Hydraulic kit and accessories for tractor trucks

Transcription

1 Hydraulic kit and accessories for tractor trucks pag.1

2 EXAMPLE DIAGRAMS Tipping valve fi tted onto tank with or without return fi lter Tipping valve fi tted onto the chassis with or without return fi lter pag.2

3 STEP 1 HOW TO SET UP YOUR OWN HYDRAULIC KIT With this booklet it is possible to easily confi gure your own desired hydraulic kit. You can start with selecting a preassembled hydraulic kit (see at page 4) XXXXX Q.ty A N-FORCE BLOCK VERSION WITH UP/DOWN 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50 x 64mm L= 2mts 1 To order separately STEP 2 For accessories see from page 13 To order separately... you can now choose the oil tank among different capacity and material including also accessories, if needed... STEP 3 To order separately For accessories see from page then you select the desired brackets or supports for high pressure hoses... STEP 4 For accessories see from page 13 To order separately... If required, you can also select the high pressure hoses according to different length. For accessories see from pag. 13 PTO A wide range of PTO s is also available to match the different requirements of the most modern applications on trucks. (see page 10). Your hydraulic kit is now ready for installation on the truck. pag.3

4 PREASSEMBLED HYDRAULIC KITS Q.ty A N-FORCE CE version with auto PTO KNOCK-OFF 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE BLOCK VERSION WITH MANUAL PTO KNOCK-OFF 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE CE VERSION WITH UP/DOWN 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE BLOCK VERSION WITH UP/DOWN 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE CE version with auto PTO KNOCK-OFF 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE BLOCK VERSION WITH MANUAL PTO KNOCK-OFF 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE CE VERSION WITH UP/DOWN 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE BLOCK VERSION WITH UP/DOWN 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts 1 pag.4

5 PREASSEMBLED HYDRAULIC KITS Q.ty A N-FORCE CE version with auto PTO KNOCK-OFF 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE CE version with auto PTO KNOCK-OFF 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE low block version with UP/DOWN 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts Q.ty A N-FORCE low block version with UP/DOWN 1 B Air fi tting Tee connection T.6x4 G 1/8 1 C Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D Gear pump LTMH E Nipple G 1 x G 1-1/4 1 F Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G Tipping valve Modular 250 CE G 1 direct vlv 1 H LP ball valve 1 I LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M LP fi tting GOLD G 1-1/2 1 N HP pressure fi tting 90 G 1 2 O Suction hose SAE 100R4 50x64mm L= 2mts 1 pag.5

6 PREASSEMBLED HYDRAULIC KITS WHAT THE KIT INCLUDES: * * E D F * C G * N * * I A B * N * O * * H M* L * ITEMS INCLUDED IN THE KIT pag.6

7 PARTS MOUNTING EXAMPLE DESCRIPTION TANK ASSEMBLY: oil tanks built with the latest technology to ensure the highest reliability e longer lifetime as well as an exterior aspect that can be perfectly integrated on the modern trucks. They are available in 4 different versions: painted with grey epoxy powder (RAL 7021); stainless steel; textured stainless steel and aluminum. They are supplied complete with support brackets, straps and rubber protections, fi ller and breather cap with replaceable air fi lter, oil level gauge and fl ange for fi lter options. PAGE 8 ACCESSORIES PTO-PUMP ASSEMBLY: a wide range of PTO s is available for any European, American and Asian truck with different options to satisfy the multiple hydraulic applications ensuring the highest reliability and fl exibility to our users. HYDRAULIC PUMPS Piston and gear pumps available with ISO, UNI and SAE fl anges in different sizes and pressure rates to facilitate the selection of the most appropriate pump within the hydraulic kit. 10 ACCESSORIES AIR CONTROL The leading air proportional control in the industry thanks to its enhanced features, reliability and ergonomic design. 11 ACCESSORIES TIPPING VALVE ASSEMBLY 11 MODULAR 150/250 and MODULTRUCK High Flow Pneumatically operated tipping valve with open centre hydraulic scheme to comply with EC directive. It is suitable for heavy-duty and off-road tipper bodies and semitrailers; if used in combination with our N-FORCE air control can ensure an enhanced proportional control of lowering speed of tipper bodies. ACCESSORIES ACCESSORIES Deep and wide range of accessories to grant the highest fl e- xibility and personalization while setting up the hydraulic kit. 13 HOSES Suction and high pressure hoses according to SAE standards. LP VALVES Low pressure ball and gate valves for hydraulic oil tanks. FITTINGS Wide and deep range of pneumatic, LP & HP hydraulic fi ttings to ensure reliability and fl exibility. SWIVEL JOINTS High Pressure swivel joints G ¾ and G 1 for hydraulic kits on tractor trucks. PRESSURE COUPLING Ball and Screw quick couplings for high pressure systems G 3/4 and G 1. pag.7

