COVER PLATES & ROLLERS

Transcription

1 COVER PLATES & ROLLERS FOR MODELS - ALL 8/01 Item PartNumber Part Description Qty Stop /8NC x 1 GD5 Cap Screw /8NC x 3/4 GD8 Hex Washer Thread Forming Screw Cover Plate Ground Roller w/ Axle (weld in) /8NPT Thread Cutting Zerk Rail Roller Axle (weld in) Rail Roller P1

2 P2 M REV.3/98

3 REAR DOOR ASSEMBLY FOR MODELS - ALL 10/05 Item Part Number Part Description Qty A Door Weldment (Shown) for Low Profile Models A Door Weldment for Standard Models 1 2 K Door Seal -- Horizontal 15.5 ft. 3 K Door Seal -- Vertical for Low Profile Models ft. K Door Seal -- Vertical for Standard Models ft Door Catch NC Self Locking Nut SAE Flat Washer A Connecting Link Pivot Plate Ratchet Assembly /8NC x 2 Cap Screw /8NC Jam Nut Door Link Door Latch Latch Spacer (1/8 thick) NC x 3 GD. 5 Cap Screw /16 DIA. x 2 Cotter Pin /4 SAE Flat Washer Hinge Pin Weldment Spacer Plate Hinge Casting /4 SAE Flat Washer /4 STD. Lock Washer /4NC x 2--1/2 GD. 5 Cap Screw Shim /2NPT Square Head Pipe Plug Contact Adhesive (Seal) 1 Qt. K This is a bulk quantity item. You must specify length required when ordering. P3

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5 HIGH TAIL DOOR ASSEMBLY FOR MODELS - 10/05 Item PartNumber Part Description Qty /4 DIA. x 2 Roll Pin Hinge Pin /4 SAE Flat Washer Cylinder Pin STD. Flat Washer /16NC x 2--1/2 GD5 Cap Screw /16NC Lock Nut Breather Vent x 32 Hydraulic Cylinder R 1/2 x 74 Black 2W Hose Assembly /4(M)O--Ring to 3/4(M) JIC 90_Restrictor Hydraulic Fitting Turnbuckle /2NPT Male Coupler /2(F)NPT Street Tee Hydraulic Fitting /2(M)NPT to 3/4(M)JIC Hydraulic Fitting /4NC x 3--1/2 GD5 Full Thread Cap Screw /4NC Hex Nut Cylinder Pin Clevis Weldment NC x 3--3/4 GD5 Cap Screw NC Lock Nut 2 P5

6 HI -TAIL DOOR SEAL Note: 1 Fill corner seams in seal channel and bond ends of veritcal seal to horizontal seal with item #3. 2 Buff and clean metal surfaces in seal channel with a cleaner that will remove oil film, etc. 3 Bond seal with Item #3 per adhesive instructions. FOR MODELS - ALL SIZES HI--TAIL 10/05 Item Part Number Part Description Qty. 1 K Vertical Door Seal ft. 2 K Horizontal Door Seal ft Seal Adhesive 1 Qt. K This is a bulk quantity item. You must specify length required when ordering. P6

7 HYDRAULIC HOSES & FITTINGS M Rev.8/01 FOR MODELS - ALL 8/01 Item PartNumber Part Description Qty x 37 By--Pass Hydraulic Cylinder (Energy) Cylinder Pin Weldment /2NC x 1--3/4 GD5 Cap Screw /2NC Self Locking Nut O--Ring 37_ Flare 90_ Ell _ Male / Female Tee /4 Bulkhead Union with Lock Nut /4 JIC to 1/2NPT Pipe Adapter /2NPT Male Coupler /2NPT Female Coupler Dry Break /4 Cap Nut Black 2W 1/2 x 44--1/2 JIC Hose w/ Swivel Black 2W 1/2 x 48 JIC Hose w/ Swivel Black 2W 1/2 x 30 JIC Hose w/ Swivel /4 I.D. Hose Clamp /8NC x 1--1/2 GD5 Cap Screw /8NC Nylon--Top Lock Nut O--Ring (Industrial Aeroquip) Cylinder Pin Weldment 2 P7

