Aluminum Mechanical Lugs
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- Scott Dawson
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1 luminum Mechanical ugs MNI INUSTRI ONNTORS One- and Two-onductor luminum ugs Suitable for use with either copper or aluminum conductors Manufactured from high strength 6061-T6 aluminum alloy lectroplated with tin for low contact resistance hamfered wire entry provides ease of installation Meets U 486B 90 requirements S ertified 90 ual Rated, One onductor, 600 Volts Type T One onductor Part ire Range Bolt Size Temperature Number igure G IN (MM) IN (MM) IN (MM) IN (MM) Rating ( ) T-6-S 1 #4 - #14 1/2 (12.7) 1/2 (12.7) 1 1/16 (26.9) 1/4 (6.4) 90 T-2 1 #2 - #14 9/16 (14.3) 1/2 (12.7) 1 5/32 (29.4) 1/4 (6.4) 90 T-0 1 1/0 - #14 25/32 (19.8) 5/8 (15.9) 1 15/32 (37.3) 1/4 (6.4) 90 T-2/0 2 2/0 - #14 25/32 (19.8) 5/8 (15.9) 1 15/32 (37.3) 1/4 (6.4) 90 T MM - #6 1 1/8 (28.6) 1 (25.4) 2 (50.8) 5/16 (7.9) 90 T MM - #6 1 1/4 (31.8) 1 1/8 (28.6) 2 1/4 (57.2) 3/8 (9.5) 90 T MM - #4 1 13/16 (46.0) 1 1/2 (38.1) 2 13/16 (71.4) 3/8 (9.5) 90 T MM /16 (39.7) 1 1/2 (38.1) 3 3/16 (80.9) 3/8 (9.5) 90 T-500-S 3 One 600 MM - #4 1 13/16 (46.0) 1 3/8 (34.9) 2 13/16 (71.4) 3/8 (9.5) 90 Two 250 MM - 1/0 T-800S MM - 3/0 U 1 13/16 (46.0) 1 5/16 (33.3) 3 1/4 (82.6) 5/8 (15.9) MM T-600-2NS MM /8 (34.9) 1 1/2 (38.1) 4 11/16 (119.1) 1/2 (12.7) 90 T-350-2N MM /2 (38.1) 1 1/4 (31.8) 5 1/2 (139.7) 1/2 (12.7) 90 T-800-2N MM MM 1 7/8 (47.6) 1 3/4 (44.5) 6 3/16 (157.2) 1/2 (12.7) 90 Type U Two onductor igure 1 igure 2 igure 3 igure 4 igure 5 igure 6 igure 7 igure 8 ual Rated, Two onductor, 600 Volts Part ire Range Bolt Size Temperature Number igure G IN (MM) IN (MM) IN (MM) IN (MM) Rating ( ) U-0 7 1/0 - #14 51/64 (20.4) 1 1/8 (28.5) 1 15/32 (37.3) 1/4 (6.4) 90 U-2/0 8 2/0 - #14 51/64 (20.4) 1 1/4 (31.8) 1 15/32 (37.3) 1/4 (6.4) 90 U MM - #6 1 3/16 (30.1) 1 21/32 (42.1) 2 9/16 (65.1) 3/8 (9.5) 90 U MM - #4 1 1/4 (31.8) 1 57/64 (48.0) 2 7/8 (65.1) 1/2 (12.7) 90 U MM /16 (39.7) 2 13/32 (35.7) 3 3/16 (80.9) 1/2 (12.7) 90 U-600-2NS MM /8 (34.9) 2 13/32 (35.7) 4 11/16 (119.1) 1/2 (12.7) 90 U-350-2N MM /8 (34.9) 2 (50.8) 4 5/16 (109.5) 1/2 (12.7) 90 U-800-2N MM MM 1 7/8 (47.6) 3 (76.2) 6 3/16 (157.2) 1/2 (12.7) 90 U N MM MM 1 7/8 (47.6) 3 3/16 (80.9) 6 3/16 (157.2) 1/2 (12.7) 90 igure 9 igure Polar ire Products, Inc Shop our online store!