8 DIAMOND TANKS Image Tank + kit Tank Litres Description Notes SIDE MOUNTING STEEL TANKS SIDE MOUNTING STEEL TANKS AND SIDE RETURN PORTS SIDE MOUNTING STEEL TANKS LEFT TIPPING VALVE PLATE STANDARD SIDE MOUNTING STEEL TANKS RIGHT TIPPING VALVE PLATE OPTIONAL SIDE MOUNTING ALUMINIUM TANKS SIDE MOUNTING ALUMINIUM TANKS AND SIDE RETURN PORTS SIDE MOUNTING ALUMINIUM TANKS LEFT TIPPING VALVE PLATE STANDARD SIDE MOUNTING ALUMINIUM TANKS RIGHT TIPPING VALVE PLATE - OPTIONAL TURNED SIDE MOUNTING ALUMINIUM TANKS AND SIDE RETURN PORTS ACCESSORIES (see page 8-9) FILTER AND MOUNTING FLANGE FOR TIPPING VALVE TANK CAPACITY 135 L 150 L 170 L 200 L 250 L 135 L 150 L 170 L 200 L 250 L VALVE FILTER FM / FP 80 Modular 150 AL Modular 150 AL Modular 250 Modular 150 AL Modular 250 VALVE MOUNTING PLATE μm μm μm μm Submerged fi lters pag.8

9 FILTER WITHOUT MOUNTING FLANGE FOR TIPPING VALVES Steel 90 μm G 3/4 90 L Steel 90 μm G L Steel 60 μm G 3/4 85 L Steel 60 μm G L Steel 60 μm G L Steel 60 μm G L Steel 60 μm G 1 1/4 170 L Steel 60 μm G L Flangible fi lter Tank 135 L 150 L 170 L 200 L Reinforced cellulose 25 μm G 3/4 75 L Reinforced cellulose 25 μm G L Reinforced cellulose 25 μm G L Reinforced cellulose 25 μm G L Reinforced cellulose 25 μm G 1 1/4 175 L Micro-fi bre glass 25 μm G 3/4 55 L Micro-fi bre glass 25 μm G 1 75 L Reinforced cellulose 10 μm G 3/4 55 L Reinforced cellulose 10 μm G 1 75 L Tank 250 L Steel 90 μm G 1 1/4 270 L Steel 60 μm G 1 1/4 260 L Reinforced cellulose 25 μm G 1 1/4 270 L Micro-fi bre glass 25 μm G 1 1/4 220 L Reinforced cellulose 10 μm G1-1/4 220 L pag.9

10 Cap without filter cartridge - 1 return port G1 Cod Cap complete with filter cartridge 1 return port G1 Cod (60 μm) 200 lt (25 μm) 160 lt Cap complete with filter cartridge 1 return port G1-1/4 Cod (60 μm) 200 lt (25 μm) 160 lt G1 G1-1/ NO FILTER INSIDE G Cap complete with filter catridge 1 return port G1 + 2 auxiliary return ports G3/8 and G1/8 Cod (60 μm) 200 lt (25 μm) 160 lt Cap complete with filter catridge 1 return port G1-1/4+2 auxiliary return ports G1/2 and G1/8 Cod (60 μm) 200 lt (25 μm) 160 lt G 1/8 G 3/8 G G 1/8 G 1/2 G1-1/4 Spare cartridge steel (60 μm-200 lt) reinforced cellulose (25 μm-160 lt) pag.10

11 HYDRAULIC PUMPS IMAGINE CODE DESCRIPTION NOTES GEAR PUMP LTMH 100cc ISO BI-ROT. Already included in the following preassembled hydraulic kits GEAR PUMP LTMH 120cc ISO BI-ROT BENT AXIS PISTON PUMPS MDS 80 RH BENT AXIS PISTON PUMPS MDS 80 LH BENT AXIS PISTON PUMPS HDS 64 RH BENT AXIS PISTON PUMPS HDS 64 LH BENT AXIS PISTON PUMPS MDS 130 RH BENT AXIS PISTON PUMPS MDS 130 LH BENT AXIS PISTON PUMPS HDT 84 RH BENT AXIS PISTON PUMPS HDT 84 LH BENT AXIS PISTON PUMPS HDT 96 RH BENT AXIS PISTON PUMPS HDT 96 LH BENT AXIS PISTON PUMPS HDT 108 RH BENT AXIS PISTON PUMPS HDT 108 LH Already included in the following preassembled hydraulic kits ON DEMAND MOUNTING EXAMPLE PTO A wide range of PTO s is available for any European, American and Asian truck with different options to satisfy the multiple hydraulic applications. For more information please visit our web site or contact our sales department. pag.11

