5Terminals and Splices

Transcription

1 Terminals and Splices Table of ontents Terminal Stud Hole Size MTRI Dimensions in the Raychem Solder & rimp Style section are millimeters over inches. ll others are inches over millimeters. MP rimp Style SOISTRND Uninsulated Terminals and Splices Introduction Terminals , 5-6 pplication Tooling STRTO-THRM Terminals and Splices for High Temperature pplications Introduction to 5- Terminals and Splices to 5-16 PIDG Terminals and Splices for Thin all ables , 5-18 PIDG Ring Tongue Terminals for Thin all ables , 5-20 pplication Tooling , 5-22 MP OPUM Sealed Terminals and Splices Introduction , 5-24 Terminals , 5-26 Splices pplication Tooling MP PIDG (Pre-Insulated DIMOND GRIP) Terminals and Splices Introduction Terminals to 5-67 Splices , 5-69 MP PIDG (Pre-Insulated DIMOND GRIP) FSTON Terminals Introduction Receptacles , 5-72 Terminals MP PSTI-GRIP Terminals and Splices Introduction Receptacles to 5-86 Splices to 5-89 MP MPI-BOND Terminals Introduction Terminals to 5-93 MP TRMINY Terminals Introduction Terminals , 5-96 Splices Terminals and Splices Raychem Solder & rimp Style 5-1

2 Terminals and Splices Table of ontents (ontinued) ire-to-ire Splicing Introduction SolderSleeve ire Splices to 5-35 MiniSeal High-Performance, Immersion-Resistant rimp Splices to 5-39 SolderShield Shielded and oaxial able Splices to 5-43 Military Specifications pplication Tooling to

3 Terminals and Splices Terminal Stud Hole Size Use to Select Proper Size Terminal The chart shows sizes and dimensions of various studs and the corresponding terminal stud hole sizes used with MP devices. For example, with stud #5 ( [] Diameter), use MP device listed for #5 stud (.129 [3.28] Hole Diameter). Terminal stud hole sizes may easily be checked by fitting sample terminal to black circle. hart shows cross reference from B- US-Metric stud sizes. Stud Size Stud Dia. Minimum Terminal Imperial U.S. ust. Metric Hole Diameter Stud Size U.S. ust. Metric Stud Dia. Minimum Terminal Hole Diameter # # /8" M #2 M B # B #4 M /4" #5 M B #6 M #8 M B # /8" M Terminals and Splices # # " B 1/4" M /16" M /8" /8" M /16" /4" /2" M

4 MP SOISTRND Uninsulated Terminals and Splices Introduction SOISTRND terminals and splices are specially designed to terminate solid and stranded wire, irregular shaped conductors, and combinations of these still retaining the superior performance characteristics of singlepurpose terminals and splices. Because we match the terminal to the tool each termination is uniform, making quality control easy and performance consistent. orrosion resistance, vibration resistance and tensile strength of these terminals and splices are well within the limits of commercial and military specifications. The SOISTRND terminals and splice line includes parallel and butt splices, and flag, ring, spade, hooked, and flanged tongue terminals in sizes from 26 G [0.1 mm2] through 600 MM [304 mm2]. BRZD SM. The barrel is completely closed and seam is brazed for uniform metal strength around the entire barrel area. BSI TRMIN MTRI. The basic terminal is constructed of finegrade high conductivity copper per STM B-152 and tin-plated per MI-T-727. Basic material for Spring Spade Tongue Terminals is phosphor bronze per STM B-3 and tin-plated per MI-T-727. The MP special plating process creates durable corrosion resistance to salt spray and most chemical fumes. The rimp The rimp is one of several timeproven crimp types developed by Tyco lectronics. It is not just a kink in a metal barrel; not something pinched over electrical wire ends. The rimp is actually two longitudinal crimps applied with precisely controlled pressure so that the conductor within the barrel flows together into the dimples or serrations of the terminal barrel creating one homogeneous mass of metal. The two indents also help to center conductors within the barrel for uniform crimping of the barrel around the wire. Furthermore, the rimp permits the use of a shorter terminal barrel, an excellent feature for confined area termination. The rimp creates terminations of optimum electrical properties and is completely reliable, giving long service in harsh environments. One Solid One Solid Two Stranded rimp DIMPS OR SRRTIONS. Inner surface either dimpled or serrated for optimum tensile strength and maximum electrical contact area after crimping. Two Solid One Stranded B MOUTH. Bell shape of barrel entrance makes insertion of wires easier. Temperature Rating: 338 F [170 ] Max. MP SOISTRND Terminals and Splices (Use SOISTRND Tooling) SOISTRND Terminals meet or exceed the requirements of MI-T-7928, Type I, lass 1 and 2. MP isted R R 7189 ire Size R File No ertified Solid or Stranded Solid or Stranded Solid or Stranded Solid or Stranded Solid or Stranded Solid or Stranded Heavy Duty Heavy Duty Heavy Duty Solid or Stranded Stranded Solid or Stranded Solid or Stranded Stranded Solid or Stranded Solid or Stranded Stranded Solid or Stranded 8 thru 600 MM 8 thru 600 MM 8 thru 600 MM Solid or Stranded Stranded Solid or Stranded Note: terminals and splices are stamped in accordance with MI-T ommercial wire range is

5 MP SOISTRND Uninsulated Terminals and Splices Ring Tongue Terminals and Finish Terminal Body opper per STM B-152 Plating Tin per MI-T-727 Military Specification M7928/7 ire Size Dimensions M7928/7 ircular Mils Stud Style Thickness ire Barrel lass Dash [mm2] Size Max. Max. Min. Max. I.D. Min. Number Part Number 2 M * M * ,260 [ ] * /16 M * / * * M * ,050 5, & [ ] /16 M * / * Note: Part numbers are shown as loose piece over tape mounted product. * Part numbers are available in small quantity packages. Military Specification MS20659 ire Size Dimensions MS20659 ircular Mils Stud Style Thickness ire Barrel lass Dash [mm2] Size Max. Max. Max. I.D. Min. Number Part Number 6 M * & * ,180 13,0 5/ & * [ ] M / & * 1/2 M M * *2 8 13,0 20,800 1/ * [6.64.5] M *1 5/16 M * 3/ * * 1/4 M * 6 20,800 33,0 5/ * [ ] M / * 1/2 M * Note: Part numbers are shown as loose piece over tape mounted product. * Part numbers are available in small quantity packages. 1 Requires a standard MP-TPTRONI machine for application. 2 Requires a Heavy Duty MP-TPTRONI machine for application. asher Radius Max Terminals and Splices

6 MP SOISTRND Uninsulated Terminals and Splices 5-6 and Finish Terminal Body opper per STM B-152 Plating Tin per MI-T-727 Military Specification MS20659 (ontinued) Ring Tongue Terminals (ontinued) B asher Radius Max. ire Size Dimensions MS20659 ircular Mils Stud Style Thickness ire Barrel lass Dash [mm2] Size Max. Max. Max. I.D. Min. Number Part Number /4 M ,0 52,600 5/ [ ] M / /2 M12 B * B /4 M6 B * 2 52,600 83,700 5/16 B [ ] M * 3/8 B * 7/16 D /4 M /16 M * 1/0 83, ,500 3/ [ ] / /2 M * 1/4 M /16 M * 2/0 119, ,500 3/ [ ] * 7/ /2 M * 5/16 M8 B /0 3/8 B * 150, ,000 [ ] 7/16 B /2 M12 B * 5/16 M8 B /8 B * 7/16 B /0 190, ,000 1/2 B [ ] M * 5/8 M16 B / /8 M * Part numbers are available in small quantity packages. asher Radius Max. D asher Radius R MMax.

7 MP SOISTRND Uninsulated Terminals and Splices pplication Tooling ire Size Range G 26 to 6 Pneumatic Tooling Tooling For Tape Mounted Products Dies for rimping Dies for 6-26, Tool Heads Requires MP-TPTRONI Product ire Hand for Straight ction Type Size Tools 6-26, MP-O-TRI dapter Tool Requires or pplicator Dies lso Fit MPOMTOR S IV Single Multiple Hand Tool Requires ire Range ire Range pplicators , * , * SOISTRND terminals 12- & * HD * * For standard wire only. 2 RTI-RIMP Hand Tool. 3 ontains die set PRO-RIMPR II commercial tool not approved for U applications. 4 ith locator, for terminals only. ire Size Range G 8 to 600 MM 5Terminals and Splices 1 RTI-RIMP Hand Tool. 2 These crimping heads are recommended for use only with MP Hydraulic Hand Pump , DYN-RIMP Hydraulic Power Units (115 V) and (230 V). 5-7

8 MP STRTO-THRM Terminals and Splices for High Temperature pplications Introduction Product Facts Product available in temperature ranges of 500 F [260 ], 550 F [288 ], 650 F [343 ] and 1200 F [649 ] Product employs the famous and crimp ide range of wire sizes omplete line of related application tooling ccommodates solid and/or stranded conductors Heat extreme heat searing temperatures up to 1200 F [649 ]. This is one of the most challenging environments that electrical/ electronic circuitry has ever entered. If heat is an unavoidable dimension in your circuit design and production, this product is an important ally. In this line of STRTO-THRM terminals and splices, you ll find high temperature circuit hardware. You ll also find solutions to other more familiar circuit problems such as vibration, corrosion and flash-over, when they occur at high temperatures. Different types of high temperature terminals and splices found in this catalog are as follows: PIDG Terminals and Splices, and Pre-Insulated Spare ire aps 550 F [288 ] Range PIDG Insulation Restriction Terminals 550 F [288 ] Range Post-Insulated Terminals and Splices 550 F [288 ] Range Uninsulated Terminals and Splices 650 F [343 ] Range Uninsulated Terminals and Splices 1200 F [649 ] Range 5-8

9 MP STRTO-THRM Terminals and Splices for High Temperature pplications Introduction (ontinued) PIDG Terminals and Splices, and Pre-Insulated Spare ire aps 550 F [288 ] Range Because of features such as a one-piece constructed inner sleeve and a wide funnel entry design which facilitates wire entry, standard STRTO-THRM PIDG tooling may be used to terminate this product. Uninsulated Terminals and Splices 1200 F [649 ] Range Designed for reliable performance up to 550 F [288 ], this line of ringtongue terminals, butt splices and spare wire caps features a pre-insulation sleeve of TFON TF insulation material. special funnel entry feature has been added to promote easy entry and proper seating of wire. The body is copper with a choice of gold over nickel plating or nickel plating. The terminal and splice barrel accommodates stranded wire conductors only. The spare wire caps are designed for unstripped wire. PIDG Insulation Restriction Terminals 550 F [288 ] Range Post-Insulated Terminals and Splices 550 F [288 ] Range The temperature range of these terminals and splices is 550 F [288 ] for nickel plating and gold over nickel plated copper, and 500 F [260 ] for silver plating, These terminals and splices accommodate solid and/or stranded conductors. Uninsulated Terminals and Splices 650 F [343 ] Range Nickel material is used for the body of both the terminal and splice. They are available with or without wire insulation support sleeve of nickel-silver alloy material. ccommodating either solid or stranded conductors in different combinations, these terminals and splices are made to cover a broad wire size range, listed in the tabular data section. Terminals made of alumel and chromel material with nickel-silver alloy sleeves are available for thermocouple applications. hen using either alumel or chromel conductors, a terminal of the same material should be selected. 5Terminals and Splices These pre-insulated insulation restriction terminals better prevent the insulation of thin-wall insulation wire from entering the terminal s wire crimp area during the crimping process. Designed for reliable performance up to 550 F [288 ], these terminals feature a pre-insulation sleeve of TFON (TF) insulation material. These terminals and splices are available with and without wire insulation support. Both types are manufactured from electrolytic copper, plated with nickel. In the insulation support type, the support sleeve is fabricated from nickel-silver alloy. Both types accommodate solid or stranded conductors in various combinations. ire size range is listed in the tabular data section. 5-9

10 MP STRTO-THRM Terminals and Splices for High Temperature pplications Introduction (ontinued) Ordering Information ll terminals and splices are listed according to wire size and type of terminal or splice. If the part number of the terminal or splice is known, refer to the Numerical Index, at the back of this catalog, for page location of tabular data. In the Tabular Data Section, part numbers are available in either loose piece or tape mounted form. hen ordering tape mounted part numbers, specify the terminal or splice part number, the total quantity of parts desired (if applicable). The chart to the right lists by wire size the type of packaging available and the quantity per package. ire Range Standard Quantities G oose Piece Tape Mounted ,000 5, , ,500 8, 6, 4 0 2, Note: Package quantities may vary with specific part numbers. The rimp ll five types of STRTO-THRM terminals and splices provide optimum corrosion and vibration resistance plus outstanding tensile characteristics. ll types, except the STRTO-THRM PIDG terminals, splices and preinsulated spare wire caps, employ the famous crimp which creates the precise electromechanical properties necessary for solid and/or stranded conductor combinations. proper crimp will provide a uniform attachment. hen mechanical pressure is applied to the terminal barrel, the wire inside is forced into the serrations or dimples of the barrel. Shown are four typical photomacrographs of the crimp, illustrating the results of crimping various conductor combinations. In each case, the action of the crimp has compressed the conductors and the barrel into a homogenous mass. rimp One Solid One Solid Two Stranded Two Solid STRTO-THRM PIDG terminals and splices employ the equally reliable confined crimp plus multiple position insulation support crimp for today s smaller insulated wires. This crimp is especially suited to crimping the terminal barrel and insulation sleeve to stranded wire conductors. The photomacrograph shows the results of crimping. Virtually the same electromechanical properties are obtained as in the crimp. Preinsulated spare wire caps and post-insulated splices are crimped with an O crimp configuration. onfined 5-

