Tacho Controller DTC 100

Transcription

1 Tacho Controller DTC 100 Three wire measuring functions in one unit. measurement of wire speed, wire length and rotational speed different units of measure can be selected simple operation for standard wires including calibration certificate Dinse - wire measuring made easy. 05I1

2 05 Contents Accessories Docking sets For robotic torches REVO.torch Contact set, Measuring sensor set For torch sets ME(P)T(T)(Z) 310(600), RET(Z) 310(610) Contact clamp For robotic and automatic torch sets ECO.torch Adapter flanges, TIG Adapter flanges REX 3xx 4 K xx / M 150 ME 6 K 180 ME 7 ADF(D) 6xxx 8 ADFR 6xxx 14 ADFRD 6xxx 16 ADFL 6xxx 18 VLH xx 20 DS 4/x,x 21 DSK / DST / DSS 22 PP 1xx 23 PPS 1xx 24 ACS 230/ ACS 304Z/305Z/306Z 26 SCS 230/ SCS 304Z/305Z/306Z 28 Drive roll set manual ADR 1,0/1,2 29 Electrode bracket A For REVO.torch, LITE.torch Adapter flanges For ECO.torch Adapter flanges For T. Connector HW System holder, TIG, LASER For supply hoses Liner, TIG, LASER For welding wire Capillary liner, TIG, LASER For welding wire Power pin For plugs with N (neutral) connection Power pin sets For manual applications Aluminum consumable sets manual For aluminum welding applications Aluminum consumable sets manual For aluminum welding applications Steel consumable sets manual For steel welding applications Steel consumable sets manual For steel welding applications Tools and Measuring units Service tools 31 Digital Tacho Control DTC 100 Wire measuring unit 33 05I2 SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

3 05 Checking jigs Checking and aligning system For standard torch heads Checking and aligning system For standard torch heads and L, XL versions Checking and aligning system For standard torch heads Checking and aligning system For standard torch heads and L, XL versions Checking and aligning system For standard torch heads Checking and aligning system For standard torch heads and L, XL versions Aligning modul Checking jig For welding torch systems Checking jig For welding torch systems and L, XL versions Checking jig For welding torch systems Checking jig For welding torch systems and L, XL versions PV PV 100 XL 35 PV PV 150 XL 40 PV PV 160 XL 44 JM PV PV 200 XL 49 PV PV 250 XL 52 Dimensions sheet TCP Dimensions sheet 54 For torch heads automation standard, ECO.torch and REVO.torch 05I3 SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

4 Docking sets REX 3xx For robotic torches REVO.torch Application sample Docking set Hint: The docking set depends on the robot type A Description Item number Part name Part number A Docking set 3 DIX REX Robot type ABB: IRB 1600 ID 302 Fanuc: ARC MATE 100iC 303 ARC MATE 100iC/6L 303 ARC MATE 120iC 307 ARC MATE 120iC/10L 303 Kuka: KR 5 arc HW 304 Motoman: EA 1400N, MA SSA EA 1800N, MA EA 1900N, MA Reis: RV 20-6 HW 308 Variants deviating of the standard fittings on request. 05I4

5 Docking sets REX 3xx For robotic torches REVO.torch Spare parts and wear parts DIX REX 300 DIX REX 302 DIX REX DIX REX 304 DIX REX 305 DIX REX DIX REX 308 Description Part name Part number 1 REVO adapter flange DIX ADFR Bearing sleeve DIX REL Anti twist safeguard DIX REV REVO adapter flange DIX ADFR Anti twist safeguard DIX REV REVO adapter flange DIX ADFR Bearing sleeve DIX REL Anti twist safeguard DIX REV REVO adapter flange DIX ADFR Bearing sleeve DIX REL Anti twist safeguard DIX REV Bearing sleeve DIX REL Anti twist safeguard DIX REV Anti twist safeguard DIX REV REVO adapter flange DIX ADFR Bearing sleeve DIX REL I5

6 Measuring sensor set, Contact sets For robotic and automatic torches Torch sets ME(P)T(T)(Z) 310(600), RET(Z) 310(610) Description Part name Part number 1 Contact set Fitting for robotic and automatic torch sets with sensor function through gas nozzle. 2 Contact set Fitting for torch body DIX MEK 300/600 with sensor function through gas nozzle. 3 Contact set Fitting for torch bracket DIX MEP 200 with sensor function through gas nozzle. 4 Measuring sensor set Fitting for robotic and automatic torch sets with sensor function for welding voltage measurement. All sets only ready-installed. DIX K 150 ME DIX K 300/600 MEK DIX K 300/600 MEP DIX M 150 ME I6

7 Contact clamp For robotic and automatic torch sets ECO.torch 1 Application sample Description Part name Part number 1 Contact clamp Fitting for robotic and automatic torch sets with sensor function through gas nozzle. DIX K 180 ME I7

8 Adapter flange ADF(D) For robotic and automatic torches, TIG 1 SAS 100 / 200 Robot 05I8 Application sample Description Manufacturer Robot type Part name Part number 1 Flange ABB IRB 6 DIX ADF Flange ABB IRB 1000 DIX ADF Flange ABB IRB 1400 DIX ADF Flange ABB IRB 1500 DIX ADF Flange ABB IRB 1600 DIX ADF Flange ABB IRB 2000 DIX ADF Flange ABB IRB 2400/2400L DIX ADF Flange ABB IRB 2500 DIX ADF Flange ABB IRB 6400 DIX ADF Flange ABB IRB 6400 R DIX ADF Flange ABB IRB 640 M98 DIX ADF Flange ABB IRB 2400/10 DIX ADF Flange ABB IRB 2400/16 DIX ADF Flange ABB IRB 2600 DIX ADF Flange ABB IRB /1.65 DIX ADF Flange ABB IRB /1.85 DIX ADF Flange ABB IRB /1.65 DIX ADF Flange ABB IRB 4400 L DIX ADF Flange ABB IRB DIX ADF Flange ABB IRB 6640 DIX ADF Flange ABB IRB 6600 DIX ADF Flange ABB IRB 140 DIX ADF Flange ABB IRB 4400 DIX ADF Flange ABB IRB DIX ADF Flange ABB IRB DIX ADF Flange ABB IRB DIX ADF Mounting: * D ø 50 mm, ** D ø 25 mm, *** D ø 31.5 mm, **** D ø 63 mm