8 P8 M REV.11/05 C F A A A B 1 3 E D C E D

9 10HP 3-PHASE POWER PACK ASSEMBLY (BY-PASS) (Serial #3000 & ON) FOR MODELS - ALL 2/06 Item Part Number Part Description Qty. Item Part Number Part Description Qty A Hydraulic Tank Weldment /8OR(M) - 7/8JIC(M) 90_ Fttg Blk. Pipe Plug /4NC x 2 Socket Head Bolt Oil Heater Suction Flange Assembly Reducer 1 52 H /2 Liquitite Flex Metal Hose Sealing Lock Nut 1 53 K Hydraulic Valve R Hose Assembly - 46 Long Pressure Switch /16OR(M) -7/16JIC(M) 90_ Fttg /16JIC(M) -1/4NPT(F)90_ Fttg Relief Cartridge Hood /8OR(M) -3/4JIC(M)Straight Ftg /2NPS Lock Nut Hydraulic Valve Sub Plate 1 12 H /2 Liquitite Flex Metal Hose /8OR (M) - 1/2NPT (F) Fitting Conduit Fitting R Hose - 1/2 DIA. x NPT Pipe Plug Return Pipe Sight Gauge /8 STD. Flat Washer /4NC x 1 Cap Screw /8NC Hex Nut 4 17 See pg. P12 Power Panel Assembly NPT Street Elbow 90_ Fitting /16NC x 3/4 Cap Screw Filler Cap Assembly 1 19 H /2 Liquitite Flex Metal Hose Sump Filter /16NC Hex Nut Clean -Out Cover (w/gasket) /16 STD. Lock Washer Cover Gasket (Flat Bond On) /460-3 Back Plate Crush Washer /4 x 90_ Liquitite Adaptor /8NC x 3 Cap Screw Electric Motor Washer 3/4 to 1/ Hood /16(F) JIC - 1NPT (F)Swivel /16 STD. Flat Washer Motor/Pump Adapter Casting /2 STD. Lock Washer /2NC x 2 Cap Screw /16 OR -7/8JIC 90_ Fitting End Panel /8NPT PIpe Plug /8NPT(M) -1/4NPT(F)90_ Fitting Hydraulic Pressure Gauge /32 Square Key Pump Coupler Spider 1 K No individual service parts available /16 Square Key Motor Coupler 1 H This is a bulk quantity item. You must /8NC x 1-1/4 GD. 5 Cap Screw 2 specify length required when ordering /8 STD. Lock Washer /8 SAE Flat Washer Hydraulic Pump /16 (M) OR - 1-5/16 (M) JIC /4 STD. Lock Washer /4NC Hex Nut Hydraulic Tube - Steel Pipe Assembly P9