12 AIR CONTROLS IMAGINE CODE DESCRIPTION NOTES N-FORCE CE VERSION WITH AUTO PTO KNOCK-OFF Already included in the following preassembled hydraulic kits: N-FORCE BLOCK VERSION WITH MANUAL PTO KNOCK-OFF Already included in the following preassembled hydraulic kits: N-FORCE LOW BLOCK VERSION WITH AUTO PTO KNOCK-OFF ON DEMAND N-FORCE CE VERSION WITH AUTO PTO KNOCK-OFF Already included in the following preassembled hydraulic kits: N-FORCE BLOCK VERSION WITH AUTO PTO KNOCK-OFF ON DEMAND N-FORCE LOW BLOCK VERSION WITH MANUAL PTO KNOCK-OFF ON DEMAND N-FORCE CE VERSION WITH UP/DOWN Already included in the following preassembled hydraulic kits: N-FORCE BLOCK VERSION WITH UP/DOWN Already included in the following preassembled hydraulic kits: N-FORCE LOW BLOCK VERSION WITH UP/DOWN Already included in the following preassembled hydraulic kits: N-GAGE 3 SINGLE LEVER AIR SWITCH WITH LAMP ON DEMAND TIPPING VALVES IMAGINE CODE DESCRIPTION NOTES MODULAR 250 CE G 1 DIRECT VALVE MODULAR 250 CE G 1 DOUBLE PRESSURE MECH. ON DEMAND Already included in the following preassembled hydraulic kits: / / / / / / / / / / / MODULAR 250 CE G 1 DOUBLE INDEPENDENT PRES- SURE ON DEMAND RELIEF VALVES ASSEMBLY IMAGINE CODE DESCRIPTION NOTES RELIEF VALVE ASSEMBLY G 1 WITH PILOTED VALVE TO ORDER SEPARATELY RELIEF VALVE ASSEMBLY G 1 WITH CARTRIDGE 150 VALVE TO ORDER SEPARATELY RELIEF VALVE ASSEMBLY G 1 WITH PILOTED VALVE DOUBLE INEDPEN- DENT PRESSURE TO ORDER SEPARATELY RELIEF VALVE ASSEMBLY G 1 WITH PILOTED VALVE TRIPLE PRESSURE PNEUMATIC SELECTION TO ORDER SEPARATELY RELIEF VALVE ASSEMBLY G 1 WITH DIRECT VALVE TO ORDER SEPARATELY ADJUSTABLE RELIEF VALVE G 3/4 TO ORDER SEPARATELY pag.12

13 C ACCESSORIES ILLUSTRATED INDEX OF VARIOUS PRODUCT FAMILIES F G D H B E A A B C D - TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS - TIPPING VALVE MOUNTING KIT - BRACKET & SWIVEL JOINTS - KIT FOR OIL TANK MOUNTING page 16 page 19 page 22 page 25 E F G H - ACCESSORIES FOR SUCTION LINE - MOUNTING ACCESSORIES FOR AIR CONTROLS - HIGH PRESSURE HOSES & ACCESSORIES - QUICK COUPLINGS & ACCESSORIES page 26 page 27 page 31 page 36 pag.13

