Illustrated Parts Manual

Transcription

1 llustrated Parts anual odel 3369electric 3969electric ay 31, 2013

2

3 V LG arch 22, riginal ssue f anual (Was part of complete anual # ) (odel 3369 anual edited to evision 22) (odel 3969 anual edited to evision 24) eptember 29, 2000 evised - (odel 3369 anual edited to evision 31) (odel 3969 anual edited to evision 27) ugust 15, 2003 evised - (odel 3369 anual edited to evision 34) (odel 3969 anual edited to evision 32) eptember 1, 2003 evised - Updated ection 3 January 31, 2007 evised ovember 1, 2010 evised ay 31, 2013 evised

4 V LG B

5 BL F FGU. L PG. 1 - F 1-1 F D G LL D WHL DV LL DV HUB BLY DV BK BLY LL P LL (F UD) BY HG BLY BY HG BLY - UK LY (110/220 DUL VLG) (/ P) BY HG BLY - U P (V PL) F UD P LL GUD P 2-1 HYDUL P LL L VLV BLY PUP BLY GUD L BX BLY V LL LL - DL LL - DL GUD LL PLF 4-1 PLF P LL UL PLF X LL PLF L BX BLY (P / 71506) PLF L BX BLY (/ P) LL BLY - PQ (P / 71506) LL BLY - PQ (/ P) YLD 5-1 LF YLD BLY YLD BLY HYDUL 6-1 HYDUL DG LL 7-1 LL DG L DD LL H (P / 72550) DD LL DG - U P (/ P) DD LL DG - UL P (/ P) LL D L i

6 BL F FGU. L PG. 8 - DL 8-1 DL LL DD V P K 10 - PL P ii

7 1 F BL F FGU DP PG 1-1 F D G LL D WHL DV LL DV HUB BLY DV BK BLY LL P LL (F UD) BY HG BLY BY HG BLY - UK LY (110/220 DUL VLG)(/ P) BY HG BLY - U P (V PL) F UD P LL F

8 FGU F F D G LL 1 F

9 1 F. FGU 1-1. F D G LL FG & # P UB DP QY. V. F D G LL ef Frame Weldment 1 G D PDL LL teering and pindles - tandard ef Hub ssembly (ncludes tems ) pindle Kingpin Pin, otter 1/4 x 2 1/ ut, lotted 1 1/ Washer, hrust Bolt 5/8-18 x Locknut 5/ od-nd ut, Jam 5/ Use teer ylinder ssembly (ee ection 5 for Breakdown) 1 (Prior to / 47596) (was p/n ) teer ylinder ssembly (ee ection 5 for Breakdown) 1 (/ to Present) Pad, Wear Bolt 5/8-18 x 1 1/ Locknut 5/ Flatwasher 5/ Grease / him / ing Bolt, Wheel (5 Per Hub) Bolt 3/8-16 x 1 (/ to Present) Flatwasher 3/8 (/ to Present) ngle (/ to Present) ngle (/ to Present) Bolt 5/16-18 x 1 3/4 (/ to Present) Loctite (ot hown) (/ to Present) / Flatwasher 3/8 (arrow) (/ to Present) 2 1 F HUB BL ef riginal quipment ef ervice eplacement ef. ote: riginal quipment components may have been replaced with ervice eplacement components, dentify hub by bolts or studs before ordering parts. 101 Kit up, Bearing - nner (1 Per Hub) Kit one, Bearing - nner (1 Per Hub) Kit up, Bearing - uter (1 Per Hub) Kit one, Bearing - uter (1 Per Hub) Kit eal (1 Per Hub)

10 1 F 1 F FGU 1-1. F D G LL (UD) FG & # P UB DP QY. V. 106 Use ap, Dust (1 Per Hub) (was p/n ) Hardware ptions (5 Per pindle): Bolt, Wheel 1/2in x 20F(Hub ssembly ) tud, Wheel 1/2in x 20F (Hub ssembly ) ut, Wheel 1/2in x 20F (Hub ssembly ) Bearing & eal Kit (ncludes Qty 1 tems ) (1 Per Hub) (Hub ssemblies & ) PDL WLD - DD ef Bushing, Bronze (2 Per pindle) ot Used Washer (1 Per pindle)

11 1 F FGU 1-1. F D G LL (UD) FG & # P UB DP QY. V. 1 F

12 FGU F D WHL DV LL 1 F

13 1 F FGU 1-2. D WHL DV LL FG & # P UB DP QY. V WHL DV LL ef Drive Hub ssembly (ee Figure 1-3 for Breakdown) Drive Brake ssembly (ee Figure 1-4 for Breakdown) Drive otor ssembly epair Kit (ncludes ll Bearings, Brushes, prings 2 and Wavy Washer (1 Per otor) Field oil Kit (1 Per otor) Head Band ssembly (1 Per otor) Locknut 1/2-20F Flatwasher 1/2 arrow Bolt 1/2-13 x 1 3/ Bolt 3/8-16 x Flatwasher 3/8 arrow Lockwasher 3/ Bolt, Wheel ensor, ach Drive Boot Lockwasher 1/ ing 2 1 F D WHL LL P: ire nd Wheel ssembly (Foam-Filled) (old as an ssembly) ire nd Wheel ssembly (on-arking ptional) (old as an ssembly) HUBP LL (PL) ef. B Hubcap (Prior to / 27282) Hubcap (/ to Present) J-Bolt 5/ Lockwasher 5/ ut, corn 5/ ut 5/

