BMW ALPINA ROADSTER V8 issued sheet group 01/03 PARTS CATALOGUE. Series E52. O expression part number ROADSTER V8 E BMW ALPINA ROADSTER V8.

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1 BW ALINA OADTE V8 01/03 AT CATALOGUE eries E52 BW ALINA OADTE V8 page 1

2 BW ALINA OADTE V8 The ALINA parts catalogue is based on the BW parts catalogue. Basic car for the 01/03 BW OADTE V8 is the BW Z8 E52. Only ALINA parts and not clear percetible BW parts which are different to the basic car are listed. For BW parts the BW parts catalogue has to be used. The basic engine is the 62B46 (X5 4.6is) The car type is shortened as following: BW ALINA OADTE V8: OADTE V8 The abbreviations used in several columns of the text lines have the following meanings: 1. item column (O): picture number equal to the shown part 2. expression column 3. part number column 4. model column: wanted quantity, x = quantity as required 5. informations 6. remarks column (E): a, b, c,... country specification, use from/ up to, other informations A: part number exchangeable with the one mentioned in the next line E: part number is cancelled W: part number is used alternatively by the one standing either befor it or afterwards (also marked with "WW") The illustrations in this catalogue do not correspond to the original size and shape! Catalogue index 11 engine 33 rear axle 12 engine electrics 34 brakes 13 fuel preparation system 35 pedals 17 cooler 36 wheels 22 engine and transmission suspension 51 vehicle trim 24 automatic transmission 61 vehicle electrical system 25 gear shift 62 instuments, measuring system 26 drive shaft 76 accessories 31 front axle 88 information stickers 32 steering order no issued ALINA Burkard Bovensiepen GmbH + Co. Alpenstraße Buchloe Telefon / Telefax / page 2

3 BW ALINA OADTE V8 engine block 01/ engine block without pistons oil spraying nozzle screw fillister head 6x page 3

4 BW ALINA OADTE V8 lower timing case cover 01/ lower timing case cover dowel shaft seal gasket set chain case dowel hex bolt with washer 6x hex bolt with washer 6x hex bolt with washer 6x hex bolt with washer 6x hex bolt with washer 8x hex bolt with washer 8x lever hex bolt with washer 6x cable guide hex bolt with washer 6x hex bolt with washer 6x page 4

5 BW ALINA OADTE V8 upper timing case 01/ upper timing case cover cyl upper timing case cover cyl sealing profile gasket cyl profile gasket cyl hex bolt with washer 6x hex bolt with washer 6x screw plug seal flange hex bolt with washer 6x solenoid valve camshaft engine speed sensor o-ring 17x screw fillister head 6x bracket bracket cable clamp bracket cable holder cable clamp hex bolt with washer bracket page 5

6 BW ALINA OADTE V8 oil pan upper part 01/ solenoid valve dummy o-ring 39,34x2,62mm o-ring 38x2,5mm o-ring 37x2,5mm o-ring 20x2,5mm hex bolt with washer 6x oil pipe o-ring 18,0x2,5mm o-ring 21x2,5mm screw plug A30x1, gasket ring A30x oil pipe reflow o-ring 24,0x2,0mm hex bolt with washer 6x suction pipe left suction pipe right o-ring 18x3mm hex bolt with washer 6x gasket screw fillister with head 5x oil pipe outlet o-ring 22x2mm baffle plate hex bolt with washer 6x connector 14x1,5x44, gasket A14x page 6

7 BW ALINA OADTE V8 oil pan upper part 01/ oil pan upper part stud 6x oil pipe o-ring 6,0x2, hex bolt with washer 5x oilpipe outlet o-ring 10,0x2, screw fillister with head 6x screw plug 18x1, gasket 18x strainer bearing bolt circlip bearing bolt circlip bush bearing screw plug 16x1, dowel gasket hex bolt with washer 6x hex bolt with washer 6x bracket oil pipe bracket cable holder braket plug connection oil pipe with heat shield page 7

8 BW ALINA OADTE V8 oil pan upper part oil level indication 01/ gasket metal hex bolt with washer 6x x 3 hex bolt with washer 6x hex bolt with washer 8x cover guide pipe washer o-ring 15,0x5,0mm bracket stud 6x hex nut screw fillister 8x dipstick o-ring 9x2, hex bolt with washer 8x clamp bracket guide pipe page 8

9 BW ALINA OADTE V8 oil pan lower part 01/ oil pan stud 6x screw plug 12x1, gasket A12x gasket steel hex bolt with washer 6x x 9 oil levelling sensor gasket hex bolt page 9

10 BW ALINA OADTE V8 cylinder head 01/ cylinder head cylinder head bracket cyl bracket fuel pipe bracket cyl hex bolt with washer 8x page 10