11 MP STRTO-THRM Terminals and Splices for High Temperature pplications Insulated Terminals and Splices PIDG (Pre-Insulated DIMOND GRIP) Ring Tongue Terminals Temperature Rating, and Finish Insulation TFON Terminal Body opper per STM B152 Plating Nickel per QQ-N-290, 550 F [288 ]. Gold per MI-G over Nickel per QQ-N F [260 ] Metallic Sleeve opper per STM B152 Plating Nickel per QQ-N-290, 550 F [288 ] Related Product Data pplication Tooling pages 5-21 and 5-22 Tongue Dimensions ire ire Size Stud Terminal Insulation Body Part Number ircular Mils Thickness Size Insulation Diameter Plating 1 oose [mm2] Max. Min. Max. Max. olor Max. Piece Orange 3.43 Nickel ,600-2, M Orange 3.43 Nickel [ ] Orange 3.43 Nickel M Black 5.44 Nickel ,180-13, Black 5.44 Nickel [ ] 1/ M Black 5.44 Nickel Nickel plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices Pre-Insulated Spare ire aps (For Unstripped ire) Temperature Rating, and Finish Insulation TFON Ring opper per STM B152 Plating Nickel per QQ-N-290, 550 F [288 ] Related Product Data pplication Tooling shown to the right Tool Part Number ire Tool Insulation Dimension Ring olor Part Diameter Max. olor Guide Number Range Black and Orange Orange

12 MP STRTO-THRM Terminals and Splices for High Temperature pplications Uninsulated Terminals and Splices SOISTRND Heat Resistant Ring Tongue Terminals Temperature Rating, and Finish Terminal Body opper per STM B152 Plating Nickel per QQ-N-290, 650 F [343 ] Min. Non-Insulation Support asher Radius Max. B Non-Insulation Support (ire Range 2 & 1/0) Related Product Data pplication Tooling pages 5-21 and 5-22 Tongue ire Size Dimensions Stud ircular Mils Style Thickness Size [mm2] Max. Max. Max M , [ ] M ,050-5, [ ] / M ,180-13, [ ] / M / ,0-20, M6 [ ] / M ,800-33, [ ] / ,0-52, / [ ] 1.85 M ,600-83, /8 B [ ] *vailable in small packaging quantities. Part Number oose Piece *

13 MP STRTO-THRM Terminals and Splices for High Temperature pplications Uninsulated Terminals and Splices (ontinued) SOISTRND Heat Resistant Splices Temperature Rating, and Finish Splice Body opper per STM B152 Plating Nickel per QQ-N-290, 650 F [343 ] Related Product Data pplication Tooling pages 5-21 and 5-22 SOISTRND High Temperature Ring Tongue Terminals Style- Non-Insulation Support Butt Splice Style-B Non-Insulation Support Parallel Splice Style- Non-Insulation Support Butt Splice ire Size Dimensions Part Number ircular Mils Thickness Style ID OD oose [mm2] Max. Max. Min. Max. Piece ,260 B [ ] ,050-5,180 [ ] B ,180-13,0 [ ] 1.07 B ,0-20, B [ ] 5Terminals and Splices Temperature Rating and Terminal Body Nickel per STM B162, 1200 F [649 ] Non-Insulation Support Related Product Data pplication Tooling pages 5-21 and 5-22 Tongue Dimensions ire Size Part Number ircular Mils olor Stud Thickness ode Size oose [mm2] Max. Min. Max. Max. Piece M , Orange [ ] 0.84 M * 8 M * * M M * 2,050-5, Orange [ ] * 1/4 M *vailable in small packaging quantities. 5-13

14 MP STRTO-THRM Terminals and Splices for High Temperature pplications Uninsulated Terminals and Splices (ontinued) SOISTRND High Temperature Ring Tongue Terminals Temperature Rating and Terminal Body Nickel per STM B162, 1200 F [649 ] Related Product Data pplication Tooling pages 5-21 and 5-22 Non-Insulation Support Tongue ire Size Dimensions Part Number olor Stud ircular Mils Thickness ode Size oose [mm2] Max. Min. Max. Max. Piece M * ,180-13, Orange * [ ] 1/ M * ,0-20, Orange [ ] *vailable in small packaging quantities. SOISTRND High Temperature Splices Temperature Rating and Splice Body Nickel per STM B162, 1200 F [649 ] Related Product Data pplication Tooling pages 5-21 and 5-22 Style- Non-Insulation Support Butt Splice Style-B Non-Insulation Support Parallel Splice Style- Non-Insulation Support Butt Splice ire Size Dimensions Part Number olor Style ircular Mils Thickness ode ID OD oose [mm2] Max. Max. Min. Max. Piece * 509-3,260 Orange [ ] 0.84 B ,050-5, Orange B [ ] * ,180-13,0 Orange B [ ] *vailable in small packaging quantities. 5-14

15 MP STRTO-THRM Terminals and Splices for High Temperature pplications DIMOND GRIP Heat Resistant Ring Tongue Terminals Temperature Rating, and Finish Terminal Body opper per STM B152 Plating Nickel per QQ-N-290, 650 F [343 ] Metallic Sleeve Nickel Silver per STM B122 Related Product Data pplication Tooling pages 5-21 and 5-22 Uninsulated Terminals and Splices (ontinued) Insulation Support Tongue Dimensions ire ire Size Part Numbers Stud Insulation ircular Mils Thickness Size Diameter oose Tape [mm2] Max. Min. Max. Max. Max. Piece Mounted M , [ ] 0.84 M ,050-5, [ ] M ,180-13, [ ] /4 M Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices DIMOND GRIP High Temperature Ring Tongue Terminals Temperature Rating and Terminal Body See table, 1200 F [649 ], Nickel per STM B162, lumel, hromel Metallic Sleeve Nickel Silver per STM B122 Related Product Data pplication Tooling pages 5-21 and 5-22 Insulation Support Tongue Dimensions ire ire Size Sleeve Stud Body Insulation ircular Mils Thickness Size olor Diameter [mm2] Max. Min. Max. Max. ode Max M Nickel Orange Nickel Orange Nickel Orange M , hromel Gray 0.84 [ ] Nickel Orange Nickel Orange lumel Green 1/4 M Nickel Orange Note: dimension applies from edge of metal wire barrel to center of stud hole. Part Number oose Piece

16 MP STRTO-THRM Terminals and Splices for High Temperature pplications Uninsulated Terminals and Splices (ontinued) DIMOND GRIP High Temperature Ring Tongue Terminals Temperature Rating and Terminal Body See table, 1200 F [649 ], Nickel per STM B162, lumel, hromel Metallic Sleeve Nickel Silver per STM B122 Insulation Support Related Product Data pplication Tooling pages 5-21 and 5-22 Tongue Dimensions ire ire Size Stud Body Sleeve Insulation ircular Mils Thickness Size olor Diameter [mm2] Max. Min. Max. Max. ode Max ,050-5, M Nickel Orange [ ] Nickel Orange Nickel Orange 5.84 M ,180-13, hromel Gray 5.84 [ ] Nickel Orange lumel Green / M Nickel Orange 5.84 Note: dimension applies from edge of metal wire barrel to center of stud hole. Part Number oose Piece

17 MP STRTO-THRM Terminals and Splices for High Temperature pplications PIDG Terminals and Splices for Thin all ables Product Facts ll high and low temperature PIDG STRTO-THRM Terminals and Splices conform to BS 2G 178 crimped joints for aircraft cables and wires and meets the requirements of BS G 204, class II Temperature Range -67 to +221 /+302 F [-55 to +5 /+150 ] uropean military & civil program cross references available, i.e. Pannavia, urofighter, oncorde, irbus and other customer platforms ow Temperature Range Related Product Data pplication Tooling page 5-22 ire Size F [150 ] High temperature D.D.P. No.: GP D Nickel plating over copper barrel TFON sleeve Not tested up to 190 and 260 as set out in BS 2G F [5 ] ow temperature D.D.P. No.: GP 17 Tin plating over copper barrel Nylon sleeve ompatible with all BS 2G 178 fluids, except BS 3150 and BS M 26 Dot code feature for additional visual verification of correct cavity to terminal association after crimp possible Instruction Sheet Insulated sleeves are color coded for easy identification Used for thin wall cable with tin or nickel plated conductors Nickel plated Terminals and Splices are not recommended to crimp with silver plated conductors. Gold plating is recommended for silver plated conductors. Inner serrated wire barrel for improved electrical conductivity and high tensile strength The special PIDG STRTO-THRM Terminal & Splice line for thin wall aircraft cables and wires is used in nearly every erospace & Defense platform in urope. e do offer this line in a low temperature 221 F [5 ] and high temperature 302 F [150 ] profile. olored Stripe olor Band ach nd Stud Size Dimensions (Max.) olor ire ode Insulation +/-.03 [+/- 0.8] Metric B # UN # Outside Dia M M Black M M M M M M M M Purple w/ Stripe M M6 0 1/ M8 5/15 5/ M9.5 3/8 3/ Part Number Terminals and Splices

18 MP STRTO-THRM Terminals and Splices for High Temperature pplications PIDG Terminals and Splices for Thin all ables (ontinued) ow Temperature Range (ontinued) olored Stripe Related Product Data pplication Tooling page 5-22 olor Band ach nd ire Size Stud Size Dimensions (Max.) olor ire ode Insulation +/-.03 [+/- 0.8] Metric B # UN # Outside Dia M M M M Orange w/ Stripe M6 0 1/ M8 5/16 5/ M9.5 3/8 3/ M M M hite w/ Stripe M6 0 1/ M8 5/16 5/ M9.5 3/8 3/ Part Number Splices ire Size Stud Size Dimensions (Max.) olor ire ode Insulation +/-.03 [+/- 0.8] Metric B # UN # Outside Dia Black Purple w/ Stripe Orange w/ Stripe hite w/ Stripe Part Number

19 MP STRTO-THRM Terminals and Splices for High Temperature pplications PIDG Ring Tongue Terminals for Thin all ables High Temperature Range Related Product Data pplication Tooling page 5-22 Style Style B Style ire Size Stud Size Dimensions (Max.) olor ire ode Insulation +/-.03 [+/- 0.8] Metric B # UN # Outside Dia. Style Part Number M Brown M M M M M M Grey M6 0 1/ M8 5/16 5/ M9.5 3/8 3/ M M M M M6 0 1/ Orange M8 5/16 5/ M9.5 3/8 3/ B Terminals and Splices 5-19

20 MP STRTO-THRM Terminals and Splices for High Temperature pplications PIDG Ring Tongue Terminals for Thin all ables (ontinued) High Temperature Range (ontinued) Related Product Data pplication Tooling page 5-22 Style Style D ire Size Stud Size Dimensions (Max.) olor ire ode Insulation +/-.03 [+/- 0.8] Metric B # UN # Outside Dia M M M M6 0 1/ hite M8 5/16 5/ M9.5 3/8 3/ M M M M Black M6 0 1/ M8 5/16 5/ M9.5 3/8 3/ Style Part Number D

21 MP STRTO-THRM Terminals and Splices for High Temperature pplications pplication Tooling ire Size Range G 26- Pneumatic Tooling For Tooling Tape Mounted Products Dies for Dies for 626 Pneumatic Tools Product ire Hand MP-TPTRONI [ ] and [ ] Type Size Tools require Straight ction dapter 1 MP-O-TRI or Head dapter Requires pplicator Dies also fit Hand Tool MPOMTOR S IV 2 Requires pplicators Pre-Insulated Terminals Pre-Insulated Splices Straight ction dapter is used with Tools or Head dapter is used with Tools or Both adapters require the use of non-ratchet tool holder or ratchet tool holder all Technical Support for Machine and pplicator part numbers. ire Size Range G 26-6 Hydraulic Tools ith Interchangeable Dies Product ire Hand Type Size Tools Head 2 Nest Indent Head Post Insulated , Terminals and Splices Part Number only 2 These crimping heads are recommended for use only with MP Hydraulic Hand Pump , DYN-RIMP Hydraulic Power Units (115 V) and (230 V). 5Terminals and Splices ire Size Range G 22- Product ire Hand Type Size Tools Pneumatic Tooling Tooling For Tape Mounted Products Dies for MP-TPTRONI rimping Heads for MP-O-TRI2 626 Pneumatic Tool and Requires pplicator MPOMTOR S IV2 Requires pplicators Uninsulated Terminals and Splices with Insulation Support Uninsulated Terminals and Splices with Non-Insulation Support rimping Heads require the use of non-ratchet tool holder or ratchet tool holder all Technical Support for Machine and pplicator part numbers. 5-21

22 MP STRTO-THRM Terminals and Splices for High Temperature pplications pplication Tooling (ontinued) ire Size Range G 8-1/0 Pneumatic Hydraulic Tools Ith Hydraulic Tools with Tooling Self ontained Dies Interchangeable Dies Product ire Hand Hand Tool, Type Size Tools Hand atch & Head Tool Head atch Heads Head Head Nest Indent Nest Indent Uninsulated Terminals and Splices No RTI-RIMP with Non-Insulation Support 1/ RTI-RIMP Hand Tool. 2 These crimping heads are recommended for use only with MP Hydraulic Hand Pump , DYN-RIMP Hydraulic Power Units (115 V) and (230 V). Tooling for Insulated Terminals In order to obtain the best results from MP terminals and splices, it is important to choose the correct tooling. ach terminal manufactured is matched to a compatible tool. By using the guidelines, it s easy to select the correct tool for your application. Different types of tooling are available including hand, pneumatic, or hydraulic. So whether you are involved in large production runs or just maintenance and repair there is a matched tool ideal for your application. Heavy Head Tool Hand Tooling For repair, general maintenance or small production runs, hand tooling is the best way to a reliable termination. asy to use, requiring no external power source, they can be easily carried from job to job. Precision crimp dies ensure a perfect termination. MP hand tooling meets all these requirements and more. Our un-surpassed expertise in connection technology has been used to benefit our complete range of tooling. Take for example the RTI-RIMP hand tool. There is a RTI-RIMP tool available for each terminal range. very precision die has been constructed to the finest engineering standards and is strong enough to be used through thousands of crimp terminations. Our ratchet device provides that the crimp cycle is completed before releasing, so it is not either under, or over-crimp any terminal. For larger terminals a heavy duty hand tool is available which also features a similar patented ratchet device. Terminal Type ire Size Single Die mm2 G Hand Tool Dot ode dots dot PIDG Terminals for dots Thin all ables dot High and ow Temperature dots dot dot 5-22

