MAC VALVES, INC. Rev. T

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1 REVISION LEVEL DATE RELEASED CHANGE DESCRIPTION ECN NUMBER P.E. APPROVAL P.D APPROVAL A ENGINEERING RELEASE EPJ B ADDED 35 SERIES EPJ ADDED MOD 2938 TO 6500 SERIES, MODS 2910 AND 2911 TO C SERIES, MOD M923 TO 35 SERIES AND NEW 35A SERIES CIRCUIT BAR EPJ ADDED MOD 390L AND 390R TO 200 AND 50 SERIES, D, E D AND F BSP PORTS & LEAD WIRE LENGTHS TO 82 SERIES, MOD 2509 TO 35 SERIES, MOD 2876 TO 45 SERIES, MODS 2967 AND 0446 TO 56 SERIES AND STACKING BODY AND PORTS SIZES TO 100B SERIES EPJ E ADDED MOD 1080 TO 800 SERIES EPJ F WAS 12 (6500 SERIES) EPJ G ADDED MODS 3038 AND C013 TO 35 SERIES EPJ H ADDED MOD C014 TO ISO 1 AND FM CONN. TO 45 SERIES EPJ J ADDED 92B, 400A AND 52A SERIES, ADDED ISO 1,2,3 UNIVERSAL SPOOLS, ADDED EBA MDH AND EBA ,10,17 K ADDED MAC HEADER AND REFORMAT TO MDH VALVE SERIES PER PAGE L ADDED BODY STYLE(S) D, F, G, N AND T AND CM COVER TO 45 SERIES MDH ADDED MV-P1A, MV-P2A, MV-P3A ISO PLUG-IN SERIES, M ADDED MOD 3695 TO 200 SERIES, ADDED MOD M764 TO 82 AND 57 SERIES, ADDED MOD M966 TO 92 SERIES MDH ADDED G ELECT. CONNECTOR, 51 COIL RATING AND N DB COVER OPTION TO MAC 125,250 SERIES. ADDED H, J AND K SPOOL OPTIONS TO 92 SERIES MDH UPDATED APPROVED VALVE LABEL MATERIAL ( ), P ADDED MOD 3960 TO 6500 SERIES & MOD M603, TYPE 7 TO 200 SERIES ( ), ADDED MOD(S) 3986 & 4024 TO 57,58 SERIES ( ) MDH R 3/18/02 Added 57D series to CSA list and added mod 3839 to MDH 56,57 and 58 series S 9/3/02 Added Model 275 and Mod M603 to hazardous MDH location valve listing T 7/24/03 Added 58D Series to approved list MDH 1

2 100 Series First three digits Suffix Lead Series Type Size Rev. Voltage Operator Enclosure Lengths B AA *JA AA AG (100) BA *JB AB AR CC JJ AD AU A HA NC AE BA A2 4 9 AF 57 Modifications: MOD C004 Required 0009 * MOD C007 Required 313E MOD P 408A 2

3 200 Series First Three Digits Suffix Lead Series Type Size Rev. Voltage Operator Enclosure Lengths B AA *JA AA AF (200) BA *JB AB AU CC JJ AD BA T 3 8 +HA NC AE Modifications: E 390R P 1076 M603 + MOD C004 Required L 2739 * Mod C007 Required 200 Series Hazardous Locations Class I, Groups B,C & D File #LR Class II, Groups E,F & G First Three Digits Suffix Lead Series Type Size Rev. Voltage Operator Enclosure Lengths B EA AA AF (200) AB AU AD BA AE 9 Modifications: P L R 313E M603 3

4 6200 Series * + Operator Model & Spool Revision Base Pilot Manual Lead Number Type Level Type Type Voltage Override Wire C PM DA PP A A Base Options: - External Pilot: Second digit of base type is 2 Modifications: 2110 * MOD C001, C002, or C003 Required + For light options see page 7. Regulators PR62A- X - X - X - X A A 2 B B F 4