2 Suitable for use with either copper or aluminum conductors igure 1 Manufactured from high strength 6061-T6 aluminum alloy lectroplated with tin for low contact resistance hamfered wire entry provides ease of installation U isted and S ertified for 600 volts, 90 Stacked design saves space and reduces installation time Panelboard ugs Ilsco luminum Panelboard ugs igure 2 K G Part igure ire Bolt imensions ex Number Range Size G J K R T Size PB2-300 ( 1601) MM - 6 5/16 21/ /32 1-5/ /16 5/16 PB2-500 ( 1318) MM - 4/0 1/4 9/ / /32 1/4 1 7/16 11/16 5/8 2 3/8 1 27/64 3/8 PB2-600 ( 1459) MM - 2 3/8 13/ / /32 3/8 1 1/2 1 3/8 3/ /64 1/2 PB3-600 ( 1282) MM - 2 3/8 13/ / /32 3/8 2 15/32 1 3/8 3/ /64 1/2 PB4-600 ( 1281) MM - 2 3/8 13/ / /32 3/8 2 15/32 1 3/8 3/ /64 1/2 PB2-750 ( 1923) MM - 1/0 3/8 13/ / /32 3/8 1 11/16 1 3/8 3/ /64 1/2 PB4-750 ( 1922) MM - 1/0 3/8 13/ / /32 3/8 3 1/16 1 3/8 3/ /64 1/2 PB N MM - 2 1/2 9/16 3 1/8 5 11/16 3/8 1 1/2 1 3/4 3/ /64 1/2 PB N MM - 1/0 1/2 9/16 3 1/8 5 11/16 3/8 1 11/16 1 3/4 3/ /64 1/2 PB N MM - 2 1/2 9/16 3 1/8 5 11/16 3/8 2 15/32 1 3/4 3/ /64 1/2 igure 3 R T igure 4 igure 5 90 MNI INUSTRI ONNTORS Rounded bottoms to facilitate taping arge screw diameters ensures all wire strands are held securely ire stop in center prevents dissimilar metals coming into contact Suitable for use with either copper or aluminum conductors Manufactured from high strength 6061-T6 aluminum alloy lectroplated with tin for low contact resistance hamfered wire entry provides ease of installation U isted and S ertified for 600 volts, 90 Ilsco luminum Splicers/Reducers Splicers/Reducers Part ire imensions Number Screw ex Number Range T of Screws iameter Size SP /16 29/64 9/16 2 3/8 Slot SP-0 1/ /32 5/8 11/16 2 7/16 Slot SP-4/0 4/ / /32 2 9/16 5/16 SP MM / /32 4 5/8 5/16 SP MM / / /16 5/16 SP MM - 3/0 4 25/32 1 1/4 1 3/8 4 13/16 3/8 SP MM MM 6 1/16 1 7/16 1 5/8 4 15/16 1/2 T 90 (907) Toll ree (888) 245-IR 107
