NUT COMPRESSION SPRING RUBBER MATT PLATFORM STOP NS PLATFORM SPACER
22 Control Panel Group
23 Control Panel Group Item No. Description Quantity Part Number PANEL, LOCKING CONTROL PANEL SPACER, CONTROL PANEL PANEL, CONTROL WRENCH, TRACK PLATE, CONTROL PANEL SPACER LOCK, PUSH BUTTON GRIP,TEXTURED GROMMET, RUBBER NUT, NYLOCK NUT, WING Bolt BOLT BOLT WASHER, LOCK WASHER, FLAT WASHER,FLAT NS KEY, ACCESS PANEL LOCK NS HOLE COVER, SWITCH
24 Hydraulic Filter and Engine Shroud Group
25 Hydraulic Filter and Engine Shroud Group Item No. Description Quantity Part Number HYDRAULIC FILTER ASSEMBLY HEX HEAD BOLT HYDRAULIC FILTER TOP COVER PLATE O-RING SEAL KIT HYDRAULIC FILTER PRESSURE SPRING HYDRAULIC FILTER ELEMENT FILTER HOLDER BASKET BOLT WASHER FILTER HEAD DIPSTICK - PLUG ASSEMBLY DEGREE MALE FITTING NS CLAMP VENT HOSE HYDRAULIC TANK VENT CAP ENGINE SHROUD BOLT FLAT WASHER HYDRAULIC TANK CLEAN-OUT COVER TANK CLEAN-OUT COVER GASKET LOCK WASHER DEGREE MALE FITTING DEGREE MALE FITTING 265- NS HYDRAULIC TANK MAGNET NS HYDRAULIC TANK DRAIN PLUG
26 Muffler and Electrical Group 0 9 2, 2,, Item No. Description Quantity Part Number IGNITION SWITCH MOLDED KEY SET ON RING MUFFLER SHEET METAL SCREW SPARK ARRESTOR REMOTE MOUNT POSITIVE JUMPER TERMINAL MUFFLER GASKET ENGINE, KOHLER, (20.5 HP) NS ENGINE HOLD DOWN BOLT NS ENGINE HOLD DOWN LOCK WASHER 27-9 NS ENGINE HOLD DOWN WASHER LOCK NUT ENGINE HOUR METER COVER PLATE SCREW LOCK WASHER NUT INSERT NS LOW OIL PRESSURE ALARM NS LOW OIL ALARM HARNESS NS IGNITION HARNESS NS ENGINE THROTTLE NS GUARD, MUFFLER
27 Pump Group Item No. Description Quantity Part Number LOCK WASHER BOLT PUMP HYDRAULIC INLET TUBE CLAMP DEGREE O-RING FITTING DEGREE O-RING FITTING DEGREE FITTING
28 Air Filter Assembly Item No. Description Quantity Part Number AIR CLEANER ASSEMBLY (Includes Items 2, and ) AIR FILTER ELEMENT - INNER AIR FILTER ELEMENT - OUTER END COVER AIR INTAKE BONNET HOSE CLAMP BOLT FILTER MOUNTING BAND NUT HOSE CLAMP INTAKE HOSE NS HEAT SHIELD
29 Hydraulic Cooler Group Item No. Description Quantity Part Number CLAMP RETURN HOSE RETURN HOSE DEGEE ELBOW, # O-RING SEAL, # HYDRAULIC COOLER FLAT WASHER MOUNTING BOLT HYDRAULIC COOLER PROTECTIVE COVER MOUNTING BOLT, M LOCK WASHER, M NUT, M V COOLER FAN
30 Battery Group Item No. Description Quantity Part Number BATTERY ADJUSTABLE BATTERY HOLDDOWN RED BATTERY TERMINAL INSULATOR BLACK BATTERY TERMINAL INSULATOR BATTERY CABLE, POSITIVE BATTERY CABLE, NEGATIVE BATTERY HOLDOWN, ADJSTBLE 0 BOLTS BATTERY JUMP POST NS BATTERY POST BOLT NS BATTERY POST WASHER NS BATTERY POST NUT NS POWER CABLE
31 Hydraulic Schematic TILT CYLINDER AUX. ATTACHMENT MOTOR LIFT CYLINDER LEFT TRACK MOTOR AUX VALVE CONTROL VALVE DIVERTER VALVE RIGHT TRACK MOTOR FILTER COUNTERBALANCE VALVE PUMP, 8 GPM STAGE PUMP, GPM STAGE 2 TANK & FILTER 27
32 Electric Schematic HOUR METER BLUE 6 GA RED GA RED/WHITE 6 GA BLACK 6 GA BLACK 6 GA RED/WHITE GA 7 RED 6 GA 5 BLACK 6 GA OIL COOLER FAN WHITE 6 GA GREEN 8 GA BLACK GA OIL IGNITION SWITCH PRESSURE ALARM RED 8 GA GREEN 8 GA BLACK 8 GA BATTERY CABLE RED 8 GA BATTERY CABLE RED 0 GA POSITIVE JUMPER POST RED GA BLUE 6 GA RED/ WHITE GA WHITE 6 GA 0A FUSE SEE KOHLER COMMAND CH8-75 ENGINE SCHEMATICS FOR MORE DETAILS GROUND RED 2 GA STARTER SOLENOID BLUE 6 GA BLUE RED 2 WHITE 2 YELLOW RED 28
33 F F Electrical Schematic 2F BLK F 6 GA BLK -I- GA RED/WHT -H- 6 GA BLU -E- GA RED -G- 6 GA WHT -F- 6 GA RED/WHT 6 GA BLK 2P F M -A- 6 GA BLU -B- GA RED -D- 6 GA WHT -C- GA RED/WHT 6 GA RED -J- 6 GA BLK -K- 8 GA GRN -L- 8 GA RED -M- GA BLK 8 GA GRN ENGINE SIDE 6 GA RED -N-PIN 6 GA BLK -O-PIN 2 29
34 BIG POWER IN ALL PLACES Phone: Sales , Parts and Service Manufactured by: Morbark, Inc S. Winn Rd., P.O. Box 000, Winn, Michigan
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