Form No Replaces , , & , 250, 325 & 425. Manure Spreaders PARTS MANUAL

Transcription

1 175, 250, Form No Replaces , , & & 425 Manure Spreaders PARTS MANUAL

2 Introduction When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. Right and Left are determined from a position standing behind the Spreader. From this position the Transmission and Drive Line are on the right. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. NOTE: On original tire replacement, company policy prohibits the sale of replacement tires for all GEHL machinery. Replacement Wheel Sets are available and tire size information is called out with the Wheel Sets to facilitate replacement tire selection. ALL REPLACEMENT TIRES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. In the exploded view parts list, Reference Numbers may have additional information following the Reference Number. A Tear Drop symbol will indicate an application of a wet product such as oil, and the number inside the Tear Drop will correspond to the description in the Parts List. Also, a number inside of a hexagon will be the torque value required, in foot pounds, on the associated Reference Number. Items shown in the parts list that do not have Reference Numbers are shown for reference purposes only and are NOT available for purchase. Unless otherwise specified, all Cap Screws or Bolts are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Screws or Bolts are Grade B; Hexagon Nuts for other Screws or Bolts are Grade A. NOTE: The following abbreviations may be used herein: ASSD Assembled ASSY Assembly CB Carriage Bolt CCW Counterclockwise CN Castellated Nut CP Cotter Pin CS Cap Screw (Hexagon Head) CTR Center CW Clockwise DEG Degree DIA Diameter FCS Flanged Cap Screw FHMS Flat Head Machine Screw FHSC Flat Head Socket Cap FL Flanged FLN Flanged Lock Nut (Hexagon) FLS Flanged Lock Screw (Hexagon) FW Flat Washer GA Gauge GR Grade HD Hard or Head HN Hex Nut INCL Includes JT Joint LG Large LH Left Hand LN Lock Nut LW Lock Washer M Metric MM/mm Millimeter NF National Fine PB Plow Bolt PTO Power Take Off RH Right Hand RHWS Round Head Washer Screw RPM Revolutions Per Minute RT Right SERR Serrated SHCS Socket Head Cap Screw SN Serial Number or Slotted Nut SPHER Spherical SQ Square SQSS Square Head Set Screw T Tooth or Teeth TFS Thread Forming Screw THMS Truss Head Machine Screw THRD Thread WLDMT Weldment # Number Torque Required in foot pounds Indicates a Fluid Application

3 TABLE OF CONTENTS Introduction Inside Front Cover Table of Contents Decal Locations Frame & Drawbar Side Sheets Transmission (Mechanical) Controls (Mechanical) Hydraulic Drive Controls Clutch & Drive Drive Components Beater & Drive Guards Axles Beater Transmission Apron Transmission Universal Drives Hitchjack Hydraulic Motor Accessories Litter Pan Manual Trip Package Upper Beater Kit Hydraulic Endgate (MS175, 250 & 325) Second Cylinder Kit (MS175, 250 & 325) Hydraulic Endgate (MS425) RPM Kit Splashguard w/side rail Safety Chain Alphabetical Index Numerical Index Standard Hardware Torque Specifications Inside Back Cover Printed in U.S.A /AP0999