23 MP OPUM Sealed Terminals and Splices Introduction Product Facts No need for inhibitor agents, thanks to our dry crimp technique Terminating/splicing capabilities for stranded aluminum wire, plus splicing of aluminum wire to copper wire conductors ide wire-size range aluminum 8 to 4/0 [8.6 to 1.9 mm2] and copper to 3/0 [4.8 to 85.9 mm2] fficient production rates, uniform reliability, at low cost all because of MP electro-hydraulic DYN-RIMP Tooling Optimum electrical, environmental, and mechanical performance crimps from MP three-stage dies Portable battery powered hydraulic unit is available and low pressure crimp dies for 2/0 size Technical Documents Instruction Sheets pplication Terminals and Splices Tooling Tool 69066/rimping Die Tool Product Specifications Overall luminum ires opper ires High Temp. ires with Flag Terminals pplication Specifications MP OPUM Sealed Terminals and Splices are designed especially for solving the inherent problems of terminating aluminum conductors. These connectors are terminated to stranded aluminum wire using a dry crimp. This technique eliminates the need for an inhibitor agent to break down the highly tenacious and inert oxides that form on aluminum conductors. n extremely efficient and reliable crimping method, the dry crimp also produces a sealed connection that better prevents re-oxidation and corrosion when intimate terminal/conductor contact is achieved. MP OPUM Sealed Terminals and Splices are available for terminating and splicing stranded aluminum wire in sizes ranging from 8 to 4/0 [8.6 to 1.9 mm2] and copper to 3/0 [4.8 to 85.9 mm2]. ith the capability of splicing aluminum wire to copper wire, these connectors are generally applicable wherever aluminum wire or cable is used. MP OPUM Sealed Terminals and Splices are especially suited for the aerospace industry. ach connector body is constructed of tin-plated copper and houses a nickelplated brass insert and funnel. The funnel is designed to better prevent wire strands from hanging up when inserted into the wire barrel. The perforated insert enhances reliability for the terminal and splice when crimped to the aluminum/ copper conductors. During the crimping operation, the relatively soft conductor material extrudes through the insert holes, causing the brittle oxide to be sheared, and clean conductor metal to be brought into intimate contact with the inner surfaces of the body and insert. These areas of extrusion form an air- and moisture-tight seal, minimizing oxidation and corrosion. Stranded-wire crimping also produces cold welding or solid-phase bonding between each wire strand. During the crimping process, deformation pressure is applied from several planes, causing sufficient plastic flow of the conductor material. This fractures the oxide film on each wire strand and induces different rates of extrusion. The resulting wiping action under pressure produces interstrand bonding, yielding many contact surfaces and a substantial increase in the contact area. xcellent electrical characteristics are thus achieved. The increase in contact area also decreases the chances of electrical malfunction due to creep, differences in thermal expansion, and corrosion. lso the insert grips the conductor securely, providing a good mechanical connection. conomical termination of these connectors becomes a reality with the use of the MP electro-hydraulic DYN-RIMP Tool. This tool is equipped with a uniquely designed die that simultaneously produces three distinct crimps. 5Terminals and Splices 5-23

24 MP OPUM Sealed Terminals and Splices Introduction (ontinued) Product volution The MP Sealed OPUM terminal and splice product line was established in the 1950 s. Originally it had two separate product lines, one for aluminum wire and one for copper wire. ach line had butt connectors and terminals. The luminum wire connector bodies were made of stamped and formed aluminum strip stock and OPUM terminal connector bodies were made of stamped and formed copper strip stock. Both products contained a closed cup (cartridge) installed within each wire barrel. This cartridge contained an oxide inhibiting compound with abrasive particles that flowed during crimping into the strand voids (interstices) and mechanically abraded the wire and barrel oxide surfaces. The oxide inhibitor protected the contact surfaces from further oxidation and formed a temporary partial seal between the conductor and the crimped insulation support. The crimp dies were the two stage type and of the confined crescent design. The first stage crimped the wire barrel and cartridge, while the second stage crimped only the flared cartridge end. This second stage crimp produced the insulation support which was designed as a strain relief. In the 60 s, all copper bodies and perforated inserts were introduced. The industry wanted a dry crimp with a fully sealed body. Some important advantages of the copper design are: 1. lmost all buss contacts are copper. The plated terminal tongue needs no special contact surface treatment against the bolted copper buss. This is the (dynamic), disconnectable part of the connection. 2. The copper wire barrel allows for a natural two step down capacity from an equivalent aluminum wire to copper wire. xample #4 aluminum down to #6 copper. 3. The more dense copper has 0% electrical conductivity compared to aluminum at 61% maximum. opper compared to aluminum has hardly any mechanical creep; therefore, with the proper crimp, it provides a much more stable crimped (static), permanently sealed connection. 4. ithin the circuit design there is always a need to change from high temperature copper wires to lower temperature aluminum wires. ith the copper connector, we have the choices of optional (4-6 U) or primary (4-4 ) or secondary (6 U-6U) all within the same wire barrel and crimp die envelope. 5. During crimping, the hard nickel plated perforated insert digs into and intimately connects the wire and copper body while at the same time increasing the fresh surface contact areas via the holes and extrusion. ith this feature, we now have a preferred dry connection with the copper to aluminum transition occurring inside the connector body where it is protected and controlled. 6. The barrier walls of the terminal and splice body provide the blind hole required for an environmentally-sealed crimp. 7. The product has a three stage simultaneous crimp design which allows for a very secure electrical crimp, a smooth transition crimp which goes up to the full round sealing crimp. It also has an identification feature and maintains maximum connector wall thickness after crimp. e made several changes to the product line in the 80 s and also changed the part numbers as listed below. 1. The perforated insert was modified without causing a change in connector performance. 2. The internal components were oriented and permanently locked in place during manufacture. 3. learer, more permanent marking was introduced with the straight knurl stripes replacing the blue ink stripe guides used to show crimp location. Tyco lectronics continually monitors incoming material for material conformance. onsolidation of production facilities and improved equipment produce more accurate component parts which, after heat treatment and plating, yield an overall higher quality assembly. ll customer drawings are now on new formats and are on D. atalog and instructional materials are regularly updated. In pril 1993, a new application sheet was completed. lso in 1993, we released a whole line of two stud hole terminals, silver plated with high temperature terminals, two 4/0 style terminals, a new crimp die, and various sheared tongue styles. Using engineering tools like /D/M, thermography, and computer driven image analysis on crimp cross-sections, we are able to arrive at and maintain optimum product integrity and reliability. s with all MP products, we have a continuing program of product and process improvements to promote maximum performance to meet customer s needs. 5-24

25 MP OPUM Sealed Terminals and Splices Single Hole Ring Tongue Terminals Standard Tongue Min. Sheared Tongue Min. Max. H Max. Max. Max. H Max. Max. ire Size Insul. Tongue Dimensions Tooling for ircular Mils Dia. Thickness Stud Tongue Part eight Power Unit mm2 H Range (Nom.) Size Type Number Grams* or -2 luminum opper Max. Max. Max. Min. Heads Die / or 3/ Sheared / / or / Sheared / / / / /4 Sheared / / /4 Sheared /4 1/0 2 3/8 Short / /4 ong /4 Short / /0 1/0 5/ / ong / /8 ong (Narrow) /0 2/ / /8 4/0 3/ / *luminum 8 to 2 3 grams; aluminum 1/0 to 3/0 5 grams or or or or or ( ) Terminals and Splices

26 MP OPUM Sealed Terminals and Splices Double Hole Ring Tongue Terminals Min. ±.0 [ ± 0.25 ] Max. H Max. ire Size Insul. Tongue Dimensions Tooling for ircular Mils Dia. Thickness Stud Tongue Part eight Power Unit mm2 Range (Nom.) Size Type H Number Grams* or -2 luminum opper Max. Max. Max. Min. Heads Die 6 8 1/ Two /8 Hole or / Two ( ) or /8 Hole ( ) / Two ( ) or /8 Hole ( ) / /8 Two Hole ( ) 62 or /0 1/ /8 Two Hole ( ) 91 or or Max. 3/0 2/ /8 Two Hole /0 3/ /8 Two Hole ( ) Note: Part numbers with ( ) are silver plated, part numbers without are tin plated. * luminum 8 to 2 = 3 grams; aluminum 1/0 to 4/0 = 5 grams. Flag Terminals 2/0 MP 1/0 U Style 90 Ref. H 1 Tongue []Thickness Typ. (Ref.) [6.73] 2 Ref. 1 Overall Thickness (Ref.) ire Size Insul. Tongue Dimensions Tooling for ircular Mils Dia. Thickness Stud Tongue Part eight Power Unit mm2 Range (Ref.) Size Style H Number Grams* or -2 luminum opper Max. Max. Min. Max. Max. Heads Die 2/0 1/0 One Hole / or or Right Hand * luminum 8 to 2 = 3 grams; aluminum 1/0 to 4/0 = 5 grams. 5-26

27 MP OPUM Sealed Terminals and Splices Standard Butt Splices luminum luminum Max. opper opper ire Size* Tooling for ircular Mils Insul. Dia. Part eight Power Unit mm2 Range Max. Number Grams** or -2 luminum opper Heads Die or or or or / or /0 1/ or or /0 2/ ** For aluminum-to-aluminum applications, splices will accept the same wire size at either end. For aluminum-to-copper applications, however, the size of the copper wire must be stepped down two wire sizes to compensate for differences in the electrical ratings of copper and aluminum. ** luminum 8 to 2 3 grams; aluminum 1/0 to 3/0 5 grams 5Terminals and Splices Transitional Butt Splices nd luminum nd B opper Max. opper opper ire Size Insul. Dia. Tooling for ircular Mils Range Part eight Power Unit mm2 Max. Numbers Grams* or -2 nd nd B nd nd B Heads Die ** 16 or or ** 26.0 or / or /0 1/ * grams ** Transitional splice test amperage is for aluminum wire. 5-27

28 MP OPUM Sealed Terminals and Splices pplication Tooling The MP OPUM Sealed Terminals and Splices are designed to be terminated with precision die sets, crimping heads, and hydraulic power units. The die set to use will depend on the conductor material size to be terminated. Both crimping heads can be used for the smaller conductor sizes. The largest conductor sizes will require the use of the heavier head. Hydraulic power can be provided by either the lectric/hydraulic Power Unit or the Hydraulic Foot Pump. rimping Head ( ) rimping Head ( ) Typical Die Set ( ) DYN-RIMP lectric-hydraulic Power Unit The DYN-RIMP Power Unit is an electric hydraulic tool. It can accommodate various heads and dies for terminating MP terminals and splices ranging in size from 8 to 1500 MM. complete accessory line is also available with the tool for use in portable and stationary applications as well as for multiple-head crimping. Hydraulic Foot Pump ( ) Reference Hose ssembly DYN-RIMP lectric-hydraulic Power Unit (Includes Pressure Release) 115 Volts (60 Hz) Volts (50/60 Hz) ( ) ire Size G rimp Tool omponents luminum opper Die Sets Heads Power Units * 1/ or or ** 2/0 1/ /0 2/ /0 3/ **For aluminum conductor range of 8 through 1/0 and copper conductor range of through 2. **For aluminum conductor range of 8 through 4/0 and copper conductor range of through 3/0. ***Portable low pressure crimp die ccessory Power ontrols and Hoses For DYN-RIMP lectric-hydraulic Power Unit onsult the table to the right for accessory power controls and hoses. ontrol and hose accessories must be ordered separately. If electric hydraulic tool is to be used in portable applications, a handle control and hose assembly should be used. For stationary applications, a foot switch assembly and hose assembly will be necessary. Multidirectional valves are used when more than one crimping head is permanently attached to the tool. Handle ontrol Hose ssembly Foot ontrol Multidirectional Valve For use with ccessory ccessory Power Unit No. Description Part Number Remarks 7 ft. [2.13 m] Handle ontrol ssembly Hose and ord ft. [4.57 m] Handle ontrol ssembly Hose and ord ft. [4.57 m] Handle ontrol ssembly ord (ess Hose) Pressure Release 21 ft. [6.4 m] Handle ontrol ssembly Hose and ord included with handle 21 ft. [6.4 m] Handle ontrol ssembly ord (ess Hose) control ft. [8.53 m] Handle ontrol ssembly Hose and ord ft. [4.57 m] Foot Switch ssembly Needs Hose ssembly 3 ft. [0.91 m] Hose ssembly Foot Switch 7 ft. [2.13 m] Hose ssembly or Foot Pump ssembly 15 ft. [4.57 m] Hose ssembly needed with these 21 ft. [6.4 m] Hose ssembly Hose ssemblies ay Multi-Directional Valve For use with ay Multi-Directional Valve (lec. ontrol) Foot Switch only