5 6300 Series * + Operator Model & Spool Revision Base Pilot Manual Lead Number Type Level Type Type Voltage Override Wire D PM DA PP A A Base Options: - External Pilot: Second digit of base type is 2 Modifications: 2110 * MOD C001, C002, or C003 Required + For light options see page 7. Regulators PR63A- X - X - X - X A A 2 2 B B 3 C 4 D 5 E F G H 5

6 6500 Series * + Operator Model & Spool Revision Base Pilot Manual Lead Number Type Level Type Type Voltage Override Wire B PM DA PP A A Base Options: - External Pilot: Second digit of base type is 2 - Bottom Ports: Mod Two Pressures: Third digit of base type is 4 Modifications: 2083, 2300, 2302, 2110, 2301, 2404, 1241, 300A, 2773, 2774, 2938, 3960 * MOD C001, C002, or C003 Required + For light options see page 7. Regulators PR65A- X - X - X - X A A 2 2 B 3 C 4 D 5 E F G 6

7 H 7

8 + 6200, 6300, 6500 Series - Light Options - Lights in Base: Third digit of base type is: 2 for Single Solenoid 3 for Double Solenoid - Lights in base with side and bottom ports: Third digit of base type is: - Lights in body: 8 for Single Solenoid 9 for Double Solenoid Second digit of operator and spool type is 3 8

9 56 Series Model Body Solenoid Manual Number ype Voltage Operators Enclosures 56 C * AA + JA AG + JB BA JJ A1 3 8 CC NC A2 4 9 * HA Options: - BSPP Ports: Last digit of body type is 5, 6, or 8 Modifications: 390L, 390R, 0449, 2967, 3839 * MOD C004 Required + MOD C007 Required 9

10 57 Series Model Pilot Type/ Solenoid Manual Number Rev. Body Function Voltage Operators Enclosures 57 C 11,41,A1,D * AA + JA D 12,42,A2,D AG JJ 13,43,A3,D BA NC 21,61,B1,E CC 22,62,B2,E2 55 A1 4 9 * HA 23,63,B3,E3 A2 31,71,C1,F1 32,72,C2,F2 33,73,C3,F3 Options: - BSPP Ports: Last digit of body type is 4, 5, or 6 Modifications: 390L, 390R, 1076, M764, 3839, 3986, 4024 * MOD C004 Required + MOD C007 Required 10

11 58 Series Model Body Solenoid Manual Number ype Voltage Operators Enclosures 58 C * AA + JA D AG JJ BA NC CC * HA Options: - BSPP Ports: Last digit of body type is 4, 5, or 6 Modifications: 390L, 390R, 1076, 3839, 3986, 4024 * MOD C004 Required + MOD C007 Required 11

12 800 Series Model Pilot Manual Numbers ype Voltage Operators Enclosures Body Type 811 C PM * AA * HA PP AG + JA BA + JB A1 3 8 CC JJ A2 4 9 DA NC

13 Options: - Dual Pressure: First digit of body type is 2 or 7 - BSPP Ports: Last digit of body type is 5 or Modifications: 0358, 1076, 1080, 2711, 2910, 2911 * Mod C004 Required + Mod C007 Required The appropriate end plates are included with the stacking body valves. 13

14 600 Series Model Numbers Manual Individual Body Voltages Operators Enclosures 611B * AA 611B AG 612B BA 612B CC 621B * HA 621B JA 622B JB 622B-14- JJ NC Stacking Body 613B B B B B B B B-14- Options: - 1/8 BSPP Ports: The last digit is 2 instead 1 Example: 6XX-X2 - M5 x 0.8 Ports: The last digit is 5 instead of 4 Example: 6XX-X5 - Bottom Ports: The first digit is 2 instead of 1 (#10-32 or M5 only) Example: 6XX-2X Modifications: * MOD C004 Required + MOD C007 Required MOD C010 14