4 DECAL LOCATIONS GENERAL INFORMATION Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the Kit. Refer to the appropriate illustrations for replacement locations. To insure proper selection of the correct replacement decals, compare all of the various closeup location drawings to your machine before starting to refinish the unit. Then circle each shown decal (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal. NOTE: Refer to the SAFETY Chapter of the Operator s Manual for the specific information provided on all of the various Safety Decals furnished in the Decal Kit(s). NEW DECAL APPLICATION Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new Decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Peel the other portion of the backing paper off slowly while applying hand pressure to smooth out the Decal surface. CAUTION ALWAYS follow safety precautions on decals. Replace the decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed to your unit. PAINT NOTICE Use this list to order paint for refinishing: One Gal. AG Red One Qt. Light Grey (12 oz. Spray Cans) AG Red (12 oz. Spray Cans) Light Grey The Decal Set Number for the MS175, MS250, MS325 & MS425 is The Set includes the following: Ref. Part No. No. Description & Quantity Jack Storage Position (325 & 425 ONLY) Jack Lifting Position (325 & 425 ONLY) NO Step Operating Instructions Operating Instructions (Hydraulic Models) DANGER - Rotating Drive Line Lubrication Symbol 6 Places (175), 7 Places (250), 10 Places (325 & 425) WARNING - Close or Replace Guard (2 Places) IMPORTANT - Store Manual Here WARNING - Owner s Responsibility & Read Manual WARNING - General Safety Precautions WARNING - Keep Door Closed (2 or 3* Places) DECAL/WARNING 1000 RPM** DECAL/WARNING 540 RPM DANGER - Rotating Component (2 Places) WARNING - Pinch Point (2 Places)*** (Not Shown) WARNING - Rotating Drive Line Made in USA (2 Places) (2 Places) (2 Places) (2 Places) Colorbar Spreader Control Spreader Control (Hydraulic Models) Gehl (2 Places) Gehl DANGER - Shield Missing Red Reflector (2 Places) * Units with Second Beater only. ** For 325 or 425 Models with Optional 1000 RPM Drive. *** Units with Hydraulic Endgate only. Not included in Decal Kit /AP Printed in U.S.A.

5 Printed in U.S.A /AP0999

6 NOTE: The Decal List has been duplicated for your convenience when selecting Decals from the following page. Ref. Part No. No. Description & Quantity Jack Storage Position (325 & 425 ONLY) Jack Lifting Position (325 & 425 ONLY) NO Step Operating Instructions Operating Instructions (Hydraulic Models) DANGER - Rotating Drive Line Lubrication Symbol 6 Places (175), 7 Places (250), 10 Places (325 & 425) WARNING - Close or Replace Guard (2 Places) IMPORTANT - Store Manual Here WARNING - Owner s Responsibility & Read Manual WARNING - General Safety Precautions WARNING - Keep Door Closed (2 or 3* Places) DECAL/WARNING 1000 RPM** DECAL/WARNING 540 RPM DANGER - Rotating Component (2 Places) WARNING - Pinch Point (2 Places)*** (Not Shown) WARNING - Rotating Drive Line Made in USA (2 Places) (2 Places) (2 Places) (2 Places) Colorbar Spreader Control Spreader Control (Hydraulic Models) Gehl (2 Places) Gehl DANGER - Shield Missing Red Reflector (2 Places) * Units with Second Beater only. ** For 325 or 425 Models with Optional 1000 RPM Drive. *** Units with Hydraulic Endgate only. Not included in Decal Kit /AP Printed in U.S.A.

7 Printed in U.S.A /AP0999

8 FRAME & DRAWBAR /AP Printed in U.S.A.

9 FRAME & DRAWBAR Ref. Part Quantity No. No. Description FW 1-25/ SLEEVE/SPRING LN 1/ HOUSING/BEARING SHAFT/APRON DRIVE SPROCKET/6T DRAWBAR/ASSY DRAWBAR/ASSY DRAWBAR/ASSY FITTING/GREASE SHSS 3/8X3/ CS 1/2X1-1/ CS 1/2X2-1/ KEY/WOODRUFF 3/8X1-1/ CB 3/8X1-1/ HN 3/ HN 1/ FW 1/ LW 3/ LW 1/ CP 5/16X2-1/ BUSHING a JACK a JACK NS b DRIVE/UNIVERSAL FLS 5/16X5/ GUARD/PTO FLN 5/ a) For further breakdown, see page entitled Hitchjack. b) Not available as a service part. For breakdown see page entitled Universal Drives. Printed in U.S.A /AP0999