11 BW ALINA OADTE V8 belt drive A/C compressor 01/ ripped v-belt 5Kx adjusting pulley with lever protection cap adjusting pulley hex bolt with washer 8x belt tensioner hex bolt 8x washer hex bolt 8x bracket page 11

12 BW ALINA OADTE V8 crankshaft-connecting rod vibration damper 01/ crankshaft without bearing shells bearing shell yellow (70,00mm) bearing shell green (70,00mm) bearing shell white (70,00mm) upper guide washer (2,43mm) bearing shell yellow (70,00mm) bearing shell green (70,00mm) bearing shell white (70,00mm) lower guide washer (2,43mm) connecting rod connecting rod bolt bearing shell red (49,00mm) bearing shell blue (49,00mm) cover hexbolt with washer 8x torx bolt 12x washer vibration damper screw fillister head 6x pulley page 12

13 BW ALINA OADTE V8 crankshaft drive-pistons 01/ piston (92,98mm) piston ring repair kit page 13

14 BW ALINA OADTE V8 flywheel 01/ flywheel dowel d=14,5mm hex bolt 12x1,5x hex bolt 10x17, page 14

15 BW ALINA OADTE V8 timing chain 01/ timing chain sprocket camshaft adjuster unit with pinion torx bolt 12x1,5x deflection rail air reducer o-ring 11,2x1, gasket 8,1x3,5x7, washer 8mm torx bolt 7x torx bolt 6x guide rail bearing bolt hex bolt with washer 6x chain tensioner o-ring 6,0x2, torx bolt 10x chain tensioner gasket A22x page 15

16 BW ALINA OADTE V8 valve timingcamshaft 01/ inlet camshaft cyl inlet camshaft cyl rectangring outlet camshaft cyl outlet camshaft cyl intake valve exhaust valve repair kit valve seal ring lower spring pocket valve spring upper spring plate valve collet hydraulic valve lifter oil pipe cyl oil pipe cyl hex nut lower supporting disk exhaust valve page 16

17 BW ALINA OADTE V8 lubrication system oil pump 01/ oil pump dowel d=10,5mm screw fillister head with washer 8x screw fillister head 8x washer A8, drive shaft bush bearing sprocket a 9 hex nut 10x chain b 11 chain tensioner circlip 6, oil pipe o-ring 21x2,5mm o-ring 18,0x2,5mm oil pipe o-ring 6,0x2,5mm hex bolt with washer 5x a) only in combination with pos. 10) no b) only in combination with pos. 8) no page 17

18 BW ALINA OADTE V8 cooling system-fan 01/ fan 9 blade fan coupling screw fillister head 6x pulley d=112mm hex bolt with washer 6x spacer ring 8mm page 18

19 BW ALINA OADTE V8 cooling system-water hoses 01/ water hose water hose water hose hose clamp L temperature sensor hose support water hose flow add. water pump water hose return flow page 19

20 BW ALINA OADTE V8 intake manifold system 01/ intake manifold cover o-ring 20,0x3, profile gasket connector blind plug vent pipe bracket o-ring 12,5x2, profile gasket profile gasket flange screw 6x profile gasket spacer x 16 hex bolt with washer x 17 cap supporting ring screw plug 12x1, gasket ring A12x spacer ring 12x2, profile gasket page 20

21 BW ALINA OADTE V8 vacuum control- engine 01/ sucking jet pump hose clamp hose hose clamp 21,3mm vacuum pipe bracket cable clamp vacuum pipe hose clamp cable clamp page 21

22 BW ALINA OADTE V8 air pump vacuum control 01/ electr. valve support hex nut container support rubber mounting non return valve protective hose hose 395mm vacuum hose 3,3x vacuum hose 3,3x vacuum hose 3,3x7,0mm cable clamp d=10,8mm cable clamp page 22

23 BW ALINA OADTE V8 exhaust manifold 01/ exhaust manifold cyl exhaust manifold cyl gasket gasket exhaust manifold cyl exhaust manifold cyl square nut knurled bolt gasket collar nut page 23

24 BW ALINA OADTE V8 emission controlair pump 01/ air pump bracket rubber mounting hex nut hex bolt with washer 6x self locking hex nut pressure hose assy shut off valve gasket hex nut with plate A secondary air line o-ring 14x1, hex bolt with washer 6x pipe clamp cable strap page 24

25 BW ALINA OADTE V8 engine acoustics 01/ sound protection cap bracket front left bracket rear left bracket rear right bracket front right hex bolt with washer 6x page 25