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11 5HP POWER PACK ASSEMBLY (BY-PASS) FOR MODELS - ALL 8/01 Item Part Number Part Description Qty /2NPT Liquitite Straight Adapter Fitting /2NPS Lock Nut Fuse, 8 Amp Fuse Holder, 2--Pole #8NC x 1/2 Phillips Head Tapping Screw 2 6 see pages P Control Box Assembly /4NC x 1 GD5 Cap Screw Suction Hose Hose Clamp, T--Bolt type /8NC x 1 GD5 Cap Screw Hydraulic Pump, Hi--Low 11 Gallon NPT to 3/4NPT Hex Reducer /4(M) O--Ring to 3/4(M) NPT Run Tee Hydraulic Fitting /4(M) JIC to 3/4(F) 90_ Hydraulic Fitting R 1/2 x 36 (JIC) Black 2W Hose Assembly /16(M) JIC to 3/4(F) JIC Hydraulic Fitting /2NC x 2 GD5 Cap Screw /2 STD. Lock Washer Motor / Pump Adapter Casting Pump Coupler, 5/8 Bore Spider Motor Coupler, 1--1/8 Bore /8NC x 1--1/4 GD5 Cap Screw Electric Motor, 5 HP 1 Phase Electric Motor, 5 HP 3 Phase Side Cover Top Cover Washer, 3/4 to 1/ /8NC x 3/4 GD8 Hex Washer Thread Forming Screw /8NC Nylon--Top Lock Nut Relief Valve Cartridge /4NPS Electrical Lock Nut /2 to 3/4 Conduit Reducer /4NPS Sealing Electrical Lock Nut R Black 2W 1/4 x 42 Hose Assembly /4(F) NPT to 7/16(M) Hydraulic Fitting Oil Heater /4NF Cap Nut /8(M) O--Ring to 3/4(M) JIC Hydraulic Fitting /2(F) NPT to 7/8(M) O--Ring Hydraulic Fitting Return Tube /8 SAE Flat Washer /4 NPT Tank Breather w/ RV Gallon Tank Weldment Stainer NPT x 90_ Black Street Elbow Sight Gauge w/ Temp Clean--Out Cover 1 49 D /2 Liquitite Flex Metal 10 Ft /8 STD. Lock Washer /4 STD. Lock Washer /4NC Hex Nut Solenoid Valve Assembly Valve Sub--Plate Pressure Gage Bracket Hydraulic Pressure Gage Cover Support Bracket /2 x 90_ Liquitite Adapter Fitting Rubber Grommet 1 D This a bulk quantity item and you must specify the length required when ordering. P11

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13 10 HORSEPOWER 3-PHASE POWER PANEL - BY-PASS (Serial #3000 & ON) FOR MODELS - 7/06 Item Part Number Part Description Qty. 1 Electrical Schematic -- Specify Voltage & Options Plastic Seal Control Box UL 14 x 12 x N.O. Contact Block N.O. Early Close Contact Block N.C. Contact Block Mounting Adapter Spec Pilot Light V Unit Transformer 150V Tri--Volt Timer 8 Pin (Delay on Break) Fuse 1--6/10 Amp FNM Din Rail, Relays Relay Spec Relay Socket Spec A.C. Contactor -- 10HP Back Panel Auxiliary Contact Din Rail and Panel Adapter Overload Relay Din Rail -- Relay, O.L Heater Pack ( Amp) 208V, 230V 3/Pkg Heater Pack ( Amp) 460V 3/Pkg Fuse -- 8 Amp 208V, 230V Fuse -- 4 Amp 460V Fuse Base PinTimerBase Spec Timer 8--Pin Delay on Make Spec Pole Terminal Block Spec Link Rail -- 2 Terminal Spec Straight Cord Connector Oil Level Switch Din Rail -- Terminal Block Legend Plate -- Reverse Mushroom Operator -- Stop Legend Plate -- Stop Legend Plate -- Start Green Operator (START) Legend Plate -- ON/OFF Keyed 2--Position Switch (Maintained) Legend Plate -- Full Spec Legend Plate -- 3/4 Full Push Button Enclosure (6 Hole) Pilot Light (Amber) Pilot Light (Red) Lens Adapter Straight Liquitite Black Operator (Reverse) 1 45 H Hose 1/2 Liquitite Flex Metal Ft Switch Key Keyed 2--Position Switch (START) Replacement Bulb (60V--1.2V) Jog Control Black Selector Switch Legend Plate, FWD--OFF--REV Fuse Replacement Decal /10 Amp Fuse Replacement Decal -- 4 Amp 1 H Fuse Replacement Decal -- 8 Amp 1 This is a bulk quantity item. You must specify length required when ordering. P13

