Spare parts catalog- Yanmar engines (A)=4BY150 (B)=4BY180 (C)=4BY150Z (D)=4BY180Z

Transcription

1 Spare parts catalog- Yanmar engines

2 Y00R638 Y00R638.CYLINDER BLOCK Fig..CYLINDER BLOCK = = BOLT, HEX M0X STUD, M8X BOLT, BEARING BOLT, BEARING NOZZLE, OIL SPRAYING GASKET, PROFILE SCREW, HEAD M6X PLUG, SCREW M4X RING, GASKET 4X DOWEL, D=0.5MM DOWEL, D=4.5MM DOWEL, D=4.5MM NOZZLE, OIL SPRAYING SCREW, HEAD M6X

3 Y00R638 Y00R638 2.LOWER TIMING CASE/BELT W PUMP Fig.2.LOWER TIMING CASE/BELT W PUMP = = COVER, TIMING CASE PLUG, SCREW M40X O-RING, SEAL, SHAFT PLUG, SCREW M30X GASKET, STEEL SCREW, TORX M7X TENSIONER, BELT TENSIONER, BELT SEALING BOLT, HEX M SCREW, HEAD M8X35

4 Y00R638 Y00R638 3.FLYWHEEL HOUSING Fig.3.FLYWHEEL HOUSING = = PLATE ASSY, COVER SCREW, M6X HOUSING, FLYWHEEL N (A=E*****) (B=E*****) BOLT, M2X WASHER HOUSING ASSY, WHEEL HOUSING, FLYWHEEL N (C=E*****) (D=E*****) PIN, PARALLEL 8X MOUNT, RUBBER REAR SPACER BOLT, M2X BOLT,M2X BOLT, M8X BOLT, M8X BOLT, M8X BOLT, M0X BOLT, M0X

5 Y00R638 Y00R638 4.OIL PAN/LUB. OIL SUMP Fig.4.OIL PAN/LUB. OIL SUMP I I I I I = = GASKET SUMP ASSY, OIL SUMP, OIL SUMP,LUB.OIL R (D=4.06) PLATE, BAFFLE SCREW, M6X BOLT, M8X RING, SEALING A2X PLUG, M8X O-RING,5.3X GUIDE ASSY, DIPSTICK O-RING, 4X BOLT, M6X DIPSTICK, OIL BOLT, TORX M8X BOLT, TORX M6X BOLT,M8X0 W (B=0/) (C=05/0/) (D=046) (E=390 04) PLUG,SCREW M0X W (D=4.06) RING,GASKET W (D=4.06) PLUG,SCREW W (D=4.06)

6 Y00R638 Y00R638 5.ENGINE BRACKET Fig.5.ENGINE BRACKET = = BRACKET, ENGINE INT BOLT, M8X BOLT, M8X BRACKET, ENGINE EXH BOLT, M8X BOLT, M8X MOUNT, ENGINE (A=E*****) (B=E*****) (C=E*****) (D=E*****) WASHER BRACKET,AIR CHARGE R BOLT, M8X40-8.8

7 Y00R638 Y00R638 6.LABEL Fig.6.LABEL = = LABEL, LIFTER LABEL, PRESSURE CAP LABEL, OIL DANGER LABEL, HOT SURFACE LABEL, INTERVAL LABEL, ROTATION ENG LABEL, MANUAL LABEL, IMO LABEL, DONT STEP LABEL, YANMAR LOGO LABEL, BSO LABEL, RCD FAMILY NA LABEL, CE MARK LABEL, RECREATIONAL

8 Y00R638 Y00R638 7.CYL.HEAD/VALVE TRAIN-CAMSHAFT Fig.7.CYL.HEAD/VALVE TRAIN-CAMSHAFT = = HEAD, CYLINDER BOLT, TORX M6X STUD, M8X STUD, M7X COVER, D=24MM PLUG, SCREW M8X PLUG, SCREW M2X PLUG, SCREW M4X ROD, VALVE PUSH LEVER, DRAG VALVE, 25.9/5.92MM SEAL RING SET, VALVE SPRING, VALVE PLATE, SPRING UPPER COLLET, VALVE D=