26 BW ALINA OADTE V8 engine electrical system 01/ control unit DE E control unit DE E a a) only U page 26

27 BW ALINA OADTE V8 alternator 01/ hex bolt 10x washer hex bolt 10x cap nut voltage regulator pulley alternator compact alternator page 27

28 BW ALINA OADTE V8 fuel filter 01/ fuel filter damper ring d=55mm housing, pressure regulator gasket ring A12x pressure regulator o-ring 20x2, o-ring 5x1, lock ring bracket fuel strainer d=55mm hex nut with plate vacuum pipe vacuum hose l=860mm hose clamp cable clamp page 28

29 BW ALINA OADTE V8 fuel tank breather valve 01/ fuel tank breather valve bracket ventilation valve bracket ventilation valve connector hose clamp hose hose elbow bracket cable clamp hex bolt with washer 6x hose clamp page 29

30 BW ALINA OADTE V8 valves/pipes of fuel injection system 01/ injektion tube cap hex bolt with washer 6x inlet fuel hose injektion valve o-ring clamp fuel pipe elbow hose clamp hex bolt with washer 6x flat washer hex nut hose clamp hose bracket page 30

31 BW ALINA OADTE V8 throttle housing assymass air flow sensor 01/ mass air flow sensor rubber ring hose clamp L rubber boot with resonator rubber grommet spacer dowel hose bracket rubber ring hex bolt with washer 6x hex bolt 6x bracket hex bolt with washer 6x throttle housing assy profile gasket page 31

32 BW ALINA OADTE V8 fuel preparation system 01/ intake trumpet hose clamp intake silencer air filter element page 32

33 BW ALINA OADTE V8 radiatorexpansions tank 01/ radiator drain plug radiator levelling switch hose clamp cap vent screw radiator cap expansion tank vent hose expending rivet rubber strip fan housing page 33

34 BW ALINA OADTE V8 oil cooler 01/ oil cooler oil cooler pipe inlet oil cooler pipe outlet gasket hollow bolt o-ring bracket bracket oil pipe spacer sleeve hex bolt 6x hex nut with plate hex bolt with washer 6x bracket oil pipe bracket oil pipe bracket oil pipe locking screw page 34

35 BW ALINA OADTE V8 engine suspension 01/ climate compressor supporting bracket stud 8x dowel d=11,1mm hex bolt with washer 8x hex bolt with washer 8x hex bolt with washer 8x engine support bracket, left stud 6x stud 8x o-ring 22x hex bolt with washer 8x hex bolt with washer 8x rubber mounting hex nut A stop buffer bracket bracket pipe clamp hex bolt with washer 6x page 35

36 BW ALINA OADTE V8 automatic gear box 01/ automatic transmission 5H24 Code X torque converter AG-control unit AG-control unit a 4 AT-control valve assy a) only U page 36

37 BW ALINA OADTE V8 transmission suspension 01/ , gearbox support tube bracket bracket shift cable hex bolt with washer 6x rubber mounting hex nut hex nut hex bolt page 37

38 BW ALINA OADTE V8 mounting parts 01/ screw plug with gasket ring 18x1, screw plug with gasket ring 14x1, screw plug with gasket ring 10x shaft seal 10x18x position switch hex bolt 6x cable clamp bracket connecting sleeve hex bolt 6x snap ring shaft sealing 40x52x spacer a) only U page 38

39 BW ALINA OADTE V8 gearbox mounting oil pan 01/ torx bolt 8x torx bolt 10x dowel d=14,5mm torx bolt 10x torx bolt 10x hex nut wave washer B pulse generator, crankshaft intermediate plate screw fillister head 6x oil pan screw plug 16x1, gasket magnet torx bolt 6x x 16 stick-on label page 39

40 BW ALINA OADTE V8 transmission output 01/ drive extension shaft seal 57x73x o-ring set of adjusting plates ringnut output flange hex bolt x page 40

41 BW ALINA OADTE V8 gear shifting 01/ selector lever handle black without plastic ring selector lever handle crema without plastic ring selector lever handle red without plastic ring plastic ring titanium silver plastic ring topaz blue plastic ring stratus grey plastic ring black plastic ring ALINA-blue trim, preselect lever black trim, preselect lever crema trim, preselect lever red automatic transmission steptronic shift parts supporting bracket rubber sealing torx screw 6x cage nut selector lever self locking hex nut 8x support noise absorbing hex bolt with washer 6x clamping parts set page 41

42 BW ALINA OADTE V8 drive shaft 01/ drive shaft page 42

43 BW ALINA OADTE V8 suspension front axle 01/ spring strut left spring strut right coil spring coil spring a 3 stabilizer bar front a) only U page 43

