QUICK COUPLINGS. Quick Coupling Safety and Product Life. Quick Couplings
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- Rudolph Manning
- 5 years ago
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1 QUICK COUPLINGS Quick Coupling Safety and Product Life It is common to see quick couplings attached directly to air tools so that users can quickly and easily change tools. This is of course, the whole point of quick couplings in the first place! However if the tool vibrates (impact guns and chipping hammers for example), the quick coupling nipple will chatter against the retaining balls in the coupler. The hardened ball bearings will deform (dent) the ridge in the nipple a process called brinnelling. Eventually the ridge will become high enough that it will prevent the coupling from disconnecting. A better practice is to attach a short whip hose to the tool and use the quick coupling between the whip hose and the main supply hose (see photo below). This isolates the tool vibration from the quick coupling. Also shown in the picture is a G29R hose restraint (also known as a whip check or safety cable), which is used to prevent the supply hose whipping dangerously if the coupling breaks or disconnects accidentally. 32
2 QUICK COUPLINGS For easy identification of popular pneumatic quick couplings use these actual size silhouettes Automotive Interchange Industrial Interchange Lincoln Interchange Aro Interchange 31
3 HYDRAULIC QUICK COUPLINGS C100 ISO-B series The three most popular hydraulic quick coupling styles can look confusingly similar. If no part number is visible on the male coupling, use these actual size drawings to assist with identification C200 ISO-A series C00 Agricultural series 0
4 QUICK COUPLING INTERCHANGE GUIDE Working Pressures Coupler series and body material Body CST CST C100 C100 C100 C100BOP C200 C300 C00 C500 C500BOP C500H C600 C700 C700BOP C700H C700VEP C710 C790 C800 Size" Brass Steel Steel 303SS Brass Steel 1 8" 2800* " 2800* " 2800* " 2200* " 1700* " 1700* " 100* " 100* Note *CST Brass Couplers can operate at steel working pressures when connected to steel male nipples. Rated Flow - USGPM Body Size C100 C200 C300 C00 C500 C500H C600 C700 C700VEP C700H C710 C800 Valved C800 One or no valves