14 FGU 1-3. DV HUB BLY 1 F 1 F

15 . FGU 1-3. DV HUB BLY 1 F FG & # P UB DP QY. V DV HUB BLY ef. B Hub-haft ssembly pindle 1 2 Kit eal, Lip up, Bearing (uter) one, Bearing (uter) up, Bearing (nner) one, Bearing (nner) Housing 1 8 Kit Washer, hrust 1 9 Kit ing, etaining Plug, Pipe - 1/4 PF tud, Wheel 1/2-20F Plug, Pipe - 3/4 PF Gear, nternal 1 1 F arrier ssembly arrier Washer, anged hrust Bearing, eedle pacer, hrust haft, Planet Gear, luster ollpin Gear, ing 1 22 Kit -ing over, nput Gear, un pacer, nput Washer, hrust Washer, hrust Bolt, Hex Bolt, houlder Plug, Pipe - 1/4 PF eal Kit (ncludes tems 2,8,9, and 22)

16 FGU F DV BK BLY 1 F

17 . FGU 1-4. DV BK BLY 1 F FG & # P UB DP QY. V DV BK BLY ef agnet and oil ssembly rmature haft 1 4 ot vailable Plate, ounting 1 5 Kit Plate, Friction (olid) 3 6 ot Used 7 Kit Plate, uter pacer Bolt, etric ocket Head 3 10 Kit pring, ompression Bearing, Ball ing, etainer (xternal) ing, etainer (nternal) anual elease ssembly 3 15 ot Used 16 ot Used 17 ot Used 18 ot Used ing him / onnector, lectrical ing (January 1995 to Present) eal (/ to Present) epair Kit (ncludes tems 5,7,10,11, and F

18 FGU F LL P LL (F UD) 1 F

19 1 F. FGU 1-5. LL P LL (F UD) FG & # P UB DP QY. V DV LL ef. 8 1 to 11 ot Used ontactor Plate ssembly (ncludes tems and other 1 diodes,coils, fuse and wiring) (Purchase fuses locally) Bolt 1/4-20 x Flatwasher 1/ Lockwasher 1/ able ssembly Bolt 1/4-20 x Locknut 1/ to 20 ot Used able /267cm able - 39 /99cm able - 36 /91.5cm able /274cm able - 90 /228cm able - 90 /228cm able - 90 /228cm able /274cm able - 18 /46cm 1 30 ot Used Grommet Flex-rim (Prior to / 56587) 15in./38cm Flex-rim (/ to Present) 15in./38cm 33 Plate, ounting ptions: Prior to / / to Present lamp, able (Prior to / 75352) 1 35 ot Used 36 crew ptions: / crew #10-24 x 3/4 (Prior to / 75352) crew #10-24 x 1 (/ to Present) Flatwasher # Locknut # Fuseblock 1 40 Fuse ptions: tandard (Prior to / 28687) tandard (/ to Present) crew, ountersunk #10-24 x 1 1/ over, ontroller Flatwasher 1/ ut, innerman 1 45 ot Used Handle, Pull 1 47 to 48 ot Used ape, eal 7ft./2m 1 F

20 1 F 1 F FGU 1-5. LL P LL (F UD) (UD) FG & # P UB DP QY. V ensor, Level Fuse mp (Black Version nly - ot equired on Blue 1 and range Versions) Decal - able ounting 1 52 ot Used ealant, ilicone V (ot hown) / Bolt 1/4-20 x 3/ ensor, Level lamp, able (/ to Present) lamp, able (/ to Present) PL BLY ef ontrol odule ssembly ontactor (hangeover) ip epair Kit ontactor ontactor (ain) ip epair Kit ontactor icro witches Kit ontactor ontactor (By-Pass) ip epair Kit ontactor ontactor (Forward/everse) ip epair Kit ontactor Fuse, Buss mp Bar, Buss ot erviced Plate, ounting Board, P Fuse - 20 mp Fuse - 7 mp ot erviced Decal Harness (odule to ontactors) (ot hown) onnector, lectrical - 16 Pin (t P Board) onnector, lectrical - 17 Pin (t ontrol odule) onnector, lectrical - 6 Pin (t ontactors) onnector, lectrical - 15 Pin (o JLG Harness) onnector, lectrical - 4 Pin (o JLG Harness) Pin (Use with & onnectors) / ocket (Use with & onnectors) / Pin (Use with onnector) / esistor/bracket ssembly able, lectrical (8.5in/21.5cm) able, lectrical (10in/25.4cm)

21 1 F FGU 1-5. LL P LL (F UD) (UD) FG & # P UB DP QY. V. BY HG LL P: ef harger - 220V/50HZ - (on UL) ef. B harger - 220V/50HZ - (UL) ef harger - 110V/120V 50HZ - (ustralian pec) ef harger - 100V 50/60HZ - (UK pec) ef ot Used Bolt 1/4-20 x 3/ Flatwasher 1/4 arrow Locknut 1/ Lockwasher 1/ Bolt 1/4-20 x ut, etainer 1/ over - Front ot Used over - op crew, elf-apping 1/4-20 x 3/ to 250 ot Used 251 Battery harger ptions: (ee Figure 1-6 for Breakdown) V/50HZ (on UL) V/50HZ (UL) ustralian pec UK pec. (Prior to / 43921) UK pec. (/ to Present) 1 F BY BX LL P: ef tandard ef H-utput (Prior to / ef. H H-utput (/ to Present) ef Battery Box Weldment over, Battery Box over, nsulator ptions: 2 ot equired tandard H-utput dhesive (Prior to / 36134) / Latch ube Flatwasher 5/ Bolt 5/16-18 x 1 1/ Liner, ray Battery ptions: Battery - 6V225 (Wet) Battery - 6V225 (Dry) H-utput Battery - 6V370 (Wet) H-utput Battery - 6V370 (Dry) able ssembly

