TL960 PARTS MANUAL. Fuel Section. Page 9-1. Fuel 09/97

Transcription

1 Fuel Section Fuel Page 9-1

2 Fuel Tank Between The Rails Page 9-2 Fuel

3 Fuel Tank Between The Rail Item Part Num. Number Qty. Description Notes Elbow, 90 o, 1/2" NPT x 5/8" T Sender - Fuel, 14 1/2", 60 Gallon Fuel Tank Sender - Fuel, 22", 100 Gallon Fuel Tank C Clamp - Hose, 1/2" Width, 13/16" to 1 1/2" Valve - Vent Clamp - Hose, 2 1/16" x 3" Elbow, 90 o, 1/2" NPT x 1/2" T Hose - Fuel, Fill, 36 1/2" Long Hose - Fuel, Vent Tube - Filler, Assembly Cap - Fuel, Assembly Bracket - Mounting, Fuel Fill Tube Nut - Flange, 1/2" Bolt - Flange, 1/2" - 13 x 1 1/4" Support - Tank, Fuel Strap - Mounting, Assembly, 60 Gallon Fuel Tank Strap - Mounting, Assembly, 100 Gallon Fuel Tank C Tank - Fuel, 60 Gallon Tank - Fuel, 100 Gallon C Support - Vertical, Assembly AR Tubing - Nylon, 5/8" Outer Diameter Plug - Hex, 3/4" NPT AR Tubing - Nylon, 1/2" Outer Diameter Fuel Page 9-3

4 Saddle Fuel Tank C Page 9-4 Fuel

5 Saddle Fuel Tank C Item Part Num. Number Qty. Description Notes Sender - Fuel, 240 Ohms Gasket - Sender, Fuel Hardware - Mounting, Fuel Sender Cap - Fuel Tank - Fuel, 100 Gallon Tank - Fuel, 100 Gallon, w/vent Alarm AR Tubing - Synflex, Green, 5/8" Outer Diameter AR Tubing - Nylon, Red, 1/2" Outer Diameter Connector - Female, Tubing, 5/8" T - 1/2" P Connector - Female, Tubing, 1/2" T - 1/2" P Hose - Fuel, Return, Assembly, Rear Hose - Fuel, Supply, Assembly, Rear Hose - Fuel, Supply, Assembly, Filter to Engine Washer - Flat, 5/8" Nut - Hex, 5/8" Vent - Tank, Fuel Angle - Strap, Fuel Tank Bolt - Hex, 5/8" - 18 x 2 1/4" Elbow - Tubing, 45 o, 1/2" P - 5/8" T Union - Bulkhead, 1/2" T, Nylon Tubing Elbow - Tubing, 1/2" P - 1/2" T Bracket - Tank, Fuel Connector - Female, 1/4" T/1/4 NPT C Fuel Pickup Assembly C Connector - Male Assembly, 1/4" T/1/4 NPT C Tank - Fuel, 100 Gallon with Fast Fill Posilock - Fueling Kit 1 Part of Item 3. Fuel Page 9-5

6 Posilock C Page 9-6 Fuel

7 Posilock C Item Part Num. Number Qty. Description Notes Tank - Fuel, Saddle Mount, 100 Gallon Bracket - Assembly Support - Angle AR Rubber - Antisqueek Welting Posilock Fueling Kit w/vent & Hardware Connector - 1 MPT to 3/4 FPT Elbow - 90 o, Male 3/4 Tube to 3/4 MPT Bolt - Flange, 5/8" - 11 x 2 1/2" Nut - Flange, 5/8" Bolt - Flange, 5/8" - 11 x 1/2" AR Hose - Nylon, 3/4" Outer Diameter, Orange AR Conduit - Convoluted, 3/4" Inner Diameter Sender Screw - Sealing, x 1" Long Grommet - Rubber, 3/4" Bore Fuel Page 9-7

8 Fuel Filter, Remote Mounted Caterpillar 3116 Engine Page 9-8 Fuel

9 Fuel Filter, Remote Mounted Caterpillar 3116 Engine Item Part Num. Number Qty. Description Notes 1 1 Hose - Assembly (Supplied with engine.) 2 1 Hose - Assembly (Supplied with engine.) Clamp - Loop, Cushioned,.406 Mounting x 1.0 Inner Diameter Bolt - Hex, M8 x 1.25 x Washer - Flat, 3/8" SAE Filter - Fuel (Supplied with engine.) 7 2 Bolt (Supplied with engine.) 8 2 Nut (Supplied with engine.) 9 1 Base - Filter Fuel (Supplied with engine.) 10 2 Washer (Supplied with engine.) Bolt - Hex Head, 1/4" - 20 x 3" Nut - Lock, 1/4" - 20 Fuel Page 9-9

