13A2693G190 LT-165 (2003) Page 1 of 31 Carburetor

Transcription

1 13A2693G190 LT-165 (2003) Page 1 of 31 Carburetor

2 13A2693G190 LT-165 (2003) Page 2 of 31 Carburetor TC S Carburetor (Incl 184 of Engine Parts Lists) 1 TC Throttle Shaft & Lever Assembly 1A TC Throttle Link Bushing 2 TC Throttle Return Spring 5 TC Dust Seal 6 TC Throttle Shutter 7 TC Throttle Shutter Screws 10 TC Choke Shaft & Lever Assembly 11 TC Choke Return Spring 14 TC Choke Shutter 17 TC Throttle Crack Screw/Idle Speed Screw 18 TC Tension Spring 25 TC Float Bowl Assembly 25A TC Bowl Kit 27 TC Float Shaft 28 TC /P Float 29 TC /P Float Bowl to Body Gasket 30 TC /P Inlet Needle & Seat 32 TC Bowl Drain Screw 33 TC-27110A 1 Bowl Drain Washer 36 TC Main Nozzle Tube 37 TC O-Ring 38 TC /P Spring, Main Nozzle Tube 38A TC Spring 39 TC A 1 Float Bowl Retainer 40 TC Main Fuel Jet 47 TC Welch Plug, Idle Mixing Well TC /P Fuel Solenoid Shut Off Not Shown

3 13A2693G190 LT-165 (2003) Page 3 of 31 Deck Assembly

4 13A2693G190 LT-165 (2003) Page 4 of 31 Deck Assembly A 1 S Spindle Assembly A 1 S Deck Shell /P Self-tapping Screw, 5/16-12 x A 1 /P Screw, 5/16-18 x B 1 /P Self-tapping Screw, 5/16-18 x A 1 /P Hex Flange Nut, 5/ S Internal Cotter Pin,.080 x A 1 S Blade, 21.23" S Deck Hanger Link/Anti-sway Rod A 1 S Deck Belt A 1 Belt Cover S Anti-sway Stabilizer Bracket S Flange Lock Nut, 3/ /P Deck Wheel, 5 x S Shoulder Screw,.498 x S Discharge Chute Assembly /P Hex Cap Screw: 1/4-20 x /P Bell Washer,.265 x.75 x /P Hex Nut, 1/ /P Push Nut, 1/4

5 13A2693G190 LT-165 (2003) Page 5 of 31 Drive & Rear Axle

6 13A2693G190 LT-165 (2003) Page 6 of 31 Drive & Rear Axle A 1 S RH Axle Support Bracket A 1 S LH Axle Support Bracket Switch Plate Lift Handle Assembly S Lift Shaft Assembly S Self-tapping Screw, #10-16 x /P Self-tapping Screw, 1/4-20 x /P Hex Cap Screw, 5/16-24 x /P Self-tapping Screw, 1/4-20 x /P Self-tapping Screw, 5/16-12 x /P Hex Cap Screw, 5/16-18 x /P Hex Screw, 5/16-18 x A 1 /P Flange Lock Nut, 5/ /P Hex Nut, 1/ /P E-Ring,.625 Dia Shaft S Handle Grip S Compression Spring,.55 x A 1 S Switch Actuator Spring S External Lock Washer, 1/ S Lock Washer, 1/ A 1 S Flange Bearing,.632 ID Battery Hold-down Rod S Lift Shaft Connector S Battery Tray C 1 Hitch Plate Lower Frame S LH Upper Frame Side Panel RH Upper Frame Side Panel S Deck Anti-sway Bracket S Screw-mount Interlock Switch S Stabilizer Shaft Assembly S Ferrule, 1/2-20 x S Ferrule, 3/8-24 x S Flange Lock Nut, 3/ S Internal Cotter Pin,.080 x A 1 Extension Spring,.76 x S Bell Washer,.389 x 1.12 x S Flat Washer,.385 x.87 x A 1 S Shoulder Bolt, 3/8-16 x.62 x S Deck Hanger Link A 1 Deck Disengagement Rod S Deck Hanger Link A 1 /P Rear Stabilizer Rod S Lift Link S Deck Stabilizer Bracket S Deck Lift Index Bracket? A 1 S Shift Lever Retainer S Transaxle Mounting Bracket S Pedal Mounting Bracket S Solenoid /P Hex Cap Screw, 5/16-18 x Self-tapping Screw, 1/4-20 x /P Hex Sems Nut, 1/4-20