22 1 F 1 F FGU 1-5. LL P LL (F UD) (UD) FG & # P UB DP QY. V able, Battery (Prior to ugust 1995) able, Battery (ugust 1995 to Present) ilicon ompound / Grease, erminal / Lanyard Bolt 1/4-20 x 5/ Locknut 1/ Boot, erminal - d shape Boot, erminal - b shape Gromment ptions: 2 ot equired tandard H-utput 321 ing ptions: 2 ot equired tandard H-utput 322 able, Lanyard ptions: 2 ot equired tandard H-utput 323 Handle, Pull ptions: 2 ot equired tandard H-utput Pin, Quick elease Bolt 3/8-16 x 1 1/ Flatwasher 3/ Locknut 3/ over, nsulator ptions: 4 ot equired tandard H-utput ut 5/16-18 tainless Lockwasher 5/16 tainless Bolt 5/16-18 x 1 1/4 tainless DV UU L WH LL ef am ptions: am (Prior to / 49916) am (/ to Present) witch, Limit Bracket, ounting Bolt 1/4-20 x Flatwasher 1/ Locknut 1/ train elief Bolt ptions: Bolt #8-32 x 2 (Prior to / 49916) Bolt #10-32 x 2 (/ to Present) 409 Flatwasher ptions: Flatwasher #8 (Prior to / 49916) Flatwasher #10 (/ to Present)

23 1 F FGU 1-5. LL P LL (F UD) (UD) FG & # P UB DP QY. V. 410 Lockwasher ptions: Lockwasher #8 (Prior to / 49916) Lockwasher #10 (/ to Present) 411 ut ptions: ut #8-32 (Prior to / 49916) ut #10-32 (/ to Present) 412 to 416 ot Used lamp (/ to Present) Lockwasher (/ to Present) Flatwasher (arrow) (/ to Present) Loctite #271 (/ to Present) / B LGH LL (PL) ef hield, age Light, Beacon (Prior to / 23604) Bulb, Flash Bulb Lens, mber Light, Beacon (/ to Present) Bulb, Flash Bulb Lens, mber crew, achine #10-24 x 3/ Flatwasher # Locknut # able, lectrical - 16/2 121in/3m 1 F H LL ef Horn Bolt 5/16-18 x 1 (Prior to / 71522) ut 5/16-18 (Prior to / 71522) Lockwasher 5/16 (Prior to / 71522) able, lectrical - 16/2 8ft/2.4m Boot, erminal 2 L LL ef Descent ef otion ef ravel ef. B larm (emove ground strap before installation) Bolt 1/4-20 x Locknut 1/ Lockwasher 1/ Flatwasher 1/ able, lectrical - 16/2 7ft./21m

24 1 F FGU 1-5. LL P LL (F UD) (UD) FG & # P UB DP QY. V VLD BY-P L WH LL ef. 6 (FH P LY) 1 F witch, Limit Head, witch oller 1 onnector, train elief ptions: Prior to / / to Present crew ptions: crew #10-24 x 1 1/2 (Prior to / 84815) Bolt #10-24 x 2 (/ to Present) Locknut #10-24 (/ to Present)

25 1 F FGU 1-5. LL P LL (F UD) (UD) FG & # P UB DP QY. V. 1 F

26 FGU F BY HG BLY 1 F

27 . FGU 1-6. BY HG BLY 1 F FG & # P UB DP QY. V. BY HG BLY ef V ingle Voltage (ustralian pec) ef on-ul 220V/50HZ (uro pec xcept UK pec) ef UL 220V/50HZ (uro pec xcept UK pec) ef /220 Dual Voltage (UK pec Prior to / ee ef. otes) ote: Dual Voltage Battery hargers with date codes prior to January 1995 should be replaced as a unit. onsult JLG ndustries (urope) for eplacement. ote: ee Figure 1-8 for service parts for Battery harger (ervice eplacement for & hargers) ote: For Dual Voltage hargers Built / to Present ee Figure 1-7. Date ode ote: Battery harger erial umber ameplate located on right side of harger. First line is the harger pec and Date ode. xample: B515 (pec) P (Date ode). First Letter in the Date ode ndicates onth ( - January/B - February/ - arch/ etc. with exception of Letter which is not used). econd Letter ndicates Year ( / /P / etc.) 1 F mmeter 1 2 Board, ircuit ptions: 1 Use hargers (Was p/n Prior to January 1995) hargers (January 1995 to Present) Use / hargers (Was p/n Prior to January 1995) / hargers (January 1995 to Present) hargers 3 ondenser ptions: hargers / hargers hargers onnector, D 1 5 ord, ptions: hargers ocket for hargers / hargers hargers hargers 6 Diode ptions: hargers / / hargers Fuse, D - 45 mp Holder, Fuse - D

28 1 F 1 F FGU 1-6. BY HG BLY (UD) FG & # P UB DP QY. V train elief ( ord) train elief (D ord) 1 10 riac ptions: / / / hargers 1 ot equired hargers ransformer, ontrol 1 12 ransformer, ain ptions: hargers / hargers hargers Varistor 1 14 Fuse, ptions: hargers / / hargers Holder, Fuse ot vailable Handle onnector, nable witch 1 18 Heatsink ptions: / / hargers ot vailable hargers trap, ondenser 1 20 utomatic witching ard ptions: / ot equired / / hargers 0 Use hargers Prior to Date ode B (Was P/ ) hargers Date ode B (February 1996) to 1 Present 21 elay ptions: / ot equired / / hargers hargers

29 1 F FGU 1-6. BY HG BLY (UD) FG & # P UB DP QY. V. 1 F

30 1 F FGU 1-7. BY HG BLY - UK LY (110/220 DUL VL- G) (/ P) 1 F

31 1 F. FGU 1-7. BY HG BLY - UK LY (110/220 DUL VLG) (/ P) FG & # P UB DP QY. V BY HG BLY - UK LY (110/220 ef. DUL VLG) (/ P) mmeter ase, emote mmeter Breaker, ircuit Board, ircuit onnector ontrol, ircuit ord, ord, D Fuse ssembly - D Fuse, D - 80 mp Harness (ot hown) Holder, Fuse - D nsulator, elay onnector, D ecifier ssembly ecifier (1 Per ssembly) elay 1 18 ot Used hunt ssembly train elief (D ord) ransformer 1 22 ot Used Varistor 1 1 F