15 The appropriate end plates are included with stacking valves when ordered 15

16 35 Series Model # Rev. Body Type Port Size Valve Type Voltage 35 A A F 0 F 0 K AA B G A G A L AB C S B H B M AD D T C J C N DA E D K D P DB E E R FA F S FB G T FE H U FF J Lead Wire Length Manual Operator Electrical Connection A 0 BA KA B 1 BK KJ C 2 BL KK D 3 FM KL E 4 FN TA J FP TB JB TD JM Modifications: MOD 0389, 416G, 416K, 416Y, 0446, 0449, 0532, 532A, 532B, 532F, 0547, 0624, 1048, 1125, 1142, 1172, 1260, 2211, 2431, 2470, DD01, M923, MOV1, RPTE, 2509, 3038, C013 16

17 45 Series Model # Rev. Body Type Port Size Base Type Voltage 45 A A L 0 0 AA B M A 1 AB D N B 2 AD F S C DA G T D DB F FA FB FE FF Lead Wire Length Manual Operator Electrical Connection A 0 BA B 1 CM C 2 FM D 3 + JB E 4 JM J KJ TA TJ Modifications: MOD 2876, MOD C004 Required 17

18 55 Series Model Body Pilot Manual Number ype Type Voltages Operator Enclosures 55 B 11 PI * AA 12 PE BA CC A1 3 8 * HA A JA JB 23 JJ 24 NC Modifications: MOD 1076, 390L, 390R * MOD C004 Required + MOD C007 Required 18

19 900 Series Model # of Port Size/ Pilot Manual Number Pilots Body style ype Voltages Operators Enclosures B PM * AA (900) 2 2 PP AG BA CC * HA JA JB 8 JJ 9 NC Modifications: MOD 0476, 1076, C008 * MOD C004 Required + MOD C007 Required The appropriate end plates are included with stacking valves when ordered. 19

20 82 Series * Int/Ext Model No. Rev. Spool Type Body Type Port Size Base Type Pilot 82 A 0 A 0 0 L 0 A C A A P A B B B S B C C C R C D D K D E E E F F F Pilot Lead Wire Manual Electrical Style Voltage Length Operator Connection TM AA DB P 4 0 DA TP AB FA DL AC FB AF FE 3 3 DA 4 Regulator PR82A- X X X X - X Adjustment Configuration Gages Pressure Range Assembled A A A A 7 D B B B 8 G C C C 9 K D D Flow Control Module FC82A-AA Modifications: MOD 2281, 2282, 2283, 1076, IT01, IT04, IT05, IT06, M764 *MOD C001, C002 or C003 Required Air spring adapters must be molded out of Ultem 2300 P/N Z 20

21 700 Series Model # Operator Body Type Revision Porting C 1 (700) Manual Oper./ Port Size Pilot Option Voltage Ind. Lights Enclosure 1 PE 11 0 * AA 2 PI 12 1 AG BA CC 55 4 * HA JA JB 60 7 JJ 61 8 JM 9 NC Modifications: * MOD C004 Required + MOD C007 Required MOD

22 ISO 1, 2, 3 Body Pilot Sol. Manual Lead Model # Type Type Voltage Operator Enclosure Length MVA1CA PM BA AA MVA2BA PP CC AB MVA3BA CM * JA AD CP * JB AE A1 4 * JE AF A2 * JF AG JJ AU BA All body types with 5 in the second position i.e. 151 body Individual Base & Manifold Options: Base Type Series Type Port Size Port Location MB A1C MM A2B A3B * MOD C007 Required (ALL APPLICABLE MODS LISTED ON FOLLOWING PAGE) 22

23 ISO 1, 2, 3 (continued) Pressure Regulator Options Type Regulator Series Adjust. Configuration Gage Pressure Assy. PRA1A A 0 A A 9 B A B C C B C D D C F E E D G F G E K G H H K J L Type Regulator Series Adjust. Configuration Gage Pressure Assy. PRA2A 1 0 A A 9 PRA3A 2 A B 3 B C 4 C D D E E F G H J Modifications: 300H, 300J, 300M, 300N, 300P, 300R, 300S, 300V C011, C014 C007 (Required) 23