14 RETURN PLATE KIT G 1 MODULAR 250 DAF (2 series) CROSS REFERENCE KITS / TRUCKS Area A page 16 Type Tipping valve mounting kit c/w swivel joints Code Description FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 2 SWIVEL JOINTS G1 FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 1 SWIVEL JOINT G1 MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 2 SWIVEL JOINTS G1 MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 1 SWIVEL JOINT G1 MOUNTING KIT ON FIFTH WHEEL FOR G1 RETURN PLATE + 2 SWIVEL JOINTS G1 RETURN PLATE G 1 FOR FIFTH WHEEL DAF XF DAF CF IVECO STRALIS MAN TGX-TGS ACTROS OLD ACTROS NEW AXOR RENAULT PREMIUM SCANIA R STANDARD SCANIA R SOFTAIR VOLVO FH X X O X O X O O O X O X X O X O X O O O X O X X X X X X X X X X B Tipping valve mounting kit L SHAPED MOUNTING CLUTCH ASSEMBLY FOR MODULAR 250 TIPPING VALVE STRAIGHT MOUNTING CLUTCH ASSEMBLY FOR MODULAR 250 TIPPING VALVE RETURN PLATE KIT G 1 MODULAR 250 RETURN PLATE KIT G 1 MODULAR 250 DAF STRAIGHT MOUNTING BRACKET FOR TIPPING VALVE MODULTRUCK BRACKET KIT FOR MODULTRUCK DAF (1 series) O O O O O O O O page BRACKET KIT FOR MODULTRUCK DAF (2 series) SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAI- LERS SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAI- LERS SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 3/4 BRACKET KIT FOR SWIVEL JOINTS G 3/4 DAF O O O O O O O O O O O O O O O O C page 22 Bracket & swivel joints SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 1 SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 3/4 SUPPORT CROSSBOARD FOR REVOLVING JOINTS G SWIVEL JOINT 90 G 3/4 SUPPORT SWIVEL JOINT 90 G 1 SUPPORT BRACKET DAF BRACKET ADDITIONAL POSITION 1 PIPE G 3/4 - OPTIONAL ADDITIONAL POSITION 1 PIPE G1 - OPTIONAL BRACKET KIT FOR SWIVEL JOINTS G 1 DAF BRACKET KIT FOR SWIVEL JOINTS G 3/4 DAF BRACKET KIT FOR SWIVEL JOINTS G 1 DAF O O O O O O O O O O O O O O O O O O D page 25 Kit for oil tank mounting SPACERS MOUNTING KIT FOR SIDE TANKS 2 H8 SCREWS M14 SPACERS MOUNTING KIT FOR SIDE TANKS 4 H8 SCREWS M14 SPACERS MOUNTING KIT FOR SIDE TANKS 2 H8 SCREWS M16 SPACERS MOUNTING KIT FOR SIDE TANKS 4 H8 SCREWS M16 BENT SPACERS MOUNTING KIT FOR SIDE TANKS 4.5 SCREWS M14 BENT SPACERS MOUNTING KIT FOR SIDE TANKS 4.5 SCREWS M16 BENT SPACERS MOUNTING KIT FOR SIDE TANKS 2.5 SCREWS M14 KIT FOR OIL TANK MOUNTING ON LH SIDE - DAF XF/CF UNIVERSAL OIL TANK MOUNTING KIT FOR DAF XF/CF O O O O O O O O O O O O O O O O O O O O O pag.14

15 Area E page 26 Type Accessories for suction line Code Description G 1-1/2 SUCTION KIT FOR 50mm HOSES ON SIDE MOUNTED OIL TANKS O O O O O O O O O O O SPEZZONE TUBO SAE100 R4 50 x 64 L=2 MT O O O O O O O O O O O L=300 BRACKET PIPE KIT L= BRACKET PIPE KIT HOSE BRACKET Ø 32mm HOSE BRACKET Ø 40mm GOLD SUCTION FITTINGS G 1 x T.50 (60-63) GOLD SUCTION FITTINGS G 1-1/4 x T.50 (60-63) GOLD SUCTION FITTINGS G 1-1/2 x T.50 (60-63) DAF XF DAF CF IVECO STRALIS MAN TGX-TGS ACTROS OLD ACTROS NEW AXOR RENAULT PREMIUM SCANIA R STANDARD SCANIA R SOFTAIR VOLVO FH F page 27 G page 31 Mounting accessories for air controls High pressure hoses & accessories BRACKET KIT FOR SANDWICH AIR SWITCH FOR DAF XF 105 CABIN BRACKET KIT FOR SANDWICH CONTROL SWITCH DAF XF (2012) BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL * H=80 + G 1/8 PIPE 6 FITTING O BRACKET H= BRACKET H= BRACKET O O O O FIXING N-FORCE KIT TO CABIN HANDLE D FIXING N-FORCE KIT TO CABIN HANDLE D BRACKET KIT FOR N-FORCE - DAF XF SEAT BRACKET KIT FOR N-FORCE - DAF XF SEAT (2012) BRACKET KIT FOR N-FORCE - VOLVO FH * BRACKET KIT FOR N-FORCE - SCANIA R BRACKET KIT FOR N-FORCE / KIP-AIR FOR DAF CF BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL FOR MAN TGX-TGS CABINS PACKAGE MT.20 "PA-12" 6x4 BLACK O O O O O O O O O O O PACKAGE MT.8 x 4 PIPES 4 COLORS D.6 O O O O O O O O O O O KIT PVC 30 x 35 PROTECTING SPIRAL FOR G 1 HOSE HIGH PRESSURE FITTINGS G 3/ HIGH PRESSURE FITTINGS G HIGH PRESSURE FITTINGS G1 x G 3/ HIGH PRESSURE FITTINGS G 3/4 x G HIGH PRESSURE FITTINGS G 3/ HIGH PRESSURE FITTINGS G HIGH PRESSURE FITTINGS G 3/4 x G NIPPLES G1 x G1-1/ PLUG G 1-1/ WASHER 42,9x52,5x3,4 G 1-1/4 * H page 36 Quick couplings & accessories TV series QUICK RELEASE COUPLING G 3/ TV series QUICK RELEASE COUPLING G N series STANDARDISED QUICK RELEASE COUPLING G 3/ IN series STANDARDISED QUICK RELEASE COUPLING G WINGS series QUICK RELEASE COUPLING G 3/4 COMPLETE WINGS series QUICK RELEASE COUPLING G 1 COMPLETE QUICK RELEASE COUPLING BRACKET KIT G QUICK RELEASE COUPLING BRACKET KIT G BY-PASS FOR QUICK RELEASING COUPLING G DUST CAPS only for new bracket driver s seat of DAF XF truck (production after 06/2012 approx.).. K E Y S I M B O L S O Suitable for Especially designed X Use not possible Empty space = generic use pag.15

