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1 For Technical Assistance and Sales Contact: FlexEJ Ltd Tel: +44 (0) Fax: +44 (0) Web: Section 6 FLEXIBLE HOSES TYPE FSH SERIES METALLIC BRAIDED FLEXIBLE HOSE DESIGN CONDITIONS MATERIALS OF CONSTRUCTION IDENTIFICATION Max. Working Pressure Temperature Rating Max. Test Pressure Hose Outer Braid Ferrules Fittings As required acc. to P.E.D. 97/23/EC To suit specific client applictions 321 / 316 Stainless Steel 304 Stainless Steel Stainless Steel Carbon or stainless Steel SPECIFICATION FlexEJ type FSH metallic flexible hose to suit client's specific pressure, temperature, movements or vibration applications. End fittings to suit client specific requirements. Refer to next page for end fitting examples. TECHNICAL DATA NOMINAL BORE 6 (1/4 ) through to 250 (10 ) HOSE LENGTH HOSE Dis I/Dia HOSE Dis O/Dia MIN.BEND RADIUS PRESSURE RATING 20 C Bar Number of Outer Braids Unlimited Size Dependant Size Dependant Size Dependant Size Dependant Size and Pressure Dependant TYPICAL APPLICATIONS FSH metallic flexible hoses are designed to allow maximum flexibility for misalignment of pipe work, compensate for pipe line thermal expansion and vibration isolation. Due to the flexibility of this range of hoses, special care must be taken during installation - always refer to installation instructions. ACCESSORIES FSH hoses can be provided with vapour sealed Armaflex class 'O' insulation when required on chilled water applications. 6-1
2 TYPICAL FLEXIBLE HOSE END FITTING OPTIONS END FITTING OPTION DESCRIPTION NOMINAL BORE Raised Face Slip-On Flange 13 to 300 on Pipe End ANSI, DIN, JIS + others 1/2 to 12 Welded Raised Face 13 to 300 Weldneck Flange ANSI, DIN, JIS + others 1/2 to 12 Lap Joint Swivel Flange 13 to 300 on Stub End ANSI, DIN, JIS + others 1/2 to 12 Welded Pipe End 3 to 300 1/8 to 12 Welded Long Radius 13 to Degree Elbow 1/2 to 12 BSPT Male Nipple with 6 to 50 Integral Hex Nut 1/4 to 2 Welded BSPT Male Nipple 3 to 200 1/8 to 8 Welded Female BSP 13 to 100 Half Pipe Coupling Female NPT Full Pipe Coupling is 1/2 to 4 also available. Consult FlexEJ for details NOTE: Not all sizes and schedules are available in combination - contact FlexEJ for details 6-2 For Technical Assistance and Sales Contact: FlexEJ Ltd Tel: +44 (0) Fax: +44 (0) sales@flexej.co.uk Web:
3 For Technical Assistance and Sales Contact: FlexEJ Ltd Tel: +44 (0) Fax: +44 (0) Web: Section 6 METAL HOSE DESIGN Influence of the service conditions on the metal hose design In view of the wide variety of potential applications the working pressures and bending radius stated in the technical tables can only be used as a guideline. They are valid for predominantly static stress and room temperature (20 C). The bursting pressure of the hoses is a factor of 4X greater than the working pressure stated in the tables. The maximum allowable testing pressure is 1.5X the working pressure. The actual service conditions (i.e. pulsating and discontinuous demand, type and frequency of motion, higher working temperature etc) exert additional demands on the hose material. These influences must be taken into account when determining the safe working and working life of the hose assemblies using the tables and formulae given here. Single motion Minimum bending radius for single motion tested according to ISO picture 2. Repeated motion For repeated motion without major dynamic demand. Dynamic motion For dynamic motion the radius Rb is to be re-calculated according to the table with the help of the corrective factors ft and fdyn. The allowed working pressure is calculated as follows: P toel. = Allowed (bar) working pressure P max = Max. working (bar) pressure acc. to table f t = Reduction factor for (without dimensions) increased temperature f dyn. = Reduction factor for (without dimensions) dynamic demand The allowed bending radius is calculated as follows: R dyn. = R b ( 1,09 + f t.f dyn ) 2,98 f t f dyn. R dyn. = Bending radius for () dynamic demand R b = Bending radius for () repeated motion acc. to table f t = Reduction factor for (without dimensions) increased temperature f dyn. = Reduction factor for (without dimensions) dynamic demand P toel. =P max..f t.f dyn UFBX DN 6 - DN 200 UFC DN 6 DN 80 Stainless steel hose, annular corrugations Design UFBX / UFC 0 UFBX / UFC 1 UFBX / UFC 2 Material No. Corrugated hose Corrugated hose Corrugated hose without braiding with one braiding with two braidings Austenitic, stainless steel Hose Braiding (BS 1449 Part 2) (BS 1554) 321S31/ similar to AISI S31/ 316S11 / similar to AISI 316 L similar to AISI 304 Other materials available on request Temperature usable from -200 C to +600 C When ordering please specify: l Type of hose [UFBX / UFC...] l Hose material [321/316] l Nominal diameter [DN] l Total length [TL] l Number of braiding l End fittings (Type and material) l Design pressure l Working pressure l Design temperature l Working temperature Please use correction factors for the permissible pressure and bending radius through increased temperature or dynamic stress from the catalogue sheet "Design of metal hoses" 6-3