9 Adapter flange ADF(D) For robotic and automatic torches, TIG Description Manufacturer Robot type Part name Part number 1 Flange Cloos Romat 56 DIX ADF Flange Cloos Romat 75/76 DIX ADF Flange Cloos Romat 310 DIX ADF Flange Cloos Romat 320 DIX ADF Flange Cloos Romat 350 DIX ADF Flange Cloos Romat 410 DIX ADF Flange Comau Smart SIX DIX ADF Flange Comau Smart S4 DIX ADF Flange Comau Smart NS ARC DIX ADF Flange Comau Smart NS ARC DIX ADF Flange Comau Smart NM DIX ADF Flange Fanuc 50il DIX ADF Flange Fanuc LR Mate 200 IC DIX ADF Flange Fanuc LR Mate 200 ib DIX ADF Flange Fanuc LR Mate 200 ib/3l DIX ADF Flange Fanuc ARC Mate 100i DIX ADF Flange Fanuc 120il DIX ADF Flange Fanuc 100 DIX ADF Flange Fanuc RJ2S12 DIX ADF Flange Fanuc M-710iC/20L* DIX ADF Flange Fanuc S 500 ib* DIX ADF Flange Fanuc R 2000iA 165 F/R/L DIX ADF Flange Fanuc R 2000iA 125L DIX ADF Flange Fanuc ARC Mate 100 ic DIX ADF Flange Fanuc ARC Mate 100 ic/6l DIX ADF Flange Fanuc ARC Mate 120 ic DIX ADF Flange Fanuc ARC Mate 120 ic/10l DIX ADF Flange Fanuc 100 RJ 3 ic DIX ADF Flange Fanuc M10 ia/10s DIX ADF Flange Fanuc M20 ia DIX ADF Flange Fanuc ARC Mate 100 ib DIX ADF Flange Fanuc ARC Mate 120 ib DIX ADF Flange Fanuc M-6iB/2 HS DIX ADF Flange Fanuc M 16 ib DIX ADF Flange Fanuc 100/M-6 DIX ADF Flange Fanuc S500 DIX ADF Flange Hitachi M6100 DIX ADF Flange Hitachi MR 6060 DIX ADF Flange Hyundai HR006/015 DIX ADF Flange Hyundai 010L/030L/050 DIX ADF Mounting: * D ø 50 mm, ** D ø 25 mm, *** D ø 31.5 mm, **** D ø 63 mm 05I9

10 Adapter flange ADF(D) For robotic and automatic torches, WIG Description Manufacturer Robot type Part name Part number 1 Flange Kawasaki RS 30N DIX ADF Flange Kawasaki RS 50N DIX ADF Flange Kawasaki JS 6 DIX ADF Flange Kawasaki JS 10 DIX ADF Flange Kawasaki FA 06 E DIX ADF Flange Kawasaki RA006L DIX ADF Flange Kawasaki RA006LFE40 DIX ADF Flange Kawasaki FA 10 L DIX ADF Flange Kawasaki RS 20N DIX ADF I10 Flange Kuka KR 5 R1400 DIX ADF Flange Kuka KR 16-2* DIX ADF For in-line wrist 6 kg Flange Kuka KR 16 arc HW DIX ADF Flange Kuka KR 5 DIX ADF Flange Kuka KR 5 ARC HW DIX ADF Flange Kuka KR 16 L8 arc HW DIX ADF Flange Kuka KR 5 ARC DIX ADF Flange Kuka KR 6 ARC DIX ADF Flange Kuka KR 16-L6 ARC DIX ADF Flange Kuka KR 6 DIX ADF Flange Kuka KR 16-2** DIX ADF For in-line wrist 6 kg Flange Kuka KR 16-2**** DIX ADF For in-line wrist 16 kg Flange Kuka KR 6-2 DIX ADF Flange Kuka KR 15-2 DIX ADF Flange Kuka KR 16 DIX ADF Flange Kuka KR 16 L DIX ADF Flange Kuka KR 30L16 DIX ADF Flange Kuka KR IR 364/8 DIX ADF Flange Kuka KR DIX ADF Flange Kuka KR 125 L90-2 DIX ADF Flange Kuka KR 125 L DIX ADF Flange Kuka KR DIX ADF Flange Kuka KR 150 L DIX ADF Flange Kuka KR 150 L DIX ADF Flange Kuka KR DIX ADF Flange Kuka KR 180 L150-2 DIX ADF Flange Kuka KR 180 L130-2 DIX ADF Flange Kuka KR DIX ADF Flange Kuka KR 210 L180-2 DIX ADF Flange Kuka KR 210 L150-2 DIX ADF Flange Kuka KR 210 R3100 ultra DIX ADF Flange Kuka KR DIX ADF Mounting: * D ø 50 mm, ** D ø 25 mm, *** D ø 31.5 mm, **** D ø 63 mm

11 Adapter flange ADF(D) For robotic and automatic torches, WIG Description Manufacturer Robot type Part name Part number 1 Flange Kuka KR 240 L210-2 DIX ADF Flange Kuka KR 240 L180-2 DIX ADF Flange Kuka KR 240 R2900 ultra DIX ADF Flange Kuka KR 270 R2700 ultra DIX ADF Flange Kuka KR 300 R2500 ultra DIX ADF Flange Kuka KR 30/2 DIX ADF Flange Kuka KR 30-3 DIX ADF Flange Kuka KR 60-3 DIX ADF Flange Kuka KR 30 HA DIX ADF Flange Kuka KR 60 HA DIX ADF Flange Kuka KR 60 L45-3 DIX ADF Flange Kuka KR 60 L30-3 DIX ADF Flange Kuka KR 60 L45 HA DIX ADF Flange Kuka KR 60 L30 HA DIX ADF Flange Kuka KR 16/2*** For in-line wrist 16 kg DIX ADF Flange Manutec R3 DIX ADF Flange Manutec R15 DIX ADF Flange Manutec R15 D DIX ADF Flange Mitsubishi RV 12 S DIX ADF Flange Mitsubishi RV 12 SL DIX ADF Flange OTC V 01 DIX ADF Flange OTC V 6 DIX ADF Flange OTC V 10 DIX ADF Flange OTC AX M H3 DIX ADF Flange OTC V 6L DIX ADF Flange OTC AX V6 DIX ADF Flange OTC A2 V6 DIX ADF Flange OTC IRB 471 DIX ADF Flange OTC G01 SAF DIX ADF Flange OTC 6800/IRB 481 DIX ADF Flange Panasonic AW 550 DIX ADF Flange Panasonic AW 0660 DIX ADF Flange Panasonic AW 8010 DIX ADF Flange Panasonic VR 006AL 1; 2 DIX ADF Flange Panasonic VR 008 DIX ADF Flange Panasonic TA 1600 DIX ADF Flange Panasonic TA 1800 DIX ADF Flange Panasonic TA 1400 DIX ADF Flange Panasonic TB 1800 DIX ADF Mounting: * D ø 50 mm, ** D ø 25 mm, *** D ø 31.5 mm, **** D ø 63 mm 05I11