16 TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 2 SWIVEL JOINTS G1 Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 2-HOSES HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hoses.. Code: FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 1 SWIVEL JOINT G1 Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 1-HOSE HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hose. Code: pag.16

17 TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 2 SWIVEL JOINTS G1 - LONGITUDINAL CROSS Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 2-HOSES HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hoses. Code: FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 1 SWIVEL JOINT G1 - LONGITUDINAL CROSS Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 1-HOSE HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hose. Code: pag.17

18 TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 2 SWIVEL JOINTS G1 This assembly has been specially developed for tractor trucks with 2-hose hydraulic system with MODULAR 250 tipping valve fi tted in front of fi fth wheel anchored to the mounting foot of the same. The assembly is composed of an extra-return plate and to mounting brackets the allow to change the mounting height with regards to the fi fth wheel surface according to the requirements. The kit is completed with 2 swivel joints G1 and related 450mm extensions to facilitate the hose rotation while the truck is on the move without any interference with the chassis. Raised mounting Standard mounting Code: MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 1 SWIVEL JOINT G1 This assembly has been specially developed for tractor trucks with 1-hose hydraulic system with MODULAR 250 tipping valve fi tted in front of fi fth wheel anchored to the mounting foot of the same. The assembly is composed of mounting brackets the allow to change the mounting height with regards to the fifth wheel surface according to the requirements. The kit is completed with 1 swivel joint G1 and related 450mm extensions to facilitate the hose rotation while the truck is on the move without any interference with the chassis. Raised mounting Standard mounting Code: pag.18

19 TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS FIFTH WHEEL MOUNTING KIT FOR RETUN PLATE G 1 WITH 2 SWIVEL JOINTS G 1 Mounting kit specifi cally DESIGNED to mount the return plate with relief valve serie, in front of FIFTH WHEEL of truck tractors to MAKE 2-HOSES HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints COMPLETE WITH their extension pipes to swivel the semitrailer hoses. Code: RETURN PLATE G 1 FOR FIFTH WHEEL Code: pag.19

20 B TIPPING VALVE MOUNTING KIT L SHAPED MOUNTING BRACKET ASSEMBLY FOR MODULAR 250 TIPPING VALVE Code: STRAIGHT MOUNTING BRACKET ASSEMBLY FOR MODULAR 250 TIPPING VALVE Code: EXTRA RETUN PLATE FOR MODULAR 250 Code: STRAIGHT MOUNTING BRACKET FOR TIPPING VALVE MODULTRUCK Mounting kit realized to fi x the Modultruck valve on truck tractors chassis. The layout is studied to allow an easy matching with original chassis drilling on European vehicles and to grant several valve mounting positions.the kit includes a 8mm galvanized steel bracket and mounting nuts and bolts Code: pag.20

21 B TIPPING VALVE MOUNTING KIT KIT RETURN PLATE G 1 MODULAR 250 DAF XF-CF The kit is composed of a shaped bracket to fi t the Modular tipping valve and an aluminium plate to make the return piping easier. The bracket allows to mount the modular in various positions. Code: KIT RETURN PLATE G 1 MODULAR 250 DAF XF-CF he kit is composed of a shaped bracket to fi t the Modular tipping valve and an aluminium plate to make the return piping easier. The bracket allows to mount the modular in various positions. Code: pag.21

22 B TIPPING VALVE MOUNTING KIT BRACKET KIT FOR MODULTRUCK Code: BRACKET KIT FOR MODULTRUCK Code: pag.22

23 C BRACKETS & SWIVEL JOINTS SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAILERS Swivel arm to be applied on the rear side of the Tractor Unit. It allows the hoses to follow the semitrailer s movements, without the necessity of using additional fi ttings. Painted with black epoxy dust, it has a complete steel structure and it comes complete with greaser for helping the maintenance operations. Code: SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAILERS Swivel arm to be applied on the rear side of the Tractor Unit. It allows the hoses to follow the semitrailer s movements, without the necessity of using additional fittings. Painted with grey RAL 7021 epoxy dust, it has a complete steel structure and it comes complete with greaser for helping the maintenance operations.. Mounting example KIT to be order separately Code: BRACKET KIT FOR SWIVEL JOINTS G 1 - G 3/4 Easy to install on the rear of tractor trucks for semitrailer to facilitate the movements of hysdraulic pipes. It is supplied with 2 swivel joints of G 1 or G 3/4, extension steel pipes, brackets and bolts. Swivel joints can be placed in 3 different positions and it is also possible to add and extra one into central position. The main bracket is powder painted with colour RAL 7021 and accessories are cold zinc treated. Bracket kit G1 code Bracket kit G3/4 code pag.23