10 Fuel/Water Separator Standard Page 9-10 Fuel

11 Fuel/Water Separator Standard Filter - Assembly, Spin-on Type Filter - Element, Replacement Bowl - Clear, with O-Ring Base - Filter, Fuel Bracket - Fuel Filter Mount Nut - Lock, 3/8" - 16, Flange Plug - Hex Head, 3/8" NPTF Bolt - Flange, 3/8" - 16 x 1 1/4" Long Elbow - 90 o, 5/8" Nylon x 3/8" NPT Elbow - 90 o, 5/8" Nylon x 1/2" NPT AR Tubing - 5/8" Nylon (Black) Connector - 3/8" NPTF x -8 SAE 45 o Tubing - 1/2" Nylon (Black) Hose - Assembly, Rubber, 13/32 x Hose - Rubber, Assembly Clamp - Band Screw, 7/16" to 25/32" Elbow - 90 o, 1/2" NPT x -8 SAE 45 o Connector - Female, 3/8" NPT 1/2" Nylon Connector - Male, -6 Hose x 3/8" MPT Elbow - 90 o, 1/2" Tube x 1/2" NPT AR Tubing - Air Brake, 1/2" Outer Diameter AR Tubing - Air Brake, 5/8" Outer Diameter Item Part Num. Number Qty. Description Notes Fuel Page 9-11

12 Fuel/Water Separator C2305 Page 9-12 Fuel

13 Fuel/Water Separator C2305 Item Part Num. Number Qty. Description Notes Filter - Separator, Fuel/Water C Element Bowl - Amber, with O-Ring Filter - Separator, Fuel/Water, with Heater C Element Bowl - Amber Heater Filter - Separator, Fuel/Water C Element Bowl - Clear, with O-Ring Filter - Separator, Fuel/Water, with Heater C Element Bowl - Clear, with O-Ring Heater Bracket - Separator, Fuel/Water C Bracket - Filter, Assembly C & Nut - Lock, 3/8" - 16, Flange Head (Use quantity of 4 with C ) Washer - Flat, 5/16" C & Bolt - Hex, 5/16" x 3/4" C & Fitting - Adapter, 1/2" NPT x -10 SAE O-Ring C & Fitting, 4 NPTF x -6 SAE, O-Ring C & Tubing - Neoprene, 5/16" Inner Diameter x 33" Long C & Clamp - Loop, Cushioned,.406 Mounting x.625 Inner Diameter Fitting - Elbow, 90 o, 1/2" NPT x -8 SAE 45 o Flare C & Fitting - Elbow, 90 o, 1/4" NPT x -8 SAE 45 o C & Fitting, 1/2" NPT x -8 SAE 45 o C & Fitting, 1/4" NPT x -8 SAE 45 o C & Hose - Rubber, Assembly Hose - Teflon, Assembly C Hose - Rubber, Assembly, -8 Caterpillar Hose - Teflon, Assembly C Hose - Rubber, Assembly Cummins Hose - Teflon, Assembly C Fuel Page 9-13

14 Fuel/Water Separator C2305 Item Part Num. Number Qty. Description Notes Hose - Rubber, Assembly, -6 Caterpillar Hose - Rubber, Assembly, Fuel Return, 71" Long Cummins Clamp - Band Screw, 7/16" - 25/32" Fitting - Elbow, 90 o, 1/2" NPT x -8 SAE 45 o Flare Page 9-14 Fuel