32 1 F FGU 1-8. BY HG BLY - U P (V PL) 1 F

33 1 F. FGU 1-8. BY HG BLY - U P (V PL) FG & # P UB DP QY. V BY HG BLY - U P (V PL F & BY H- G) ef. 1 Use mmeter (was p/n ) over ssembly, ase Breaker, ircuit Board, ircuit (was p/n ) onnector ord, ord, D apacitor ssembly (ot hown) Fuse, D - 45 mp Harness (ot hown) Holder, Fuse - D onnector, D ecifier ssembly ecifier (1 Per ssembly) elay hunt ssembly train elief train elief 1 18 Use ransformer (was p/n ) Varistor ssembly 1 1 F

34 FGU F F UD P LL 1 F

35 1 F. FGU 1-9. F UD P LL FG & # P UB DP QY. V XL V LL ef over humbscrew etainer lip, eceptacle eal 11.5ft./3.5m Handle ivet Flatwasher # Plate, Drain (Prior to / 70891) crew #10 x 1/2 (Prior to / 70891) 8 LDD LL P: ef odel 3369 (Prior to / 33424) ef odel 3369 (/ to Present) ef odel 3969 (Prior to / 33811) ef odel 3969 (/ to Present) ef. 4 1 F 101 ot Used Bolt 3/8-16 x 1 1/4 (Prior to / 56271) Bolt 3/8-16 x 1 1/4 (/ to Present) Flatwasher 3/ Lockwasher 3/8 (Prior to / 55724) ut 3/8-16 (Prior to / 55724) ut 3/8-16 (/ to Present)) tud (Welded on Parts) (Prior to February 1995) ap to 150 ot Used 151 Ladder ptions: odel 3369 (Prior to / 33424) odel 3369 (/ to / 54195) odel 3369 (/ to Present) odel 3969 (Prior to / 33811) odel 3969 (/ to / 54195) odel 3969 (/ to Present) P LL ef trap, nti-tatic Bolt 5/16-18 x ut 5/ Lockwasher 5/ Flatwasher 5/ Plate, Drain (/ to Present) crew #10 x 1/2 (/ to Present)

36 1 F FGU 1-9. F UD P LL (UD) FG & # P UB DP QY. V. 1 F

37 2 GUD P BL F FGU DP PG 2-1 HYDUL P LL L VLV BLY PUP BLY GUD L BX BLY V LL G U D P

38 2 GUD P FGU 2-1. HYDUL P LL 2 G U D P

39 2 GUD P.. FGU 2-1. HYDUL P LL FG & # P UB DP QY. V HYDUL K D FL LL ef ray, Hydraulic Plug, Fill Breather Plate, upport Bolt 1/4-20 x Flatwasher 1/ Lockwasher 1/ nsulator, ubber Bolt 1/4-20 x 5/ Bracket, ounting Filter ssembly lement, Filter Bolt 1/4-20 x 1/4 (Prior to / 39555) ube, eturn Fitting, traight lamp, Hose 1 16 over, Hose ptions: Prior to / / to Present Locknut 1/ ealant (ot hown) / Plug, Drain (Prior to / 50189) Plug, Drain (/ to Present) over, ear tand-off Bolt 1/4-20 x 3/4 (/ to Present) Loctite #242 (ot hown) (/ to Present) / ut, innerman (/ to Present) HYDUL D VLV BLY (P JULY 1994) HYDUL D VLV BLY (JULY 1994 P) HYDUL D VLV BLY - (WH L BK L) (/ P) HYDUL D VLV BLY - U- L P (/ P) ef. 5 ef. 4 ef. 2 ef. 2 2 G U D P Plate, ounting tand-off Locknut 1/ Flatwasher 1/ Lockwasher 1/ Bolt 1/4-20 x 3/ ngle Bolt 1/4-20 x ontrol Valve (ee Figure 2-2 for Breakdown)

40 2 GUD P FGU 2-1. HYDUL P LL (UD) 2 G U D P FG & # P UB DP QY. V / Lockwasher 5/ Flatwasher 5/ Locknut 5/ otor ssembly ndhead, Drive rmature epair Kit otor (ncludes Bearing, Brushes, 1 prings and Wavy Washer) Pump ssembly (ee Figure 2-3 for Breakdown) Bolt 3/8-16 x Lockwasher 3/ Pump ssembly - anual Descent (ee tems for 1 Breakdown) Bolt 1/4-20 x Grip Handle (Prior to / 45740) Handle (/ to Present) lip, Grip ivet Bracket, ounting Ground ontrol Box ssembly ptions: (ee Figure 2-4 for 1 Breakdown) Prior to July July 1995 to Present With lectric Brake elease (/ to Present) ustralian pec (/ to Present) Plate, hield over, Hose ptions: Prior to / / to Present Flatwasher 3/ Boot, erminal (eptember 1995 to Present) ngle, Valve ounting ptions: 1 ot equired Prior to ctober ctober 1994 to Present Loctite #242 (ot hown) (/ to Present) / ut, innerman (/ to Present) PUP BLY - UL D ef Pump artridge ssembly eal Kit elease artridge ssembly eal Kit Valve Knob heck artridge ssembly eal Kit Valve

41 2 GUD P FGU 2-1. HYDUL P LL (UD) FG & # P UB DP QY. V PUP BLY - UL D ef Valve, heck 5psi 1 2 G U D P