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15 5 HORSEPOWER POWER PANEL - BY-PASS FOR MODELS - 8/06 Item Part Number Part Description Qty Clear Cover Decal -- DANGER High Voltage #8NC x 1/2 Phillips Head Tapping Screw Timer Base Spec Timer 8 Pin (Delay on Break) Spec Timer Clip Spec Transformer 150 VA Tri--Volt Fuse 1--6/10 AMP FNM Decal -- Fuse Replacement Relay Spec Relay Socket Spec Relay Clip Spec Contactor Auxiliary Contactor Din--Rail and Panel Adapter 3 Phase Overload Relay 3 Phase Heater Pack ( Amps) 230V, 208V 3 Phase 3/pkg Heater Pack ( Amp) 220 V 3/pkg Heater Pack ( Amp) 3/pkg /16(M) JIC to 7/16(M) O--Ring 90_ Hydraulic Fitting Spec R 1/4 x 46 Black 2W Hose Assembly Spec /2NPS Lock Nut Spec Pressure Switch Straight Cord Adapter Oil Level Switch Jog Control (OPTION) Pole Terminal Block (size 4) Spec Link Rail Terminal Key /2 Hole Plug Pilot Light 120V Unit Spec N.O. Contact Block Black Operator -- REVERSE Amber Lens -- Pilot Light (80% Full) Red Lens -- Pilot Light (100% Full) Legend Plate -- FULL Legend Plate -- 3/4 FULL Legend Plate -- REVERSE Legend Plate -- START Legend Plate -- ON/OFF Legend Plate -- STOP Mushroom Operator -- STOP Keyed 2 Position Switch (Maintenance) Green Operator -- START Pushbutton Enclosure -- 6 Hole N.O. Early Close Contact Block N.C. Contact Block 1 46 H /2 Waterproof Conduit /2NPT Liquitite Straight Adapter /4 to 1/2 Washer Legend Plate -- FWD--OFF--REV Black Selector Switch 1 51 see page P Voltage Decal Spec Timer (Delay on Make) Spec Fuse Replacement Label -- 4 Amp (shown) Fuse Replacement Label -- 8 Amp /16JIC(M) -- 1/4NPT(F) 90_ Hydraulic Fitting 1 H This is a bulk quantity item. You must specify length required when ordering. P15

16 PRINCE HYDRAULIC CYLINDER ASSEMBLY x 32 Prince Cylinder Assembly 5/24/01 Retracted Extended Stroke Rod Diameter /4 Item Part Number Part Description Qty. 1 Piston Rod Assembly 1 2 Butt & Tube Assembly 1 3 Piston 1 4 Gland 1 5 Lock Nut 1 6 Port Plug 1 7 Zerk 1 8 Port Plug 1 9 K Snap Ring Retainer 1 10 K Piston Ring 1 11 K O--Ring 1 12 K O--Ring 2 13 K Back--Up Washer, Leather 2 14 K Back--Up Washer 1 15 K U--Cup 1 16 K Wiper 1 17 Decal Seal Kit (K Included in Kit) P16

17 ENERGY HYDRAULIC CYLINDER ASSEMBLY M x 37 Energy By--Pass Cylinder Assembly 3/98 Retracted /2 Extended /2 Stroke Rod Diameter /2 Item Part Number Part Description Qty. 1 Lock Nut 2 K Wear Ring 3 K O--Ring 4 K Piston Ring 5 Piston 6 K O--Ring 7 Cylinder Body 8 Rod 9 Guide 10 Retaining Ring 11 K O--Ring 12 K U--Cup 13 K Wiper Ring 14 K O--Ring 15 K Back--Up Ring 16 K Set Screw D Seal Kit (Includes K Items) D Not part of cylinder assembly P17

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20 MULTI- CYCLE.LIGHT.LIGHT ELECTRICAL SCHEMATIC ( OIL HEATER, OIL LEVEL OPTIONAL) P20 REV.E 06/07 M E /230/460-OMLLS

21 JOG CONTROL ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) P21 REV.E 06/07 M E /230/460-OMJLLS

22 K -PAC EQUIPMENT DIVISION 5HP, SINGLE PHASE,L 60 HZ (BY- PASS) MULTI- CYCLE LIGHT, LIGHT, ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) P22