15 This page intentionally left blank. Fuel Page 9-15

16 Plumbing - Service System CNG/GFI Page 9-16 Fuel

17 Plumbing - Service System CNG/GFI Item Part Num. Number Qty. Description Notes Cylinder - Fuel, Assembly Standard (Use quantity of 6 for 6 Tank System.) C Manifold - Service Valve - Check, 1/4" NPT Tube - Line, Refill Gauge - Pressure Tube - Line, Refill, Inboard Tee - Branch, Female, 3/8" T to 1/4" C Valve - Purge, Manual Valve - Shut-Off, Manual Valve - Shut-Off, Automatic, High Pressure C Tube - Line, Intermediate C /2" WB Tube - Line, Intermediate 277" WB Tube - Line, Intermediate 267" WB Tube - Line, Intermediate 238 1/4" WB Tube - Line, Intermediate 180 3/4" WB Tube - Supply, Gauge C Tube - Gauge to Regulator C Tube - Line, Intermediate 209 1/2" WB Tube - Line, Intermediate 277" WB Tube - Line, Intermediate 267" WB Tube - Line, Intermediate 238 1/4" WB Tube - Line, Intermediate 180 3/4" WB Tube - Line, Service, Manifold Delivery Tube - Service, Rear Line Union - Bulkhead, 3/8" Outer Diameter Tee - Run, Male, 1/4" NPT Elbow - Street, 90 o, 1/4 NPT Connector - Bulkhead, Female, 3/8" T x 1/4" P Elbow - Male, 90 o, 1/4" NPT Connector - Street, Male, 3/8" x 1/4" P Plug - Hex, 1/4" NPT Elbow - Male, 90 o, 1/4" T x 1/4" P Standard (Use quantity of 10 for 6 Tank System.) C Fuel Page 9-17

18 Plumbing - Service System CNG/GFI Item Part Num. Number Qty. Description Notes Elbow - Male, 45 o, 1/4" T x 1/4" P Hose - Assembly, Cylinder to Pressure Manifold Tube - Service, Regulator Supply Line Nipple - Hex, Pipe, 1/4" NPT C Union - Tube, 3/8" Outer Diameter Receptacle - Refuel Cap - Dust, Receptacle Hose - Assembly, Cylinder to Pressure Manifold Standard (Use quantity of 4 for 6 Tank System.) C Page 9-18 Fuel

19 This page intentionally left blank. Fuel Page 9-19

20 Plumbing - Vent System CNG Page 9-20 Fuel

21 Plumbing - Vent System CNG Item Part Num. Number Qty. Description Notes Cylinder - Fuel, Assembly, with Valve Standard (Use quantity of 6 with 6 Tank System.) C Manifold - Vent Hose - Vent, Assembly, Cylinder Valve Relief, 30" Long Standard (Use quantity of 4 with 6 Tank System.) C Valve - Relief, Safety, Pipe-Away Standard (Use quantity of 6 with 6 Tank System.) C Elbow - Street, 90 o, 1/2" x 14 NPT Standard (Use quantity of 4 with 6 Tank System.) C Elbow - Street, 45 o, 1/4" x 14 NPT Plug - Hex Head, 1/2" x 14 NPT Standard (Do not use with 6 Tank System.) C Connector - Male, Straight, 1 1/2" Tube to 1 1/2" Pipe Union - Assembly, 1 1/2" Tube Hose - Vent, Assembly, Cylinder Valve Relief, 20" Long Tube - Line, Vent, Intermediate 238 1/4" WB Tube - Line, Vent, Intermediate 180 3/4" WB Tube - Line, Vent, Intermediate 209 1/2" WB Tube - Line, Vent, Intermediate 267" WB Tube - Line, Vent, Intermediate 277" WB Tube - Line, Vent, Horizontal Transition Tube - Line, Vent, Rear Vertical Transition Union - Modified, 1 1/2" Tube Valve - Purge, Manual, 1/8" NPT Plug - Hex Head, 1/4" NPT Hose - Vent, Assembly, Regulator Relief Elbow - Male, 45 o Fuel Page 9-21

22 Service and Vent Manifold CNG Page 9-22 Fuel

23 Service and Vent Manifold CNG Item Part Num. Number Qty. Description Notes Bracket - Mounting Bracket - Support, Service Manifold Bolt - Hex, 3/8" - 16 x 1" Long, Grade 8 Standard (Use quantity of 4 for Vent System.) C Nut - Flange, 3/8" - 16 Standard (Use quantity of 4 for Vent System.) C Washer - Flat, 3/8" SAE, Grade 8 (Use quantity of 4 for Vent System.) C Manifold - Service, Fuel System Bolt - Hex, 5/16" - 18 x 2" Long, Grade Nut - Lock, 5/16" - 18 (Use quantity of 4 for Vent System.) C Washer - Flat, 5/16" SAE, Grade 8 (Use quantity of 4 for Vent System.) C Bracket - Support, Vent Manifold C Manifold - Vent, System C Bolt - Hex, 5/16" - 18 x 3" Long, Grade 8 Fuel Page 9-23