12 Adapter flange ADF(D) For robotic and automatic torches, TIG Description Manufacturer Robot type Part name Part number 1 Flange Panasonic TL 2000 DIX ADF Flange Panasonic TM 1100 DIX ADFD Flange Panasonic TM 1400 DIX ADFD Flange Panasonic TM 1800 DIX ADFD Flange Reis RV40 DIX ADF Flange Reis RV40S DIX ADF Flange Reis RV40XL DIX ADF Flange Reis RVL40 DIX ADF Flange Reis RV60 DIX ADF Flange Reis RVL60 DIX ADF Flange Reis RV60L DIX ADF Flange Reis RVL60L DIX ADF Flange Reis RV60LS DIX ADF Flange Reis RH40 DIX ADF Flange Reis RP40 DIX ADF Flange Reis RP80 DIX ADF Flange Reis RP150 DIX ADF Flange Reis RL50-A4NC DIX ADF Flange Reis RL50-A5NC DIX ADF Flange Reis RL80-A4NC DIX ADF Flange Reis RL80-A5NC DIX ADF Flange Reis RL80-A5NC+A6NC DIX ADF Flange Reis RL130-A5NC+A6NC DIX ADF Flange Reis RV 6 DIX ADF Flange Reis RV 6L DIX ADF Flange Reis RV 10-6 DIX ADF Flange Reis RV 20-6 DIX ADF Flange Reis SRV 6L DIX ADF Flange Reis RV20-6HW DIX ADF Flange Reis RV20-10HW DIX ADF Flange Reis RV30-10HW DIX ADF Flange Reis RV 12 DIX ADF Flange Reis RV 12L DIX ADF Flange Reis RV 15 DIX ADF Flange Reis RV 16 DIX ADF Flange Reis RV DIX ADF Flange Reis RV DIX ADF Flange SEF SR25/A2 DIX ADF I12 Mounting: * D ø 50 mm, ** D ø 25 mm, *** D ø 31.5 mm, **** D ø 63 mm

13 Adapter flange ADF(D) For robotic and automatic torches, TIG Description Manufacturer Robot type Part name Part number 1 Flange Stäubli TX 60 DIX ADF Flange Stäubli TX 60L DIX ADF Flange Stäubli TX 90 DIX ADF Flange Stäubli TX 90L DIX ADF Flange Stäubli TX 90XL DIX ADF Flange Universal UR-10 DIX ADF Flange Yaskawa Motoman HP 3 C DIX ADF Flange Yaskawa Motoman HP 3 J DIX ADF Flange Yaskawa Motoman HP 5 DIX ADF Flange Yaskawa Motoman MH 5 DIX ADF Flange Yaskawa Motoman ES 165 DIX ADF Flange Yaskawa Motoman L 106 DIX ADF Flange Yaskawa Motoman YRFL-NN D10G DIX ADF Flange Yaskawa Motoman K 6S DIX ADF Flange Yaskawa Motoman K 10S DIX ADF Flange Yaskawa Motoman K 205S DIX ADF Flange Yaskawa Motoman SRC 6 DIX ADF Flange Yaskawa Motoman JS 6 DIX ADF Flange Yaskawa Motoman 3S 10 DIX ADF Flange Yaskawa Motoman SK 6 DIX ADF Flange Yaskawa Motoman SK 10 DIX ADF Flange Yaskawa Motoman SK 16 DIX ADF Flange Yaskawa Motoman HP20/UP 20 DIX ADF Flange Yaskawa Motoman HP 6 UP 6 DIX ADF Flange Yaskawa Motoman YRUP 20-A00 DIX ADF Flange Yaskawa Motoman YRUP 50N-A00 DIX ADF Flange Yaskawa Motoman MH6 DIX ADF Flange Yaskawa Motoman MH50-20 DIX ADF Flange Yaskawa Motoman Bore pattern 35 DIX ADF 6042/ rotated Flange Yaskawa Motoman EA 1400N DIX ADF Flange Yaskawa Motoman EA 1900N DIX ADF Flange Yaskawa Motoman MA 1400 DIX ADF Flange Yaskawa Motoman MA 1900 DIX ADF Flange Yaskawa Motoman MA 3100 DIX ADF Flange Yaskawa Motoman DX 100 DIX ADF Other flanges on request. Mounting: * D ø 50 mm, ** D ø 25 mm, *** D ø 31.5 mm, **** D ø 63 mm 05I13

14 Adapter flange ADFR For robotic and automatic torches REVO.torch, LITE.torch 1 Rotary interface, RET 300 (L) RETZ 600 (L) Robot LITE.torch RET 362 RETZ 662 Application sample Description Manufacturer Robot type Part name Part number 1 Flange ABB IRB 1520 ID DIX ADFR Flange ABB IRB 1600 ID DIX ADFR Flange ABB IRB 2600 ID 15/1.85 DIX ADFR Flange ABB IRB 2600 ID 8/2.00 DIX ADFR Flange Fanuc ARC Mate 100iC DIX ADFR Flange Fanuc ARC Mate 100iC/6L DIX ADFR Flange Fanuc ARC Mate 120iC DIX ADFR Flange Fanuc ARC Mate 120iC/10L DIX ADFR Flange Fanuc M 20 ia DIX ADFR Flange Fanuc M 10 ia DIX ADFR Flange Fanuc ARC Mate 100iB DIX ADFR For solution arm Flange Fanuc ARC Mate 100iBe DIX ADFR For solution arm Flange Fanuc ARC Mate 120iB DIX ADFR For solution arm Flange Fanuc ARC Mate 120iBe For solution arm DIX ADFR Flange Kuka KR 5 arc HW DIX ADFR Flange Kuka KR 16 L8 arc HW DIX ADFR I14

15 Adapter flange ADFR For robotic and automatic torches REVO.torch, LITE.torch Description Manufacturer Robot type Part name Part number 1 Flange Yaskawa Motoman EA 1400 N DIX ADFR Flange Yaskawa Motoman EA 1800 N DIX ADFR Flange Yaskawa Motoman EA 1900 N DIX ADFR Flange Yaskawa Motoman MA 1400 DIX ADFR Flange Yaskawa Motoman VA 1400 DIX ADFR Flange Yaskawa Motoman SSA 2000 DIX ADFR Flange Yaskawa Motoman MA 1550 DIX ADFR Flange Yaskawa Motoman MA 3100 DIX ADFR Flange Yaskawa Motoman MA 1440 DIX ADFR Flange Yaskawa Motoman MA 2010 DIX ADFR Flange Yaskawa Motoman MA 3120 DIX ADFR Flange OTC Daihen AX-V4 AP DIX ADFR Flange OTC Daihen AX-V4 LAP DIX ADFR Flange OTC Daihen AII-B4 DIX ADFR Flange OTC Daihen AII-B4L DIX ADFR Flange OTC Daihen FD-B4 DIX ADFR 6306/ Bore pattern 45 rotated Flange OTC Daihen FD-B4L Bore pattern 45 rotated DIX ADFR 6306/ Flange Panasonic TB 1800 DIX ADFR Flange Panasonic TM 1100 DIX ADFR Flange Panasonic TM 1400 DIX ADFR Flange Panasonic TM 1800 DIX ADFR Flange Reis RV20-6HW DIX ADFR Flange Reis RV20-10HW DIX ADFR Flange Reis RV30-10HW DIX ADFR Other flanges on request. 05I15