29 Raychem ire-to-ire Splicing Introduction Tyco lectronics offers many products for wire-to-wire splicing: Raychem SolderSleeve splicing devices; SolderGrip splices; and DuraSeal and MiniSeal crimp splices. ike all Raychem interconnect products, the wire-towire splicing devices are rugged and reliable, yet easy to install. Designed for applications with temperatures up to 150 [302 F], products in this section include: SolderSleeve splicing devices, which can be used to make sealed or unsealed splices. In a single step, they solder, insulate, encapsulate, and strain-relieve a wide range of wire sizes. DuraSeal heat-shrinkable nylon crimp splices are easy to use in factory or repair applications. DuraSeal crimp splices provide watertight sealing and superior protection against corrosion, abrasion, and vibration. Small, lightweight, and low-profile MiniSeal highperformance crimp splices, which substantially reduce wire bundle size and weight, are QP-listed to the MI-S specification, and are required by the MI specification. SolderGrip splices, which are closed-end connectors utilizing a spiral copper coil that grips and compresses the conductors and allows a prefluxed solder ring to flow to the center of the splicing area, resulting in a high-reliability, repeatable solder joint. Polyrimp heat-shrinkable polyethylene crimp splices offer a one-piece design and translucent tubing which allows for visual inspection of the splice. The dual wall polyethylene tubing provides strain relief and protection against the environment. 5Terminals and Splices 5-29

30 Raychem ire-to-ire Splicing SolderSleeve ire Splices Product Facts Transparent polyvinylidene fluoride or polyolefin sleeve provides encapsulation, inspectability, strain relief, and insulation Prefluxed solder preform provides a controlled soldering process One-piece design makes installation easy and lowers the installed cost ith one or two wires per end, the NS 1744 splices meet 75,000 ft [22,000 m] altitude immersion requirement Thermochromic temperature indicator in the NS splices facilitates termination and inspection U and U recognized R pplications In-line wire splices. Product Options 5-30 Product Series Minimum ire Maximum Operating Intended pplication Temperature Rating Temperature nvironment T 85 [185 F] 125 [257 F] Splashproof D [257 F] 150 [302 F] Splashproof D-1744 (NS 1744) 125 [257 F] 150 [302 F] Immersion sealed Note: admium-free option (B-152 series) is available for operating temperature of 125 [257 F]. onsult Tyco lectronics for details. Product Selection Process From the Product Options table above, select the product series appropriate for your application based on the temperature rating and sealing performance required. If the application has only one size of wire per side and no more than two wires on either side: 1. Determine wire gauge sizes for both sides of splice. 2. Determine number of wires (one or two wires) for each side of splice. 3. Select part numbers from the appropriate table: For T series (low temperature): Use Table on page For D-1 series (splashproof): Use Table B on page For D-1744 series (immersion sealed): Use Table on page If the application has more than one size of wire per side or more than two wires on either side (or if you prefer to work with M or mm2 sizes): 1. Turn to M/mm2 alculation on page 5-34 and use the workspace there to calculate the total cross section to be spliced. 2. Use Table on page 5-35 to select the sleeve recommended for that cross section. Notes: hile all combinations listed will provide satisfactory solder joints, the degree of strain relief obtained depends on the outer diameter of the wires being joined. Refer to Table for the recommended size ranges for the sleeves. ires 16 G (1.21 mm2) and larger, and wires having more than 19 strands, should be pretinned prior to splicing, to obtain the optimum solder joint quality. Part selection for wires 26 G (0.15 mm2) and smaller is covered on page 5-32.

31 Raychem ire-to-ire Splicing SolderSleeve ire Splices (ontinued) Table : T Series Selection Side : Side B: Size and Number of onductors Size and 26 G 24 G 22 G 20 G Number of onductors G 1 T-9001 T-9001 T-9001 T-9001 T-9001 T-9002 T-9002 T T-9001 T-9001 T-9001 T-9002 T-9001 T-9002 T-9002 T G 1 T-9001 T-9001 T-9001 T-9001 T-9001 T-9002 T-9002 T T-9001 T-9002 T-9001 T-9002 T-9002 T-9002 T-9002 T G 1 T-9001 T-9001 T-9001 T-9002 T-9002 T-9002 T-9002 T T-9002 T-9002 T-9002 T-9002 T-9002 T-9002 T-9002 T G 1 T-9002 T-9002 T-9002 T-9002 T-9002 T-9002 T-9002 T T-9002 T-9002 T-9002 T-9002 T-9002 T-9003 T-9003 T G 1 T-9002 T-9002 T-9002 T-9002 T-9002 T-9002 T-9002 T T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T G 1 T-9002 T-9002 T-9002 T-9002 T-9002 T-9003 T-9003 T T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T G 1 T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T T-9004 T-9004 T-9004 T-9004 T-9004 T-9004 T-9004 T G 1 T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T-9003 T T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 G 1 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 Side : Side B: Size and Number of onductors Size and 18 G 16 G 14 G 12 G G Number of onductors G 1 T-9002 T-9003 T-9002 T-9003 T-9003 T-9004 T-9003 T-9005 T T-9002 T-9003 T-9002 T-9003 T-9003 T-9004 T-9003 T-9005 T G 1 T-9002 T-9003 T-9002 T-9003 T-9003 T-9004 T-9003 T-9005 T T-9002 T-9003 T-9002 T-9003 T-9003 T-9004 T-9003 T-9005 T G 1 T-9002 T-9003 T-9002 T-9003 T-9003 T-9004 T-9003 T-9005 T T-9002 T-9003 T-9003 T-9003 T-9003 T-9004 T-9003 T-9005 T G 1 T-9002 T-9003 T-9003 T-9003 T-9003 T-9004 T-9003 T-9005 T T-9003 T-9003 T-9003 T-9003 T-9003 T-9004 T-9004 T-9005 T G 1 T-9003 T-9003 T-9003 T-9003 T-9003 T-9004 T-9004 T-9005 T T-9003 T-9003 T-9003 T-9004 T-9003 T-9004 T-9004 T-9005 T G 1 T-9003 T-9003 T-9003 T-9003 T-9003 T-9004 T-9004 T-9005 T T-9003 T-9004 T-9003 T-9004 T-9004 T-9005 T-9004 T-9005 T G 1 T-9003 T-9003 T-9003 T-9004 T-9003 T-9004 T-9004 T-9005 T T-9004 T-9004 T-9004 T-9005 T-9004 T-9005 T-9005 T-9005 T G 1 T-9004 T-9004 T-9004 T-9004 T-9004 T-9005 T-9004 T-9005 T T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 G 1 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T-9005 T Terminals and Splices 5-31

32 Raychem ire-to-ire Splicing SolderSleeve ire Splices (ontinued) Table B: D-1 Series Selection Side : Side B: Size and Number of onductors Size and 26 G 24 G 22 G 20 G Number of onductors G 1 D-1-35 D-1-35 D-1-35 D-1-35 D-1-35 D-1-41 D-1-41 D D-1-35 D-1-35 D-1-35 D-1-41 D-1-35 D-1-41 D-1-41 D G 1 D-1-35 D-1-35 D-1-35 D-1-35 D-1-35 D-1-41 D-1-41 D D-1-35 D-1-41 D-1-35 D-1-41 D-1-41 D-1-41 D-1-41 D G 1 D-1-35 D-1-35 D-1-35 D-1-41 D-1-41 D-1-41 D-1-41 D D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D G 1 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D D D G 1 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D D D D D D D-1-01 D-1-01 D G 1 D-1-41 D-1-41 D-1-41 D-1-41 D-1-41 D D D D-1-01 D-1-01 D-1-01 D-1-01 D D-1-01 D-1-01 D G 1 D D D D D D-1-01 D-1-01 D D-1-01 D-1-01 D-1-01 D-1-01 D-1-01 D D-1-01 D G 1 D-1-01 D-1-01 D-1-01 D-1-01 D-1-01 D-1-01 D-1-01 D D D D D D D D D G 1 D D D D D D D D Side : Side B: Size and Number of onductors Size and 18 G 16 G 14 G 12 G G Number of onductors G 1 D-1-41 D D-1-41 D-1-01 D D-1-01 D-1-01 D D D-1-41 D D-1-41 D-1-01 D D-1-01 D-1-01 D D G 1 D-1-41 D D-1-41 D-1-01 D D-1-01 D-1-01 D D D-1-41 D D-1-41 D-1-01 D D-1-01 D-1-01 D D G 1 D-1-41 D D-1-41 D D D-1-01 D-1-01 D D D-1-41 D-1-01 D D-1-01 D-1-01 D D-1-01 D D G 1 D-1-41 D-1-01 D D-1-01 D-1-01 D-1-01 D-1-01 D D D D-1-01 D D-1-01 D-1-01 D D-1-01 D D G 1 D D-1-01 D D-1-01 D-1-01 D D-1-01 D D D-1-01 D-1-01 D-1-01 D-1-01 D-1-01 D D D D G 1 D D-1-01 D D-1-01 D-1-01 D D-1-01 D D D-1-01 D-1-01 D-1-01 D D-1-01 D D D D G 1 D-1-01 D-1-01 D-1-01 D-1-01 D-1-01 D D D D D D D D D D D D D G 1 D-1-01 D D-1-01 D D D D D D D D D D D D D D D G 1 D D D D D D D D D Fine ire Splices 26 G (0.15 mm 2 ) and Smaller Part Inside Diameter Number s Supplied* Fully Recovered** ength*** D [0.035] 0.6 [0.025] 4.7 [0.185] D [0.035] 0.6 [0.025] 4.2 [0.165] D [0.025] 0.3 [0.013] 6.3 [0] D [0.040] 0.6 [0.025) 9.1 [0.360] D [0.025] 0.5 [0.021] 5.1 [0.200] Note: Micro SolderSleeve terminations are used for splicing wires smaller than 26 G [0.15 mm2]. * Minimum. ire insulation must be smaller than this. ** Maximum. ire insulation and combined conductor diameters must be greater than this. *** Nominal. ire strip length must be approximately one-half of this. 5-32

33 Raychem ire-to-ire Splicing SolderSleeve ire Splices (ontinued) Table : D-1744 Series Selection Side : Side B: Size and Number of onductors Size and 26 G 24 G 22 G 20 G Number of onductors G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D Side : Side B: Size and Number of onductors Size and 18 G 16 G 14 G 12 G Number of onductors G 1 D D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D D D G 1 D D D D D D D D D D D D G 1 D D D D D D Terminals and Splices 5-33

34 Raychem ire-to-ire Splicing SolderSleeve ire Splices (ontinued) M/mm 2 alculation To calculate the total circular mil or mm2 area of the conductors to be terminated in a single splice, follow these steps: 1. hoose either M or mm2 as your unit of measure for selection purposes and continue to use it for all your selection criteria. 2. In the workspace below, list the M or mm2 for each conductor that will go into the same splice. (To assist you, Table D on this page provides the M of typical conductors.) 3. dd together the values listed in the workspace below to obtain the total area. 4. From Table on the next page, select the part number recommended for the total M or mm2 you have calculated. 5. Refer to the examples on this page for further clarification. ire Number M mm Part Number: Total M/mm2 xamples One-to-One ire Splice Multiwire Splice 1.50 [.060] 2.50 [.0] 1.50 [.060] 3.00 [.120] 2.25 [.090] 16 G (M 2426) [1.21 mm 2 ] 22 G (M 754) 1.50 [.060] [0.38 mm 2 ] 2 at 22 G (M 1508) [0.38 mm 2 ] 18 G (M 1900) [0.24 mm 2 ] Total M = 3180 Total M = 3408 Total mm 2 = 1.59 Total mm 2 = 1.71 orrect part number selection from Table orrect part number selection from Table (based on M/mm2 and nominal jacket wire OD) (based on M/mm2 and nominal jacket wire OD) = T-9002 or D-1-41 or D = T-9003 or D or D Table D. M of Typical G onductors G M mm

35 Raychem ire-to-ire Splicing SolderSleeve ire Splices (ontinued) Installation Requirements For proper installation of these devices the correct heating tool and reflector attachment must be used. ny one of the following Raychem heating tools is recommended: H1802 IR-1759 MiniRay -400 Super Heater V-1981 Refer to Raychem installation procedure RPIP for D-1744 Series and RPIP for T Series. Table : Multiwire Splice Selection M mm2 Product ire Jacket OD ombined Total ombined Total Series Min. Max. Min. Max. Min. Max. T [0.015] 1.7 [0.066] T [0.05] 2.7 [0.6] T [0.07] 4.5 [0.18] T [0.11] 6.0 [0.236] T [0] 7.0 [0.275] D [0.020] 1.90 [0.075] D [0.031] 2.80 [0.1] D [0.050] 4.57 [0.180] D [0.080] 7.11 [0.280] D [0.020] 1.78 [0.070] D [0.050] 2.54 [1.00] D [0.075] 4.5 [0.177] D [0.095] [0.17] D [0] 7.11 [0.28] D [0.160] 8.76 [0.345] Terminals and Splices Product haracteristics Insulation (D-1, D-1744) Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Insulation (T) Radiation-crosslinked, heat-shrinkable polyolefin Solder and flux (D-1, D-1744) Solder: Sn63 Pb37 Flux: RO1 per NSI-J-004 (RM flux) Solder and flux (T) Solder: Sn50 Pb32 d18 Flux: ROM1 per SNS-J-004 (R flux) Meltable inserts (T, D-1744) Meltable thermoplastic Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating (T) Temperature rating (D-1, D-1744) Insulation resistance 2.0 mv xceeds strength of conductor 2.0 kv -55 to +125 [-67 F to +257 F] -55 to +150 [-67 F to +302 F] 00 megohms Specifications/pprovals Series gency Raychem T U D-5023 D-1 U RT-1404 D-1744 NS-1744 RT