24 Tube Clamp Bracket CNG/GFI Page 9-24 Fuel

25 Tube Clamp Bracket CNG/GFI Bracket - Mounting Screw - Cap, 3/8" - 16 x 3/4" Long, Hex Head, Grade Nut - Hex, 3/8" Washer - Lock, 3/8" Bracket - Mounting Item Part Num. Number Qty. Description Notes Fuel Page 9-25

26 Tube Clamp Mounting CNG Page 9-26 Fuel

27 Tube Clamp Mounting CNG AR Bracket - Mounting, Tube Clamp AR Clamp - Loop, 3/8" Outer Diameter AR Bolt - Hex, 1/4" - 20 x 1 1/4" Long AR Washer - Flat, 1/4" SAE, Grade AR Nut - Hex, 1/4" AR Bolt - Hex, 5/16" - 18 x 3/4" Long AR Nut - Lock, 5/16" AR Washer - Flat, 5/16" SAE, Grade Clamp - Loop, 1 1/2" Inner Diameter Item Part Num. Number Qty. Description Notes Fuel Page 9-27

28 Rear Fuel Line Bracket CNG/GFI Page 9-28 Fuel

29 Rear Fuel Line Bracket CNG/GFI Bracket - Clamp, Plumbing Bracket - Support Screw - Cap, 1/4" - 20 x 3/4", Hex Head Nut - Hex, 1/4" Washer - Lock, 1/4" Union - Bulkhead, 3/8" Outer Diameter, Tube Item Part Num. Number Qty. Description Notes Fuel Page 9-29

30 GFI Components CNG Page 9-30 Fuel

31 GFI Components CNG Item Part Num. Number Qty. Description Notes Pressure - Regulator Bracket - Pressure Regulator Bracket - Filter Fuel Hose - Assembly Cummins 6BG Fitting - Elbow, 45 o, 1/2"P - 10" Hose Bushing 1/2" - 3/8" Fitting - Inverted Flare, 3/8" NPT - 1/2 Tube Washer - Seal Hose - Assembly Clamp - Cushioned Bolt - Hex, 5/16" - 18 x 1/2" Washer - Flat, 5/16" Bolt - Metric, M Hose - Assembly Cummins 6CG Adapter Bolt - 5/16" - 18 x 1/2" Fuel Page 9-31

32 Fuel Regulator Coolant Supply Cummins 6BG/6CG Cummins 6BG Cummins 6CG Page 9-32 Fuel

33 Fuel Regulator Coolant Supply Cummins 6BG/6CG Item Part Num. Number Qty. Description Notes Regulator - Pressure Nipple - Close, 1/2" Connector - Hose, Straight, 3/8" Inner Diameter x 1/2" NPT Tee - 1/2" NPT Clamp - Band, Screw Hose - Inlet, Coolant 53" Long Barb - Beaded Hose, 1/2" NPT to 5/8" Hose - 5/8" Inner Diameter x Clamp - Band, Screw Hose - Heater, 3/8 x 60" Cummins 6BG Hose - 3/8" x 77" Hose - 3/8" x 70" Fuel Page 9-33

34 Regulator Relief Hose CNG/GFI Page 9-34 Fuel

35 Regulator Relief Hose CNG/GFI Regulator - Pressure Hose - Rubber, 3/4" Inner Diameter x 48" Long Clamp - Band Screw, 13/16" x 1 1/16" Wrap - Tie, Lashing Tie Hose - Assembly, Vent Regulator Relief Elbow - Male, 45 o Item Part Num. Number Qty. Description Notes Fuel Page 9-35

36 High Pressure Fuel Gauge CNG/GFI Page 9-36 Fuel

37 High Pressure Fuel Gauge CNG/GFI Regulator - Pressure Tube - Service, Gauge to Regulator Tee - Branch, Female, 3/8" T x 1/4" NPT Gauge - Pressure, 4000 PSI Tube - Service, Gauge Supply Union - Bulkhead, 3/8" Item Part Num. Number Qty. Description Notes Fuel Page 9-37