24 C BRACKETS & SWIVEL JOINTS BRACKET KIT FOR SWIVEL JOINTS G 1 - G 3/4 Easy to install on the rear of tractor trucks for semitrailer to facilitate the movements of hysdraulic pipes. It is supplied with 1 swivel joint of G 1 or G 3/4, extension steel pipes, brackets and bolts. Swivel joints can be placed in 3 different positions and it is also possible to add and extra one into central position. The main bracket and accessories are cold zinc treated. Bracket kit G 1 code Bracket kit G 3/4 code Valves mounting example Additional position 1 pipe OPTIONAL code (G 1) code (G 3/4) Bracket code SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 1 - G 3/4 It is mounted on the rear of truck tractors to facilitate the operation of oleodynamic pipes. It is provided with 2 revolving joints of G 1 or G 3/4, steel extensions pipes, plates, nuts and bolts for mounting. The joints can be positioned on 5 different mounting positions and other ones can be ordered separately and added. All components are made of cold-galvanized steel. Support crossboard G 1 code Support crossboard G 3/4 code pag.24

25 C BRACKETS & SWIVEL JOINTS SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 1 - G 3/4 It is mounted on the rear of truck tractors to facilitate the operation of oleodynamic pipes. It is provided with 1 revolving joint of G 1 or G 3/4, steel extensions pipes, plates, nuts and bolts for mounting. The joints can be positioned on 5 different mounting positions and other ones can be ordered separately and added. All components are made of cold-galvanized steel. Support crossboard G 1 code Support crossboard G 3/4 code BRACKET Code: SWIVEL JOINT 90 G 1 AND G 3/4 SUPPORT Code: G 3/4 Code: G 1 pag.25

26 D KIT FOR OIL TANK MOUNTING KIT FOR OIL TANK MOUNTING ON LH SIDE - DAF XF/CF Brackets and spacer kits especially designed to facilitate the mounting of side oil tanks on DAF XF/CF trucks, close to the LH rear wheel of the truck. Code: UNIVERSAL OIL TANK MOUNTING KIT FOR DAF XF/CF Brackets and spacer kits especially designed to facilitate the mounting of side oil tanks on DAF trucks. Code: SPACERS MOUNTING KIT FOR SIDE TANKS Spacer kits created to make side tanks mounting on truck tractors easier, they have a universal drilling suitable for hole pattern on all European vehicles. The fl at version is 8mm high and is useful to compensate the thickness of fi xing angles on thrust ring. The bent version is useful to bring into alignment the support brackets on tank when they are mounted on the front part of chassis. The version with 2,5 angle is specifi cally created for Scania vehicles while the version with 4,5 is suitable for all other brands. They are made of galvanized steel and supplied complete with special high resistance screws SPACERS H=8 SCREWS M SPACERS H=8 SCREWS M SPACERS H=8 SCREWS M SPACERS H=8 SCREWS M SPACER BENT 4.5 SCREWS M SPACER BENT 4.5 SCREWS M SPACER BENT 2.5 SCREWS M14 pag.26

27 E ACCESSORIES SUCTION LINE G 1-1/2 SUCTION KIT FOR 50mm HOSES ON SIDE MOUNTED OIL TANKS Suction kit c/w ball valve suitable for side mounting tanks with G 1-1/2 port. It includes a swivel nipple with double O-ring sealing, which allows an easy and leakage-free orientation of the ball valve and a GOLD adjustable 90 fi tting for 50mm ID suction hose.. Code: L=300 BRACKET PIPE KIT L= BRACKET PIPE KIT The kit includes a pre-drilled zinc steel plate to shape it according to your needs, a PVC gasket to protect the hose and a fi xing collar. It is especially designed to support the suction hose and to avoid interference with any moving aggregates or parts that might damage it. The kit includes a pre-drilled zinc steel plate to shape it according to your needs plus an extra longer bracket, a PVC gasket to protect the hose and a fixing collar. It is especially designed to support the suction hose and to avoid interference with any moving aggregates or parts that might damage it. HOSE BRACKET Bracket made of zinc coated steel with rubber protection for the hose. Very easy to use and to fi x through one screw only. Working temperature: -20 C / +120 C. Code: Code: Screw M8 Code: (TUBO Ø32) (TUBO Ø40) 90 GOLD SUCTION FITTINGS Solid brass made 90 suction fi ttings, particularly suitable for pumps, oil tanks and gate valves mounting and easy to orientate thanks to a steel tightening nut. Saw-tooth machining and pump-clamping bands are used to prevent accidental separation on the pipe end, while an O-ring ensure a perfect seal on the pump end. Two sizes of clamps are available for each fi tting in order to adapt to every kind of pipe. Oil resistant synthetic rubber tube; reinforcement with high tensile textile cords and embedded steel helix wires; abrasion, ozone and hydrocarbon resistant synthetic rubber cover; working temperature L=2MT HOSE SAE 100 R4 Code GOLD 90 - G1 x T.50 (60-63) Code GOLD 90 - G1-1/4 x T.50 (60-63) Code GOLD 90 - G1-1/2 x T.50 (60-63) Code: pag.27

