Series Progressive Lubrication System. IntrafloProducts.com
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1 ntrafloproducts.com eries Progressive Lubrication ystem
2 able of Contents ntro to eries Progressive Lubrication ystem Page 2 40 eries Valves Cycle ndicator Pin ncluded Page 3 Cycle ndicator Pin ot ncluded Page 3 Fittings and dapters Valve Outlet Fittings Page 4 Hose nd for 5/16 O.. Hose Page 4 Hose nds for Push o Connect Fittings Page 4 dapters: 1/8 P and 1/4-28 Page 5 Push o Connect Fittings Page 5 Grease Zerks and ccessories Page 6 ccessories Brackets Page 6 Grease Guns Page 6 Hose and ubing 5/16 O.. upply and Feed Line Hose Page 7 1/4 O.. ylon ubing Page 7 Pumps lectrical Pump Page 8 Manual Pump Page 8 Lube ystem Layout Form Page 9 umerical ndex Page 12
3 eries Progressive Lubrication ystem ntroduction to eries Progressive he series progressive system is designed to provide a more reliable and efficient way to lubricate machinery bearings. By centralizing all of a machine s bearing points, the amount of time needed to properly maintain a piece of equipment is greatly reduced. owntime due to bearing related failures decreases also. Worker safety is improved by virtually eliminating the need to remove safety guarding or to crawl into a piece of equipment to access those hard-to-reach grease points. ll of the grease points are lubricated by one safe and easily accessible location outside of the safety guarding. he 40 eries Valve is the heart of each series progressive lubrication system. ach 40 eries Valve incorporates a number of metering pins that dispense a highly repeatable volume of lubricant to each outlet. Visual confirmation that the valve has completed a full cycle is provided by a cycle indicator pin. Crossporting a 40 eries Valve Figure 1 ach outlet on the 40 eries Valve is marked with a number. By placing an M10x1 closure plug in an outlet, the lubricant is redirected to the next adjacent outlet in descending numerical order. Crossporting allows multiple outlets to be combined together to meet the demands of larger lube points. pecial attention must be paid to never plug outlets 1 and 2. here are no crossport passages in either of these outlets, plugging them will cause the valve to stop working. n figure 1, outlets number 5 and 3 have closure plugs causing the lubricant volume of each to be redirected to outlet 1. 2
4 eries Progressive Lubrication ystem 4 0 R V L V 40 eries ivider Valves are available with or without a cycle indicator pin, which provides visual indication of proper system function. Our water-based, zinc and aluminum-rich coating gives the 40 eries Valves a corrosion resistance of 720 hours per M B117. CHROMUM FR - RoH & LV Compliant Cycle ndicator Pin ncluded Cycle ndicator Pin O ncluded umber of Outlets umber of Outlets *ote: Outlets 1 and 2 must be used on each of the models listed above to ensure proper system function. *ote: Valve outlet fittings must be used for lubricant outlets on 40 eries Valves. 3
5 eries Progressive Lubrication ystem Valve Outlet Fittings Valve Outlet dapter W/ Check 1/8 P (F) Valve Outlet dapter W/O Check 1/8 P (F) Valve Outlet dapter W/ Check 1/8 P (M) Valve Outlet dapter W/O Check 1/8 P (M) M10X1 Closure Plug F G Hose nd for 5/16 O.. Hose /8 P Field nstallable Hose nd Hose nds for Push o Connect Fittings Field nstall ut for use with 5/16 O.. Hose hort Field nstall (to be used with ) Configurable traight Field nstall (to be used with ) deg. Field nstall (to be used with ) deg. Field nstall (to be used with ) P R