5 PNEUMATIC QUICK COUPLING INTERCHANGE GUIDE Green Line Perfecting Aeroquip Aro Camel Cejn Coilhose Dixon Foster Hansen Milton Parker Schrader Truflate AUTOMOTIVE INTERCHANGE COUPLERS C1 2JM2-B TFCM DC1 TF AS-25M 786 B C1B 2JM2-BS B23AS-25M C1-03 2JM3 TFCM DC103 TF AS-37M 789 B12E C2 2JF2 TFCF DC2 TF11 23AS-25F 785/787 B C2B 2JF2-BS B23AS-25F C2-23 2JF3 TFCF DC223 TF15 23AS-37F 788 B13E C2-2 2JS2 TFCH DC22 TF AS-25H 786- B10-3B C2-2B 2JS2-B B B23AS-25H C2-2JS3 TFCH DC2 TF AS-37H B10-5B C5 3JM3 TFCM DC5 TF C5-0 3JM DC50 TF50 1F C6 3JF3 TFCF DC6 TF C6-2 3JF DC62 TF0 15F C6-3JS3 TFCH DC6 TF B C6-5 3JS DC65 TF90 1-6B C7 3JM2 TFCM DC7 TF10 1C C8 3JF2 TFCF DC8 TF C C9 JM FD TFCM DC C9-03 JM3 TFCM DC E C9-06 JM DC G C10 JF FD TFCF DC C10-23 JF3 TFCF DC E C10-26 JF DC G C10- JS DC B C10-5 JS DC B C10-6 JS DC B AUTOMOTIVE INTERCHANGE NIPPLES CP1 J2M2 TFPM DCP1 TF10 21AP-25M 783 2C CP1B J2M2-B B CP1-03 J2M3 TFPM DCP103 TF1 21AP-37M 2C-E CP1-2 J2S2 TFPH DCP12 TF16 21AP-25H 783-8C CP1- J2S3 TFPH DCP1 TF17 21AP-37H C CP2 J2F2 TFPF DCP2 TF AP-25F 78 3C CP2B J2F2-B CP2-21 J2F1 TFPF DCP221 TF2803 1C CP2-23 J2F3 TFPF DCP223 TF AP-37F 3C-E CP5 J3M3 TFPM DCP5 TF E CP5-0 J3M DCP50 CP5-2 J3S2 DCP52 CP5- J3S3 TFPH DCP5 TF E CP5-5 J3S 6E CP6 J3F3 TFPF DCP6 TF E CP7 J3M2 TFPM DCP7 TF E CP8 J3F2 TFPF DCP8 TF E CP9 JM TFPM DCP F CP9-03 JM3 TFPM DCP F CP9-06 JM6 DCP H2F-G CP9-5 JS DCP F CP10 JF TFPF DCP F CP10-23 JF3 TFPF DCP F CP10-26 JF6 DCP H3F-G 9
6 PNEUMATIC QUICK COUPLING INTERCHANGE GUIDE Green Line Perfecting Aeroquip Aro Camel Cejn Coilhose Dixon Foster Hansen Milton Parker Schrader Truflate INDUSTRIAL INTERCHANGE COUPLERS C20 2FF2-B FD DC /715 B C20B 2FF2-BS B C FF3-B FD DC B23E C20-23B 2FF3-BS C20-2 2FS2-B DC B20-3B C20-2B 2FS2-BS C B20-B C20-2FS3-B DC B20-5B C20-B 2FS3-BS C21 2FM2-B FD DC /716 B C21B 2FM2-BS C FM3-B FD DC B22E C21-03B 2FM3-BS C25 3FM3 FD DC C FM2 FD DC C C25-0 3FM FD DC F C26 3FF3 FD DC C FF2 FD DC C C26-2 3FF FD DC F C26-2 3FS DC B C26-3FS DC B C26-5 3FS B INDUSTRIAL INTERCHANGE NIPPLES CP17 DM FD DCP H2F CP17-02 DM2 50 CP17-03 DM3 FD DCP H0F CP17-06 DM DCP H2F-G CP17- DS DCP H-F CP17-5 DS FD DCP H5-F CP17-6 DS DCP H5F-G CP18 DF H3F CP18-23 DF DCP H1F CP18-26 DF DCP H3F-G CP20 D2F2 FD DCP H3C CP20B D2F2-B B BH3C CP20-21 D2F1 FD DCP H1C CP20-23 D2F3 FD DCP H3C-E CP21 D2M2 FD DCP H2C CP21B D2M2-B B 10B CP21-01 D2M1 FD DCP H0C CP21-03 D2M3 FD DCP H2C-E CP21-03B D2M3-B CP21-2 D2S2 FD DCP H8C CP21-2B D2S2-B CP21-3 D2S H8C-D CP21- D2S DCP H9C CP25 D3M3 FD DCP H2E CP25-02 D3M2 FD DCP H0E CP25-0 D3M FD DCP250 - H2E-F CP25-2 D3S2 6-0 HE CP25- D3S3 FD DCP H5E CP25-5 D3S DCP H6E CP26 D3F3 FD DCP H3E CP26-22 D3F DCP H1E CP26-2 D3F FD DCP H3E-F 50