3 opper Mechanical ugs and Split Bolts MNI INUSTRI ONNTORS Single onductor opper Mechanical ugs Manufactured from electrolytic copper tubing and strip stock for maximum conductivity and strength V-bottom collar and arched pressure bar ensure positive wire contact and a firm, permanent grip ompact, space-saving design reduces installation time Range taking design permits minimal inventories Re-usable for efficient use and flexibility in the field U isted and S ertified Right ngle Tongue, Single ole, 600 Volts Part ire Range Bolt Size Number G IN (MM) IN (MM) IN (MM) IN (MM) SU /32 (16.6) 5/16 (7.9) 1 (25.4) #6 (3.2) SU & omb. 3/4 (19.1) 3/8 (9.5) 1 3/16 (30.2) #10 (4.8) SU /16 (20.6) 1/2 (12.7) 1 5/16 (33.3) 1/4 (6.4) SU & omb. 1 (25.4) 1/2 (12.7) 1 17/32 (38.9) 1/4 (6.4) SU-125 1/ /32 (34.13) 5/8 (15.9) 1 31/32 (50.0) 1/4 (6.4) SU-175 3/ /16 (39.7) 3/4 (19.1) 2 3/16 (55.6) 3/8 (9.5) SU-225 4/ /16 (46.0) 1 (25.4) 2 5/8 (66.7) 5/8 (15.9) SU MM 1/0 2 5/8 (66.7) 1 (25.4) 3 3/16 (81.0) 5/16 (7.9) SU MM 1/0 2 3/4 (69.9) 1 1/2 (38.1) 4 1/4 (108.0) 3/8 (9.5) Right ngle Tongue, Two oles, 600 Volts Part ire Range Bolt Size Number G IN (MM) IN (MM) IN (MM) IN (MM) & omb. 3/4 (19.0) 3/8 (9.5) 2 1/4 (57.2) #10 (4.8) & omb. 1 (25.4) 1/2 (12.7) 2 7/16 (61.9) 1/4 (6.4) / /32 (34.1) 5/8 (15.9) 2 15/16 (74.6) 1/4 (6.4) / /16 (46.0) 1 (25.4) 3 19/32 (91.3) 5/16 (7.9) MM 1/0 2 5/8 (66.7) 1 (25.4) 5 11/16 (144.5) 3/8 (9.5) MM 1/0 2 3/4 (69.9) 1 1/2 (38.1) 6 (152.4) 3/8 (9.5) MM 3 11/16 (93.7) 2 (50.8) 6 1/4 (158.8) 1/2 (12.7) Straight Tongue, Single ole, 600 Volts Part ire Range Bolt Size Number G IN (MM) IN (MM) IN (MM) IN (MM) SS /32 (15.0) 5/16 (7.9) 61/64 (24.2) #6 (3.2) SS & omb. 11/16 (17.5) 3/8 (9.5) 1 9/64 (29.0) #10 (4.8) SS /32 (21.4) 1/2 (12.7) 1 1/4 (31.8) 1/4 (6.4) SS & omb. 31/32 (24.6) 1/2 (12.7) 1 15/32 (37.3) 1/4 (6.4) SS-125 1/ /4 (31.8) 5/8 (15.9) 1 15/16 (49.2) 1/4 (6.4) SS-175 3/ /16 (39.7) 3/4 (19.1) 2 3/16 (55.6) 3/8 (9.5) SS-225 4/ /32 (42.1) 1 (25.4) 2 3/8 (60.3) 5/8 (15.9) SS MM 1/0 2 3/8 (60.3) 1 (25.4) 3 3/16 (81.0) 5/16 (7.9) SS MM 1/0 2 9/16 (65.1) 1 1/2 (38.1) 3 7/8 (98.4) 3/8 (9.5) SS MM 600 MM 3 11/16 (93.7) 2 (50.8) 5 1/8 (130.2) 1/2 (12.7) Straight Tongue, Two oles, 600 Volts Part ire Range Bolt Size Number G IN (MM) IN (MM) IN (MM) IN (MM) & omb. 11/16 (17.5) 3/8 (9.5) 2 1/8 (53.9) #10 (4.8) & omb. 31/32 (24.6) 1/2 (12.7) 2 1/2 (63.5) 1/4 (6.4) / /32 (42.0) 1 (25.4) 3 3/8 (85.7) 5/16 (7.9) MM 1/0 2 9/16 (65.0) 1 1/2 (38.1) 5 5/8 (108.0) 3/8 (9.5) MM 600 MM 3 11/16 (93.7) 2 (50.8) 6 7/8 (117.5) 1/2 (12.7) 108 Polar ire Products, Inc Shop our online store!