9 Y00R638 Y00R638 8.CYL.HEAD ATTACHED/GLOW PLUG Fig.8.CYL.HEAD ATTACHED/GLOW PLUG I = = GASKET SET, HEAD A GASKET, HEAD -LOCH B GASKET, HEAD 2-LOCH C GASKET, HEAD 3-LOCH BOLT, M2X.5X SCREW, M8X LOOP LOOP R (B=0/) (C=05/0/) (D=046) (E=390 04) SCREW, COUNTERSUNK SENSOR, TEMPERATURE PLUG, GLOW

10 Y00R638 Y00R638 9.CYLINDER HEAD COVER Fig.9.CYLINDER HEAD COVER I = = COVER, CYLINDER HEAD GASKET, PROFILE ELEMENT, OUTER ELEMENT, INNER SHIELD, HEAT PROTECT COVER HOLDER, COVER SCREW, M6X GASKET, PROFILE GASKET, PROFILE COVER COVER R (B=0/) (C=05/0/) (D=046) (E= ) GASKET, PROFILE GENERATOR, PULSE O-RING, 7X BOLT,PLASTIC M5X SPACER, ELEMENT PIN, REFERENCE SCREW, M6X45

11 Y00R638 Y00R6380.INTAKE MANIFOLD Fig.0.INTAKE MANIFOLD = = MANIFOLD ASSY, INT GASKET, PROFILE GASKET, PROFILE SEALING, RUBBER FASTEN, ELEMENT 6X MOUNTING, RUBBER RING, BACKUP NUT, FLANGE M BOX, VACUMM

12 Y00R638 Y00R638.TURBOCHARGER Fig..TURBOCHARGER = = TURBINE, TD04HL3T TURBINE, TD04HL3T FILTER, AIR MANIFOLD, EXHAUST PLUG, SCREW GASKET, TURBO IN SCREW, M8X GASKET, EXH.MANIFOLD NUT, M HOSE, BLOWBY CLAMP, HOSE 40X PROTECTOR, HEAT PROTECTOR, HEAT MANI PROTECTOR, HEAT HOSE

13 Y00R638 Fig.2.CRANKSHAFT WITH BEARING SHELLS Y00R638 2.CRANKSHAFT WITH BEARING SHELLS = = CRANKSHAFT ASSY A CRANKSHAFT ASSY 2AG GUIDE, SHILL 60.00MM 2AW GUIDE, SHILL 60.00MM 2AY GUIDE, SHILL 60.00MM 2BG GUIDE, 59.75MM BW GUIDE, 59.75MM BY GUIDE, 59.75MM CG GUIDE, 59.50MM CW GUIDE, 59.50MM CY GUIDE, 59.50MM AG GUIDE, SHILL 60.00MM 3AW GUIDE, SHILL 60.00MM 3AY GUIDE, SHILL 60.00MM 3BG GUIDE, 59.75MM BW GUIDE, 59.75MM BY GUIDE, 59.75MM CG GUIDE, 59.50MM CW GUIDE, 59.50MM CY GUIDE, 59.50MM AG SHELL, BEARING AW SHELL, BEARING AY SHELL, BEARING BG SHELL, 59.75MM BW SHELL, 59.75MM BY SHELL, 59.75MM CG SHELL, 59.50MM CW SHELL, 59.50MM CY SHELL, 59.50MM AG SHELL, BEARING AW SHELL, BEARING AY SHELL, BEARING BG SHELL, 59.75MM BW SHELL, 59.75MM BY SHELL, 59.75MM CG SHELL, 59.50MM CW SHELL, 59.50MM CY SHELL, 59.50MM Remarks )YELLOW 2)GREEN 3)WHITE