44 BW ALINA OADTE V8 steering 01/ hydro steering box page 44

45 BW ALINA OADTE V8 steering wheel 01/ steering wheel leather seams grey steering wheel leather seams blue hub cap, airbag "ALINA-blue" hub cap, airbag "titanium silver" hub cap, airbag "topaz blue" hub cap, airbag "stratus grey" hub cap, airbag "black" cover steering wheel "ALINA-blue" slip ring carbon pin switch support page 45

46 BW ALINA OADTE V8 suspension rear axle 01/ shock absorber rear rear coil spring damper protection tube spring pad lower stabilizer bar rear page 46

47 BW ALINA OADTE V8 brakes 01/ hydro unit DC repair kit, control unit DC vacuum hose front brake identical E52 rear brake identical E52 expansions tank, connection for clutch control is closed! page 47

48 BW ALINA OADTE V8 pedals 01/ brake lever rubber pad pedal module page 48

49 BW ALINA OADTE V8 wheels 01/ alloy wheel 9 x 20" mit 255/35 Z 20 ilot VL a 1 alloy wheel 9 x 20" mit 255/35 Z 20 ilot V a 1 alloy wheel 10 x 20" mit 285/30 Z 20 ilot HL a 1 alloy wheel 10 x 20" mit 285/30 Z 20 ilot H a 2 alloy rim 9 x 20" a 2 alloy rim 10 x 20" a 3 tyre ichelin port 255/35 Z b 3 tyre ichelin port 285/30 Z b 4 hub cap valve wheel bolt l=51,5mm c 7 wheel bolt theft protected l=51,5mm d 8 wrench socket d 9 -mobility system tyre inflating bottle a) only in combination with wheel bolt l=51,5mm c) U=20 item b) attention: directional tyre d) not U page 49

50 BW ALINA OADTE V8 trim/emblem 01/ entrance panel, stainless steel, left entrance panel, stainless steel, right "ALINA" text feature dummy switch plaque production number page 50

51 BW ALINA OADTE V8 trim panel 01/ fresh air grille left ALINA-blue dashbord cover left ALINA-blue dashbord cover left titanium silver dashbord cover left stratus grey dashbord cover left topaz blue dashbord cover left black instruments combination covering ALINA-blue airbag dashboard lid ALINA-blue fresh air grille right ALINA-blue module carrier, centre console ALINA-blue cover centre console ALINA-blue cover handbrake lever ALINA-blue cover handbrake lever titanium silver cover handbrake lever topaz blue cover handbrake lever stratus grey cover handbrake lever black cover trim panel, rollover protection ALINA-blue page 51

52 BW ALINA OADTE V8 door trim panel 01/ cover loudspeaker left ALINA-blue cover loudspeaker right ALINA-blue covering cap outside mirror left ALINA-blue covering cap outside mirror right ALINA-blue covering cap outside mirror left titanium silver covering cap outside mirror right titanium silver covering cap outside mirror left topaz blue covering cap outside mirror right topaz blue covering cap outside mirror left bright red covering cap outside mirror right bright red covering cap outside mirror left stratus grey covering cap outside mirror right stratus grey covering cap outside mirror left jet black covering cap outside mirror right jet black cover with hinged shelfs left ALINA-blue cover with hinged shelfs right ALINA-blue page 52

53 BW ALINA OADTE V8 heatsound insulation 01/ tunnel heat insulator left engine support heat insulation sound insulation, tunnel page 53

54 BW ALINA OADTE V8 floor mats 01/ set floor mats velours page 54

55 BW ALINA OADTE V8 wiring harness 01/ main wiring harness wiring harness engine/transmission page 55

56 BW ALINA OADTE V8 vehicle electrical system 01/ steering lock/ ignition switch cruise control switch (on/off) repair cable gear indicator interlock cable bracket interlock cable hex nut with plate page 56

57 BW ALINA OADTE V8 instrument cluster 01/ petrol gauge a 1 petrol gauge b 2 speedometer km/h c 2 speedometer mph d 2 speedometer mph b 3 tachometer/clock a 3 tachometer/clock b 4 temperatur indicator control unit, integrated in intrument cluster cover gear indicator ALINA-blue cover gear indicator titanium silver cover gear indicator stratus grey cover gear indicator topaz blue cover gear indicator jet black conductor plate gear indication a) ECE, GB b) U c) ECE d) GB page 57

58 BW ALINA OADTE V8 accessories 01/ logbook slipcase key case key bedge service manual german service manual english owner s handbook german owner s handbook english owner s handbook U page 58

59 BW ALINA OADTE V8 information stickers 01/ identification label tyre pressure sticker sticker "uper lus" sticker steering transmission " " sticker automatic transmission " " sticker DC-control unit " " sticker "Japanmodel" sticker "Compliance Label" sticker "Unleaded etrol Only" a a) only U page 59

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