42 2 GUD P FGU 2-2. L VLV BLY 2 G U D P

43 2 GUD P. FGU 2-2. L VLV BLY FG & # P UB DP QY. V L VLV BLY ef. F artridge, Valve (ounterbalance) eal Kit artridge, Valve (teer and Lift Down elief) eal Kit 2 3 artridge, elief ptions: (Lift Up and ain) 1 ee ote Prior to February 1996 (ote: Use in place of original part number ) February 1996 to Present eal Kit and artridges 1 4 ot erviced Block Valve ssembly - teer (Prior to / 56599) eal Kit oil Valve ssembly - teer (/ to Present) eal Kit oil Valve ssembly - Lift (Prior to / 56599) eal Kit oil Valve ssembly - Lift (/ to Present) eal Kit oil artridge, huttle eal Kit Plug (upplied with Harness) PU HK LL ( HW) ef Fitting, Hose Fitting, traight Fitting, Quick Disconnect ap, Quick Disconnect 2 2 G U D P

44 2 GUD P FGU 2-3. PUP BLY 2 G U D P

45 2 GUD P. FGU 2-3. PUP BLY FG & # P UB DP QY. V PUP BLY ef Bearing 2 2 ot erviced Housing Flange, Front over Gear, Drive Gear, dle 1 7 Kit ing, nti-xtrusion 2 8 Kit eal, Pressure 2 9 ot erviced Bolt ing, nap 1 11 ot erviced Pin, Dowel 4 12 Kit eal, uter eal, haft eal Kit Pump (ncludes tems 7,8,12 and 13) 1 2 G U D P

46 2 GUD P FGU 2-4. GUD L BX BLY 2 G U D P

47 2 GUD P FGU 2-4. GUD L BX BLY FG & # P UB DP QY. V GUD L BX BLY (P JULY ef. B 1995) GUD L BX BLY (JULY 1995 ef. 6 P) GUD L BX BLY ( WH L ef. 5 BK L) (/ P) GUD L BX BLY (UL WH L BK L) (/ P) ef. 5 1 Box ptions: Prior to / / to / / to / / to Present ut, innerman crew, elf-ap #8 x 3/ Washer, ylon Lid, Box trip, ubber 52in/1.3m onnector, train elief Bushing Locknut, onduit onnector, train elief Bushing Locknut, onduit 2 13 ameplate ptions: Prior to / / to / / to Present 14 witch, Key ptions: / witch, Key (Prior to / 66901) Keys, eplacement 1 et witch, Key (/ to Present) Keys, eplacement 1 et witch, oggle ing Gauge, Hourmeter 1 18 ot Used Flatwasher # Lockwasher # ut # elay (td Qty 2/With ptions Qty 3 or 4) / ocket (td Qty 2/With ptions Qty 3 or 4) / crew #6-32 x 3/ trip, erminal (Prior to / 53228) trip, erminal (/ to Present) top, erminal Block, erminal trip, erminal arking 1 2 G U D P

48 2 GUD P FGU 2-4. GUD L BX BLY (UD) 2 G U D P FG & # P UB DP QY. V Barrier, erminal 2 30 ot Used Harness - Ground ontrol Box to ontrol odule Harness - Ground ontrol Box to Valves Bar, Buss Barrier, erminal Bar, Buss 1 36 ot Used witch, Push Button (Prior to / 72148) lip, elay (td Qty 2/With ptions Qty 3 or 4) / crew, erminal Washer, erminal leeve, erminal onnector, train elief / , ontact Block (/ to Present) Washer, hrust (/ to Present) witch, -top (/ to Present) ap/-top With eal ontact Block W/ount Harness - Brake Disconnect B (achines quipped With 1 lectric Brake elease nly) Harness - Brake Disconnect witch (achines quipped With 1 lectric Brake elease nly) Diode 3.5 mp ( achines quipped With lectric Brake 1 elease nly) (ot hown) Loom ( achines quipped With lectric Brake elease nly) (ot hown).08ft/.02m KY H LYD (PL) ef able, Lanyard ing

49 2 GUD P FGU 2-4. GUD L BX BLY (UD) FG & # P UB DP QY. V. 2 G U D P

50 2 GUD P FGU 2-5. V LL 2 G U D P

51 2 GUD P FGU 2-5. V LL FG & # P UB DP QY. V V LL ef over (Left ide) over (ight ide) Handle, Pull 4 4 ot Used Pad, lide 4 6 ot Used Bolt 1/4-20 x 1 1/ Flatwasher 1/4 (Wide) Locknut 1/ ot Used 11 ot Used ngle, lide ount Latch crew, ound Head #10-24 x 1/ Lockwasher # lamp ing Lanyard Latch oller, top (/ to Present) 4 2 G U D P

52 2 GUD P FGU 2-5. V LL (UD) FG & # P UB DP QY. V. 2 G U D P

53 3 BL F FGU DP PG 3-1 LL LL GUD LL

54 3 FGU 3-1. LL - DL

55 3. FGU 3-1. LL - DL 3369 FG & # P UB DP QY. V LL - DD ef rm Weldment (Lower nboard) rm Weldment (2nd nboard) rm Weldment (3rd nboard) rm Weldment (op nboard) rm Weldment (4nd nboard) rm Weldment (Lower and op utboard) rm Weldment (2nd utboard Left ide) rm Weldment (2nd utboard ight ide) Pin, Pivot Pin, Pivot Pin, ylinder ttach Pin, Pivot Holding Valve ssembly oil (Hydraforce Version) / oil (odular ontrols Version) / eal Kit (Hydraforce Version) / eal Kit (odular ontrols Version) / Pin, Pivot Pad, liding (Bolt n) Pad, liding (Pivoting) Lift ylinder ssembly (ee ection 5 for Breakdown) rm Weldment (3rd utboard ight ide) rm Weldment (3rd utboard Left ide) Prop, afety Prop, afety (/ s 11657, and nly) 2 21 ot Used rm Weldment (4th utboard Left ide) Flatwasher 3/ Bushing, pacer (/ s 11657, and nly) (ot 2 hown - Located at tem 20) ollar Bolt 5/16-18 x 3 1/ Locknut 5/ Bolt, pecial Bolt 3/8-16 x Locknut 3/ Pin, Pivot Pin, Keeper Locknut 1/ Lock, Prop (ight ide) (/ s 11657, and nly) 1 (ot hown - Located at tem 20) Lock, Prop (Left ide) (/ s 11657, and nly) 1 (ot hown - Located at tem 20) rm Weldment (4th utboard ight ide) Latch Bolt 1/4-20 x 5/ Flatwasher 1/