14 Y00R638 Y00R6383.FLYWHEEL & CYL.MOUNTING PARTS Fig.3.FLYWHEEL & CYL.MOUNTING PARTS I I = = FLYWHHEL ASSY SCREW, FLYWHEEL COUPLER, DAMPER DS22 N (A=E*****) (B=E*****) BOLT, M8X22 CAP HEX 6 6 N (A=E*****) (B=E*****) WASHER 5 5 N (A=E*****) (B=E*****) ADAPTER, FLYWHEEL BOLT, M8X COUPLER, STERN-DRIVE SCREW, M0X WASHER CAP, W/SEAL BOLT, HEX M BOLT, HEX M WHEEL,GENERATOR W (D=4.06) SENSOR, CRANKSHAFT TERMINAL, PLUG SCREW, M6X2

15 Y00R638 Fig.4.PISTON & CONNECTING ROD Y00R638 4.PISTON & CONNECTING ROD = = ROD, RMFD CONNECTING BOLT, CONNECTING ROD A SHELL, BEARING B SHELL, BEARING C SHELL, 44.75MM D SHELL, 44.75MM E SHELL, 44.50MM F SHELL, 44.50MM A SHELL, BEARING B SHELL, BEARING C SHELL, 44.75MM D SHELL, 44.75MM E SHELL, 44.50MM F SHELL, 44.50MM PISTON, MAHLE RING, LOCK RING SET, PISTON 7A RING SET, PISTON A B C Remarks ()COLOR BLUE S MARK (ONLY IN CONJUNCTION WITH P/N ) (2)COLOR RED S MARK (ONLY IN CONJUNCTION WITH P/N ) (3)COLOR BLUE S MARK (ONLY IN CONJUNCTION WITH P/N ) (4)COLOR RED S MARK (ONLY IN CONJUNCTION WITH P/N ) (5)COLOR BLUE S MARK (ONLY IN CONJUNCTION WITH P/N ) (6)COLOR RED S MARK (ONLY IN CONJUNCTION WITH P/N ) (7)COLOR RED (ONLY IN CONJUNCTION WITH P/N ) (8)COLOR BLUE (ONLY IN CONJUNCTION WITH P/N ) (9)COLOR RED (ONLY IN CONJUNCTION WITH P/N ) COLOR BLUE (ONLY IN CONJUNCTION WITH P/N ) COLOR RED (ONLY IN CONJUNCTION WITH P/N ) COLOR BLUE (ONLY IN CONJUNCTION WITH P/N )

16 Y00R638 Y00R6385.TIMING CHAIN LOWER P/DAMPER Fig.5.TIMING CHAIN LOWER P/DAMPER I = = CHAIN, TIMING SPROCKET, CRANKSHAFT KEY, WOODRUFF 5X RAIL, GUIDE BOLT, BEARING TENSIONER, CHAIN TENSIONER, CHAIN BOLT, HEX M DAMPER, VIBRATION VIBRATION DAMPER R (B=7/) (C=06/07/) (D=06) (E=037 0) BOLT, M8X.5X WASHER, FLAT

17 Y00R638 Y00R6386.TIMING GEAR TIMING CHAIN TOP Fig.6.TIMING GEAR TIMING CHAIN TOP = = CHAIN, TIMING SPROCKET, PUMP NUT, HEXAGON M4X SPROCKET, CAMSHAFT SCREW, ISA M7X RAIL, GUIDE BOLT, BEARING TENSIONER, CHAIN BOLT, BEARING TENSIONER, CHAIN BOLT, HEX M CAMSHAFT, INLET CAMSHAFT, OUTLET

18 Y00R638 Y00R6387.V-BELT Fig.7.V-BELT = = V-BELT, 6PK V-BELT, 6PK 2080

19 Y00R638 Y00R6388.LUB.OIL PUMP Fig.8.LUB.OIL PUMP I = = REINFORCEMENT, BOWL BOLT, HEX M PUMP, OIL SCREW, COLLAR M6X SPROCKET, OIL PUMP BOLT, TORX M8X CHAIN GASKET SCREW, COLLAR M6X STRAINER ASSY, OIL TUBE,INTAKE R (D=4.06) GASKET SET, BLOCK