16 Adapter flange ADFRD For robotic and automatic torches ECO.torch, LITE.torch 1 Rotary interface, RET 341 RETZ 641 Robot RET ADH 6600 RETZ ADH 6600 Application sample Description Manufacturer Robot type Part name Part number 1 Flange ABB IRB 1520 ID DIX ADFRD Flange ABB IRB 1600 ID DIX ADFRD Flange ABB IRB 2600 ID 15/1.85 DIX ADFRD Flange ABB IRB 2600 ID 8/2.0 DIX ADFRD Flange Fanuc ARC Mate 100iC DIX ADFRD Flange Fanuc ARC Mate 100iC/6L DIX ADFRD Flange Fanuc ARC Mate 120iC DIX ADFRD Flange Fanuc ARC Mate 120iC/10L DIX ADFRD Flange Fanuc 710iC/12L (HW) DIX ADFRD Flange Fanuc M 20 ia DIX ADFRD Flange Fanuc M 10 ia DIX ADFRD Flange Kuka KR 5 arc HW DIX ADFRD Flange Kuka KR 16 L8 arc HW DIX ADFRD Flange Kuka KR 16 arc HW DIX ADFRD Flange Kawasaki BA006N DIX ADFRD I16

17 Adapter flange ADFRD For robotic and automatic torches ECO.torch, LITE.torch Description Manufacturer Robot type Part name Part number 1 Flange Yaskawa Motoman EA 1400 N DIX ADFRD Flange Yaskawa Motoman EA 1800 N DIX ADFRD Flange Yaskawa Motoman EA 1900 N DIX ADFRD Flange Yaskawa Motoman MA 1400 DIX ADFRD Flange Yaskawa Motoman VA 1400 DIX ADFRD Flange Yaskawa Motoman SSA 2000 DIX ADFRD Flange Yaskawa Motoman MA 1550 DIX ADFRD Flange Yaskawa Motoman MA 1900 DIX ADFRD Flange Yaskawa Motoman MA 3100 DIX ADFRD Flange Yaskawa Motoman MA 1440 DIX ADFRD Flange Yaskawa Motoman MA 2010 DIX ADFRD Flange Yaskawa Motoman MA 3120 DIX ADFRD Flange OTC Daihen All-B4 DIX ADFRD Flange OTC Daihen All-B4L DIX ADFRD Flange OTC Daihen FD-B4 DIX ADFRD 6306/ Bore pattern 45 rotated Flange OTC Daihen FD-B4L Bore pattern 45 rotated DIX ADFRD 6306/ Flange Panasonic TM 1100 DIX ADFRD Flange Panasonic TM 1400 DIX ADFRD Flange Panasonic TM 1800 DIX ADFRD Flange Reis RV20-6HW DIX ADFRD Flange Reis RV20-10HW DIX ADFRD Flange Reis RV30-10HW DIX ADFRD Other flanges on request. 05I17

18 Adapter flange ADFL For robotic and automatic torches T.Connector HW 1 Rotary interface RET 363 RETZ 663 Robot Application sample Description Manufacturer Robot type Part name Part number 1 Flange ABB IRB 1520 ID DIX ADFL Flange ABB IRB 1600 ID DIX ADFL Flange ABB IRB 2600 ID 8/2.00 DIX ADFL Flange ABB IRB 2600 ID 15/1.85 DIX ADFL Flange Fanuc ARC Mate 100iC DIX ADFL Flange Fanuc ARC Mate 100iC/6L DIX ADFL Flange Fanuc ARC Mate 100iC/7L DIX ADFL Flange Fanuc ARC Mate 120iC DIX ADFL Flange Fanuc ARC Mate 120iC/10L DIX ADFL Flange Fanuc ARC Mate 120iC/12L DIX ADFL Flange Fanuc 710iC/12L (HW) DIX ADFL Flange Fanuc M 20 ia DIX ADFL Flange Fanuc M 10 ia DIX ADFL Flange Kawasaki BA006N DIX ADFL I18

19 Adapter flange ADFL For robotic and automatic torches T.Connector HW Description Manufacturer Robot type Part name Part number 1 Flange Yaskawa Motoman EA 1400 N DIX ADFL Flange Yaskawa Motoman MA 1400 DIX ADFL Flange Yaskawa Motoman VA 1400 DIX ADFL Flange Yaskawa Motoman EA 1800 N DIX ADFL Flange Yaskawa Motoman EA 1900 N DIX ADFL Flange Yaskawa Motoman MA 1900 DIX ADFL Flange Yaskawa Motoman SSA 2000 DIX ADFL Flange Yaskawa Motoman MA 1550 DIX ADFL Flange Yaskawa Motoman MA 3100 DIX ADFL Flange Yaskawa Motoman MA 1440 DIX ADFL Flange Yaskawa Motoman MA 2010 DIX ADFL Flange Yaskawa Motoman MA 3120 DIX ADFL I19

20 System holder for supply hose For manuall, robotic and automatic torches, TIG, LASER 1 Description Diameter nominal Dimension (W/H/D in mm) Part name Part number 1 Holder DN /49.5/30 DIX VLH Fixing for cover hose set DIX VL 230- Holder DN /61.6/30 DIX VLH Fixing for intermediate hose package DIX ZSR 70-, DIX ZSZR 70-, DIX WFL-400/550- and VSD package DIX WFL-S- Holder DN /72.5/30 DIX VLH Fixing for intermediate hose package DIX ZSZR 95- and VSD package DIX WFL-S-, DIX WFL-SE- Enter the desired length of the cover hose set, intermediate hose package or VSD package. Please ask your DINSE consultant. Mounting parts and other nominal diameters on request 05I20