4 UFBX Standard pitch high pressure hose with high flexibility Data for 321SS Nominal Hose Hose Min Bend Radius Maximum Pressure Bore Type O/D Static Dynamic Working Test Weight in Bar PSI Bar PSI Kg / m UFBX /4" UFBX UFBX UFBX /16" UFBX UFBX UFBX /8" UFBX UFBX UFBX /2" UFBX UFBX UFBX /8" UFBX UFBX UFBX /4" UFBX UFBX UFBX " UFBX UFBX UFBX /4" UFBX UFBX UFBX /2" UFBX UFBX UFBX " UFBX UFBX UFBX /2" UFBX UFBX UFBX " UFBX UFBX UFBX " UFBX UFBX UFBX " UFBX UFBX UFBX " UFBX UFBX UFBX " UFBX UFBX UFBX " UFBX UFBX UFBX " UFBX UFBX Reproduction not permitted Subject to changes in design Larger diameters available on request 6-4 For Technical Assistance and Sales Contact: FlexEJ Ltd Tel: +44 (0) Fax: +44 (0) sales@flexej.co.uk Web:
5 For Technical Assistance and Sales Contact: FlexEJ Ltd Tel: +44 (0) Fax: +44 (0) Web: UFC Close pitch high pressure hose with high flexibility Data for 321SS Nominal Hose Hose Min Bend Radius Maximum Pressure Bore Type O/D Static Dynamic Working Test Weight in Bar PSI Bar PSI Kg / m UFC /4" UFC UFC UFC /8" UFC UFC UFC /2" UFC UFC UFC /4" UFC UFC UFC UFC UFC UFC /4" UFC UFC UFC /2" UFC UFC UFC " UFC UFC UFC /2" UFC UFC UFC " UFC UFC UFC " UFC UFC UFC " UFC UFC UFC " UFC UFC UFC " UFC UFC UFC " UFC UFC UFC " UFC UFC Reproduction not permitted Subject to changes in design Larger diameters available on request 6-5
6 CORRECTION FACTORS FOR HOSE SYSTEMS Temperature de-rating factors: Temperature º C Material to -20 Derating Factors A SS304L A A SS A A SS A SS316L A A SS A SS316Ti NB: A Refer to FlexEJ Correction factors for dynamic demand Motion / *Flow Without vibration, low low vibration, frequent strong vibration,rhythmical and slow motion uniform motion ongoing motion Stationary or slow 1,00 0,80 0,40 uniform flow Pulsating and swelling flow 0,80 0,64 0,32 Rhythmical and 0,40 0,32 0,16 discontinuous flow *An internal liner should be used when the flow velocity of the medium is exeeding the following values:-hose without braiding : gas 30m/s, liquid 15m/s-Hose with braiding: gas 45m/s, liquid 22.5m/s Calculation example Stainless steel corrugated hose material AISI 321, UFBX 1 DN 50 is installed at a temperature of 263 C. It is exposed to low vibration and frequent uniform motion with pulsating and swelling flow. P max = 30 bar, R b = 350. f t = 0.71 f dyn. = 0,64 P toel. = P max.. f t. f dyn. P max = R dyn. = R b ( 1,09 + f t.f dyn ) 2,98 f t f dyn. R dyn. = 350 ( 1, ) 2, P max = 13.6 bar R dyn. = For Technical Assistance and Sales Contact: FlexEJ Ltd Tel: +44 (0) Fax: +44 (0) sales@flexej.co.uk Web:
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FAX: SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
Large Bore Teflon Fittings Selection Pipe Thread (NPT) Style 03 Flanges Lap Joint Flange Style 12 Shown with epoxy coated steel flange Cam and Groove Female Swivel Type Style 16 Also available Teflon Encapsulated
Section 2. Shurjoint Grooved Fittings Flow Data / Friction Resistance Ductile Iron Grooved Fittings. Wrought Grooved Fittings
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DIN /DIN Aseptic Flange Union for DIN 11866/11850 Tube
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HOSES & LANCES. Hoses & Lances 15,000 PSI (1,034 BAR)
HOSES & LANCES Jetstream provides a full arrangement of hoses and flex lances for high pressure waterblasting. The hoses and lances are designed to be durable and reliable for any 15,000 psi application.
Tel: +44 (0) Fax: +44 (0) Web:
For Technical Assistance and Sales Contact: FlexEJ Ltd Tel: +44 (0) 1384 881188 Fax: +44 (0) 1384 896875 Email: sales@flexej.co.uk Web: www.flexej.co.uk INDEX Section Rubber Bellows - Elaflex 1 Premium
M10Si ISO Ball Valve DN¼" to DN2½"
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KB Series self averaging pitot flowmeter for gas, liquids and steam flows
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SCREW HOSE COUPLINGS SCREW HOSE COUPLINGS B.1. STANDARD. LMC s screw hose couplings with a smooth hose shank comply with EN / DIN 2817.
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UNITS 1-3 EAGLE WORKS 2 SPRINGCROFT ROAD TYSELEY BIRMINGHAM B11 3EL
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Swivel Joint Heads (Basic Unit)
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37 flare couplings to ISO
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Spring Loaded Safety Valve. SiC 11/13/14
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flowconme Types of Fittings Available Wall Thickness Sch 5 - Sch 160 (Sch 5s - Sch 160s) Others available upon special request
FITTINGS Overview Types of Fittings Available 45, 9 Elbows, 18 Returns (Short & Long Radius) Tees & Crosses (equal & reducing), Reducers (concentric & eccentric), Caps, Stud Ends, Weldolets, Outlets, Laterals
Filter FIA and FIA-SS
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ACCESSORIES AND DIAPHRAGM SEAL
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