20 Y00R638 Y00R6389.LUB.OIL FILTER Fig.9.LUB.OIL FILTER = = FILTER ASSY, OIL ELEMENT, OIL FILTER COVER, OIL FILTER O-RING, MM O-RING, MM SWITCH, OIL PRESSURE GASKET, PROFILE BOLT, HEX M8X EXCHANGER, HEAT GASKET, PROFILE SCREW

21 Y00R638 Y00R ROTARY PUMP(OPTION) Fig.20.ROTARY PUMP(OPTION) = = PUMP, OIL SUMP PIPE

22 Y00R638 Y00R638 2.PIPE, OIL Fig.2.PIPE, OIL = = PIPE, OIL TURBO IN RING, SEALING CLAMP, PIPE SCREW, M8X WASHER PIPE, OIL SENSOR SCREW, HOLLOW SCREW, HOLLOW PIPE, OIL TURBO OUT GASKET, OIL RETURN SCREW, M6X HOSE, TURBO RETURN CLAMP, HOSE 27X SUPPORT, HOSE SUPPORT, HOSE 42

23 Y00R638 Y00R AIR COOLER Fig.22.AIR COOLER = = COOLER ASSY, AIR BOLT, M0X AIR DUCT, CAC OUT SUPPORT, COVER SUC SCREW, M6X WASHER SCREW, M8X WASHER HOSE, CAC OUT CLAMP, HOSE 80X SENSOR, AIR TEMP DUCT, AIR SCREW, M8X GASKET, AIR CAC IN HOSE, COMPRESSOR OUT CLAMP, HOSE SENSOR, BOOST P

24 Y00R638 Y00R AIR COOLER(INNER PARTS) Fig.23.AIR COOLER(INNER PARTS) = = COOLER ASSY, AIR HOUSING, CAC 4BY TUBE STACK, 4BY COVER, CAC REAR COVER, CAC FRONT SPACER, CAC O-RING, CAC BOLT, M8X ZINC GASKET, CUPPER PLUG, DRAIN GASKET, CUPPER

25 Y00R638 Y00R WATER PUMP Fig.24.WATER PUMP I = = PUMP, RMFD WATER GASKET, STEEL SCREW, TORX M7X THERMOSTAT ASSY GASKET, PROFILE O-RING RING, BACKUP SCREW, TORX M6X CONNECTOR GASKET, PROFILE BOLT, HEX M COUPLING, QUICK PIPE, RETURN PIPE,RETURN R (B=7/) (C=06/07/) (D=066) (E=665 06) SCREW, VENT SCREW, COLLAR M6X COUPLING, QUICK HOSE, WATER CLAMP, HOSE 27X TIE,STRAP HOSE ASSY, HEATER SU N (A=E*****) (B=E*****) (C=E*****) (D=E*****) HOSE ASSY, HEATER RE N (A=E*****) (B=E*****) (C=E*****) (D=E*****)

26 Y00R638 Y00R COOLING SEA WATER PUMP Fig.25.COOLING SEA WATER PUMP = = IMPELLER, PUMP IMPELLER V-BELT, 4PK SCREW, M8X BOLT, FIXING WASHER BOLT, FIXING BOLT, FIXING COVER ASSY, BELT GROMMET COLLAR,BRACKET NUT, FLANGE M8

27 Y00R638 Y00R HEAT EXCHANGER Fig.26.HEAT EXCHANGER = = HEAT EXCHANGER ASSY N (A=E*****) (B=E*****) (C=E*****) (D=E*****) SPACER, ELEMENT REAR BOLT, M8X SCREW, ELEMENT FRONT BOLT, M8X BRACKET, REAR TOP SCREW, M8X WASHER BOLT, M0X SLEEVE, PROTECTING SPACER, BRACKET REAR SCREW, M6X BLAKET SCREW, M8X TANK ASSY, RESERVE BRACKET, SUB-TANK LABEL CLAMP PIPE,OVER FLOW