7 PNEUMATIC QUICK COUPLING INTERCHANGE GUIDE Green Line Perfecting Aeroquip Aro Camel Cejn Coilhose Dixon Foster Hansen Milton Parker Schrader Truflate Lincoln Interchange Couplers C27 2LM2 LNCM DC27 LN3103 B C28 2LF2 LNCF DC28 LN B Lincoln Interchange Nipples CP27 L2M2 LNPM DCP27 LN L2C CP28 L2F2 LNPF DCP28 LN L3C Aro Interchange Couplers C35 3MM DC C36 3MF DC C37 2MM DC AS-25M B C MM3 DC B52E C38 2MF DC B C MF DC B53E C38-2 2MS DC B50-3B C38-2MS DC B50-5B Aro Interchange Nipples CP35 M3M DCP CP35- M3S CP36 M3F DCP CP37 M2M2 FD DCP G3 777 A2C CP37-03 M3M DCP3703 CP37-2 M2S DCP A8C CP37- M2S DCP CP38 M2F DCP G2 778 A3C CP38-23 M3F DCP3823 Universal Couplers C60 2UF2-B U UDC20 C UF3-B UDC2023 C61 2UM2-B 152U UDC21 C UM3-B UDC2103 Cejn Interchange Nipples CP60 CP61 CP65 CP66 CJ2F2 CJ2M2 CJ3M3 CJ3F3 Push-to-Connect Industrial B30-3B 2DS A DCB202 FM B30-3B B30-5B 2DS A DCB20 FM B30-5B B32 2DM A DCB21 FM B32 B32E 2DM A DCB2103 FM B32E B33 2DF A DCB20 FM B33 B33E 2DF A DCB2023 FM B33E B3 3DM A DCB25 FM B3 B3-5B 3DS3 586A DCB26 FM B3-5B B35 3DF3 580A DCB26 FM B35 B36 DM A DCB9 FM B36 B37 DF A DCB10 FM B37 51
8 STRAIGHT-THROUGH INTERCHANGE GUIDE Green Line Perfecting Aeroquip Aro Camel Cejn Coilhose Dixon Foster Hansen Imperial Milton Parker Schrader Truflate Straight-Through Couplers CST1B 1EM1-B 12MS 1-S10 BST-1M CST2B 1EF1-B 12FS 1-S11 BST-1 CST3B 2EM2-B 112ST STMC2 25MS 2-S15 BST-2M CSTB 2EF2-B 110ST STFC2 25FS 2-S16 BST-2 CST5B 3EM3-B 115ST STMC3 38MS 3-S20 BST-3M CST6B 3EF3-B 111ST STFC3 38FS 3-S21 BST-3 CST7B EM-B 119ST STMC 50MS -S25 BST-M CST8B EF-B 117ST STFC 50FS -S26 BST- CST9B 6EM6-B STMC6 75MS 6-S30 BST-6M CST10B 6EF6-B STFC6 75FS 6-S31 BST-6 CST11B 8EM8-B STMC8 100MS 8-S35 BST-8M CST12B 8EF8-B STFC8 100FS 8-S36 BST-8 CST1SS 1EM1-S 1-LL-S10 SST-1M CST2SS 1EF1-S 1-LL-S11 SST-1 CST3SS 2EM2-S STMC2SS 12FSS 2-LL-S15 SST-2M CSTSS 2EF2-S STFC2SS 25FSS 2-LL-S16 SST-2 CST5SS 3EM3-S STMC3SS 3-LL-S20 SST-3M CST6SS 3EF3-S STFC3SS 38FSS 3-LL-S21 SST-3 CST7SS EM-S STMCSS -LL-S25 SST-M CST8SS EF-S STFCSS 50FSS SST- Straight-Through Nipples CPST1 E1M1 12MP 1-T10 ST-N1M CPST2 E1F1 1-T11 ST-N1 CPST3 E2M2 1101STS STMP2 25MP 2-T15 ST-N2M CPST E2F2 1102STS STFP2 25FP 2-T16 ST-N2 CPST5 E3M3 1103STS STMP3 38MP 3-T20 ST-N3M CPST6 E3F3 1105STS STFP3 38FP 3-T21 ST-N3 CPST7 EM 1109STS STMP 50MP -T25 ST-NM CPST8 EF 1110STS STFP 50FP -T26 ST-N CPST9 E6M6 STMP6 75MP 6-T30 ST-N6M CPST10 E6F6 STFP6 75FP 6-T31 ST-N6 CPST11 E8M8 STMP8 100MP 8-T35 ST-N8M CPST12 E8F8 STFP8 100FP 8-T36 ST-N8 CPST1B E1M1-B 12MPB 1-B-T10 BST-N1M CPST2B E1F1-B 12FPB 1-B-T11 BST-N1 CPST3B E2M2-B 1101STB STMP2B 25MPB 2-B-T15 BST-N2M CPSTB E2F2-B 1102STB STFP2B 25FPB 2-B-T16 BST-N2 CPST5B E3M3-B 1103STB STMP3B 38MPB 3-B-T20 BST-N3M CPST6B E3F3-B 1105STB STFP3B 38FPB 3-B-T21 BST-N3 CPST7B EM-B 1109STB STMPB 50MPB -B-T25 BST-NM CPST8B EF-B 1110STB STFPB 50FPB -B-T26 BST-N CPST9B E6M6-B STMP6B 75MPB 6-B-T30 BST-N6M CPST10B E6F6-B STFP6B 75FPB 6-B-T31 BST-N6 CPST11B E8M8-B STMP8B 100MPB 8-B-T35 BST-N8M CPST12B E8F8-B STFP8B 100FPB 8-B-T36 BST-N8 CPST1SS E1M1-SS 12MPS 1-LL-T10 SST-N1M CPST2SS E1F1-SS 12FPS 1-LL-T11 SST-N1 CPST3SS E2M2-S STMP2SS 25MPS 2-LL-T15 SST-N2M CPSTSS E2F2-S STFP2SS 25FPS 2-LL-T16 SST-N2 CPST5SS E3M3-S STMP3SS 38MPS 3-LL-T20 SST-N3M CPST6SS E3F3-S STFP3SS 38FPS 3-LL-T21 SST-N3 CPST7SS EM-S STMPSS 50MPS -LL-T25 SST-NM CPST8SS EF-S STFPSS 50FPS -LL-T26 SST-N Garden Hose Couplers CST-GHT 6HCF6-B 100 Garden Hose Nipples CPST-GHT HC6M6-B
9 HYDRAULIC QUICK COUPLING INTERCHANGE GUIDE Pulsar Perfecting 1 Aeroquip Cejn Faster Hansen 2 Parker Safeway Snap-tite 3 C HF1 FD HNV18-FS 1-H11 H2-61 S C-2-2-F C HF2 FD HNV1-FS 2-H16 H2-62 S C---F C HF3 FD HNV38-FS 3-H21 H3-62 S C-6-6-F C HF FD HNV12-FS -H26 H-62 S105-72C-8-8-F C HF6 FD HNV3-FS 6-H31 H6-62 S C F C HF8 FD HNV1-FS 8-H36 H8-62 S C F C HF12 HNV112-FS H12-62N C101B-02 1HF1B FD B1-H11 BH1-60 VS105-1 C101B-0 2HF2B FD HNV1-FB B2-H16 BH2-60 BS105-2 C101B-06 3HF3B FD HNV38-FB B3-H21 BH3-60 BS105-3 C101B-08 HFB FD HNV12-FB B-H26 BH-60 BS105- C101B-12 6HF6B FD HNV3-FB B6-H31 BH6-60 BS105-6 C101B-16 8HF8B FD HNV1-FB B8-H36 BH8-60 BS105-8 C101BOP-08 HF-BOP HNVFR12NPTF HFR26 C101BOP-12 6HF6-BOP HNVFR3NPTF 6HFR31 C101BOP-16 8HF8-BOP HNVFR1NPTF 8HFR36 C101SS-02 1HF1-SS FD LL 1-H11 SH1-62 SS105-1 C101SS-0 2HF2-SS FD HNV1-FS1 LL 2-H16 SH2-62 SS105-2 C101SS-06 3HF3-SS FD HNV38-FS1 LL 3-H21 SH3-62 SS105-3 C101SS-08 HF-SS FD LL -H26 SH-62 SS105- C101SS-12 6HF6-SS FD LL 6-H31 SH6-62 SS105-6 C101SS-16 8HF8-SS FD LL 8-H36 SH8-62 SS105-8 C H1F1 FD HNV18NPTM 1-K11 H1-63 S N-2-2-F C102-0 H2F2 FD HNV1NPTM 2-K16 H2-63 S N---F C H3F3 FD HNV38NPTM 3-K21 H3-63 S N-6-6-F C HF FD HNV12NPTM -K26 H-63 S101-72N-8-8-F C H6F6 FD HNV3NPTM 6-K31 H6-63 S N F C H8F8 FD HNV1NPTM 8-K36 H8-63 S N F C102-2 H12F12 HNV112NPTM H12-63N