4 Manufactured from high strength copper alloy for maximum conductivity and high breakage resistance Precision tooled threads allow use of maximum torque U isted and S ertified, rated 600 volts or copper conductor only B Split Bolts Manufactured from high strength copper alloy for maximum conductivity and high breakage resistance Precision tooled threads allow use of maximum torque lectroplated with tin for low contact resistance Serrated spacer bar makes a secure connection U 486 isted, rated for 600 volts Ilsco opper Split Bolts Part ire Range qual Main & Tap Min Tap with imensions Number Minimum Maximum One Max Main B (max) IK Str. 10 Str. 16 Str IK-8 16 Str. 8 Str. 16 Str IK-6 10 Sol. 6 Sol. 16 Sol IK-4 8 Sol. 4 Sol. 16 Sol IK-3 6 Sol. 2 Sol. 12 Sol IK-2 6 Sol. 2 Str. 14 Str IK-1/0 4 Sol. 1/0 Str. 14 Sol IK-2/0 2 Sol. 2/0 Str. 14 Str IK-3/0 2 Sol. 3/0 Str. 12 Sol IK-250 1/0 Sol. 250 MM 10 Sol IK-350 4/0 Str. 350 MM 8 Sol Ilsco Tin Plated opper Split Bolts B MNI INUSTRI ONNTORS Tin Plated Split Bolts ire Range ire Range imensions Part Main opper SR- Tap opper SR- Number and luminum 5005 and luminum 5005 B SK-6 8 Str. 14 Str. 8 (6 1) 8 Str. 14 Str. 8 (6 1).166 1/2 5/8 1 7/64 SK-4 6 Str. 10 Str. 6 (6 1) 6 Str. 10 Str. 6 (6 1).217 9/16 11/ /64 SK-3 4 Str. 8 Sol./Str. 6 (6 1) 4 (7 1) 4 Str. 8 Sol./Str. 6 (6 1) 4 (7 1) /16 13/ /64 2 Sol. 8 Sol./Str. U 2 Sol. 8 Sol./Str. U SK-2 2 Str. 8 Sol./Str. 3 (6 1) 2 (6 1) 2 Str. 8 Sol./Str. 6 (6 1) 2 (7 1) /16 13/ /64 Part ire Range luminum Range (NOT U IST) imensions Number Main opper Tap opper Main Tap B SK-1/0 1/0 Str. 6 Sol./Str. 1/0 Str. 10 Sol./Str. 3 (6 1) 1 (6 1) 6 (6 1) 1 (6 1).376 3/4 7/8 1 41/64 SK-2/0 2/0 Str. 10 Sol./Str. 2/0 Str. 10 Sol./Str. 1 (6 1) 1/0 (6 1) 6 (6 1) 1/0 (6 1) / /64 SK-3/0 3/0 Str. 6 Sol./Str. 3/0 Str. 6 Sol./Str. 1 (6 1) 2/0 (6 1) 8 (6 1) 2/0 (6 1).466 7/8 1 1/8 2 SK MM 4 Sol./Str. 250 MM 4 Sol./Str. 2/0 (6 1) 4/0 (6 1) 4 (7 1) 4/0 (6 1) / /64 SK MM 1 Str./Str. 350 MM 1 Str./Str. 3/0 (6 1) 4/0 (6 1) 4 (6 1) 4/0 (6 1) /2 1 5/8 2 5/8 (907) Toll ree (888) 245-IR 109
5 Ilsco Multi-Tap onnectors MNI INUSTRI ONNTORS Ilsco leartap Multi-Tap onnectors leartap is fully insulated yet allows visual inspection Transparent, flexible insulating cover aptive pressure screws Self-closing openings means no lost or loose caps and plugs ccess from both sides of connector U 486/B isted and S ertified for 600 Volts old temperature rated to -45 ual Rated for opper and luminum onductors Incoming and outgoing conductors must be staggered U ile 6207 Multi-Tap onnectors -45 Part Number onnector Shape Number of Ports ire Range ength () idth () eight () ex Size PT-2-2/0 2 2/ /16 PT-4-2/0 4 2/ /16 PT-6-2/0 6 2/ /16 PT-2-4/0 2 4/ /16 PT-4-4/0 4 4/ /16 PT-6-4/0 6 4/ /16 PT MM /16 PT MM /16 PT MM /16 PT MM /2 PT MM /2 PT MM MM /2 110 Polar ire Products, Inc Shop our online store!