36 Raychem ire-to-ire Splicing MiniSeal High-Performance, Immersion-Resistant rimp Splices Product Facts Immersion-resistant crimp splices are on QP for MI-S MI-Spec approval Small size ight weight Insulation and strain relief asy installation pplications MiniSeal wire-to-wire splicing products offer solutions for hundreds of aerospace and defense applications. These environment-resistant splices provide excellent reliability, long term performance, MI-S-81824/1 qualification, and a low installed cost. MiniSeal crimp splices consist of a plated copper crimp barrel and a separate, heat-shrinkable, transparent sealing sleeve. They can be used on a combination of wires, from 1:1 to :. MiniSeal splices are one of the smallest, lightest, and most environmentresistant splices available. They preserve the electrical integrity of the splice by preventing the penetration of liquids and the resulting chemical and galvanic corrosion. Product Selection Process 1. Determine the type of splice required. Stub (parallel) splice: Butt (in-line) splice: 2. Determine which crimp barrel plating is required: Tin plating, recommended for tin or silverplated wire Nickel plating, recommended for nickel-plated wire, or silver-plated wire in applications above 150 [302 F]. 3. alculate the size of crimp barrel required. Using the M/mm2 worksheet on the next page, calculate the total cross section to be spliced by adding the circular mil area (M) or square millimeters (mm2) of each wire. Stub splice: dd the M or mm2 of all wires together. Butt splice: alculate each side separately (see example on the worksheet). Table provides the M of typical conductors. (Both M and mm2 give the same results, so choose either M or mm2 as your unit of measure for selection purposes and continue to use it for all your selection criteria.) 4. Select the color code for the size crimp barrel required. Using Table B (page 5-37), select the crimp barrel color-coded red, blue, or yellow for the M or mm2 you calculated. Stub splice: Select the barrel that will accommodate the total cross section. Butt splice: Select the smallest barrel that will accommodate the largest M/mm2 required. (Refer to the example in the worksheet for a more specific description.) If the M/mm2 of the smaller side of a butt splice is too small for the size barrel required to fit the larger side, increase the M/mm2 either by doubling back one wire (stripping the conductor twice the length you would ordinarily strip it and then folding it back) or by adding a filler wire. 5. Determine the type of sealing sleeve required. Some wire insulations will not fit in the holes of the sealing sleeve inserts, so be sure to compare the internal diameter of each hole with the outer diameter of the wire(s) you intend to insert in that hole. To create a reliable seal, place a maximum of two wires in any hole of the sealing sleeve. 6. Select the part number. Turn to the MiniSeal part number selection tables (Tables and D, pages 5-37 and 5-38) and find the table for the type of splice (stub or butt) required. Using the appropriate table, find the crimp barrel size range and the size and number of wires for your application. Then select the part number for the type of plating required. The color code accompanying that part number should match the color code you arrived at in Table B, confirming that the part number you have selected is correct. 5-36

37 Raychem ire-to-ire Splicing MiniSeal High-Performance, Immersion-Resistant rimp Splices (ontinued) Table. M of Typical onductors Strands G M mm Table B. rimp Barrel olor ode Selection M Range mm2 Range 1:1 Splice (G Size) olor ode M/mm2 orksheet xample: pplication: butt splice with three G 22 wires in one side and one G 18 wire in the other side: The M for G 22 wire in Table is 754 (0.38 mm2). Side one is therefore calculated as follows: M = 3 x 754 = 2262 (mm2 = 3 x 0.38 = 1.14) The other side, where the M for G 18 is 1900, is calculated as: M = 1 x 1900 = 1900 (mm2 = 1 x 0.95 = 0.95) Using Table B to select the smallest crimp barrel that will easily fit 2262 M (0.95 mm2), the blue barrel is the correct choice. ire Number M mm Part Number: Total 5Terminals and Splices Table. Stub (Parallel) Splices Illustration rimp Barrel I.D. Dimensions Part Number Size Range Side 1 Side 2 Tin Plated Nickel Plated M [mm2] Sealing Max. No. Sealing Max. No. Min. Max. Insert of ires Insert of ires D D [ ] 2.16 [.085] [.040] D D [ ] D D [ ] 4.56 [.180] 4.56 [.180] [.090] [.090] D D [ ] 2.03 (2 per hole) D D [ ] 2.03 (2 per hole) [.080] [] [.080] []

38 Raychem ire-to-ire Splicing MiniSeal High-Performance, Immersion-Resistant rimp Splices (ontinued) Table D. Butt (in-line) splices Illustration rimp Barrel I.D. Dimensions Part Number Size Range Side 1 Side 2 Tin Plated Nickel Plated M [mm2] Sealing Max. No. Sealing Max. No. Min. Max. Insert of ires Insert of ires D * D [ ] 2.16 [.085] [.085] D * D [ ] D * D [ ] 2.79 [.1] [] [.1] 2 2 [] D D [ ] D D [ ] 2.36 (2 per hole) D D [ ] 2.36 (2 per hole) 6 2 D D [ ] 2.36 (2 per hole) 2.36 (2 per hole) D D [ ] 2.36 (2 per hole) 2.36 (2 per hole) D D [ ] 2.36 (2 per hole) 2.36 (2 per hole) *Qualified to MI-S-81824/ [.093] [.093] 4.06 [.160] 4.06 [.160] [.093] 4.06 [.160] [.093] [.093] [.093] [.093] [.093] [.093] 2 2 Table. rimp Barrel Only rimp Barrel Size Range Type olor ode Tin-Plated Nickel Plated M [mm2] Min. - Max. Butt (in-line) D D [ ] Butt (in-line) D D [ ] Butt (in-line) D D [ ] Stub (Parrel) D D [ ] Stub (Parrel) D D [ ] Stub (Parrel) D D [ ] Table F. Sealing Sleeve Only max. min. Part Number olor ode Max. Min. D [1.15] 2.16 [0.085] D [1.15] 2.8 [0.1] D [1.15] [0] 5-38

39 Raychem ire-to-ire Splicing MiniSeal High-Performance, Immersion-Resistant rimp Splices (ontinued) Product haracteristics Insulation rimp barrel Meltable inserts Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating Insulation resistance Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Tin- or nickel-plated copper Meltable thermoplastic 6.9 mv at 4.5 vs 8.1 mv for an equal length of wire xceeds strength of conductor 2.5 kv -55 to 150 [-67 F to 302 F] 5000 megohms Specifications/pprovals Series Military D-436 MI-S-81824/1 for D /37/38 Installation For proper installation of these devices, the correct crimp tool (Raychem part number D-1377) and a heating tool and reflector attachment must be used. ny one of the following Raychem heating tools is recommended: H Super Heater Refer to Raychem installation procedure RPS for detailed instructions and recommended reflector attachments. 5Terminals and Splices 5-39

40 Raychem able-to-able Splicing SolderShield Shielded and oaxial able Splices Product Facts Flux-coated, solderimpregnated copper shield braid encased in a transparent heat-shrinkable insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief, and insulation One-piece design provides easy installation and lower installed cost ircumferential (360 ) shielding results in MI protection and shield continuity equal to or better than the original cable onductor splices are made using Raychem MiniSeal crimp products, which are recognized by MI-S and MI pplications Used for splicing a wide range of cables, including coaxial and multiconductor cables. SolderShield devices can be used to repair or splice shielded or coaxial cables. These products consist of a MiniSeal crimp splice plus a flux-coated, solderimpregnated copper shield encased in a heat-shrinkable sealing sleeve, for splicing the shields. SolderShield kits terminate single- or multipleconductor cables, eliminate MI problems at the splice, and provide strain relief for the cable. Product Selection Process For splicing multiconductor cables refer to Table. For splicing coaxial cables refer to Table B. Installation For proper installation of these devices, the correct heating tool and reflector attachment must be used. ny one of the following Raychem heating tools is recommended: H1802 IR-1759 MiniRay V-1981 Refer to Raychem installation procedure RPS (D-150 series) and RPIP (B-202 series) for detailed instructions and recommended reflector attachment. Specifications/pprovals Series Military Raychem D-150 US: M81824 (conductor splice only) UK: RF P RT

41 Raychem able-to-able Splicing SolderShield Shielded and oaxial able Splices (ontinued) Table. Multiconductor able Splices ach SolderShield part consists of a SolderShield splice and one or more conductor splices. Refer to information below for description and numbers of conductor splices. 3 SolderShield Splice 1 2 I.D. rimp Splice SolderShield Product Dimensions Part Number Dimensions onductor Splice Size Range olor Quantity Tin Plated Nickel Plated ID M [mm2] Max. Nom. Min. Min. Min. Max. ode Per Kit D D [3.17] [1.97] [.400] [.118] [ ] 1 D D [3.17] [1.97] [.400] [.157] [ ] 1 D D [3.17] [1.97] [.400] [.197] [ ] 1 D D [4.17] [2.95] [.400] [.157] [ ] 2 D D [4.17] [2.95] [.400] [.197] [ ] 2 D D [4.17] [2.95] [.400] [.236] [ ] 2 D D [4.17] [2.95] [.400] [.356] [ ] 2 D D [4.17] [2.95] [.400] [.157 ] [ ] 4 D D [4.17] [2.95] [.400] [.197] [ ] 4 D D [4.17] [2.95] [.400] [.236] [ ] 4 D D [4.17] [2.95] [.400] [.353] [ ] 4 Note: The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper conductors. ll the kits have environmental-sealing capability. The cable temperature rating must be 125 minimum. To find the splice kit part number for your application: 1. Determine the number of conductors in the cable to be spliced. 2. Determine the gauge of each conductor or the maximum jacket OD. 3. Determine the conductor plating. 4. Select the appropriate part number from the table above. 5Terminals and Splices 5-41

42 Raychem able-to-able Splicing SolderShield Shielded and oaxial able Splices (ontinued) Table B. oaxial able Splices ach SolderShield part consists of a SolderShield splice and one or more conductor splices. Refer to information below for description and numbers of conductor splices. 3 SolderShield Splice 1 2 I.D. rimp Splice RG able No. Raychem onductor Part SolderShield Dimensions able Description Splice Qty/Kit Number 1 Max 2 Min ID Min 8, 9B, , 26, , 144, D , 213, 214 [3] [1.970] [.472] 216, 235, , , 196, , 187, 188, D , 404, M17/ , [3] [1.970] [.118] M17/ , M17/ D M17/ [3] [1.970] [.157] , 140, , 302, D [3 ] [1.970] [.236] 7523D , 30, 55B 5019D , D B * [2.200] [.900] [.275] , 62, D B * [2.200 ] [.900] [.275] *These kits use solder to terminate the center conductors. ll other kits use crimp. ll kits are for one-to-one coaxial cable splices, and all kits have environmental sealing capability. ach kit contains products to splice conductors, build up dielectric, splice the shield, and provide insulation. 5-42

43 Raychem able-to-able Splicing SolderShield Shielded and oaxial able Splices (ontinued) Product haracteristics s Insulation sleeve Meltable inserts MiniSeal crimp splice SolderShield shield splice Radiation-crosslinked polyvinylidene fluoride Fluorocarbon-based thermoplastic Base metal: opper alloy 200 per STM B75 Plating: Tin per MI-T-727 or nickel per QQ-N-290 Base metal: Tin-plated copper wire braid per STM B3 Solder and flux coating: Type Sn63 Pb37. Flux: ROM1 per NSI - J - STD (R flux) Parameter Test Method Requirement lectromechanical Performance Dielectric strength (shield connection) No breakdown or arcing at 00 Vac (RMS) Dielectric strength (conductor connection) 2.5 kv Voltage drop MI-S ess than 2.0-millivolt increase Insulation resistance (shield connection) 00 megohms minimum at 500 Vdc Insulation resistance (conductor connection) 5000 megohms Tensile strength for MiniSeal MI-S xceed yield strength (pounds) of wire. Tensile strength for SolderShield MI-S % of strength (pounds) of unspliced cable Temperature rating -55 to 150 [-67 F to 302 F] nvironmental Resistance Salt spray MI-STD-202 M1 Meet voltage drop requirement. Heat aging 750 hours at 150 [302 F] Meet all electromechanical requirements. Temperature cycling MI-STD-202 M7 Meet all electromechanical requirements. ltitude immersion Immersion at 22,860m [75,000 ft] Meet insulation-resistance requirement. orrosion resistance No evidence of corrosion after testing in accordance with MI-STD-202, Method 1, Test ondition 5Terminals and Splices 5-43

44 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Product Facts Pre-insulated terminal designed for uniform reliability in most difficult circuit environments PIDG Terminals consist of tin plated copper or tin plated phosphor bronze body for spring spades with a copper sleeve and insulation sleeve fitted over terminal barrel Design of the tool dies and construction of the terminal allows for uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The MP Mated Tool/Terminal oncept MP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and performance Terminal and crimping tool are designed as uniform matched devices Dies are precisionengineered from the finest hard-metal alloys rimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of MP automated crimping machines The rimp hen done properly, crimping pressure can neither overstress nor understress the terminal barrel machined dies fully bottom to the precise crimp height Resulting termination is free of contamination Resistant to shock and critical environments Tensile strength approaches that of the wire itself PIDG Terminals meet or exceed the requirements of MI-T- 7928, Type II, lass 1 and 2 olor oding. Terminal insulation is color-coded by wire range to prevent errors during installation. Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Temperature Rating: 5 Max. MP ire Range R MP PIDG Terminals (Use PIDG Tooling) isted Solid or Stranded Nylon Insulation. Nylon sleeve has high dielectric strength. R7189 ertified Solid or Stranded 300 V Max., 5. Max Solid or Stranded Note: terminals are stamped in accordance with MI-T U & S Nylon R Basic Terminal. The basic terminal is constructed of fine grade high conductivity copper per STM B-152 and tin-plated per STM B-545. Basic material for Spring Spade Tongue Terminals is phosphor bronze per STM B-139 and tin-plated per STM B-545. MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. opper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire s insulation or breaking the conductor. Funnel Ramp ntry. Prevents a turned back strand and permits rapid wire insertion during high speed production. Note: Over size expansions are provided in vinyl insulation only. MP ire Range MP PIDG Nylon Butt indow Splice (Use PIDG Tooling) R isted Stranded or Solid R7189 ertified Stranded or Solid 300 V Max., 5. Max Stranded or Solid Note: splices are stamped in accordance with MI-T R 5-44