10 FRAME & DRAWBAR /AP Printed in U.S.A.

11 FRAME & DRAWBAR Ref. Part Quantity No. No. Description LINK/CHAIN STRIP/HOLDDOWN WASHER/RUBBER SLIDE/CHAIN SLAT/ASSY PLATE (AFTER SN , , , ) CB 1/2X1-1/ FHCS 5/16X1-3/ HN 5/ HN 1/ FW 5/ FW 1/ LW 5/ LW 1/ FLOOR FLOOR FLOOR SCREW/TAPPING 1/4X3/ FILLER/FLOOR REAR STAKE/ASSY STAKE/ASSY STAKE STAKE GUIDE/APRON FLN 5/ CB 1/2X1-1/ CB 5/16X3/ HN 3/ FW 3/ LW 3/ CS 3/8X Printed in U.S.A /AP0999

12 SIDE SHEETS /AP Printed in U.S.A.

13 SIDE SHEETS Ref. Part Quantity No. No. Description FLN 5/ SIDE/SPREADER LT SIDE/SPREADER LT SIDE/SPREADER LT SIDE/SPREADER LT SIDE/SPREADER RT SIDE/SPREADER RT SIDE/SPREADER RT SIDE/SPREADER RT KEY/SQUARE FLN 3/ CB 5/16X5/ CB 3/8X CB 3/8X1-1/ HN 3/ LW 3/ LW 1/ STRIP CB 3/8X3/ BLOCK/PILLOW FITTING/GREASE CS 1/2X2-1/ CHANNEL/RT CS 3/8X3/4 (HN, LW) CHANNEL/LT CS 3/8X3/4 (HN, LW) SHIELD/FRONT CS 3/8X3/4 (HN, LW, FW) ANGLE/CORNER CS 3/8X3/4 (HN, LW, FW) Printed in U.S.A /AP0999

14 TRANSMISSION (MECHANICAL) /AP Printed in U.S.A.

15 TRANSMISSION (MECHANICAL) Ref. Part Quantity No. No. Description PIN/ROLL a TRANSMISSION a TRANSMISSION (FOR HYDRAULIC UNITS ONLY) LEVER/CAM ASSY PLATE/REINFORCEMENT (AFTER SN , , , ) PLATE/REINFORCEMENT (BEFORE SN , , , ) PULLEY CS 1/2X1-1/ CS 5/16X1-3/ SHSS 3/8X1-1/ HJN 3/ FW 5/ LW 5/ LW 3/ LW 1/ KEY/SQUARE CS 3/8X1-1/ FW 3/ FW 1/ RING/RETAINING FW 1-21/ SPROCKET/SHEAR (AFTER SN , , , ) SPROCKET/SHEAR (BEFORE SN , , , ) FLANGE/SHEAR ASSY (AFTER SN , , , ) FLANGE/SHEAR ASSY (BEFORE SN , , , ) b KIT/SHEAR BOLT (AFTER SN , , , ) b KIT/SHEAR BOLT (BEFORE SN , , , ) BUSHING/BRONZE CHAIN/ROLLER #40X48 LINKS LINK/CONNECTOR LINK/OFFSET a) For further breakdown, see page entitled Transmission/Apron. b) Includes 8 Shear Bolts and Locknuts. Printed in U.S.A /AP0999