28 F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET KIT FOR SANDWICH AIR SWITCH FOR DAF XF 105 CABIN Kit especially designed for fi xing air controls series sandwich to bracket for driver s seat of DAX XF105 cabin. BRACKET FOR SANDWICH CONTROL SWITCH - DAF XF (2012) Assembly kit especially designed to mount air controls series on the new bracket driver s seat of DAF XF truck (production after 06/2012 approx.) Code: BRACKET H=50mm Code: BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL H=80 + G 1/8 PIPE 6 FITTINGS Code: Code: BRACKET VERTICALE H=80mm Code: pag.28

29 F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET Bracket external mounting (OPTIONAL). With this kit you can also fi t a pneumatic switch OPTIONAL) to control other auxiliary applications. Code: FIXING N-FORCE KIT TO CABIN HANDLE Code: (Ø 25mm) Code: (Ø 22mm) BRACKET KIT FOR N-FORCE FOR DAF XF SEAT Kit especially designed to mount air controls type N-FORCE on driver s seat of DAF XF. Code: pag.29

30 F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET KIT FOR N-FORCE / KIP-AIR FOR DAF CF 85 Kit especially designed to mount air controls type -FORCE/KIP-AIR on driver s seat of DAF CF 85. Code: BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL FOR MAN TGX-TGS CABINS Kit especially designed for mounting the air controls series N_FORCE and KIP-AIR next to driver s seat for MAX TGX and TGS trucks. Code: pag.30

31 F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET KIT FOR N-FORCE - DAF XF SEAT (2012) Assembly kit especially designed to mount air controls series N-FORCE on the new bracket driver s seat of DAF XF truck (production after 06/2012 approx.). Code: BRACKET KIT FOR N-FORCE - VOLVO FH Assembly kit especially designed to mount air controls series N- FORCE on the bracket driver s seat of VOLVO FH. BRACKET KIT FOR N-FORCE - SCANIA R Assembly kit especially designed to mount air controls series N-FORCE on the bracket driver s seat of SCANIA R. Code: Code: Package of 8mts each colour air pipe 6x4mm - it contains 4 different colours with sheath protection, particularly suitable for wet kits on tractor trucks. Pacakge of 20 mts PA-12 high resistant air pipe 6x4. It is particularly suitable for wet kits on tractor trucks Code: Code: pag.31

32 G HIGH PRESSURE HOSES & ACCESSORIES KIT PVC 30 x 35 PROTECTING SPIRAL FOR G 1 HOSE 5mts-piece of high resistant and fi re-extinguisher PVC spiral to protect G 1 hose against wear. It is recommended as useful accessory for wet kits on tractor trucks. F Code: HIGH PRESSURE FITTINGS Galvanized steel made 90 high pressure fi ttings, suitable for connecting and orientating the pressure hose on evry type of pump or tipping valve. The sealing is guaranteed by a dowty washer. F1 F F1 F x F1 ISO 228 CODE G 1/2 X G 1/ G 3/4 X G 3/ G 1 X G G 3/4 X G G 1 X G 3/ HIGH PRESSURE FITTINGS Galvanized steel made 45 high pressure fi ttings, suitable for connecting and orientating the pressure hose on Bent-Axis piston pumps. The sealing is guaranteed by a dowty washer F1 F F x F1 ISO 228 CODE G 3/4 X G 3/ G 3/4 X G G 1 X G NIPPLES WASHER STEEL+RUBBER Code: G 1x1-1/4 Code: G 1-1/4 PLUG Code: G 1x1/4 pag.32

33 G HIGH PRESSURE HOSES & ACCESSORIES TECHNICAL FEATURES Hose type SAE 100 R2AT SAE 100 T4 R9R Dimension G 3/4 G 1 G 1 Internal diameter mm ,4 +0,4 External diameter mm 29 +0,3 36,7 +0,3 38,8 +0,4 Working pressure bar Burst pressure bar Minimum bend radius mm SAE 100 T2 R2AT - G 3/4 L Code cm pag.33