45 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted 2 M M [ ] M * * M /Br * * [ ] * M * * M * Natural M Natural Natural Natural , [ ] Natural M M Natural Natural *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. Must be crimped with or PIDG (red) Tooling. 5Terminals and Splices 5-45

46 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (ontinued) ire Size ircular Mils [mm 2 ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted M /Green Black , [ ] M M *vailable in small packaging quantities. 1 Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.) Note: dimension applies from edge of metal wire barrel to center of stud hole * * * * * * * * * * * * * * * * * * * 32837*

47 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (ontinued) Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted * /4 M Black * * / * , M [ ] * / * /2 M * 20-16HD , [ ] M * * * * ,050-5, M * [ ] * * * * * M * * *vailable in small packaging quantities. 1 Heavy duty for extra mechanical strength. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-47

48 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (ontinued) Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted * * * * ,050-5, [ ] / M * Black / * M * / * * / M * /Blk /Blk * M /Blk * /Blk /Blk * M /Blk * /Blk * HD /Blk. 2,050-5, * [ ] /Blk /Blk * /Blk /4 M /Blk /Blk * /16 M /Blk *vailable in small packaging quantities. 1 Heavy duty for extra mechanical strength. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-48

49 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (ontinued) Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 except where noted. Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted 3/ /Blk HD 1 /Blk * 2,050-5, / [ ] 1.27 M /Blk / /Blk * * * M * * * * M * * ,180-13, [ ] * * * * * /4 M * * *vailable in small packaging quantities. 1 Heavy duty for extra mechanical strength. 2 Terminal body plating Gold per MI-G Type II over Nickel per QQ-N Terminal body plating Nickel per QQ-N-290. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-49

50 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (ontinued) Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted M / * M * * / * ,180-13, [ ] / M * 5/8 M *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. Vinyl insulation material 5-50

51 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (Vinyl) Insulation Vinyl, U 94V-0 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 except where noted. Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted 6 M , M [ ] ,050-5, [ ] /Blk * 1/ HD 1 /Blk * 2,050-5, M [ ] 5/ /Blk M /2 M /Blk M M * * mm ,180-13, [ ] / M * /16 M * / *vailable in small packaging quantities. 1 Heavy duty for extra mechanical strength. 2 Terminal body plating Gold per MI-G Type II over Nickel per QQ-N # stud may be substituted. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-51

52 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (Insulation Restricting) Insulation Nylon, U 94V-2 Terminal Body opper per STM B-152 Plating Tin per STM B-545 Metallic Sleeve opper per STM B-152 Plating Nickel per QQ-N-290 or Tin per STM B-545 ire Size ircular Mils [mm 2 ] [0.15] [0.24] [0.38] Tongue Dimensions Terminal ire Part Numbers Stud Insulation Insulation Thickness Size olor Diameter oose Tape Max. Min. Max. Max. Solid/Stripe Range Piece Mounted 2 M /Black /Black M /Black /Black M /Black / / M / M / M / / M / M / / M /Green /Green * /Green * M /Green * /Green M * /Green * /4 M /Green /16 M /Green / /Green /2 M /Green *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. Must be crimped with or PIDG (red) Tooling. 5-52

53 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (Insulation Restricting) (ontinued) Insulation Nylon, U 94V-2 Terminal Body opper per STM B-152 Plating Tin per STM B-545 Metallic Sleeve opper per STM B-152 Plating Nickel per QQ-N-290 or Tin per STM B-545 ire Size ircular Mils [mm 2 ] 20 1,186 [0.60] 18 1,900 [0.96] 16 2,800 [1.42] Tongue Dimensions Terminal ire Part Numbers Stud Insulation Insulation Thickness Size olor Diameter oose Tape Max. Min. Max. Max. Solid/Stripe Range Piece Mounted 2 M / / * / * M / / M * / * 1/4 M / /16 M / / / /2 M / /hite * /hite * M /hite * M /hite * /hite * / /hite M /16 M /hite / /hite /2 M /hite / / * M / * M / * / * 1/ / M /16 M / / / /2 M / *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-53

54 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminals (Insulation Restricting) (ontinued) ire Size Tongue Dimensions Terminal ire Part Numbers ircular Mils Stud Insulation Insulation oose Tape [mm 2 ] Thickness Size olor Diameter Max. Min. Max. Max. Solid/Stripe Range Piece Mounted /Green /Green M /Green * M /Green * /Green , * [2.15] 1/ /Green M /16 M /Green / /Green /2 M /Green M / M / * / * / / , M [3.37] 5/ / M / / /2 M / M /Brown M /Brown * /Brown / /Brown , M [6.11] 5/ /Brown M / /Brown /2 M /Brown *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-54

55 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Ring Tongue Terminal 90 Bend D Insulation Vinyl, U 94V-0 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Tongue Dimensions ire ire Size Part Number Stud Terminal Insulation icular Mils Thickness Size D Insulation Diameter oose [mm 2 ] Max. Min. olor Max. Piece Vinyl , [ ] Nylon 12-5,180-13, [ ] Terminals and Splices 5-55

56 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Rectangular Tongue Terminals X Insulation Nylon except where noted. Terminal Body and Metallic Sleeve opper per STM B-152 except where noted. Plating Tin per STM B-545 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size X Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted M [ ] M M M ,260 [ ] M * * M * ,050-5, M *vailable in small packaging quantities. 1 Insulation Vinyl 2 Terminal Body Brass per MI--50. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-56

57 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Rectangular Tongue Terminals (ontinued) X Insulation Nylon except where noted. Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] ,050-5,180 [ ] 12-5,180-13,0 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size X Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted M * * M M M M *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-57

58 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Rectangular Tongue Terminals (Insulation Restricting) X Insulation Nylon, U 94V-2 Terminal Body opper per STM B-152 Plating Tin per STM B-545 Metallic Sleeve opper per STM B-152 Plating Nickel per QQ-N-290 Tongue ire Size Dimensions Terminal ire Part Numbers Stud Insulation Insulation ircular Mils Thickness Size X olor Diameter oose [mm 2 ] Max. Min. Max. Max. Solid/Stripe Range Piece / [0.24] 0.51 M /Brown M , [6.11] /Brown M Note: dimension applies from edge of metal wire barrel to center of stud hole. Spade Tongue Terminals X Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size X Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted [ ] 0.74 M [ ] * M * * * * * M , [ ] * M * * * *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole.

59 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Spade Tongue Terminals (ontinued) X Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] ,050-5,180 [ ] 12-5,180-13,0 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size X Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted * M * * * M * * * * M * M * * * *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-59

60 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Flanged Spade Tongue Terminals X H Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size X H Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. Min. olor Max. Piece Mounted 2 M * * [ ] * M M * * M * , * [ ] M * M * * ,050-5, * [ ] * M * M * ,180-13,0 [ ] M * * *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-60

61 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Short Spring Spade Tongue Terminals X Insulation Nylon, U 94V-2 Terminal Body Phosphor Bronze per STM B-139 Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] [ ] ,260 [ ] ,050-5,180 [ ] 12-5,180-13,0 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size X Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted 2 M * * M M * M * M * * M M * * /4 M * 5 M * * M * * M * * /4 M M * M * M * * /4 M * *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-61

62 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) ong Spring Spade Tongue Terminals X Insulation Nylon, U 94V-2 Terminal Body Phosphor Bronze per STM B-139 Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size X Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted [ ] 0.51 M * M , [ ] M * * * M * * ,050-5, M4 [ ] * * /4 M M M ,180-13, [ ] /4 M *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-62

63 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Slotted Ring Tongue Terminals Insulation Nylon except where noted. Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted [ ] 0.51 M M * * M ,260 [ ] / M M ,050-5,180 [ ] M HD 2,050-5, / /Black [ ].042 1/ M ,180-13,0 [ ].040 3/ *vailable in small packaging quantities. 1 Insulation Vinyl. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices Hook Tongue Terminals Insulation Nylon except where noted. Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] ,260 [ ] ,050-5,180 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted M * M M M * *vailable in small packaging quantities. 1 Insulation Vinyl. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-63

64 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Multiple Stud Terminals Insulation Nylon, U 94V-2 Terminal Body opper per STM B-152 Plating Tin per STM B-545 Metallic Sleeve opper per STM B-152 Plating Nickel per QQ-N-290 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted , [ ] * ,180-13, [ ] * *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. Offset Ring Tongue Terminals Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Tongue Dimensions ire ire Size Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose [mm 2 ] Max. Min. Max. Max. olor Max. Piece ,260 [ ] 0.84 M M ,050-5,180 [ ] Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-64

65 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Offset Ring Tongue Terminals (Insulation Restricting) Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] 22 Tongue Dimensions Terminal ire Part Numbers Stud Insulation Insulation Thickness Size olor Diameter oose Max. Min. Max. Max. Solid/Stripe Range Piece /Green [0.38] 0.84 M / M ,186 [0.60] / , / [1.42] 0.84 M , /Green [2.15] Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-65

66 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Shur-Plug Terminal Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B Series ire Size Dimension Terminal ire Insulation Part Numbers ircular Mils Insulation Diameter oose Tape [mm 2 ] Max. olor Max. Piece Mounted ,050-5, [ ] * Receptacle 2,050-5, [ ] *vailable in small packaging quantities. 3-ay onnector Terminal 90 Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Rivet Brass per QQ-B-626 Plating Tin per STM B-545 ire Size Tongue Dimensions Terminal ire Insulation Part Number ircular Mils Insulation Diameter oose [mm 2 ] Thickness Max. Max. Max. olor Max. Piece ,050-5, * [ ] *vailable in small packaging quantities. 5-66

67 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Tabs Insulation Nylon, U 94V-2 Terminal Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 D Style Style B Style ire Size Tongue Dimensions ire Part Numbers Terminal ircular Mils Style Insulation Thickness D Insulation Diameter oose [mm 2 ] Max. Min. Max. olor Max. Piece , * [ ] ,050-5, B [ ] ,180-13, * [ ] *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to end of tab. 5Terminals and Splices 5-67

68 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Butt Splices Insulation Sleeve Standard, Step Down ssembly and Special Nylon Radiation Resistant Polyvinylidene Fluoride (PVF 2 ) Splice Body and Insulation Support Sleeve opper per STM B-152 Plating Tin per STM B-545 Standard and Radiation Resistant Step Down ssembly 1 Special ire Size Dimension Splice ire Insulation Part Numbers ircular Mils 2 Style Insulation Diameter oose Tape [mm 2 ] Max. olor Max. Piece Mounted [ ] [ ] * , Natural.0 [ ] Standard , [ ] * ,050-5, [ ] * ,180-13, [ ] * ,050-5,180 to 509-1, / [ ] [ ] 3.81/ Step Down 5,180-13,0 to 509-1, / ssembly [ ] [ ] 5.59/ ,180-13,0 to 2,050-5, / [ ] [ ] 5.59/ Radiation.890 Natural w/.082 [ ] Resistant Stripes Radiation.890 Natural w/.082 [ ] Resistant Stripes , Natural w/ hite Stripes 2.54 [ ] Radiation Resistant 509-3, Natural w/ [ ] Stripes * ,050-5, Natural w/.150 [ ] Stripes * ,180-13, Natural w/.220 [ ] Stripes * 12-5,180-13,0 Special [ ] *vailable in small packaging quantities. 1 Includes adapter insert. 2 hen using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (M) circular mil area range listed range in accordance with MI-T splices are range in accordance with MI-T butt splice, threaded 8-32 one end. Tapetronic only. 5-68

69 MP Standard Terminals and Splices MP PIDG (Pre-Insulated Diamond Grip) Terminals (ontinued) Butt Splice Step Down dapter Inserts 1 dapter Body opper per STM B-152 Plating Zinc Plate / Dyehromate Butt Splice dapter Insert ire Size ircular Mils Part No. ire Size ircular Mils Dimension olor ode Part Numbers [mm 2 ] [mm 2 ] ,050-5, ,900 [ ] [ ] * , * 12- [ ] ,180-13, [ ] ,050-5, * ] *vailable in small packaging quantities. 1 dapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices. Knife Disconnect Splices Insulation Nylon, U 94V-2 Splice Body and Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 5Terminals and Splices ire Size Dimensions Splice ire ircular Mils Insulation Insulation [mm 2 ] Thickness Max. olor Diameter Max , [ ] ,050-5, [ ] ,180-13, [ ] *vailable in small packaging quantities. Part Numbers oose Piece Tape Mounted * 32446* * 32448* * 35762* 5-69

70 MP Standard Terminals and Splices MP PIDG (Pre-Insulated FSTON Terminals Diamond Grip) Terminals (ontinued) Product Facts Pre-insulated terminal designed for uniformed reliability in most difficult circuit environment onsists of an unplated or tin-plated brass body or a tin-plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel Design of the tool dies and construction of the terminal permits uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The MP Mated Tool/Terminal oncept MP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and performance Terminal and the crimping tool are designed as uniform matched devices Dies are precisionengineered from the finest hard-metal alloys rimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of MP automated crimping machines The rimp hen done properly, crimping pressure can neither overstress nor understress the terminal barrel machined dies fully bottom to the precise crimp height Resulting termination is free of contamination Resistant to shock and critical environments Tensile strength approaches that of the wire itself olor oding. Terminal insulation is color-coded by wire range to prevent errors during installation. opper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire s insulation or breaking the conductor. Funnel Ramp ntry. Prevents a turned back strand and rapid wire insertion during high speed production. Temperature Rating: 5 Max. MP PIDG FSTON Terminals (Use Type TTR-RIMP*Tooling) MP omponent ire Range R Recognized File Stranded R 7189 ertified Stranded 300 V Max., 5. Max Stranded 1 U & S Nylon except where noted Nylon Insulation. Nylon sleeve has high dielectric strength. R Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. R Basic Terminal. The basic terminal is constructed of fine grade high conductivity brass per STM B-36 or phosphor bronze per STM B-139. The brass terminal is either unplated or tin-plated per STM B-545. The phosphor bronze terminal is tin-plated per STM B-545. MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. MP PIDG FSTON ine Splice onnectors 250 Series omponent 5 R Recognized Max. R ertified Max. File (Vinyl) (Vinyl) MP Part No. 600 V MP Part No Max V Max V V Max Max. 5-70