56 3 FGU 3-1. LL - DL 3369 (UD) 3 FG & # P UB DP QY. V Lockwasher 1/ Pin, Pivot 1 42 ot Used Pin, Pivot Bolt 5/16-18 x 3 1/ Bracket Bushing, Gar-ax lamp, able (ot hown) (Prior to / 68667) tud (Welded on Part) (ot hown) (Prior to / 68667) Lockwasher 5/16 (ot hown) (Prior to / 68667) ut 5/16-18 (ot hown) (Prior to / 68667) him (/ to Present) hims, Washer (/ to Present) rm Weldment (op utboard) izzor rms Kit (ncludes tems 1-8, 18, 19, 20, 22, 36 and 53) PD LL ef Pad (Prior to / 47469) Pad (/ to / 53856) Pad (/ to Present) PLF L BX BL UG LL- ( HW) (/ / 68667) trap, ie lamp Bolt 5/16-18 x Flatwasher 5/ Locknut 5/ ef PLF L BX BL UG LL- ( HW) (/ P) ef lamp Bolt 1/4-20 x Flatwasher 1/ Locknut 1/ trap, ie

57 3 FGU 3-1. LL - DL 3369 (UD) FG & # P UB DP QY. V

58 3 FGU 3-2. LL - DL

59 3. FGU 3-2. LL - DL 3969 FG & # P UB DP QY. V LL - DD ef rm Weldment (Lower nboard) rm Weldment (2nd nboard) rm Weldment (3rd nboard) rm Weldment (5th nboard) rm Weldment (op nboard) rm Weldment (Lower and op utboard) rm Weldment (2nd and 5th utboard Left ide) rm Weldment (2nd and 5th utboard ight ide) Pin, Pivot Pin, Pivot Pin, ylinder ttach Pin, Pivot Holding Valve ssembly oil (Hydraforce Version) / oil (odular ontrols Version) / eal Kit (Hydraforce Version) / eal Kit (odular ontrols Version) / Pin, Pivot Pad, liding (Bolt n) Pad, liding (Pivoting) Lift ylinder ssembly (ee ection 5 for Breakdown) rm Weldment (3rd utboard ight ide) rm Weldment (3rd utboard Left ide) Prop, afety Prop, afety (/ s 11657, and nly) rm Weldment (4th nboard) rm Weldment (4th utboard Left ide) Flatwasher 3/ Bushing, pacer (/ s 11657, and nly) (ot 2 hown - Located at tem 20) ollar Bolt 5/16-18 x 3 1/ Locknut 5/ Bolt, pecial Bolt 3/8-16 x Locknut 3/ Pin, Pivot Pin, Keeper Locknut 1/ Lock, Prop (ight ide) (/ s 11657, and nly) 1 (ot hown - Located at tem 20) Lock, Prop (Left ide) (/ s 11657, and nly) 1 (ot hown - Located at tem 20) rm Weldment (4th utboard ight ide) Latch Bolt 1/4-20 x 5/ Flatwasher 1/

60 3 FGU 3-2. LL - DL 3969 (UD) 3 FG & # P UB DP QY. V Lockwasher 1/ Pin, Pivot 1 42 ot Used Pin, Pivot 3 44 ot Used Bolt 5/16-18 x 3 1/ Bracket Bushing, Gar-ax lamp, able (ot hown) (Prior to / 68667) tud (Welded on Part) (ot hown) (Prior to / 68667) Lockwasher 5/16 (ot hown) (Prior to / 68667) ut 5/16-18 (ot hown) (Prior to / 68667) him (/ to Present) hims, Washer (/ to Present) izzor rms Kit (ncludes tems 1-8, 18, and 36) PD LL ef Pad (Prior to / 47469) Pad (/ to / 53856) Pad (/ to Present) PLF L BX BL UG LL- ( HW) (P / 68667) trap, ie lamp Bolt 5/16-18 x Flatwasher 5/ Locknut 5/ PLF L BX BL UG LL- ( HW) (/ P) ef. 1 ef lamp Bolt 1/4-20 x Flatwasher 1/ Locknut 1/

61 3 FGU 3-2. LL - DL 3969 (UD) FG & # P UB DP QY. V

62 3 FGU 3-3. GUD LL

63 . FGU 3-3. GUD LL 3 FG & # P UB DP QY. V GUD LL ef Weldment, rm Guard nd ail Weldment, rm Guard ide Pin levis 1/4 x heave, able Weldment, ube pring able ngle Flatwasher 5/ Lockwasher 5/16 (Prior to / 80825) Locknut 5/ lip, Wire etting, rm Guard trap, ie Bolt 5/16-18 x tud 5/16-18 x 1 (Welded Part) (Prior to February 1995) etting, rm Guard etting, rm Guard Guard, ccordian Bolt 5/16-18 x Weldment, rm Guard ide etting, rm Guard otter Pin ape 8in/20.3cm ube, pacer 8 26 Pad ptions: Pad (Prior to / 47115) Pad (/ to Present) 27 ot Used Bolt 5/16-18 x 1 1/ Kit, etting (ncludes tems 13, 17, 18 & 22)