28 Y00R638 Y00R HEAT EXCHANGER(INNER PARTS) Fig.27.HEAT EXCHANGER(INNER PARTS) = = HEAT EXCHANGER ASSY HOUSING, HEX 4BY CORE, HEX 4BY COVER, HEX REAR COVER, HEX FRONT SPACER, HEX O-RING, HEX BOLT, M8X ZINC GASKET, CUPPER COCK,DRAIN CAP, FILLER

29 Y00R638 Y00R HOSE, FW PUMP Fig.28.HOSE, FW PUMP = = SENSOR, OIL PRESSURE RING, SEALING A4X SUPPORT, COVER EXH BOLT, M6X SCREW, M8X HOSE ASSY, ENGINE IN PIPE ASSY, HEAD OUT O-RING, 36X CLAMP, HOSE HOSE ASSY, HEAD OUT CLAMP, PIPE SCREW, M8X WASHER HOSE, OIL COOLER CLAMP, HOSE 27X HOSE, VENTILATION NIPPLE, HOSE CLAMP, HOSE 6X7, SCREW, HOLLOW RING, SEALING BRACKET, FRONT TOP SCREW, M8X COVER ASSY, PUMP COVER, VACUUM PUMP O-RING,6X3.5

30 Y00R638 Y00R MIXING ELBOW Fig.29.MIXING ELBOW = = ELBOW ASSY, MIXING PLUG, M8X RING, SEALING A8X PLUG RING, SEALING A7X V-CLAMP, TURBINE OUT HOSE, MIXING IN HOSE, MIXING IN CLAMP, HOSE ELBOW ASSY, MIXING HOSE, MIXING IN 0 R HOSE, MIXING IN 40 R HOSE, MIXING DRAIN CLAMP, HOSE 6X7, JOINT, RUBBER HOSE CLIPS

31 Y00R638 Y00R BILGE PUMP(OPTION) Fig.30.BILGE PUMP(OPTION) = = PUMP,BILGE (2V

32 Y00R638 Y00R638 3.STEERING OIL COOLER Fig.3.STEERING OIL COOLER = = HOSE, CAC-HEAT EXCH CLAMP, HOSE HOSE, PUMP JOINT PIPE, WATER PUMP OUT PLUG, DRAIN HOSE, COOLER JOINT PIPE, CAC IN HOSE, CAC IN CLAMP, HOSE BRACKET, OIL COOLER SCREW, M8X COOLER,ATF GEAR OIL CLAMP, HOSE 80X3 5 D HOSE ASSY, DRAVE OUT 6 D HOSE ASSY, PUMP IN

33 Y00R638 Y00R STEERING PUMP/PIPE Fig.32.STEERING PUMP/PIPE = = PUMP ASSY,STEERING BOLT, M8X BOLT, M6X WASHER BOLT, M8X ADAPTER,ATF PUMP RING, SEALING A30X PIPE, STEERING OIL SCREW, HOLLOW RING, SEALING A4X PROTECTOR, HEAT POWE PIPE, STEERING OIL PIPE, STEERING OIL RING, SEALING A7X SCREW, HOLLOW HOSE, ATF PUMP INLET CLAMP, HOSE 27X CLAMP, PIPE CLAMP, PIPE SCREW, M8X WASHER CLAMP, PIPE BOLT, M6X NUT,M6

34 Y00R638 Y00R FUEL OIL FILTER/PIPE Fig.33.FUEL OIL FILTER/PIPE = = PIPE, FUEL RETURN CLAMP, HOSE L BOLT, HOLLOW RING, GASKET 2X CLAMP, HOSE L CLAMP, HOSE HOSE, FILTER-PUMP HOSE, PUMP-FILTER PIPE, FUEL FILTER IN CLAMP, HOSE 6X7, HOSE, FUEL LEACKAGE PIPE, FUEL RETURN CLAMP, HOSE 27X CLAMP, PIPE SCREW, M8X WASHER HOSE, FILTER OUT FITTING, REDUCING HOSE, FUEL CLAMP, PIPE SCREW, M6X WASHER HOSE, TEMP.SENSOR SENSOR ASSY, TEMP FILTER, FUEL OIL CLAMP, PIPE