21 Liner For manuall, robotic and automatic torches, TIG, LASER 1 Liner for welding wire of non- and low alloyed steels Description 1 Liner For wire diameter 0.8 mm Liner For wire diameter 1.0 mm (PUSH-PUSH/PULL wire diameter 0.8 mm) Liner For wire diameter 1.2 mm (PUSH-PUSH/PULL wire diameter 1.0 mm) Liner For wire diameter 1.4 mm (PUSH-PUSH/PULL wire diameter 1.2 mm) Liner For wire diameter 1.6 mm (PUSH-PUSH/PULL wire diameter 1.2 mm) Dimension I D /length/color ø 1.5 mm / 50 m brass ø 1.8 mm / 50 m brass ø 2.2 mm / 50 m brass ø 2.4 mm / 50 m brass ø 2.9 mm / 50 m brass Part name Part number DIX DS 4/ DIX DS 4/ DIX DS 4/ DIX DS 4/ DIX DS 4/ Liner for other wire diameters on request. 05I21

22 Capillary liner For manuall, robotic and automatic torches, TIG, LASER 1 Capillary liner for welding wire of high alloyed steels, copper-, aluminum-, magnesium- and nickel alloys Description 1 Capillary liner For wire diameter 0.8 mm Capillary liner For wire diameter 1.0 and 1.2 mm (PUSH-PUSH/PULL wire diameter 0.8 mm) Capillary liner For wire diameter 1.6 mm (PUSH-PUSH/PULL wire diameter 1.2 mm) Dimension I D /length/color ø 1.65 mm / 100 m orange ø 2.25 mm / 100 m turquoise ø 2.95 mm / 100 m red Part name Part number DIX DSK DIX DSK DIX DSK Capillary liner for special use with high - temperature applications Capillary liner For wire diameter 0.8 mm ø 1.5 mm / 100 m black / orange DIX DST Capillary liner For wire diameter 1.0 and 1.2 mm (PUSH-PUSH/PULL wire diameter 0.8 mm) ø 2.2 mm / 100 m black / green DIX DST Capillary liner for special use with high - abrasive applications Capillary liner ø 2.3 mm / 100 m DIX DSS For wire diameter 1.0 and 1.2 mm (PUSH-PUSH/PULL wire diameter 0.8 mm) grey Distance sleeve (not shown) DIX DSH Capillary liner for other wire diameters on request. 05I22

23 Power pin PP 1xx For manual and automation Only for plugs with N (neutral) connection. 1 Application sample I N F O Information to the plugs for power pin / power pin sets you will find in Chapter Manual and Automation or ask your DINSE consultant. Descripton Manufacturer Wire feeder type Part name Part number 1 Power pin Fronius VR 5000 rob/pap DIX PP Power pin Kemppi DT 410(L) DIX PP Power pin Lincoln Auto Drive 4R90 DIX PP Power pin Lincoln Auto Drive 4R100 DIX PP Power pin Lincoln Auto Drive 4R220 DIX PP Power pin Miller Axcess Feeder 60 Series Power pin Miller Axcess Feeder 70 Series DIX PP DIX PP Power pin OTC AF-4001 DIX PP Power pin OTC AFA-4001 DIX PP Power pin OTC AFT-4201 DIX PP Power pin OTC AFU-4201 DIX PP Power pin Panasonic Gun Slinger 260 standard DIX PP Power pin Tweco #4 DIX PP Other power pins on request. 05I23

24 Power pin sets PPS 1xx For manual Application sample 1 A I N F O Information to the plugs for power pin / power pin sets you will find in Chapter Manual and Automation or ask your DINSE consultant. Description Part name Part number A Power pin set For Lincoln LN7 DIX PPS Power pin set For Miller 60er Serie, 70er Serie DIX PPS Power pin set For Lincoln 4R90, 4R100, 4R220 DIX PPS Power pin cabel For Lincoln DIX PPC Power pin cabel For Miller DIX PPC Power pin cabel Without plug DIX PPC Other power pin sets on request. 05I24

25 Aluminum consumable set ACS 230/330 manual A Application sample I N F O Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropriate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant. Description Number of items Dimension Part name Part number A Aluminum consumable set, incl. box DIX ACS For BLACKline torch sets MSZ 230 Content: 1 Guide tube 2 DIX AST Liner 2 DIX DHS Clamp sleeve Without block for 2 DIX 27-2 MAP capillary liner 4 Clamp nut With block for capillary 2 DIX 28-2 SA liner 5 Gas flow meter 1 DIX GMM For manual torch sets 6 Special spanner 1 DIX SSL 1/ Capillary liner m DIX DSK Contact tip 10 M6 x 28 mm DIX Contact tip 10 M6 x 28 mm DIX Tip adapter 2 M6 DIX 4-1-L A Aluminum consumable set, incl. box DIX ACS For BLACKline torch sets MSZ/MGZ/MCZ 330 Content: 11 Guide tube 2 DIX AST Liner 2 DIX DHS Clamp sleeve Without block for 2 DIX 27-2 MAP capillary liner 14 Clamp nut With block for capillary 2 DIX 28-2 SA liner 15 Gas flow meter 1 DIX GMM For manual torch sets 16 Special spanner 1 DIX SSL 1/ Capillary liner m DIX DSK Contact tip 10 M8 x 28 mm DIX M Contact tip 10 M8 x 28 mm DIX M Tip adapter 2 M8 DIX 4-2-L M Other aluminum consumable sets on request. 05I25

26 Aluminum consumable set ACS 304Z/305Z/306Z manuell A Application sample I N F O Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropriate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant. Number Description of items Dimension Part name Part number A Aluminum consumable set, incl. box DIX ACS 304Z/305Z/306Z For BLACKline torch sets MSZ/MCZ 304/305/306 Content: 1 Guide tube 2 DIX AST Liner 2 DIX DHS Clamp sleeve Without 2 DIX 27-2 MAP block for capillary liner 4 Clamp nut 2 DIX 28-2 SA With block for capillary liner 5 Gas flow meter 1 DIX GMM For manual torch sets 6 Special spanner 1 DIX SSL 1/ Capillary liner m DIX DSK Contact tip 10 M8 x 28 mm DIX M Contact tip 10 M8 x 28 mm DIX M Other aluminum consumable sets on request. 05I26