6 Rated for 600 Volts and 90 ual rated for aluminum and copper conductor Stranded lass B & concentric, compressed and unidirectional lay compact Rated for full ampacity of incoming conductor Manufactured from high strength aluminum alloy Knurled pin, chamfered barrel, prefilled with e-ox learly marked with conductor size, die index, number and location of crimps, and color code U486/B isted and S ertified, U ile ll supplied with insulating cover M Pin onnectors Ilsco M Pin onnectors Part onductor olor ie Index Pin Pin Barrel over pprox Standard N/UP Number Size ode Number iameter ength ength ength Pin Size Pkg Qty Number PM-6 6 G TN # PM-4 4 G TN # PM-2 2 G TN # PM-1 1 G TN # PM-1/0 1/0 G IT # PM-2/0 2/0 G IT # PM-3/0 3/0 G IT / PM-4/0 4/0 G IT / PM kcmil BRON / PM kcmil BRON / PM kcmil BRON kcmil PM kcmil PINK kcmil PM kcmil PINK kcmil PM kcmil YO kcmil PM kcmil YO kcmil MNI INUSTRI ONNTORS Ilsco T opper rimp T opper rimp T-6 Manufactured from copper alloy for maximum conductivity and corrosion-free performance; suitable for direct burial May be used in ground grid applications Part onductor onductor ie Index Number Range Main Range Tap ength Number T-1 2 G-6 SO. 2 G-6 SO (U TYP) T-4 2/0 G-1 G 2 G-6 G O (U TYP) T-2 2/0 G-1 G 2/0 G-1 G O (U TYP) T kcmil-3/0 G 2/0 G-6 SO (U TYP) T kcmil-3/0 G 250 kcmil-3/0 G (U TYP) T kcmil-300 kcmil 250 kcmil-3/0 G (U TYP) learly marked with wire size and die index for easy identification and tooling recommendation Range taking or copper conductor only U 467 isted and S ertified for grounding and bonding, U ile (907) Toll ree (888) 245-IR 111
7 Ilsco Power istribution Blocks MNI INUSTRI ONNTORS Ilsco Snapbloc Modular onnectors Modular design simplifies stocking. ombine any number of blocks with multiple conductor ranges into the specific configuration for the job. Multiple conductor capability: Individual blocks supplied in a variety of configurations with one or two main cable ports and 4, 6, or 12 taps. ll are range taking. asy to assemble unique locking feature allows individual blocks to be combined quickly without special tools Suitable for use with both copper and aluminum conductors in any combination U isted volts, S ertified 90 lear cover permits visual inspection J=OVR =I. Power istribution Blocks Primary Primary Primary Primary Secondary Secondary Secondary Secondary mpere Part onnector ire Openings ex onnector ire Openings ex Rating Number Shape Range Per ole Size Shape Range Per ole Size Per Pole B MM / Slot 310 B MM / Slot 310 B MM /8 2/ / B MM /8 2/ / B MM /8 2/ / B-212-4/0 4/ / Slot 460 G B B MM / Slot 760 B MM /8 2/ / B MM /8 4/ / /4 BOT B MM /8 500 MM /8 380 B MM /8 350 MM /8 620 B MM /8 500 MM /8 760 K ll connectors packaged one (1) per box.ll connectors supplied with covers. imensions M N TYP. B =ia G J=over K M N 3 5 1/2 3 7/16.28 Slot 1 1/2 5/16 4 7/8 1/4 1/ Polar ire Products, Inc Shop our online store!