C102B-02 H1F1-B FD B1-K11 BH1-61 BS101-1 C102B-0 H2F2-B FD HNV1NPTM5 B2-K16 BH2-61 BS101-2 C102B-06 H3F3-B FD HNV38NPTM5 B3-K21 BH3-61 BS101-3 C102B-08 HF-B FD HNV12NPTM5 B-K26 BH-61 BS101- C102B-12 H6F6-B FD HNV3NPTM5 B6-K31 BH6-61 BS101-6 C102B-16 H8F8-B FD HNV1NPTM5 B8-K36 BH8-61 BS101-8 C102BOP-08 HF-BOP HNVFR12NPTM KFR26 C102BOP-12 H6F6-BOP HNVFR3NPTM 6KFR31 C102BOP-16 H8F8-BOP HNVFR1NPTM 8KFR36 C102SS-02 H1F1-SS FD LL1-K11 SH1-63 SS101-1 C102SS-0 H2F2-SS FD HNV1NPTM1 LL 2-K16 SH2-63 SS101-2 C102SS-06 H3F3-SS FD HNV38NPTM1 LL 3-K21 SH3-63 SS101-3 C102SS-08 HF-SS FD LL -K26 SH-63 SS101- C102SS-12 H6F6-SS FD LL 6-K31 SH6-63 SS101-6 C102SS-16 H8F8-SS FD LL 8-K36 SH8-63 SS101-8 C HDP FD TMH1 TMH1 H2-65M S1-2 C HDP FD TMH38 TMH38 H3-65M S1-3 C HDP FD TMH12 TMH12 H-65M S1- C HDP FD TMH3 TMH3 H6-65M S1-6 C HDP FD TMH1 TMH1 H8-65M S1-8 C109-0 H2DC FD TFH1 TFH1 H2-66M S19-2 C H3DC FD TFH38 TFH38 H3-66M S19-3 C HDC FD TFH12 TFH12 H-66M S19- C H6DC FD TFH3 TFH3 H6-66M S19-6 C H8DC FD TFH1 TFH1 H8-66M S19-8 C111B-06 3PHF3-B B3-HD21-Y H3-68 C112B-06 PH3F3-B B3-K H3-69 C KF S C KF S ANV1NPTF HA S C-F C KF S ANV38NPTF HA S C6-6F C KF S ANV12NPTF HA S565-61C8-8F C KF S ANV3NPTF HA S C12-12F C KF S ANV1NPTF HA S C16-16F C K2F S ANV12NPTM C K2F S ANV1NPTM HA S N-F C K3F S ANV38NPTM HA S N6-6F C KF S ANV12NPTM HA S561-61N8-8F C K6F S ANV3NPTM HA S B12-12F C K8F S ANV1NPTM HA S N16-16F 1 Now Dixon Quick Coupling Division 2 Now Eaton Hansen 3 Now Parker Snap-tite 53
10 HYDRAULIC QUICK COUPLING INTERCHANGE GUIDE Pulsar Perfecting 1 Aeroquip Cejn Faster Hansen 2 Parker Safeway Snap-tite 3 C KDP TMA C KDP TMA C KDP TM C KDP TMA C KDP TMA C209-0 K2DC TFA C K3DC TFA C KDC TF C K6DC TFA C K8DC TFA C TM PVVM1/1NPTF S C-M C TM3 PVVM1/38NPTF S C6-6M C302-0 T2F2 PVVM1NPTM S N-F C T3F3 PVVM38NPTM S N6-6F C TDP TMP1S S3-2 76MDP- C TDP TMP38S S3-3 76MDP-6 C309-0 T2DC TFP1S S MDC- C T3DC TFP38S S MDC-6 C01-0 FD NS1NPTF S25A-2 21C--F C01-08 NS12NPTF 050- S25-61C-8-8-F C01-12 NSP3NPTF S25F-6 C01-16 NS1NPTF 050-6P S25-8P C02-0 FD NS1NPTM S1-2 21N-F C02-06 NS38NPTM S1-3 21N6-6F C S 2NS12NPTM S71-61N8-8F C S MS3NPTM S71-6 C02-12 NSP3NPTM S21F-6 C02-16 NS1NPTM 010-6P S21-8P C02P S 8010-P S71-P C S25-15 C S25-16 C S71-15 C S71-16 C05-06 NS38NPTF S5-3 21C6-6F C S MS3NPTF S5-6 C08-0 TM M S-2 C08-06 TM S-3 C08-08 TM M S- C08-12 TM3 TM C08-16 TM1 TM C09-0 TF M S9-2 C09-06 TF S9-3 C09-08 TF M S9- C09-12 TF3 TF C09-16 TF1 TF C WF6-B 