27 Steel consumable set SCS 230/330 manual A Application sample I N F O Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropriate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant. Number Description of items Dimension Part name Part number A Steel consumable sets, incl. box DIX SCS For BLACKline torch sets MSZ 230 Content: 1 Guide tube 2 DIX AST Liner 2 DIX DHS Clamp sleeve 2 DIX 27-2 MAP Without block for capillary liner 4 Clamp nut 2 DIX 28-2 SA With block for capillary liner 5 Gas flow meter 1 DIX GMM For manual torch sets 6 Special spanner 1 DIX SSL 1/ Capillary liner m DIX DSK Contact tip 10 M6 x 28 mm DIX CR-ZR Contact tip 10 M6 x 28 mm DIX CR-ZR Tip adapter 2 M6 DIX 4-1-L A Steel consumable set, incl. box DIX SCS For BLACKline torch sets MSZ/MGZ/MCZ 330 Content: 11 Guide tube 2 DIX AST Liner 2 DIX DHS Clamp sleeve 2 DIX 27-2 MAP Without block for capillary liner 14 Clamp nut 2 DIX 28-2 SA With block for capillary liner 15 Gas flow meter 1 DIX GMM For manual torch sets 16 Special spanner 1 DIX SSL 1/ Capillary liner m DIX DSK Contact tip 10 M8 x 28 mm DIX M8 CR-ZR Contact tip 10 M8 x 28 mm DIX M8 CR-ZR Tip adapter 2 M8 DIX 4-2-L M Other steel consumable sets on request. 05I27

28 Steel consumable set SCS 304Z/305Z/306Z Manual A Application sample I N F O Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropriate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant. Number Description of items Dimension Part name Part number A Steel consumable set, incl. box DIX SCS 304Z/305Z/306Z For BLACKline torch sets MSZ/MCZ 304/305/306 Content: 1 Guide tube 2 DIX AST Liner 2 DIX DHS Clamp sleeve Without 2 DIX 27-2 MAP blockt for capillary liner 4 Clamp nut 2 DIX 28-2 SA With block for capillary liner 5 Gas flow meter 1 DIX GMM For manual torch sets 6 Special spanner 1 DIX SSL 1/ Capillary liner m DIX DSK Contact tip 10 M8 x 28 mm DIX M8 CR-ZR Contact tip 10 M8 x 28 mm DIX M8 CR-ZR Other steel consumable sets on request. 05I28

29 Drive roll set ADR 1.0/1.2 automation A Application sample I N F O Information about wire feeders for power sources you will find in Chapter 2 Automation or ask your DINSE consultant. Number Description of items Dimension Part name Part number A Drive roll set, incl. box DIX ADR 1.0/ Wear part sets for power source system components, Wire feeder WF 50 Content: 1 Feed pinion 2 DIX WFR-FP Sealing washer 2 DIX WFR-DS Feed roll 4 DIX WFR-1012 AK Other drive roll sets on request. 05I29

30 Electrode bracket A 300 Technical data (IEC ): Electrode bracket A 300 Welding procedures: Covered electrode welding Electrode diameter: ø mm Welding current: - at 60% ED - at 35% ED Cable junction: (Nominal cross-section) Weight: 300A 400A mm 2 CU 425 g Electrode bracket A 300 (application sample) Benefits No soldering No cable lug Fast and safe assembly Equipped with DINSE terminal connection Assembly- and repair-friendly 1 A Application 2 3 For arc welding equipment Electrode support for highest loads during on-going welding work Particularly well suited for application welding and hot-melt welding Description Part name Part number A Electrode bracket DIX A Replacements and spare parts 1 Insulation caps, with attachments DIX A SET Screw DIX A Handhold DIX A Clamping sleeve, without fig. DIX 50/ I30 Recommended nominal cross-sections (mm 2 ) of welding cables from CU dependent on welding current and cable length.

31 Service tools For manual, robotic and automatic torches, TIG, LASER Description Part name Part number 1 Special spanner DIX SSL 1/ For tighten M6 / M8 contact tips and tip adapters 2 Socket spanner DIX SSLA For tighten contact tips DIX 3-1-xx SR and clamp nut DIX 4-1-MAS 3 Socket spanner DIX SSLA For tighten contact tips DIX 3-2-xx SR and clamp nut DIX 4-2-MAS 4 Socket spanner DIX STLA 3 M For tighten contact tips DIX 3-2-xx M8 5 Socket spanner DIX SCS For tighten contact tips DIX 3-1-xx SR and center clamp nut DIX CS Hook spanner DIX SLAT For tighten the, TIG robotic, torch heads and automatic torch sets DIX METT(Z) 310(600) and DIX MEPTT(Z) 310(600) 7 Torque wrench (without torque bit) DIX DMS For tighten contact tips 8 Torque wrench (without torque bit) DIX DMS For tighten clamp nut at plugged contact tips 9 Gas diffusor wrench DIX GVTS Spare parts and wear parts 10 Torque bit DIX DMB 100-SA For Pos. 16 and plugged contact tips SA 11 Torque bit DIX DMB 100-M For Pos. 15 and screwed contact tips M6 12 Torque bit DIX DMB 100-M For Pos. 15 and screwed contact tips M8 13 Adapter DIX DMA 101-1/ For Pos. 16 in conjunction with Pos Torque extension DIX DMV For Pos. 15 and Torque transmitter DIX DMG Nm For tighten contact tips 16 Torque transmitter, not shown For tighten the clamp nut at plugged contact tips DIX DMG Nm I31

32 Service tools For manual, robotic and automatic torches, TIG, LASER Description Part name Part number 1 Gas flow meter For manual welding torches 2 Gas flow meter For robotic and automatic torches 3 Flow meter For measuring coolant flow of liquid cooling units. DIX GMM DIX GMA DIX DFZ I32

33 Digital Tacho Control Wire measuring unit, TIG, LASER Technical data: Digital Tacho Control DTC 100 m/min ft/min in/min m/sec ft/sec m ft in Speed: 0, U/min Measurement precision: ± 0.02 % / ± 1 digit U/min Maximum ambient temperature C Automatic shut-off after 30 sec Advantage Quality control in welding production Tool for creating and documenting welding procedure specifications (WPS) and welding procedure qualification (WPAR) Calculation of wire consumption at the welding production Important tool at the welder training and carrying out of welding experiments Evidence at the calibration of welding equipment Properties Calibration certificate for DIN EN ISO 9001:2000 Detecting of rotation speed, wire speed, distance measurement, welding speed and amount of wire Optical measuring with light or mechanical measuring with adapter Description Part name Part number Digital Tacho Control DIX DTC I33

34 Checking and aligning system for standard torch heads For robotic and automatic components Technical data: Checking jig PV 100 Aligning modul JM 100 Aligning sets (for standard torch heads) JS 350/520 JS 540 JS 560 JS 570 Checking jig DIX PV 100 Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Aligning and checking of the standard torch heads concerning parallelism and center of contact tip Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) Aligning module to re-aligning the inner and outer parts of the torch head separately. Application For DINSE standard torch heads gas cooled DIX MET 350/352/354 liquid cooled DIX METZ 520/522/524 DIX METZ 540/542/544 DIX METZ 560/562/564 DIX METZ 570/572/574 Aligning module DIX JM 100 (left) and aligning set DIX JS 350/520 (right) Quality assurance in welding production Checking jig with torch head and aligning module (application sample) 05I34