8 Modular design simplifies stocking. ombine any number of blocks with multiple conductor ranges into the specific configuration for the job. asy to assemble unique locking feature allows blocks to be combined quickly without special tools lectroplated with tin for low contact resistance exan insulating base provides a high degree of impact resistance with superior insulating qualities or use with either copper or aluminum conductors Made from high strength 6061-T6 aluminum alloy U Recognized volts S ertified 90 Power istribution Blocks Ilsco Snapbloc Individual Modular Blocks P P Primary Primary Primary Primary Secondary Secondary Secondary Secondary Number mpere Part onnector ire Openings ex onnector ire Openings ex of Rating Number igure Shape Range Per ole Size Shape Range Per ole Size Poles Per Pole P-14-2/ / / Slot P-11-2/ / /16 2/ /16 MNI INUSTRI ONNTORS B B I. igure 1 igure 2 G imensions Block Size No. of Poles B G S S Noryl is a trademark of General lectric ompany. dimension increases by.80 per additional pole. (907) Toll ree (888) 245-IR 113
9 Ilsco Power istribution Blocks MNI INUSTRI ONNTORS Ilsco Snapbloc Modular Blocks Range taking for reduced inventories and flexibility Manufactured from high strength 6061-T6 aluminum alloy Valox insulating base Tin electroplated U Recognized rated 90 and S ertified U ssigned Short ircuit urrent Rating (SR) 10,000 mps Provides great flexibility in using the connector as an inline splice or to reduce conductor size ual Rated for opper and luminum onductor Rated for 600 Volts U ile U isted blocks U ile igure 2 igure 1 J I. ole K Bore G B G B G B igure 3 imensions Block Size No. of Poles igure B G J J K M / /8 31/32-5/16 3 3/8 3/8 13/64 13/32 M / /8 31/ /32 5/16 3 3/8 3/8 13/64 13/32 M /8 31/ /32 5/16 3 3/8 3/8 13/64 13/ /2 3 1/2 1 1/2-3/8 4 3/4 7/16 9/32 1/ /16 5 1/2 3 1/2 1 1/2 2 11/16 3/8 4 3/4 7/16 9/32 1/ /8 5 1/2 3 1/2 1 1/2 2 11/16 3/8 4 3/4 7/16 9/32 1/2 Valox is a trademark of General lectric ompany. 114 Polar ire Products, Inc Shop our online store!
10 Power istribution Blocks Primary Primary Primary Primary Secondary Secondary Secondary Secondary mpere Number Part onnector ire Openings ex onnector ire Openings ex Rating of Block Number Shape Range Per ole Size Shape Range Per ole Size Per Pole Poles Size PB-16-2/0-1 2/ / Slot M PB-16-2/0-2 2 / M PB-16-2/0-3 2/ M PB-26-2/0-1 2/ / Slot M PB-26-2/0-2 2/ M PB-26-2/0-3 2/ M PB MM / Slot PB MM PB MM / Slot M PB MM M PB MM /8 2/ / M PB MM / M PB MM / M PB MM /8 2/ / PB MM / PB MM / PB-212-4/0-1 4/ / Slot M PB-212-4/0-2 4/ M PB-212-4/0-3 4/ M PB MM /8 2/ / PB MM / PB MM / MNI INUSTRI ONNTORS PB MM /8 2/ / PB MM / PB MM / PB MM / Slot PB MM PB MM PB MM /8 4/ / PB MM / PB MM / PB-11-2/0-3 2/ /16 2/ / M PB MM /8 350 MM / M PB MM MM M PB MM MM M PB-22-2/0-1 2/ /16 2/ / M PB-22-2/0-2 2/ / M PB-22-2/0-3 2/ / M PB MM /8 350 MM / PB MM MM PB MM /8 500 MM / PB MM MM (907) Toll ree (888) 245-IR 115
Ground Wire Size. 1/2 in /4 in. 2 in /2 in. 3-1/2 in TB. 4 in. 5 in. #4 4/0 AWG 3906-TB
lamps Waterpipe Ground lamps Waterpipe Ground lamps Waterpipe Ground lamps 2-T Ground Wire Size Water Pipe Size 1/2 in., 3/4 in., 1 or rebar 4-10 3-T 1-1/4 in., 1-1/2 in. or 2 in. #6, #4, #2 WG 4 2-1/2
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