5100-S5-12 FB12/3NPTF C12-12F C WF8-B 5100-S5-16 FB16/1NPTF C16-16F C WF10-B 5100-S5-20 FB20/11NPTF C20-20F C WF12-B 5100S5-2 FB2/112NPTF C2-2F C501BOP-12 6WSF6-BOP OGVFR12-3NPSF 75C12-12F-DBP C501BOP-16 8WSF8-BOP OGVFR16-1NPSF 75C16-16F-DBP C501H-12 6WSF6 75C12-12F C501H-16 8WSF8 75C16-16F C501H-20 10WSF10 75C20-20F C501H-2 12WSF12 75C2-2F C501H-32 16WSF16 75C32-32F C W6F6-B 5100-S2-12 FB12/3NPTM N12-12F C W8F8-B 5100-S2-16 FB16/1NPTM N16-16F C W10F10-B 5100-S2-20 FB20/11NPTM N20-20F C502-2 W12F12-B 5100-S2-2 FB2/112NPTM N2-2F C502BOP-12 WS6F6-BOP OGVFR12-3NPSM 75N12-12F-DBP C502BOP-16 WS8F8-BOP OGVFR16-1NPSM 75N16-16F-DBP C502H-12 WS6F6 75N12-12F C502H-16 WS8F8 75N16-16F C502H-20 WS10F10 75N20-20F C502H-2 WS12F12 75N2-2F C502H-32 WS16F16 75N32-32F C WDP-B TMFB12S C WDP-B TMFB16S C WDP-B TMFB20S C WDP-B TMFB2S Now Dixon Quick Coupling Division 2 Now Eaton Hansen 3 Now Parker Snap-tite 5
11 HYDRAULIC QUICK COUPLING INTERCHANGE GUIDE Pulsar Perfecting 1 Aeroquip Cejn Faster Hansen 2 Parker Safeway Snap-tite 3 C508H-12 6WSDP-A C508H-16 8WSDP-A C508H-20 10WSDP-A C508H-2 12WSDP-A C508H-32 16WSDP-A C W6DC-B TFFB12S C W8DC-B TFFB16S C W10DC-B TFFB20S C509-2 W12DC-B TFFB2S C509H-12 SW6DC-A C509H-16 SW8DC-A C509H-20 SW10DC-A C509H-2 SW12DC-A C509H-32 SW16DC-A C FD SM-251-FP SH25-2P C FD SM-251-6FP SH25-2-3P C FD SM-252-FP SH21-2P C FD SM-252-6FP SH21-2-3P C HTF3 FD FFN38NPTF QA FE95-3 7C6-6F C HTF FD FFN3812NPTF QA C6-8F C HTF FD FFI12NPTF FE-501-8FP FE95-7C8-8F C HTF6 FD C HTF6 2FFI3NPTF FE95-6 7C12-12F C HTF8 FD C701BOP VEPF3-BOP C701H FF95-3 C701H FF95- C701H FF95-6 C701VEP VEPF3 C701VEP VEPF6 C701VEP VEPF8 C HT3F3 FD FFN38NPTM QA FE91-3 7N6-6F C HT3F FD FFN3812NPTM QA N6-8F C HTF FD FFI12NPTM FE-502-8FP FE91-7N8-8F C HT5F6 FD C HT6F6 FFI13NPTM FE91-6 7N12-12F C HT6F8 FD C702BOP VEP3F3-BOP C702H FF91-3 C702H FF91- C702H FF91-6 C702VEP VEP3F3 C702VEP VEP6F6 C702VEP VEP8F8 C STF6 C STF8 C SFT10 C ST6F6 C ST8F8 C ST8F10 C STDP-A C STDP-A C ST6DC-A C ST8DC-A C PDF1 C PDF2 C PD1M1 C792-0 PD1M2 C VF2 TNV0-NPT-F VHC--F C VF3 TNV06-NPT-F VHC-6-6F C VF TNV08-NPT-F VHC-8-8F C VF6 TNV12-NPT-F VHC-12-12F C VF8 TNV16-NPT-F VHC-16-16F C802-0 V2F2 TNV0-NPT-M VHN--F C V3F3 TNV06-NPT-M VHN-6-6F C VF TNV08-NPT-M VHN-8-8F C V6F6 TNV12-NPT-M VHN-12-12F C V8F8 TNV16-NPT-M VHN-16-16F 1 Now Dixon Quick Coupling Division 2 Now Eaton Hansen 3 Now Parker Snap-tite 55
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