71 MP Standard Terminals and Splices MP PIDG (Pre-Insulated FSTON Terminals Diamond (ontinued) Grip) Terminals (ontinued) Receptacles Receptacle Style: No dimple with wire stop B Dimple with wire stop No dimple, no wire stop Insulation Nylon, U 94V-2 Receptacle Body Brass per STM B-36 or Phosphor Bronze per STM B-139 Plating Tin per STM B-545 except where noted. Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 Series.205 Series.187 Series.1.1 Series- Series- Standard Standard.1 Series- ow Insertion ire Size Dimensions Terminal ire Fits Part Numbers Series ircular Mils Style Insulation Insulation Recept. Stock Tab oose Tape Strip [mm 2 ] Nom. Max. olor Diameter Matl. Thk. Max. Thk. Piece Mounted Form Brass * ,900 B [ ] Brass ,050-5,180 B Brass * [ ] Green Brass * ,831-6,470 1 B [ ] Green Phos. Brz * Brass * ,180-13,0 B [ ] Phos. Brz , Brass [ ] ow Insertion ,050-5, Brass [ ] Brass Brass * ,900 B [ ].800 /Black Brass Brass * Brass * ,050-5,180 B [ ].800 Brass * B Brass * [ ] Brass * ,900 B [ ].800 Brass Not U or S approved or listed. *vailable in small packaging quantities. 1 ire range is limited as noted. 2 Unplated receptacle body. 5Terminals and Splices 5-71

72 MP Standard Terminals and Splices MP PIDG (Pre-Insulated FSTON Terminals Diamond (ontinued) Grip) Terminals (ontinued) Receptacles (ontinued) Series ire Size Dimensions Terminal ire Fits Part Numbers ircular Mils Style Insulation Insulation Recept. Stock Tab oose Tape Strip [mm 2 ] Nom. Max. olor Diameter Matl. Thk. Max. Thk. Piece Mounted Form Brass * ,050-5,180 B [ ].900 Brass , Brass [ ] ow Insertion ,050-5, Brass [ ] Natural Brass * Natural.1 Brass * Standard 509-1,900 B Natural.1 Brass * Black Brass Brass [ ] Standard Brass Brass ow ,900 [ ] Brass * ow Brass Insertion * Brass * Brass * ,050-5,180 [ ] B Brass Brass Not U or S approved or listed. *vailable in small packaging quantities. Receptacles (Insulation Restricting) Insulation Nylon, U 94V-2 Receptacle Body Brass per STM B-36 Receptacle Style B Dimple with wire stop Plating Tin per STM B-545 Metallic Sleeve opper per STM B-152 Plating Tin per STM B-545 or Nickel per QQ-N Series- Standard.1 Series- ow Insertion 5-72 ire Size Dimensions Terminal ire Fits Part Numbers Series ircular Mils Insulation Insulation Recept. Stock Style Tab oose Tape Strip [mm 2 ] olor Diameter Matl. Thk. Nom. Max. Solid / Stripe Range Thk. Piece Mounted Form B / Brass Standard [0.38] Green

73 MP Standard Terminals and Splices MP PIDG (Pre-Insulated FSTON Terminals Diamond (ontinued) Grip) Terminals (ontinued) ine Splice onnector for 250 Series Terminals Insulation Vinyl, U 94V-0 olor Natural Splice Body Brass per STM B-36 Plating Tin per STM B-545 except where noted. Dimensions Part Numbers ire Size Plating Max. Min. oose Piece Unplated * Tin Unplated Tin Unplated *vailable in small packaging quantities. 1 Oval expansion at end opposite w. (.380 x.320 inside diameter.) 2 min. on expansion end only. ine Splice onnector for 187 Series Terminals Housing Nylon, U 94V-2 Splice Body Brass per STM B-36 5Terminals and Splices Single Dual Type Single Dual Dual U File V Max Housing Dimensions Temperature Part Numbers olor Rating oose Piece Natural Natural Black Receptacle (ow Insertion Force) ire Size Dimensions Terminal ire Fits Part Numbers Series ircular Mils Insulation Insulation Recept. Stock Tab oose Tape Strip [mm 2 ] Nom. Max. olor Diameter Matl. Thk. Max. Thk. Piece Mounted Form ow , Brass Insertion [ ] ow ,050-5, Brass Insertion [ ] ow , Brass Insertion [ ] ow ,050-5, Brass Insertion [ ]

74 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Product Facts Pre-insulated PSTI-GRIP solderless terminals and splices Designed specifically to answer the need for inexpensive, insulated electrical terminations an be used in almost every type of commercial application ccommodate wire sizes from 22 G through 2/0 G The rimp arefully engineered application tooling has been developed to ensure uniformly high quality terminations Tool and terminal have been designed as a team to promote ease and speed of application and at the same time to provide precise crimping pressure for every wire size The wire and the terminal barrel form a homogeneous mass of metal, providing a connection of maximum conductivity, tensile strength, and high resistance to corrosion The quality performance, the facility of installation and the inherent simplicity make them ideal for many industrial applications olor oding. Terminal insulation is color-coded by wire size range to eliminate errors during installation. Funnel ntry. ssures rapid wire insertion during high speed production. (xcept 8 to 2/0 range.) Temperature Rating: 90 Max. Basic Terminal. The basic terminal is constructed of fine grade high conductivity copper per STM B-152 and tin-plated per STM B-545. Basic material for Spring Spade Tongue Terminals is phosphor bronze per STM B-139 or brass per STM B-36 and tin-plated per STM B-545. MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Dimples on 8 to 2/0 range. Insulation. Vinyl insulation sleeve provides good dielectric strength and supports the wire insulation so that no bare wire is exposed. MP PSTI-GRIP Terminals and Splices (Use PSTI-GRIP or PIDG Tooling) MP ire Range R isted xcept as noted with individual part number listing. R thru 4/0 ertified R 600V Terminals, Butt & Parallel Splices Solid or Stranded V Max. Recognized under Terminals, Butt & Parallel Splices (00 V Fixture the component program Solid or Stranded 1 or Sign) of Underwriters Terminals, Butt & Parallel Splices 90 Max. aboratories Incorporated File No Solid or Stranded 1 Note: terminals and splices are stamped in accordance with MI-T Stranded wire only using TTR-RIMP tooling. R 5-74

75 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Ring Tongue Terminals Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] ,260 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Style Insulation Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted 2 M * * * * * * * M Black * * * M * * * * Black * * * /4 M * Black *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. (Styles & ). 5Terminals and Splices 5-75

76 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Ring Tongue Terminals (ontinued) ire Size Tongue Dimensions ire Part Numbers ircular Mils Stud Terminal Style Insulation [mm 2 ] Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted * / M Black , [ ] * / Black * * * M * * * * M * * ,050-5,180 [ ] * Black * /4 M * Black /16 M * / * Black /Blk..200 M HD /Blk ,050-5, M [ ] /Blk * /Blk Not U or S pproved or isted. *vailable in small packaging quantities. 1 Heavy Duty for extra mechanical strength. Note: dimension applies from edge of metal wire barrel to center of stud hole. (Styles & ). 5-76

77 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Ring Tongue Terminals (ontinued) Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size Tongue Dimensions ire Part Numbers ircular Mils Stud Terminal Style Insulation [mm 2 ] Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted /Blk / M /Blk HD 1 2,050-5, / /Blk..200 [ ] 1.27 M / /Blk /2 M /Blk * M * M * * Black ,180-13, [ ] * * Black.300 1/ M * * * /16 M Black * / * /2 M * *vailable in small packaging quantities. 1 Heavy Duty for extra mechanical strength. Note: dimension applies from edge of metal wire barrel to center of stud hole. (Styles & ) Terminals and Splices

78 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Ring Tongue Terminals (ontinued) asher Radius Max. asher Radius Max. asher Radius Max. asher Radius Max. ire Size ircular Mils [mm 2 ] 8 13,0-20,800 [ ] 6 20,800-33,0 [ ] B D F Tongue Dimensions ire Part Numbers Stud Terminal Style Insulation Thickness Size Insulation Diameter oose Tape Max. Max. Max. olor Max. Piece Mounted 8 M D B /4 M * /16 M * / * /2 M * M B * * F / M * /16 M8 B * /8 B * /2 M *1 *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. (Styles & ). 5-78

79 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Ring Tongue Terminals (ontinued) asher Radius Max. Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 B ire Size Tongue Dimensions ire Part Numbers ircular Mils Stud Terminal Style Insulation [mm 2 ] Thickness Size Insulation Diameter oose Tape Max. Max. Max. olor Max. Piece Mounted B * /4 M6 B * ,0-52, [ ] / M8 B * 3/8 B * / M6 B * ,600-83, / B [ ] 1.52 M /8 B /16 M8 B / , , /8 B [ ] /2 M12 B /0 119, , /16 B [ ] 2.11 M *vailable in small packaging quantities. 5Terminals and Splices 5-79

80 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Ring Tongue 90 Bend Terminals D Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] 8 13,0-20,800 [ ] 6 20,800-33,0 [ ] Tongue Dimensions ire Stud Terminal Insulation Thickness Size D Insulation Diameter Max. Min. olor Max / M / M Part Numbers oose Piece Rectangular Tongue Terminals X Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size Tongue Dimensions ire Part Numbers Stud Terminal ircular Mils Insulation Thickness Size X Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted ,050-5, [ ] 0.84 M Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-80

81 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Spade Tongue Terminals X Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size Tongue Dimensions ire Part Numbers Stud Terminal ircular Mils Insulation Thickness Size X Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted * M * * , [ ] M * * * * M * ,050-5, [ ] M * * ,180-13, [ ] * *vailable in small packaging quantities. Gold Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-81

82 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Flanged Spade Tongue Terminals X H Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size ircular Mils [mm 2 ] ,260 [ ] ,050-5,180 [ ] 12-5,180-13,0 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size X H Insulation Diameter oose Tape Max. Min. Max. Max. Min. olor Max. Piece Mounted * M M * * * M M M * M * *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-82

83 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Short Spring Spade Tongue Terminals X Insulation Vinyl, U 94V-0 Terminal Body Phosphor Bronze per STM B-139 for wire sizes 24 to 14 Brass per STM B-36 for wire sizes 12 to Plating Tin per STM B-545 except where noted ire Size Tongue Dimensions ire Part Numbers Stud Terminal ircular Mils Insulation Thickness Size X Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted , hite [ ] * M * * M * * * , [ ] * M * * * * * M * * M ,050-5, * [ ] * * * * *vailable in small packaging quantities. 1 Terminal body plating Gold per MI-G over Nickel per QQ-N-290. Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices 5-83

84 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Short Spring Spade Tongue Terminals (ontinued) ire Size Tongue Dimensions ire Part Numbers Stud Terminal ircular Mils Insulation Thickness Size X Insulation Diameter oose Tape [mm 2 ] Max. Min. Max. Max. olor Max. Piece Mounted * M * * * M ,180-13,0 [ ] * * * * * *vailable in small packaging quantities. 1 Terminal body plating Gold per MI-G over Nickel per QQ-N-290. Note: dimension applies from edge of metal wire barrel to center of stud hole. ong Spring Spade Tongue Terminals X Insulation Vinyl, U 94V-0 Terminal Body Phosphor Bronze per STM B-139 for wire sizes 22 to 14 Brass per STM B-36 for wire sizes 12 to Plating Tin per STM B ire Size ircular Mils [mm 2 ] ,260 [ ] ,050-5,180 [ ] 12-5,180-13,0 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size X Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted 6 M * M * * M * M * * M * * *vailable in small packaging quantities. Note: dimension applies from edge of metal wire barrel to center of stud hole.