34 G HIGH PRESSURE HOSES & ACCESSORIES SAE 100 T2 R2AT - G 1 L Code cm pag.34

35 G HIGH PRESSURE HOSES & ACCESSORIES SAE 100 T4 R9R - G 1 L Code cm pag.35

36 H QUICK COUPLINGS & ACCESSORIES TV series QUICK RELEASE COUPLING COMPLETE MALE FEMALE BALL TYPE G 3/ G COMPLETE N series STANDARDISED QUICK RELEASE COUPLING MALE FEMALE BALL TYPE G 3/ G WINGS series QUICK RELEASE COUPLING COMPLETE FIXED PIECE LOOSE WINGS PIECE G 3/ WINGS TYPE G DUST CAPS MALE FEMALE MALE FEMALE G 3/ SCREW TYPE G G 3/ For wings coupling suitable for LOOSE WINGS piece For wings coupling suitable for FIXED piece G FLAT FACE QUICK RELEASE COUPLING COMPLETE Weight FEMALE Weight MALE kg kg kg Weight G 3/ ,8 G 3/ ,45 G 3/ ,28 G G ,79 G ,43 CH.36 F=G 3/4 F=G ,5 141,2 pag.36 Technical data Standard: ISO Occlusion: flat face Locking: radial balls Material: steel Finishing: Zn-Fe (Cr III) Standard seals: NBR Working temperature: -25 C +100 C Working pressure: bar Connection under pressure: not allowed

37 BRACKET KIT FOR QUICK RELEASE COUPLING N SERIES BRACKET KIT FOR QUICK RELEASE COUPLING TV SERIES Code: Code: USE WITH N SERIES COMPLETE MALE FEMALE USE WITH TV SERIES COMPLETE MALE FEMALE BY-PASS FOR QUICK RELEASING COUPLING G 1 Code: BRACKET KIT FOR WINGS QUICK RELEASE COUPLING BRACKET KIT FOR SINGLE QUICK RELEASE COUPLING G 1 Code: Code: pag.37

38 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE REASON SOLUTION No oil flow from pump Pump will not build/hold pressure No oil flow from valve to service port No oil in reservoir. Ball valve of oil tank closed Suction hose closed Pump is wrong rotation for application. Hoses are reversed. PTO not engaged. Pump worn or damaged. Pump worn or damaged. Relief valve of distributor valve set not correctly. Relief valve stuck open. Spool is not moving Air control not activated Air in system Fill reservoir with appropriate fl uid. See pump manufacturer s specifi cations Open valve. Verify suction hose Replace or alter direction of rotation of pump to correct rotation. Change inlet and pressure hose locations. Engage the PTO Repair or replace pump Repair or replace pump. Adjust relief valve Remove, clean, and re-set the releif valve Check air connection is provided; Make sure fi xing bolts of the valve body are not too tight. Tighten bolts as per torque specifi cations. See valve manufacturer s specifi cations Check air pipes to detect any possible leakage. Replace air pipes. Spool stuck because of dirt or piece of welding.clean the spool or replace the valve. Check the status of air control Check right connections of the air pipes at the valve See Oil foaming. Pump is noisy Cavitation (Cavitation is caused by excessive vacuum at the pump inlet) Increase size of suctiuon hose; re-mount suction hose; Check for kinks or leakeages In the suction hose; Check for clogged reservoir or breather or strainer; Inlet hose should be SAE type 100R4 hose only. Pump leaks at shaft oil-seal Pump leaks at body section Dirt under seal. Damaged seal or pump body. Improperly fi tted seal. Damaged o ring or body. Loose bolts. Loose fi tting. Damaged fi tting. Replace seal. Examine pump shaft if damaged. Replace seal or body section. Replace seal. Replace o ring or body section. Tighten bolts as per torque to specifi cation. Tighten fi tting. Replace fi tting. At pump port Damaged pump body. Replace body section. Pump is hot (Oil temperature should not exceed 60º/70 C) Oil foaming Low oil level. Oil tank too small. Dirty oil. Relief valve stuck open. Relief valve improperly set. Pump too large for application. Undersized system component. Improper type of oil. Low oil level. Loose inlet fi tting. Damaged pump shaft oil-seal. Leak in suction hose. Fill oil tank. Increase oil tank size. Replace oil and fi lter. Remove, clean, and re-set. Adjust relief valve to specifi cations Review application. Replace with correct size of pump Review application. Replace with correct oil. Fill tank. Tighten fi tting. Replace seal. Replace hose. pag.38