23 K -PAC EQUIPMENT DIVISION 5HP, SINGLE PHASE,L 60 HZ (BY-PASS) JOG CONTROL, MULTI- CYCLE LIGHT, LIGHT, ELECTRICAL SCHEMATIC (OIL HEATER, OIL LEVEL OPTIONAL) P23

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25 SIDE DOOR HOPPER W/ LOCK SET FOR MODELS - Self Contained Compactors 5/23/01 Item Part Number Part Description Qty Flat Countersunk Head Cap Screw #10NC Nylon--Top Lock Nut Lockset (stainless steel) see page O19 for disassembly 1 4 K /8NC x 1--1/4 GD5 Cap Screw 1 5 K /8 STD. Flat Washer 1 6 K Connector Box, Flush mount 1 7 K /8NC x 3/4 GD8 Hex Washer Thread Forming Screw 2 8 K Mounting Plate 1 9 K /8NC Lock Nut #10NC x 3/4 Hex Washer Thread Cutting Screw Cable Clamp, 5/16 I.D #8NC x 1 Round Head Slotted Machine Screw Interlock Switch, Non--contact Spacer, Gray PVC type--1 GD1 1/ Interlock Mounting Angle #8NC Nylon--Top Lock Nut Door Weldment /2NC Lock Nut /2NC x 1--1/2 GD5 Cap Screw 2 20 K Adapter, 3/8 Cord -- 1/2 Pipe Liquitite 1 21 K Cover Plate 1 22 K Flanged Connector, 3 Prong 1 K Stand--alone Plug--in receptacle ONLY P25

26 LHA MODEL KP1HT SAME LOCATION BOTH SIDES OF UNIT MODEL KP1SC SAME LOCATION BOTH SIDES OF UNIT $C WARNING POWER PACK SHOWN ENLARGED 34 Rev. 1/06 M P26

27 DECALS FOR MODELS - 6/06 Item Part Number Part Description Qty Decal Kit (KP1HT) K--PAC Decal WARNING -- Do Not Enter Decal Safety First Decal WARNING -- Hydraulic Safety Decal DANGER -- Power Lines Decal WARNING -- Stay Clear Decal CAUTION -- Access Cover Decal DANGER -- Do Not Enter Decal CAUTION -- Gate Must Be Closed Decal CAUTION -- Keep Out Decal K--PAC Decal (Large) Wipe Off Seal Decal WARNING -- Stand Clear of Tailgate Decal B (Retract) A (Extend) Decal Kit (KP1SC) K--PAC Decal WARNING -- Do Not Enter Decal Safety First Decal WARNING -- Hydraulic Safety Decal DANGER -- Power Lines Hoist WARNING -- Stay Clear Decal CAUTION -- Do Not Remove Decal DANGER -- Do Not Enter Decal CAUTION -- Gate Must Be Decal CAUTION -- Keep Out Decal K--PAC (Large) Wipe Off Seal Decal B (Retract) A (Extend) K--PAC Decal Dexron III Decal WARNING -- Do Not Operate Decal DANGER -- High Voltage Decal NOTICE Must Close Doors Volts Decal Volts Decal Volts Decal Volts Decal WARNING -- Hydraulic Safety Decal 1 P27

28 ELECTRIC INTERLOCK ASSEMBLY M Rev.5/01 FOR MODELS - FRONT DOOR & SIDE DOOR MODELS 5/23/01 Item Part Number Part Description Qty Guard Switch Assembly Non--Metal Housing Conduit Connector #10NC x 5/8 Round Head Slotted Machine Screw Cover Plate (Includes Gasket) Flanged Inlet (Includes Gasket) -- 3 Prong Connector Box /8NC x 1--1/4 Cap Screw /8NC Self Locking Nut Cable Clamp /8NC x 3/4 Hex Washer Thread Cutting Screw Mounting Plate /8 STD. Flat Washer #10NC Nylon--Top Lock Nut Straight Connector Body -- 3 Prong Connector Boot Pigtail 12 Ft #10NC x 1/2 Hex Washer Thread Cutting Screw (Not Shown) Wire Nut -- Yellow (Not Shown)) P28