7 13A2693G190 LT-165 (2003) Page 7 of 31 Drive & Rear Axle /P Hex Screw,1/4-20 x S Cotter Pin, /P Ball Knob B 1 S Brake Lockout Rod A 1 Bracket Extension Spring, S Flat Washer,.442 x 1.38 x /P Bell Washer,.34 x.872 x S Shoulder Screw,.437 x A 1 /P Spacer,.260 x.372 x A 1 Clutch / Brake Pedal Assembly S Foot Pad, Spacer,.640 x.76 x Brake Lockout Bracket S Flat Washer,.344 x.750 x A 1 Extension Spring, Brake Rod Square Shoulder Wheel Ass'y Complete S Battery, 270 CCA S Flange Lock Nut, 1/ S Belt Guard Pin, 1/ Wheel Ass'y Complete (Square Shoulder) /P Rim Assembly (Square Shoulder) Tire Only (20 x 8 x 8) Square Shoulder S Air Valve (Square Shoulder)

8 13A2693G190 LT-165 (2003) Page 8 of 31 Electrical System

9 13A2693G190 LT-165 (2003) Page 9 of 31 Engine Accessories

10 13A2693G190 LT-165 (2003) Page 10 of 31 Engine Accessories /P Screw, #8-32 x /P Self-tapping Screw, 1/4-20 x /P Self-tapping Screw, 5/16-12 x A 1 /P Socket Cap Screw, 5/16-18 x /P Self-tapping Screw, 3/8-16 x /P Hex Sems Nut, 1/ Exhaust Gasket /P Hose Clamp, /P Clamp, 9/ A 1 /P Oil Drain Sleeve S Lock Washer, 5/ S Engine Pulley, 3.56 x Fuel Line Hose S Muffler Deflector S Muffer, Single Inlet S Exhaust Pipe B 1 S Muffler Heat Shield /P Hex Screw, 7/16-20 x S Lock Washer, 7/ /P Flat Washer,.450 x 1.25 x Spacer, 1.0 x 1.4 x S Belt Keeper Pin, 5/16 x 4.75

11 13A2693G190 LT-165 (2003) Page 11 of 31 Engine List 1

12 13A2693G190 LT-165 (2003) Page 12 of 31 Engine List 1 2 TC Dowel Pin 11 TC Check Valve 11A TC Breather Plate 11B TC Screw, x 7/16" 15 TC Governor Rod 20 TC /P Oil Seal 30 TC Crankshaft 31 TC Counterbalance Gear 40 TC Piston, Pin & Ring Set (Std.) 40 TC Piston, Pin & Ring Set (.010" OS) 40 TC Piston, Pin & Ring Set (.020" OS) 41 ~N/A 1 Piston & Pin Ass'y (Std.) (.010" OS) (.020" OS) (Incl. 43) 42 TC Ring Set (Std.) 42 TC Ring Set (.010" OS) 42 TC Ring Set (.020" OS) 43 TC Piston Pin Retaining Ring 45 TC-36318A 1 Connecting Rod (Incl. 46) 45 TC-36319A 1 Connecting Rod Ass'y. (.010" US) (Incl. 46) 45 TC-36320A 1 Connecting Rod Ass'y. (.020" US) (Incl. 46) 46 TC Connecting Rod Bolt 48 TC Valve Lifter 50 TC-36533A 1 Camshaft (MCR) 51 TC Counterbalance Weight 51A TC Counterbalance Weigh 52 TC Oil Pump Ass'y. 52A TC Oil Pump Shaft 52B TC "O" Ring Kit (P) 52C TC Oil Pump Cover (Incl. 52B) 52D TC Screw, T-30, 1/4-20 x 43/64" 60 TC Air Baffle 60A TC Screw, 5-16/18 x 17/32" 60B TC Screw, x 1/2" TC Screw, T-30, 1/4-20 x 1/2" 66 TC Screw, 1/4-20 x 1/2" TC Mounting Flange Gasket Kit (P) 70 TC-37304A 1 Mounting Flange (Incl. 72B, 75, 80, ) 72 72A TC Oil Drain Plug 72B TC Pipe Plug 75 TC /P Oil Seal 75A TC Oil Seal 75A 80 TC Governor Shaft 81 TC-35479A 1 Washer 82 TC Governor Gear Ass'y. 83 TC Governor Spool 84 TC Retaining Ring 86 TC Screw, 1/4-20 x 1-15/32" 89 TC Flywheel Key