64 3 FGU 3-3. GUD LL (UD) FG & # P UB DP QY. V

65 4 PLF BL F FGU DP PG 4-1 PLF P LL UL PLF X LL PLF L BX BLY (P / 71506) PLF L BX BLY (/ P) LL BLY - PQ (P / 71506) LL BLY - PQ (/ P) P L F

66 4 PLF FGU 4-1.PLF P LL 4 P L F

67 4 PLF FGU 4-1. PLF P LL FG & # P UB DP QY. V PLF WLD 1 HDL LL P: ef Handrails Without xtension ef Handrails With xtension ef Handrails With wing Gate (/ to Present) ef ail Weldment - ide 2 2 ail Weldment - ear ptions: ail Weldment - ear ail Weldment With wing Gate - ear Bracket 2 4 ot equired 5 ot equired 6 ot equired Bolt 1/4-20 x 2 1/2 / Flatwasher 1/4 arrow / ape 1ft./31cm Locknut 1/4-20 / 11 ail Weldment ail Weldment - With ut xtension ail Weldment - With xtension ot equired ail Weldment - With wing Gate Bolt 1/4-20 x pring Pin / able, Lanyard / Bushing Bolt 1/4-20 x 3/4 / 17 Kick Plate ptions: Kick Plate - With ut xtension ot equired Kick Plate - With xtension ot equired Kick Plate - With wing Gate Plug, ap / 19 ail Weldment - Front ptions: ail Weldment With ut xtension ot equired ail Weldment With xtension ot equired ail Weldment With wing Gate Decal (Prior to / 56271) 1 21 ot Used 22 Plate, Kick ptions: Plate, Kick - With Drop Gate ot equired Plate, Kick - With wing Gate pring (achines With wing Gate ption nly) Flatwasher 5/ ot Used Bolt 1/4-20 x 2 1/ P L F

68 4 PLF FGU 4-1. PLF P LL (UD) 4 P L FG & # P UB DP QY. V. 27 ing ptions: / ing - With ut xtension ot equired ing - achine With xtension ot equired ing - achine With wing Gate 28 Hinge ptions: Hinge - With ut xtension ot equired Hinge - With xtension ot equired Hinge - With wing Gate Washer, ylon ut, Binding crew, pecial 2 32 ot equired 33 ot equired Latch (achines With wing Gate ption nly) crew #10-24 x 7/8 (achines With wing Gate 4 ption nly) Locknut #10-24 (achines With wing Gate 4 ption nly) Flatwasher #10 (achines With wing Gate ption 4 nly) Loctite #242 (ot hown) / F Worklight able, lectrical / Bracket Bolt 1/4-20 x Locknut 1/ trap, ie WKLGH LL (PL) ef. B WKLGH LL (PL) ef B LGH LL (PL) ef B LGH LL (PL) ef hield, age Light, Beacon (Prior to / 23604) Bulb, Flash Bulb Lens, mber Light, Beacon (/ to Present) Bulb, Flash Bulb Lens, mber crew, achine #10-24 x 3/ Flatwasher # Locknut # able, lectrical 16/2 /

69 4 PLF FGU 4-1. PLF P LL (UD) FG & # P UB DP QY. V VL PL LL - DL ef (PL) VL PL LL - DL ef (PL) VL PL LL - DL ef (PL) VL PL LL - DL 3969 (PL) ef upply Locally Box, ounting upply Locally eceptacle upply Locally hield, over Plate, ounting Bolt 1/4-20 x 3/ Flatwasher 1/ Locknut 1/ lamp / trap, ie able, lectrical ptions: (Prior to / 45013) / able, lectrical ptions: (/ to Present) / odel 3369 (Prior to / 45013) 80ft./24.4m odel 3369 (/ to Present) 60ft./18.3m odel 3969 (Prior to / 45013) 90ft./27.4m odel 3969 (/ to Present) 65ft./19.8m 311 upply Locally Plug, onnector Decal - Ground (Prior to / 50044) Decal - eutral (Prior to / 50044) upply Locally onnector, train elief upply Locally Bushing hield, Flex rim (/ to Present) 10in./25.4cm Lockwasher 5/16 (/ to Present) ut 5/16-18 (/ to Present) 4 4 P L F L WH LL ef ot Used witch, Limit ot Used onnector, train elief crew, achine #8-32 x 2 (Prior to / 49916) crew, achine #10-24 x 2 (/ to Present) Flatwasher #8 (Prior to / 49916) Flatwasher #10 (/ to Present) Lockwasher #8 (Prior to / 49916) Lockwasher #10 (/ to Present) ut #8-32 (Prior to / 49916) ut #10-24 (/ to Present) ollpin

70 4 PLF FGU 4-1. PLF P LL (UD) 4 P L F FG & # P UB DP QY. V Bracket Flatwasher 3/ am etscrew 5/16-18 x 1 1/ D-G LL (PL) ef D-ing, wivel ing Button Head crew 5/16-18 x 3/ Lockwasher 5/ Decal - nchorage Point Deck Weldment BL LL (UL P.) (/ P) BL LL (UL P.) (/ P) ef. 1 ef ot Used lamp trap, ie able, lectrical - 12/3 ptions: ft/19.8m ft/21.3m ut 5/ Lockwasher 5/ rim, Loom (ot hown) 1ft/0.30m