38 Refuel Receptacle CNG Page 9-38 Fuel

39 Refuel Receptacle CNG Bracket - Support Screw - Thread-cutting, 5/16" Receptacle - Refuel Cap - Dust, Receptacle Fitting - Bulkhead, Male Receptacle - Refuel Cap - Dust, Refuel Receptacle Receptacle - Refuel Receptacle - Refuel Item Part Num. Number Qty. Description Notes Fuel Page 9-39

40 Receptacle - Refuel CNG Page 9-40 Fuel

41 Receptacle - Refuel CNG Item Part Num. Number Qty. Description Notes Nozzle - Refuel, Assembly, with Adapter, 3000 PSI Service Receptacle - Refuel, 3000 PSI Service Receptacle - Refuel, for 3/8" O.D. Tube, 3000 PSI Service Receptacle - Refuel, for 3/8" O.D. Tube, 3000 PSI Service Fuel Page 9-41

42 Stone Shield Fuel Tank CNG Page 9-42 Fuel

43 Stone Shield Fuel Tank CNG Item Part Num. Number Qty. Description Notes Cylinder - Fuel Crossmember - Assembly Bracket - Assembly Strap Cushion Bracket Bolt - Flanged Head, 1/2" - 13 x 1 1/2" Bolt - Flanged Head, 1/2" - 13 x 1 1/4" Nut - Lock, Flanged Head, 1/2" Bolt - Flanged Head, 3/8" - 16 x 1" Nut - Lock, Flanged Head, 3/8" Crossmember - Assembly 5/16" Frame Rail Bracket - Spacer 5/16" Frame Rail Bolt - Flanged Head, 1/2" - 13 x 2 1/2" 5/16" Frame Rail Bolt - Flanged Head, 1/2" - 13 x 1 3/4" 1/4" Frame Rail Plate - Forcing, Reinforced, with 1/2" - 13 Bolts Cage - Tank, Fuel (Use quantity of 4 for 6 Tank System.) C Bracket - MTG, CNG Tank (Use quantity of 8 for 6 Tank System.) C Strap - Split, Assembly (Use quantity of 8 for 6 Tank System.) C Bolt - Flanged Head, 12" - 13 x 1 1/2" (Use quantity of 64 for 6 Tank System.) C Nut - Flanged Head, 1/2" - 13 (Use quantity of 64 for 6 Tank System.) C Bolt - Flanged Head, 5/8" - 11 x 1 1/2" (Use quantity of 64 for 6 Tank System.) C Nut - Flanged Head, 5/8" - 11 (Use quantity of 64 for 6 Tank System.) C Fuel Page 9-43

44 Decals CNG System CNG ONLY AUTOMATIC SHUT OFF VALVE Page 9-44 Fuel

45 Decals CNG System Item Part Num. Number Qty. Description Notes Decal, "Automatic Shut-Off Valve" Decal, "CNG Only" Fuel Page 9-45

46 Manual Shut-Off Valve Cable CNG Page 9-46 Fuel

47 Manual Shut-Off Valve Cable CNG Item Part Num. Number Qty. Description Notes Handle - Modified, Manual Shut-Off Valve Bracket - Valve, Manual Drain Angle - Bracket, Manual Drain Valve Ferrule - Crimp, for 3/32" Outer Diameter Nylon Finished Cable Cable - Pull-cord Bolt - Hex, 1/4" - 20 x 3/4", Grade Nut - Lock, 1/4" Washer - Flat, 1/4" SAE, Grade Handle - Modified, Pull-cord Valve - Shut-Off, Manual, without Handle Angle - Bracket Screw - Thread-cutting, 5/16" Splice - Aluminum, Oval 1/16", N-Type Fuel Page 9-47

48 Mounting - Solenoid Shut-Off Valve CNG Page 9-48 Fuel

49 Mounting - Solenoid Shut-Off Valve CNG Item Part Num. Number Qty. Description Notes Valve - Shut-Off, Manual Bracket - Mounting Handle - Modified Nipple - Pipe, Male, 1/4" NPT Valve - Shut-Off, Solenoid C Bolt - Hex, 1/4" 20 x 1/2" Long C Washer - Lock, 1/4" C Screw - Cap, 3/8" - 16 x 3/4" Long, Hex Head Nut - Hex, 3/8" Washer - Lock, 3/8" Fuel Page 9-49

50 Shut-Off Valve CNG Page 9-50 Fuel