13 13A2693G190 LT-165 (2003) Page 13 of 31 Engine List 1 90 TC Flywheel 91 TC S Flywheel Fan 91A TC Flywheel Fan Retainer 100 TC-36344A 1 /P Solid State Ignition (Incl. 101) 101 TC Spark Plug Cover 101A 102 TC Solid State Mounting Stud 103 TC Screw, T-15, x 15/16" 110 TC Ground Wire TC Cylinder Head Gasket Kit (P) 120 TC Cylinder Head (Incl. 119, 151A & 270A) 125 TC Exhaust Valve (Std.) 125 TC Exhaust Valve (1/32" OS) 126 TC Intake Valve (Std.) 127 TC Washer 128 TC Belleville Washer 130 TC Screw, 5/16-18 x 2-45/64" 135 TC /P Resistor Spark Plug (RN4C) 150 TC Valve Spring 151 TC Valve Spring Keeper 151A TC Intake Valve Seal 153 TC Push Rod Guide 154 TC Rocker Arm Stud 155 TC Rocker Arm 156 TC Rocker Arm Bearing TC Push Rod 159 TC /P Rocker Arm Cover Gasket Kit (P) 160 TC-35953A 1 Rocker Arm Housing 161 TC Screw, T-30, 1/4-20 x 1/2" 161A 169 TC Breather Gasket Kit (P) 172 TC Valve Cover 173 TC Breather Tube 174 TC Screw, T-30, 1/4-20 x 1/2" 262A 265 TC Cylinder Head Cover A TC-35829A 1 Exhaust Port Liner A A 294 TC Pulse Pump Repair Kit 305 TC Oil Fill Tube

14 13A2693G190 LT-165 (2003) Page 14 of 31 Engine List TC "O" Ring Kit (P) 307 TC /P "O" Ring 309 TC Screw, 1/4-20 x 57/64" 310 TC Dipstick 314 TC Screw, T-15, x 15/16" 315 TC /P Alternator Coil (3/5 Split) (Incl. 321, 322 & 323) TC /P Diode 322 TC Connector Body 323 TC Terminal 325 TC Wire Clip 325A 325B TC Wire Clip TC Fuel Pump Bracket 361 TC Screw, 15/16-18 x 29/32" 381 TC Screw, 8-32 x 27/64" 382 TC Oil Strainer Screen 385 TC Ball 386 TC Pressure Relief Spring 387 TC Cotter Pin 395 TC /P Electric Starter Motor (12 Volt) 400 TC Gasket Set (Incl. Items Marked PK in Notes) TC /P Oil Filter 476 TC Oil Filter Adapter (Incl. 477 & 479) 477 TC Screw, T-30, 5/16-18 x 2" TC Oil Filter Adapter Gasket