35 Checking and aligning system for standard torch heads and L, XL For robotic and automatic components Technical data: Checking jig PV 100 XL Aligning modul JM 100 Aligning sets (for standard torch heads) JS 350/520 JS 540 JS 560 JS 570 Checking jig DIX PV 100 XL Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Aligning and checking of the standard torch heads concerning parallelism and center of contact tip Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) and version L +70 mm and XL +150 mm longer than standard torch heads Aligning module to re-aligning the inner and outer parts of the torch head separately. Application For DINSE standard torch heads gas cooled DIX MET 350/352/354 liquid cooled DIX METZ 520/522/524 DIX METZ 540/542/544 DIX METZ 560/562/564 DIX METZ 570/572/574 Aligning module DIX JM 100 (left) and aligning set DIX JS 350/520 (right) Checking jig with torch head and aligning module (application sample) DIX METZ DIX METZ DIX METZ DIX METZ 520/522/524 L 540/542/544 L 560/562/564 L 570/572/574 L DIX METZ 520/522/524 XL DIX METZ 540/542/544 XL DIX METZ 560/562/564 XL DIX METZ 570/572/574 XL Quality assurance in welding production 05I35

36 Checking and aligning system for standard torch heads and L, XL For robotic and automatic components Description Part name Part number 1 Checking jig, compl. DIX PV With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL Checking jig, compl. not shown DIX PV 100 XL With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL Aligning module, compl. DIX JM Aligning set, 350/520 DIX JS 350/ Aligning set, 540 DIX JS Aligning set, 560 DIX JS Aligning set, 570 DIX JS Variants deviating of the standard fittings on request. 05I36

37 Checking jig PV 100 (XL) Checking and aligning system for standard torch heads and L, XL Spare parts and wear parts Description Part name Part number 1 Base plate DIX PVB Base plate, not shown DIX PVB 100 XL Support set DIX PVS Fixing and gauge support 4 Set up pin DIX PVL For contact tips with outside diameter: 6 mm 5 Set up pin, not shown DIX PVL For contact tips with outside diameter: 8 mm 6 Torch adapter DIX PVP I37

38 Checking and aligning system for standard torch heads and L, XL Spare parts and wear parts A B C D Description Part name Part number A Aligning set DIX JS 350/ B Aligning set DIX JS C Aligning set DIX JS D Aligning set DIX JS Aligning cylinder DIX JSZ Aligning adapter DIX JSA Aligning gauge DIX JSL Clamp nut DIX 4-1-MAS Centering socket DIX CS Aligning gauge DIX JSL Clamp nut DIX 4-2-MAS Aligning gauge DIX JSL 109 M Screw adapter DIX SAD 2-404/ I38

39 Checking and aligning system for standard torch heads For robotic and automatic components Technical data: Checking jig PV 150 Aligning modul JM 100 Aligning sets JS 390/590 (for standard torch heads) Checking jig DIX PV 150 Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Aligning and checking of the standard torch heads concerning parallelism and center of contact tip Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) Aligning module to re-aligning the inner and outer parts of the torch head separately. Application For DINSE standard torch heads gas cooled DIX MET 390/392/394 liquid cooled DIX METZ 590/592/594 Quality assurance in welding production Aligning module DIX JM 100 (left) and aligning set DIX JS 390/590 (right) Checking jig with torch head and aligning module (application sample) 05I39

40 Checking and aligning system for standard torch heads and L, XL For robotic and automatic components Technical data: Checking jig PV 150 XL Aligning modul JM 100 Aligning sets JS 390/590 (for standard torch heads) Checking jig DIX PV 150 XL Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Aligning and checking of the standard torch heads concerning parallelism and center of contact tip Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) and version L +70 mm and XL +150 mm longer than standard torch heads Aligning module to re-aligning the inner and outer parts of the torch head separately. Application For DINSE standard torch heads gas cooled DIX MET 390/392/394 liquid cooled DIX METZ 590/592/594 DIX METZ 590/592/594 L DIX METZ 590/592/594 XL Quality assurance in welding production Aligning module DIX JM 100 (left) and aligning set DIX JS 390/590 (right) Checking jig with torch head and aligning module (application sample) 05I40

41 Checking and aligning system for standard torch heads and L, XL For robotic and automatic components Description Part name Part number 1 Checking jig, compl. DIX PV With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL Checking jig, compl. Not shown DIX PV 150 XL With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL Aligning module, compl. DIX JM Aligning set, 390/590 DIX JS 390/ Variants deviating of the standard fittings on request. 05I41

42 Checking jig PV 150 (XL) Checking and aligning system for standard torch heads and L, XL Spare parts and wear parts Description Part name Part number 1 Base plate DIX PVB Base plate, not shown DIX PVB 150 XL Support set DIX PVS Fixing and gauge support 4 Set up pin DIX PVL For contact tips with outside diameter: 6 mm 5 Set up pin, not shown DIX PVL For contact tips with outside diameter: 8 mm 6 Torch adapter DIX PVP A Description Part name Part number A Aligning set DIX JS 390/ Aligning cylinder DIX JSZ Aligning adapter DIX JSA Aligning gauge DIX JSL I42

43 Checking and aligning system for standard torch heads For robotic and automatic components Technical data: Checking jig PV 160 Aligning modul JM 100 Aligning sets JS 5800 (for standard torch heads) Checking jig DIX PV 160 Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Aligning and checking of the standard torch heads concerning parallelism and center of contact tip Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) Aligning module to re-aligning the inner and outer parts of the torch head separately. Application For DINSE standard torch heads liquid cooled DIX METZ 5800/5822/5845 Quality assurance in welding production Aligning module DIX JM 100 (left) and aligning set DIX JS 5800 (right) Checking jig with torch head and aligning module (application sample) 05I43

44 Checking and aligning system for standard torch heads and L, XL For robotic and automatic components Technical data: Checking jig PV 160 XL Aligning modul JM 100 Aligning sets JS 5800 (for standard torch heads) Checking jig DIX PV 160 XL Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Aligning and checking of the standard torch heads concerning parallelism and center of contact tip Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) and version L +70 mm and XL +150 mm longer than standard torch heads Aligning module to re-aligning the inner and outer parts of the torch head separately. Application For DINSE standard torch heads liquid cooled DIX METZ 5800/5822/5845 DIX METZ 5800/5822/5845 L DIX METZ 5800/5822/5845 XL Quality assurance in welding production Aligning module DIX JM 100 (left) and aligning set DIX JS 5800 (right) Checking jig with torch head and aligning module (application sample) 05I44