71 4 PLF FGU 4-1. PLF P LL (UD) FG & # P UB DP QY. V. 4 P L F

72 4 PLF FGU 4-2. UL PLF X LL 4 P L F

73 4 PLF FGU 4-2. UL PLF X LL FG & # P UB DP QY. V UL PLF X LL ef xtension Weldment 1 2 Kick Plate - Front ptions: Prior to / / to Present Plate, upport (oller) od, upport (oller) ut, Jam 3/ ut, Jam 3/4-16F ing, etainer Flatwasher 3/ oller Plate 2 10 ot Used Bolt 3/8-16 x 7/ Lockwasher 3/ Bolt 5/16-18 x 1 1/ Flatwasher 5/ Locknut 5/16-18 (Prior to / 69983) ot Used Pad, lide him Bolt 1/4-20 x 2 1/ Flatwasher 1/ Locknut 1/ Plug, ap Bolt 1/4-20 x pring Pin able, Lanyard 4 26 ot Used Bolt 1/4-20 x 3/ Bushing ape 3in./8cm ail Weldment (ight ide) ail Weldment (Left ide) ail Weldment (Front) Plate, Pivot Handle Weldment (ight ide) Handle Weldment (Left ide) Grip Plate, Latch ing Hinge 1 40 ot Used Washer, ylon lip, Grip 2 4 P L F

74 4 PLF FGU 4-2. UL PLF X LL (UD) FG & # P UB DP QY. V crew, elf-apping #10 x 1/ crew 1/4-20 x 2 1/ Bolt 3/8-16 x 9 1/ Locknut 3/ Flatwasher 3/8 arrow Bumper ut, corn 1/4-20 (Prior to / 69983) Bolt 1/4-20 x 5/8 (/ to Present) 2 4 P L F PLF X L WH LL- (FH D L P) (P / 29596) onnector, train elief witch, Limit Head, witch ctuator oller and rm ssembly crew, pecial Lockwire / am, Limit witch Flatwasher 1/ Lockwasher 1/ ut 1/ tud, Weld (Welded Part) Block, erminal able, lectrical 16/2 90ft./27.4m ef. B

75 4 PLF FGU 4-2. UL PLF X LL (UD) FG & # P UB DP QY. V. 4 P L F

76 4 PLF FGU 4-3.PLF L BX BLY (P / 71506) 4 P L F

77 4 PLF FGU 4-3. PLF L BX BLY (P / 71506) FG & # P UB DP QY. V L BX BLY (P / 29596) ef L BX BLY (/ P) ef Box, onsole 1 2 ameplate ptions: ameplate (Prior to / 29596) ameplate (/ to Present) ape, nsulation 32in./.8m 4 Bracket, Hanger ptions: Bracket, Hanger (Prior to / 29596) Bracket, Hanger (/ to Present) Bolt 1/4-20 x 1/ tarwasher 1/ Lanyard - 10 /25.4cm ing Pin, napper eceptacle, erminal ut, Panel Lockwasher witch, Push Button Boot, Green witch, ontact Plug crew Washer, ylon 2 18 witch, Push/Pull (mergency top) ptions: witch (Prior to / 29596) Lens Bulb witch (/ to Present) Push-Pull ushroom Head Boot Washer, Brass (June 1995 to Present) witch, oggle ing ontroller, PQ crew #10-24 x 3/ witch, Push Button (Prior to / 47782) 1 25 ot Used onnector (ed) (Prior to / 50044) Light, ndicator (ed) (Prior to / 50044) ealant, ilicone / larm, onalert (ed) (Prior to / 50044) 1 30 Potentiometer, peed ontrol ptions: Prior to / / to Present ut, pecial (Prior to / 29596) 2 4 P L F

78 4 PLF FGU 4-3. PLF L BX BLY (P / 71506) (UD) 4 P L F FG & # P UB DP QY. V. 32 Knob, peed ontrol ptions: Prior to / / to Present 33 ot Used Decal - Legend Washer, hrust (Prior to / 29596) witch Breaker, ircuit - 5 mp ard, ircuit Lockwasher # ut # PL L D LL ef Light, ndicator (ed) erminal larm, onalert Boot, able (/ to Present) 2 VLD P LL (FH ef P. LY) ( HW) Prior to / ef / to / ef able, lectrical 18/2 25ft/7.6m Wire 2ft/.61m Wire 2ft/.61m Diode 6mp ubing, Vinyl / erminal erminal, plice

79 4 PLF FGU 4-3. PLF L BX BLY (P / 71506) (UD) FG & # P UB DP QY. V. 4 P L F

80 4 PLF FGU 4-4.PLF L BX BLY (/ P) 4 P L F

81 4 PLF FGU 4-4. PLF L BX BLY (/ P) FG & # P UB DP QY. V L BX BLY ef ealant (ot hown) / larm, onalert ircuit ard, W/Hardware Bolt 1/4-20 x 1/2 4 5 Box, onsole ptions: Prior to / / to Present Lanyard - 10 /25.4cm ontroller, PQ Decal - ymbol Legend Decal Knob, peed ontrol Light, ndicator - ed ameplate ut # Pin, napper 1 15 ot Used ing crew #10-24 x 3/ crew #8-18 x 3/ Guard, witch Breaker, ircuit - 5 mp witch, ontact , ontact Block witch, oggle witch, Push Button Boot, Green witch, Push Button Potentiometer, peed ontrol witch, Push/Pull (mergency top) Push-Pull ushroom Head W/eal ontact Block W/ount 1 28 Plug, ale ptions: Pin Plug (Prior to / 77820) Pin Plug (/ to Present) ut, Panel Lockwasher Washer, Brass Washer, ylon Lockers # Lockwasher 1/ Bracket, Hanger ing 1 4 P L F

82 4 PLF FGU 4-4. PLF L BX BLY (/ P) (UD) FG & # P UB DP QY. V PL H BU LL ef witch, Push Button 1 4 P L VLD P LL (FH ef P. LY) ( HW) / to / ef / to Present ef able, lectrical 18/2 25ft/7.6m Wire 2ft/.61m Wire 2ft/.61m Diode 6mp ubing, Vinyl / erminal erminal, plice elay ocket, elay pring, elay 1 F

83 4 PLF FGU 4-4. PLF L BX BLY (/ P) (UD) FG & # P UB DP QY. V. 4 P L F