15 13A2693G190 LT-165 (2003) Page 15 of 31 Engine List 2

16 13A2693G190 LT-165 (2003) Page 16 of 31 Engine List 2 14 TC Washer 16 TC Governor Lever 17 TC Governor Lever Clamp 18 TC Screw, T-15, 8-32 x 7/16" 19 TC Extension Spring 28 TC Lock Nut, TC Screw, x 3/4" 36 TC Lock Washer 37 TC Lock Nut, TC Retaining Ring 60A TC Screw, 5-16/18 x 17/32" 60B TC Screw, x 1/2" 60C TC Screw, 1/4-20 x 1/2" 92 TC Belleville Washer 93 TC Flywheel Nut 110A TC Ground Wire & Terminal 178 TC Wing Nut, 1/ A 182 TC A 1 Carburetor Mounting Stud 182A 184 TC /P Carburetor To Intake Pipe Gasket Kit (P) 185 TC Intake Pipe 186 TC Governor Link 186A TC Choke Link TC Control Bracket (Incl. 203, 204, 212A) 203 TC Compression Spring 204 TC Screw, T-10, 6-32 x 41/64" 209 TC Screw, x 7/16" 210 TC /P Conduit Clip 211 TC /P Screw, x 3/8" 212A TC Bushing 223 TC Screw, T-30, 5/16-18 x 1-9/32" 224 TC Intake Pipe Gasket Kit (P) 228 TC Air Cleaner Stud 234 TC /P Nut & Lock Washer, 1/ TC /P Air Cleaner Gasket Kit (P) 239A 240 TC Air Cleaner Body (Incl. 228 & 239) 245 TC /P Air Cleaner Filter (Incl. 229) 245A TC /P Air Cleaner Filter 250 TC S Air Cleaner Cover 251 TC /P Wing Nut, 1/ TC Screw, 1/4-20 x 19/32" 260 TC Blower Housing 262 TC Screw, 1/4-20 x 1/2" 263A 263 TC Trim Ring (Black) 265A 265B 286 TC Cup & Screen 286A 287

17 13A2693G190 LT-165 (2003) Page 17 of 31 Engine List ~N/A 1 Fuel Line 291 TC /P Fuel Line 291A ~N/A 1 Fuel Line 292 TC /P Fuel Line Clamp 293 TC S Pulse Pump (Incl. 294) 293A TC Screw, 8-32 x 1-1/2" TC /P Fuel Filter (Incl. 292) 303 TC Fuel Fitting 315A 326 TC Screen Plug 347 TC Screw, x 9/16" A 370D 370R 370U 370G TC Oil Instruction Decal 370R TC Warning Decal 380 TC S Carburetor (Incl. 184 & 212A) 380A A A 485

18 13A2693G190 LT-165 (2003) Page 18 of 31 Engine List 3

19 13A2693G190 LT-165 (2003) Page 19 of 31 Engine List 3 60 TC Air Baffle 60A TC Screw, 5-16/18 x 17/32" 60B TC Screw, x 1/2" 60C TC Screw, 1/4-20 x 1/2" 65 TC Screw, T-30, 1/4-20 x 1/2" 66 TC Screw, 1/4-20 x 1/2" 210 TC /P Conduit Clip 211 TC /P Screw, x 3/8" 265 TC Cylinder Head Cover 294 TC Pulse Pump Repair Kit 314 TC Screw, T-15, x 15/16" 315 TC /P Alternator Coil (3/5 Split) (Incl. 321, 322 & 323) TC Wire Clip 348