85 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Slotted Ring Tongue Terminals Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size Tongue Dimensions ire Part Numbers ircular Mils Stud Terminal Insulation [mm 2 ] Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted M , [ ] M Note: dimension applies from edge of metal wire barrel to center of stud hole. 5Terminals and Splices Hook Tongue Terminals Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size Tongue Dimensions ire Part Numbers ircular Mils Stud Terminal Insulation [mm 2 ] Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted ,050-5, [ ] 0.84 M Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-85

86 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Flag Tongue Terminals Insulation Vinyl, U 94V-0 olor Natural Terminal Body opper per STM B-152 Plating Tin per STM B-545 D D B ire Size Tongue Dimensions Terminal ire Part Numbers ircular Mils Style Stud Insulation Insulation [mm 2 ] Thickness Size D Stripe Diameter oose Piece Max. Min. Max. Max. olor Max HD 1 8-3, Green [ ] B ,050-5,180 [ ] HD Black ,050-5, [ ] Black ,180-13, [ ] Heavy Duty for extra mechanical strength. Multiple Stud Terminals Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 ire Size Tongue Dimensions ire Part Numbers ircular Mils Stud Terminal Insulation [mm 2 ] Thickness Size Insulation Diameter oose Tape Max. Min. Max. Max. olor Max. Piece Mounted , [ ] ,050-5, [ ] Note: dimension applies from edge of metal wire barrel to center of stud hole. 5-86

87 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Butt Splices Insulation Vinyl, U 94V-0 Splice Body opper per STM B-152 Plating Tin per STM B-545 ire Size Dimension Splice ire Insulation Part Numbers ircular Mils 1 Insulation Diameter oose Tape [mm 2 ] Max. olor Max. Piece Mounted [ ] * / / Stripe * * Natural w/ etters * 509-3,260 [ ] * Natural w/ Stripes * x x * * Natural w/ etters * * ,050-5,180 [ ] Natural w/ Stripes * * x x * * Natural w/ Stripes * * 5,180-13,0 [ ] x x x 3.51 x * Not U or S pproved or isted. *vailable in small packaging quantities. 1 hen using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (M) circular mil range listed. (Not U or S approved with use of multiple wires.) splices are range in accordance with MI-T Oval expansion. 4 Funnel entry 5 Oval expansion at one end; circular expansion at other end. 5Terminals and Splices 5-87

88 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) Parallel Splices Insulation Vinyl, U 94V-0 Splice Body opper per STM B-152 Plating Tin per STM B-545 ire Size Dimension Splice ire ircular Mils 1 Insulation Insulation [mm 2 ] Max. olor Diameter Max ,260 [ ] ,050-5, [ ] x x ,180-13,0 [ ] *vailable in small packaging quantities. 1 hen using two or more wires in a parallel splice, the combined cross sectional area must be within the (M) circular mil area listed. 2 Oval expansion. Part Numbers oose Piece 34131* 34132* 34133* 34134* * * Shur-Plug (.093,.156 and.180 Series).093 Series (.093 Series) Insulation Vinyl, U 94V-0 Terminal Body Brass per STM B Series (.156 &.180 Series) Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B Series 5-88 ire Size Tongue Dimension Terminal ire Insulation Part Numbers ircular Mils Series Insulation Diameter oose Tape [mm 2 ] Thickness Max. Max. olor Max. Piece Mounted , [ ] * ,050-5, [ ] * Not U or S pproved or isted. *vailable in small packaging quantities.

89 MP Standard Terminals and Splices MP PSTI-GRIP Terminals and Splices (ontinued) 3-ay onnector 90 Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Rivet Brass per QQ-B-626 Plating Tin per STM B-545 ire Size Tongue Dimensions Terminal ire Insulation Part Number ircular Mils Thickness Insulation Diameter [mm 2 ] Max. Max. Max. olor Max. oose Piece ,050-5, * [ ] *vailable in small packaging quantities. Tube ap ssembly Rivet Body Tube ap Insulation Insulation Vinyl, U 94V-0 Terminal Body opper per STM B-152 Plating Tin per STM B-545 Tube ap opper/zinc alloy per MI--50 Plating Tin per STM B-545 Rivet Brass Plating Tin per STM B-545 over opper ire Size Tongue Dimensions Terminal ire Insulation Part Number ircular Mils Thickness Insulation Diameter [mm 2 ] Max. Max. Max. olor Max. oose Piece , Black [ ] Not U or S pproved or isted. 5Terminals and Splices ire Pins Body Sleeve ire Size Dimensions Terminal ire Insulation ircular Mils Tab Ins. Insulation Diameter [mm 2 ] Max. olor Max. Part Number (Tape) (oose Piece) 5-89

90 MP Standard Terminals and Splices MP MPI-BOND Terminals (ontinued) Product Facts Designed to accommodate wire gauges 8 G through 4/0 G The first large wire terminal to feature vinyl insulation bonded to the terminal sleeve Terminals for wire sizes 8 G through 4/0 G meet the requirements of MI-T-7928, Type II, lass 2 Precision-engineered terminal offering the heavyduty wire user uniformly high quality connections with permanent insulation support and protection against flash over pplied in a single effortless operation with the MP DYN-RIMP tool hy Bonding? Terminal insulators need to withstand intense crimping pressures necessary for today s high wire-to-terminal contact requirements Bonded insulation transmits this pressure evenly to the center of the crimp area positive bond allows for uniform insulation thickness, maintains proper dielectric and tensile values and controls the extrusion of plastic under the crimping dies in the finished connection The rimp Because both wire and terminal are confined over a greater area during the crimp, a homogeneous mass is achieved rimp is applied gradually to encourage full movement of the wire with minimum extrusion ompare this MP method of applying pre-insulated solderless terminals to large gauge wires with the cumbersome mechanical fitting, brazing and manual insulating techniques still used in many plants Barrel with Brazed Seam, Dimpled Inner Surface. ach MPI-BOND terminal body is individually brazed for ruggedness and deformation control during the crimping operation. Dimpling on inner barrel surface provides more contact area of wire to terminal and additional tensile strength. Inner Bonding Sleeve. Insulation is bonded to this (STM B-152) copper sleeve the primary property of superior MPI-BOND terminal construction. Fully Protected Rear Insulation Support Ring. Separate metal ring provides insulation support to dampen vibration and prevent sharp bends on conductor. Steel (STM -9, Tin plated per STM B-545). Temperature Rating: 5 Max. Basic Terminal. The basic terminal is constructed of fine grade high conductivity copper per STM B-152 and tin-plated per STM B-545. MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Insulation Proofmarked and olor oded. olor coding of terminals provides rapid indentification, for selection of proper terminal. For additional quality control, crimping die embosses wire size number on insulation. Vinyl insulation extends minimum distance beyond terminal barrel to prevent exposure of conductor during stress and vibration. MPI-BOND Terminals meet or exceed the requirements of MI-T-7928, Type II, lass 2. Refer to MP Qualified Products for Military pplication, atalog for Military Specification Number to MP Part Number cross reference. 5-90

91 MP Standard Terminals and Splices MP MPI-BOND Terminals (ontinued) Ring Tongue Terminals asher Radius Max. D Insulation Vinyl Terminal Body opper per STM B-152 Insulation Support Ring Steel per STM -9 Plating Tin per STM B-545 except where noted. Style Style B Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Style D Insulation Diameter oose Tape [mm 2 ] Max. Max. Max. Min. olor Max. Piece Mounted M B ,0-20, [ ] B / M B / M / /2 M Terminal body plating Gold per MI-G over Nickel per QQ-N Terminals and Splices 5-91

92 MP Standard Terminals and Splices MP MPI-BOND Terminals (ontinued) Ring Tongue Terminals (ontinued) Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Style D Insulation Diameter oose Tape [mm 2 ] Max. Max. Max. Min. olor Max. Piece Mounted B ,800-33, [ ] 1/ M B /16 M * / / M ,0-52, B [ ] / M8 B / B /2 M / M ,600-83, [ ] B / M B *vailable in small packaging quantities. 5-92

93 MP Standard Terminals and Splices MP MPI-BOND Terminals (ontinued) Ring Tongue Terminals (ontinued) asher Radius Max. D Insulation Vinyl Terminal Body opper per STM B-152 Insulation Support Ring Steel per STM -9 Plating Tin per STM B-545 Style Style B ire Size ircular Mils [mm 2 ] 2 52,600-83,700 [ ] 1/0 83, ,500 [ ] 2/0 119, ,500 [ ] 3/0 150, ,000 [ ] 4/0 190, ,000 [ ] Tongue Dimensions ire Part Numbers Stud Terminal Insulation Thickness Size Style D Insulation Diameter oose Tape Max. Max. Max. Min. olor Max. Piece Mounted / B /2 M / M6 B / M / B /2 M /16 M /8 B /2 M /16 M / B /2 M / / M Terminals and Splices 5-93

94 MP Standard Terminals and Splices MP TRMINY Terminals (ontinued) Product Facts Designed to provide insulated terminals and splices for large wire sizes, many of which are used in airborne and ground support applications Tested under the procedures stipulated by MI Spec. MI-T-7928, they meet and exceed requirements Designed and engineered to withstand extreme vibration, shock and structural stresses, elevated temperatures and other conditions which could adversely affect the circuit requirements in complex air and space flight equipment The use of matching MP tooling provides for precision crimping which makes all terminations identical This uniformity promotes maximum reliability and, coupled with tool die marks on the barrel indicating the wire size and color coding of the insulation sleeve, also serves as a built-in quality control factor Pre-insulated with color coded nylon which also acts as insulation support ire size range of terminals is 8 G through 4/0 G Funnel ntry. Molded insulation for ease of wire insertion and snug fit over MI-standard wire diameters. Dimples. Dimples afford maximum contact of barrel and wire and maximum tensile strength. Temperature Rating: 5 Max. Basic Terminal. The basic terminal is constructed of fine grade high conductivity copper per STM B-152 and tin-plated per STM B-545. MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Insulation. Nylon insulation for dielectric strength, color coded to wire size. TRMINY Terminals meet or exceed the requirements of MI-T-7928, Type II, lass 2. Refer to MP Qualified Products for Military pplication, atalog for Military Specification Number to MP Part Number cross reference. 5-94

95 MP Standard Terminals and Splices MP TRMINY Terminals (ontinued) Ring Tongue Terminals asher Radius Max. Insulation Nylon, U 94V-2 Terminal Body opper per STM B-152 Plating Tin per STM B-545 Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose [mm 2 ] Max. Max. Max. olor Max. Piece 8 M / ,0-20, M [ ] 5/ M / / ,800-33, M [ ] 5/ M / M / ,0-52, M [ ] 5/ M / * 1/2 M /4 M HD / ,0-52, M [ ] 3/ /4 M / ,600-83, M [ ] 3/ /2 M *vailable in small packaging quantities. 1 Rectangular tongue terminal bend ring tongue terminal. 3 Heavy duty for extra mechanical strength. 5Terminals and Splices 5-95

96 MP Standard Terminals and Splices MP TRMINY Terminals (ontinued) Ring Tongue Terminals (ontinued) Tongue ire Size Dimensions ire Part Numbers Stud Terminal Insulation ircular Mils Thickness Size Insulation Diameter oose [mm 2 ] Max. Max. Max. olor Max. Piece / M /0 83, , / [ ] 1.85 M / /2 M / M /0 119, , / [ ] /2 M /0 150, , / [ ] /0 3/8 190, , [ ] /2 M

97 MP Standard Terminals and Splices MP TRMINY Terminals (ontinued) Butt Splices Insulation Sleeve Nylon, U 94V-2 Splice Body opper per STM B-152 Plating Tin per STM B-545 Single to Single- Standard Splice or Step Down ssembly 1 Single to Multiple Standard Splice Multiple to Multiple Standard Splice ire Size Dimension Splice ire Insulation Diameter Max. ircular Mils Style Insulation [mm 2 ] Max. olor Single nd Multiple nd Part Numbers 8 to 12-13,0-20,800 [ ] Single to Single w/ Step-Down at.255 to ssembly adapter end ,180-13, [ ] 6 to 8 20,800-33,0 [ ] Single to Single w/ Step-Down at.3 to ssembly adapter end ,0-20, [ ] 8 13,0-20, [ ] ,800-33, [ ] Single to Single Standard Splice 33,0-52, [ ] ,600-83, [ ] ,0-20, [ ] Single to Multiple 20,800-33, Standard Splice [ ] ,0-52, [ ] ,0-20, [ ] Multiple to Multiple 20,800-33, Standard Splice [ ] ,600-83, [ ] Step-Down ssembly includes adapter which is visible through insulation sleeve window. 5Terminals and Splices 5-97

98 MP Standard Terminals and Splices lass 1 and lass 2 Military pprovals (ontinued) Military Specifications MS MS17143 PIDG G Dash Part Numbers lass Stud Size Numbers oose Piece Tape Mounted & & & & & & & & & & & & & & & & & & & & &

99 MP Standard Terminals and Splices Tooling (ontinued) Insulated Terminals and Splices 8 to 4/0 G ire Range Tools for oose Piece Terminations Tools for Tape Mounted Terminations Description ire Hand Tools Dies for rimp Head Dies for Head for Dies for Dies for MP Size rimp Head Penumatic MP Tapetronic Tapetronic Machine & Hydraulic Hand Tool Hand Tool Machine with Insulation & djustment PSTI-GRIP Terminals and Splices / / MPI-BOND Terminals 1/ / / / TRMINY Terminals 1/ and Splices 2/ / / HD Heads for Power Units , , or No insulation crimp. 3 arge expansion dies. 4 ithout insulation crimp. 5 ith insulation crimp. 5Terminals and Splices Insulated FSTON 26 to G ire Range Tools for Tape Mounted Terminations Tools for Strip Form Terminations ire Size Hand Tool Tape Dies for TPTRONI Tape Dies for MP-O-TRI 1 Tape Dies for MPOMTOR MPOMTOR S III G, S IV No pplicator Required Model G S III G, S IV pplicators pplicator pplicator * (Natural) * * *Only U and S approved. 1 MP-O-TRI Model K uses applicator Die included with applicator. For additional information call the Tooling ssistance enter

100 MP Standard Terminals and Splices Tooling (ontinued) oose Form Terminal and Splice Tooling RTI-RIMP Hand Tools Double ction Hand Tool Heavy Head Hand Tool Head Straight ction Hand Tool Part No PRO-RIMPR II Hand Tool Part No T-HD Tool Part No , TTR-RIMP Hand Tool Part No Hydraulic Hand Tools Part No (Dies Required) 5-0

101 MP Standard Terminals and Splices Tooling (ontinued) Pneumatic Tools Part No (Hand ctuation) Part No (Foot ctuation) Part No rimping Heads Part No ( ) Part No ( ) 5Terminals and Splices atch Heads and Dies Part No Tool 5-1

102 MP Standard Terminals and Splices Tooling (ontinued) Tape Mounted MP-TPTRONI Machine 69875, (Requires Dies) MP-O-TRI, Model G Machine (Requires pplicator and Dies) UTO-PRO Machine (Requires pplicator and Dies) MPOMTOR S IV Machine (Requires pplicator and Dies) 5-2