45 Checking and aligning system for standard torch heads and L, XL For robotic and automatic components Description Part name Part number 1 Checking jig, compl. DIX PV With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL Checking jig, compl. Not shown DIX PV 160 XL With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL Aligning module, compl. DIX JM Aligning set, 5800 DIX JS Variants deviating of the standard fittings on request. 05I45

46 Checking jig PV 160 (XL) Checking and aligning system for standard torch heads and L, XL Spare parts and wear parts Description Part name Part number 1 Base plate DIX PVB Base plate, not shown DIX PVB 160 XL Support set DIX PVS Fixing and gauge support 4 Set up pin DIX PVL For contact tips with outside diameter: 6 mm 5 Set up pin, not shown DIX PVL For contact tips with outside diameter: 8 mm 6 Torch adapter DIX PVP A 05I46 Description Part name Part number A Aligning set DIX JS Aligning cylinder DIX JSZ Aligning adapter DIX JSA Aligning gauge DIX JSL Aligning adapter DIX JSA

47 Aligning modul JM 100 Checking and aligning system for standard torch heads Spare parts and wear parts Description Part name Part number 1 Aligning bracket DIX JH Aligning tool DIX JW Aligning pin - H DIX JBH Aligning pin - W DIX JBW Aligning socket DIX JB I47

48 Checking jig for torch systems PV 200 For robotic and automatic components Technical data: Checking jig PV 200 TCP for torch heads, with shock sensor DIX SAS 100/200: 400 mm from robotic flange Checking jig DIX PV 200 Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Checking of the standard torch heads concerning parallelism and center of contact tip with complete system of torch set, torch bracket and shock sensor Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) Application For DINSE standard torch heads gas cooled DIX MET 350/352/354 liquid cooled DIX METZ 520/522/524 DIX METZ 540/542/544 DIX METZ 560/562/564 DIX METZ 570/572/574 Quality assurance in welding production Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample) Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample) 05I48

49 Checking jig for torch systems PV 200 XL For robotic and automatic components Technical data: Checking jig PV 200 XL TCP for torch heads, with shock sensor DIX SAS 100/200: 400 mm from robotic flange 470 mm from robotic flange (L version) 550 mm from robotic flange (XL version) Checking jig DIX PV 200 XL Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Checking of the standard torch heads concerning parallelism and center of contact tip with complete system of torch set, torch bracket and shock sensor Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) and version L +70 mm and XL +150 mm longer than standard torch heads Application For DINSE standard torch heads gas cooled DIX MET 350/352/354 liquid cooled DIX METZ 520/522/524 DIX METZ 540/542/544 DIX METZ 560/562/564 DIX METZ 570/572/574 Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample) Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample) DIX METZ DIX METZ DIX METZ DIX METZ 520/522/524 L 540/542/544 L 560/562/564 L 570/572/574 L DIX METZ 520/522/524 XL DIX METZ 540/542/544 XL DIX METZ 560/562/564 XL DIX METZ 570/572/574 XL Quality assurance in welding production 05I49

50 Checking jig for torch systems PV 200 (XL) For robotic and automatic components 1 Description Part name Part number 1 Checking jig, compl. DIX PV Checking jig, compl. Not shown DIX PV 200 XL With SAS adapter DIX PVA 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL 108 Variants deviating of the standard fittings on request I50 Description Part name Part number Spare parts and wear parts 3 Base plate DIX PVB Base plate, not shown DIX PVB 200 XL Support set DIX PVS Fixing and gauge support 6 Set up pin DIX PVL For contact tips with outside diameter: 6 mm 7 Set up pin, not shown DIX PVL For contact tips with outside diameter: 8 mm 8 SAS adapter DIX PVA

51 Checking jig for torch systems PV 250 For robotic and automatic components Technical data: Checking jig PV 250 TCP for torch heads, with shock sensor DIX SAS 100/200: 441 mm from robotic flange Checking jig DIX PV 250 Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Checking of the standard torch heads concerning parallelism and center of contact tip with complete system of torch set, torch bracket and shock sensor Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) Application For DINSE standard torch heads gas cooled DIX MET 390/392/394 liquid cooled DIX METZ 590/592/594 Quality assurance in welding production Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample) Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample) 05I51

52 Checking jig for torch systems PV 250 XL For robotic and automatic components Technical data: Checking jig PV 250 XL TCP for torch heads, with shock sensor DIX SAS 100/200: 441 mm from robotic flange 511 mm from robotic flange (L version) 591 mm from robotic flange (XL version) Checking jig DIX PV 250 XL Advantage Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime Checking of the standard torch heads concerning parallelism and center of contact tip with complete system of torch set, torch bracket and shock sensor Bore pattern in the checking jig with standard positions for torch heads, (0, 22, 45 ) and version L +70 mm and XL +150 mm longer than standard torch heads Application For DINSE standard torch heads gas cooled DIX MET 390/392/394 liquid cooled DIX METZ 590/592/594 DIX METZ 590/592/594 L Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample) Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample) DIX METZ 590/592/594 XL Quality assurance in welding production 05I52

53 Checking jig for torch systems PV 250 (XL) For robotic and automatic components 1 Description Part name Part number 1 Checking jig, compl. DIX PV Checking jig, compl. not shown DIX PV 250 XL With SAS adapter DIX PVA 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL 108 Variants deviating of the standard fittings on request Description Part name Part number 3 Base plate DIX PVB Base plate, not shown DIX PVB 250 XL Support set DIX PVS Fixing and gauge support 6 Set up pin DIX PVL For contact tips with outside diameter: 6 mm 7 Set up pin, not shown DIX PVL For contact tips with outside diameter: 8 mm 8 SAS adapter DIX PVA I53

54 TCP Dimensions Torch heads automation standard, ECO.torch and REVO.torch B 1 B B 1 B A 1 A 2 A 3 A 1 A 2 A 3 Dual curved torch heads B 1 30 TCP dimensions for torch heads at standard robotic applications with bracket DIX PHF 100 Torch head A 1 A 2 A 3 B 1 B 2 MET 35x MET 39x MET 32xx MET 37xx MET 39xx METZ 52x METZ 59x METZ 54x METZ 56x METZ 57x METZ 58xx A 1 TCP dimensions for torch heads at hollow shaft robitic application with rotary interface ECO.torch or REVO.torch Torch head A 1 A 2 A 3 B 1 B 2 MET 35x METR 35x MET 39x METR 39x MET 32xx MET 37xx MET 39xx METZ 52x METZ 59x METZ 54x METZ 56x METZ 57x METZ 58xx Dual curved torch heads METR 358* METR 398* METZ 528* METZ 598* METZ 548* METZ 568* METZ 578* I54 All length designation in mm. * The center point of the sixth robot axis will be cut with a stickout of 15 mm.