20 13A2693G190 LT-165 (2003) Page 20 of 31 Hood & Fuel Tank

21 13A2693G190 LT-165 (2003) Page 21 of 31 Hood & Fuel Tank B 1 S Headlamp Harness Assembly /P Self-tapping Screw, 1/4-20 x /P Hex Screw, 1/4-20 x /P Hex Screw, 5/16-18 x U-type Speed Nut, 1/ A 1 /P Flange Lock Nut, 5/ S Flange Lock Nut, 1/ S Headlamp, 12V S Headlamp Socket B 1 /P Fuel Tank, 1.5 gal S Fuel Tank Cap A 1 S Lens Nut, Push 3/32 Not shown /P Flat Washer,.344 x 1.0 x A 1 S Shoulder Screw, 1/4-20 x.375 / /P Cable Tie, B 1 /P Grille A 1 /P Hood w/ Louvers /P Flat Washer,.260 x.720 x Throttle / Choke Control, 18.5" B 1 /P RH Side Panel B 1 LH Side Panel S Ignition Switch, 6-pin S Keys (pair) S Dash Panel C 1 S Battery Support Bracket /P Self-tapping Screw, 1/4-20 x /P Self-tapping Screw, 5/16-18 x /P Self-tapping Screw, 1/4-20 x U-type Speed Nut, 1/4-20

22 13A2693G190 LT-165 (2003) Page 22 of 31 Hydrostatic Control

23 13A2693G190 LT-165 (2003) Page 23 of 31 Hydrostatic Control Lever, Speed Control? /P Hex Screw, 5/16-18 x /P Hex Screw, 3/8-16 x S Flange Lock Nut, 3/ A 1 /P Flange Lock Nut, 5/ S Extension Spring,.62 x S Flat Washer,.375 x.62 x S Shoulder Screw,.437 x S Shoulder Spacer,.625 x S V-Type Idler Pulley, A 1 S Flat Idler Pulley, S Idler Bracket S Ferrule, 5/16-18 x S Cotter Pin S Extension Spring,.50 x Hydrostatic Control Rod S Hex Lock Nut, 1/ /P Screw, #12-24 x A 1 S Fan Blade, Transmission Pulley, /P Ring Wire B 1 /P Hydrostatic Bypass Rod S Hydrostatic Transmission S Flat Washer,.385 x.62 x Spacer,.385 x.625 x S Belt A 1 S Transmission Torque Bracket /P Self-tapping Screw, 5/16-12 x S Extension Spring,.59 x /P Knob

24 13A2693G190 LT-165 (2003) Page 24 of 31 Labels

25 13A2693G190 LT-165 (2003) Page 25 of 31 Labels 777I I D D S USE 777D09750 LABEL-RIDER HDS 777X X LABEL-LENS REFLECT 777I I LABEL-HYDRO RELEAS 777S S LABEL-RUNNING BOAR 777S S S USE 977S D D LABEL-HOODSIDE RH 777D D LABEL-HOODSIDE LH 777I I LABEL-DECK 777S S /P LABEL-DECK SAFETY 777D D LABEL-DECK 777D D /P LABEL-STEERING CAP 777D D LABEL-ENGINE 777D D LABEL-ENGINE 777D D LABEL-FENDER DX70 777I I LABEL-HANDLE 777I I LABEL-DASH 777S S LABEL-BAG SAFETY 777D D LABEL-SIDE PNL