24 MAC 125, 250, 500 Body Pilot Pilot Series Type Conn. Type Exh. Voltage Operator Length A E 1 PM DA B F 2 PP A1 1 DB C G A2 2 4 D RA Individual Base & Manifold Options Individual Base Manifold Base Type Port Size Base Side Btm. Side & Btm /4 -B21A -M21A -M21B -M21C 125 3/8 -B31A -M31A -M31B -M31C 250 1/2 -B21A -M21A -M21B -M21C 250 3/4 -B31A -M31A -M31B -M31C B41A N/A N/A N/A B21A N/A N/A N/A /4 -B31A N/A N/A N/A Pressure Regulator Option Type Pressure Series Adjust. Config. Gages Range Assy. PR125A E A D A A F B E B G C C H D J Modifications: 0353, 1180, 1103,

25 92 Series Valve Body Type Elect. Ind./ Manif. Model Rev. Function Exh. Option Options Port Size Base Config. 92 B 0 F E 0 A G A A A F A B H B B B G B C J F C H C D K H D J D E K J K Int./ Ext. Pilot Lead Manual Electrical Pilot Style Voltage Wire Length Operators Connections 0 E DM JA DB P 0 0 BA JB A F JB DC 1 A 1 BG JD B G JC DD 2 B 2 BH JM C H JD FA 3 C 3 BJ KA D JE FB 4 D 4 BK KJ JF FE 5 E BL KK JG FF 6 F BM KL DA J BN TA BP TB DG TD DM TJ DN DP Modifications: 416G, 416L, 416K, 0446, 0449, 0476, 0532, 532A, RPTE, M966 25

26 52 Series Spool Body Port Size/ Base Int/Ext Model # ype Options Thread Type Config. Pilot 52 A A 2 3 A B 3 4 B C 4 6 C D E F Pilot Lead Wire Manual Electrical Style Voltage Length Operator Connection DM JA DL A 0 BA JD JB DM B 1 BG JM JC DN C 2 BH KA JD DP D 3 BJ KJ DA DR E 4 BK KK DB DS F BL KL DC DT J BM TA DD FA BN TB DJ FB BP TD DK FE JB TJ FF Modifications: 0389, 416G, 416K, 416L, 416P, 0446, 0449, 0532, 532A, 532F, M955, 1290, 2545, 2833, DD01, RPTE 26

27 400 Series Spool Body Port Size/ Base Int/Ext Model # Type Options hread Type Config. Pilot A 0 0 A (400) 1 1 A A B 2 3 B B C 3 4 C D 4 6 D 5 E 6 F 7 Pilot Lead Wire Manual Electrical Style Voltage Length Operator Connection DM JA DL A 0 BA JD JB DM B 1 BG JM JC DN C 2 BH KA JD DP D 3 BJ KJ DA DR E 4 BK KK DB DS F BL KL DC DT J BM TA DD FA BN TB DJ FB BP TD DK FE JB TJ FF Modifications: 0389, 0532, 0446, 1142, 2470, K, 532A, 0449, 1333, 2749, L, 532B, 0547, 1416, 2808, P, 532F, M955, 2192, 2833, RPTE 27

28 ISO 1,2,3 Plug-in Valves Valve Spool return/ Int/Ext Model # Function Body Electrical Pilot MV-P1A A F A C A D MV-P2A B G B D B E MV-P3A C J C D K E Pilot Lead Wire Manual Electrical Style Voltage Length Operator Connections DM DA JA P 0 DM DH DP DB JB 1 DN DJ DC JC 2 DP DR DD JD 3 DG DS FA JE 4 FB JF FE JG FF Individual Base & Manifold Options Size and Thread Base Type Series Type Type plus Pilot Configuration Port MM P1A MB P2A P3A Elect. Wiring Light Voltages Modifications A JA * MOD C001, C002 or C003 (Required) 28

29 B DA 29

30 Circuit Bar Manifold Assemblies EBA EBA EBA EBA EBA Note: All valves on circuit bars must be certified in order to apply the CSA symbol to the circuit bar itself. 30