35 Y00R638 Y00R PUMP, FUEL LOW Fig.34.PUMP, FUEL LOW = = PUMP ASSY, FUEL LOW CLAMP, DN SCREW, M6X WASHER

36 Y00R638 Y00R HIGH-PRESSURE PUMP/INJECTOR Fig.35.HIGH-PRESSURE PUMP/INJECTOR = = ACCUMULATOR,PRESSURE VALVE, REGULATING SENSOR, PRESSURE CONNECTOR RING, GASKET BOLT, HOLLOW SCREW, HEAD M8X INJECTOR, RMFD CLAMP O-RING, RING, GASKET FLANGE NUT, FLANGE M HOSE ASSY, PRESSURE MOUNTING, RUBBER HOSE ASSY, PRESSURE HOSE ASSY, PRESSURE CLAMP SCREW, HEAD M5X PIPE, OVERFLOW OIL PUMP, HIGH PRESSURE MEASURING, UNIT SCREW NUT, HEX AM GASKET, STEEL

37 Y00R638 Y00R FUEL FILTER Fig.36.FUEL FILTER = = FILTER ASSY, FUEL ELEMENT, FUEL HARNESS, WIRE BOLT, M0X CONNECTOR, SCREW CONNECTOR, M6X CONNECTOR, HOSE

38 Y00R638 Y00R STARTER Fig.37.STARTER = = MOTOR, STARTER 2.0KW SWITCH, SOLENOID

39 Y00R638 Y00R ALTERNATOR Fig.38.ALTERNATOR = = ALTERNATOR, COMPACT A ALTERNATOR ASSY,50A BOLT,HEX M0X BOLT, HEX M0X25

40 Y00R638 Y00R WIRE HARNESS(ECU) Fig.39.WIRE HARNESS(ECU) = = HARNESS, WIRE (A=E*****) (B=E*****) (C=E*****) (D=E*****)

41 Y00R638 Y00R WIRE HARNESS Fig.40.WIRE HARNESS = = HARNESS, WIRE 4CYL BOLT, 50X6S SCREW, M8X CLIP,CORRUGATED CLIP,CORRUGATED CLIP,CORRUGATED TIE STRAP CABLE, CHARGE NUT, FLANGE M NUT, FLANGE M CLAMP, PIPE SCREW, M0X25

42 Y00R638 Y00R638 4.AIR HEATER(OPTION) Fig.4.AIR HEATER(OPTION) = = BRACKET, HEATER CONT CONTROLLER, HEATER BOLT, M6X NUT,M HARNESS, HEATER 4BY CABLE, POSITIVE

43 Y00R638 Y00R ECU Fig.42.ECU = = SHEET, ANGLE SCREW, M6X MOUNT, RUBBER NUT,M SLEEVE, PROTECTING PLATE ASSY, BASE ECU BOX, FUSE GROMMET, HOLDER SCREW, M4X CLIP,WIRE NUT,PANEL SILICON SEAL CLIP, FUSE RELAY RELAY LINK, FUSE LINK, FUSE R (A=E*****) (B=E*****) (C=E*****) (D=E*****) LINK, FUSE FUSE FUSE W (A=E*****) (B=E*****) (C=E*****) (D=E*****) TIE STRAP COVER ASSY, E-BOX SCREW, M6X WASHER SUPPORT, E-BOX BOLT, M0X45-8.8

44 Y00R638 Y00R TOP COVER Fig.43.TOP COVER = = COVER ASSY, DESIGN CAMLOCK TOP COVER CMP, 4 RIS (A=E*****) (B=E*****) (C=E*****) (D=E*****)