26 13A2693G190 LT-165 (2003) Page 26 of 31 Seat, Fender, Frame

27 13A2693G190 LT-165 (2003) Page 27 of 31 Seat, Fender, Frame A 1 S Seat Lift Bracket A 1 S RH Pivot Support Bracket, Seat A 1 S LH Pivot Support Bracket, Seat /P Self-tapping Screw, #8-18 x /P Self-tapping Screw, 5/16-12 x A 1 /P Flange Lock Nut, 5/ S Outer Seat Spring Switch Inner Seat Spring Switch Insulator Plate Boss Insulator Plate B 1 S Extension Spring,.75 x S Shoulder Screw,.437 x G 1 S Running Board C 1 /P Fender /P Hex Screw, 1/4-20 x /P Self-tapping Screw, 5/16-18 x /P Hex Screw, 5/16-18 x S Nylon Lock Nut, 5/ S Flange Lock Nut, 1/ /P Compression Spring, x A 1 /P Spacer LH Running Board /P Self-tapping Screw, 1/4-20 x Snap Bushing, 1/ /P Self-tapping Screw, 1/4-20 x U-Clip Nut, 1/ Cover Panel Spacer A 1 /P Shoulder Screw,.340 x.285, 1/ A 1 S Seat Pivot Bracket /P Carriage Screw, 1/4-20 x B 1 S Blade Spindle Brake Assembly /P LH Rubber Foot Pad A 1 /P RH Rubber Foot Pad /P Flat Washer,.344 x A 1 S Low Back Seat, Black /P Ratchet Clip,.250 Dia Seat Select Bracket Seat Adjustment Lever S Speed Index Bracket S Insulator Nut Plate Spring Switch Wire Extension, Reverse S Spring Washer Flat Washer,.531 x x S Shoulder Screw,.50 x.925, 3/ Seat Stop /P Screw, #10-16 x Compression Spring A 1 /P Grip

28 13A2693G190 LT-165 (2003) Page 28 of 31 Starter

29 13A2693G190 LT-165 (2003) Page 29 of 31 Starter TC /P Electric Starter (12 Volt) 1 TC Dust Cover 2 TC Retainer Ring 3 TC Spring Retainer 4 TC Anti-drift Spring 5A TC Gear & Nut (Incl. 2) 8 TC Drive End Cap Assembly 9 TC Armature 14 TC Thrust Washer 15 TC Case Bolt 16 TC End Cap & Brush Card Ass'y (Incl. 14, 17, & 18) 17 TC Washer 18 TC /P Nut TC S Replacement Engine TC S Shortblock (not shown)

30 13A2693G190 LT-165 (2003) Page 30 of 31 Steering, Front Wheel & Axle

31 13A2693G190 LT-165 (2003) Page 31 of 31 Steering, Front Wheel & Axle A 1 S Retainer Gear Segment Plate A 1 S Pivot Bar, /P Hex Cap Screw, 3/8-16 x /P Hex Cap Screw, 5/16-18 x /P Self-tapping Screw, 5/16-12 x /P Hex Cap Screw, 5/16-18 x /P Machine Screw, 5/16-18 x S Jam Nut, 7/16-20 (Grade 2) /P Jam Nut, 3/ S Flange Lock Nut, 3/ A 1 /P Flange Lock Nut, 5/ S Cotter Pin, 1/8 x S Stearing Segment Gear A 1 S Ball Joint, 7/ /P Push Cap, Axle End Cap, w/ Fitting /P Flat Washer,.64 x 1.24 x S Flat Washer,.474 x.879 x /P Bell Washer,.34 x.872 x S Bell Washer,.391 x.380 x Steering Wheel Cap, Small S Shoulder Screw,.435 x.350, 5/ S Shoulder Screw,.498 x S Steering Shaft, S Plastic Bushing,.38 ID A 1 S Flange Bushing,.632 ID S Hex Flange Bearing, 5/ Tie Rod, Adjustable A 1 S Steering Drag Link, 7/ S Cap, 1.25 x A 1 S Steering Arm S Spacer, 1.0 x.645 x S Spacer,.380 x.625 x A 1 S Pivot Bar Bracket Steering Wheel, Three Spoke S Steering Bellow, 4.75" S Ferrule, 3/8-24 x.437 Dia A 1 S Square Shoulder Wheel Ass'y Complete S RH Axle Assembly S LH Axle Assembly A 1 S Hub Cap /P Flat Washer,.64 x 1.0 x /P Flat Washer,.635 x x A 1 S Wheel Ass'y Complete (Square Shoulder) Rim Assembly (Square Shoulder) S Inner Bearing (Flange w/fitting) Square Shoulder A 1 S Outer Bearing (Plastic Flange) Square Shoulder Tire Only (15 x 6 x 6) Square Shoulder S Air Valve (Square Shoulder)