6 eries Progressive Lubrication ystem F G dapters: 1/8 P and 1/ /8 P (F) X 1/4-28 traight dapter /8 P (F) X 1/4-28 (M) 90 deg. dapter /8 P (M) X 1/8 P (F) 90 deg. dapter /8 P (M) X 1/8 P (F) 45 deg. dapter /8 P (M) X 1/8 P (F) 90 deg. dapter 1 1/2 xtension /8 P (M) X 1/8 P (F) traight dapter 1 1/4 xtension /8 P (M) X 1/8 P (F) X 1/8 P (F) teel treet ee /8 P (M) X 1/8 P (F) X 1/8 P (F) Brass treet ee P R Push o Connect Fittings traight Push to Connect 1/4 ube X 1/8 P deg. Rigid Push to Connect 1/4 X 1/8 P deg. wivel Push to Connect 1/4 X 1/8 P
7 eries Progressive Lubrication ystem Grease Zerks and ccessories /8-27 PF hort (M) 5K P Leakless W/O urface Ball Zerk /4-28 (M) tandard Zerk /8 (M) tandard hort hreads Zerk /8-27 PF hort (M) 10K P Leakless W/ urface Ball Zerk Red Plastic Zerk Cap Protective Rubber Boot Brackets F G P R Valve Mounting Bracket Grease Gun Grease Guns C C O R 6
8 eries Progressive Lubrication ystem 5/16 O.. upply and Feed Line Hose H O /16 O.. Hose 26 Grease Filled /16 O.. Hose 35 Greased Filled /16 O.. Hose 40 Grease Filled /16 O.. Hose 40 on Grease Filled /16 O.. Hose 100 on Grease Filled /16 O.. Hose 200 on Grease Filled U B G 1/4 O.. ylon ubing ylon ubing 25 Grease Filled ylon ubing 50 Grease Filled ylon ubing 50 on Grease Filled ylon ubing 100 on Grease Filled ylon ubing 200 on Grease Filled 7
9 Reservoir: Complete with Follower Plate and pring Max grease capability: LG 2 Lubricant outlet: G 1/4 BP Refilling valve: G 1/2 BP Pressure gauge included By-pass valve included Hand Operated Pump pecifications Max Pressure Flow Rate Reservoir Capacity lbs. (1 kg) 0.2 in 3 (3.4 cm 3 ) for 2205 psi. (150 bar) 013 each up/down stroke 4.4 lbs. (2 kg) ote: Other pump options are available. Contact your sales representative for more details. ominal output per pump element: 0.17in 3 20 RPM Max number of pump elements: 3 Working Pressure: 4061 psi. (280 bar) Low Level: tandard P U M P Variable Motor peed: Run motor at % speed ual access ports: Convenient refilling Max grease capability: LG 2 Outlet thread: 1/4 BP lectric Pump pecifications lectrical Requirements imer ettings Reservoir Capacity liter tand By: 0 Min Hrs liter Working: 1 ec Min VC/.5 mps 8 liter 412 (3 mps Peak) 2 liter 413 o imer 5 liter liter ote: Other pump options are available. Contact your sales representative for more details. 8
10 Lube ystem Layout Company: Contact: ate: Phone: -Mail: Machine: Pump (Circle One) Grease Gun 12 VC Pump 24 VC Pump 110 VC Pump 220 VC Pump Pump Options (Circle all that apply) Low Level Feedback o imer or Feedback ntegrated imer Mounting Bracket Bearing nformation Guide Roller Bearings: List shaft diameter, how many rows of rollers (consider needle and long roller type as two rows). Bushing/Plain Bearing: List shaft diameter and bearing length. lides, Gibs or Ways: List Length and Width of urface Bearing ame/location Bearing nformation Zerk hread (1/8P, 1/4-28, etc.)
11 Lube ystem Layout Bearing ame/location Bearing nformation Zerk hread (1/8P,1/4-28, etc.)
12 eries Progressive Lubrication ystem O 11
13 eries Progressive Lubrication ystem umerical ndex Page o. Page o. Page o U M R C L X
14 eries Progressive Lubrication ystem ntraflo Products Hiech utomation, xclusive ales gent 6512 Royal treet Pleasant Valley, MO Phone Fax mail ntraflo Products Form /2013
Series Progressive Lubrication System. IntrafloProducts.com
ntrafloproducts.com eries Progressive Lubrication ystem Table of Contents ntraflo Products Page 2 ntroduction to eries Progressive Lubrication ystem Page 3 40 eries Valves Cycle ndicator Pin ncluded Page
Ibs, incorporated Index Grease Fittings
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