16 CONTROLS (MECHANICAL) /AP Printed in U.S.A.

17 CONTROLS (MECHANICAL) Ref. Part Quantity No. No. Description NILN 5/ H130 BEARING/CONVEYOR PIVOT H6053 SPACER/DEFL HOLD/DOWN PULLEY/NYLON SPRING/EXTENSION HTB 1/2X3-1/ NILN 1/ HINGE FLN 1/ LN 5/ FLS 1/4X3/ FLS 5/16X5/ SHAFT/PTO GUARD/DRIVE SPROCKET SPROCKET/60B21T LEVER/INDICATOR (AFTER SN , , , ) LEVER/INDICATOR (BEFORE SN , , , ) LEVER/CONTROL (AFTER SN , , , ) LEVER/CONTROL (BEFORE SN , , , ) BRACKET/ADJ INDICATOR (AFTER SN , , , ) BRACKET/ADJ CONTROL (AFTER SN , , , ) GUIDE/ASSY (AFTER SN , , , ) SLEEVE (NEW STYLE) (2 LONG) SLEEVE (OLD STYLE) (2.81 LONG) COLLAR/BEARING COLLAR/BEARING SHSS 3/8X3/ CS 1/2X1-1/ CS 5/16X3/ KEY/WOODRUFF 3/8X CS 5/16X2-1/ HN 1/ FW 5/ FW 3/ FW 1/ LW 1/ CP 5/32X1-1/ BEARING/BALL BEARING/BALL CAP/VINYL R13062 HOUSING/BEARING FITTING/GREASE Printed in U.S.A /AP0999

18 CONTROLS (MECHANICAL) /AP Printed in U.S.A.

19 CONTROLS (MECHANICAL) Ref. Part Quantity No. No. Description H175 SPRING/CONV HOLD/DOWN NILN 5/ CABLE/ASSY CABLE/ASSY CABLE/ASSY PULLEY SCREW/HEX CAP LEVER/CAM INDICATOR CS 5/16X1-1/ HN 1/ HN 5/ LW 5/ BOLT/EYE RETAINER/BEARING LN 1/ a KIT/SHEAR BOLT SPROCKET/25T FLANGE/SHEAR ASSY FLANGETTE/62MM (AFTER SN , , , ) FLANGETTE/62MM (BEFORE SN , , , ) PLATE (AFTER SN , , , ) BEARING/BALL COLLAR/BEARING SHSS 3/8X3/ CS 1/4X1/ CB 3/8X HN 3/ LW 3/ KEY/WOODRUFF 5/16X B11069 U-BOLT (BEFORE SN , , , ) GUIDE/ROPE (BEFORE SN , , , ) CABLE (BEFORE SN , , , ) CLAMP/CABLE (BEFORE SN , , , ) THIMBLE (BEFORE SN , , , ) LN 5/16 (BEFORE SN , , , ) BUSHING/BRONZE a) Includes 8 Shear Bolts and Locknuts. Printed in U.S.A /AP0999

20 CONTROLS (MECHANICAL) /AP Printed in U.S.A.

21 CONTROLS (MECHANICAL) Ref. Part Quantity No. No. Description COVER/PANEL FRONT DECAL/SPREADER CONTROL NUT/CAGE DECAL/DANGER ROTATING EXPELLER HN 5/ LW 5/ CS 1/4X3/ LW 1/ ROPE/CONTROL 3/16X PULLEY/NYLON PIN/YOKE RING/RETAINING MOUNT/PULLEY ASSY GUIDE/TWINE (LATER STYLE) GUIDE/TWINE (EARLY STYLE) CS 5/16X3/ CP 3/32X3/ FW 1/ CP 5/32X Printed in U.S.A /AP0999

22 HYDRAULIC DRIVE CONTROLS /AP Printed in U.S.A.

23 HYDRAULIC DRIVE CONTROLS Ref. Part Quantity No. No. Description FLN 5/ HINGE FLN 1/ FLS 1/4X3/ SHAFT/PTO GUARD/DRIVE SPROCKET SPROCKET/60B21T SLEEVE COLLAR/BEARING COLLAR/BEARING SHSS 3/8X3/ CS 1/2X1-1/ KEY/WOODRUFF 3/8X CS 5/16X2-1/ HN 1/ LW 1/ BEARING/BALL BEARING/BALL R13062 HOUSING/BEARING FITTING/GREASE FLS 5/ CP 3/32X3/ PULLEY/NYLON PIN/YOKE CP 5/32X CAP/VINYL COVER/CONTROL MOUNT/PULLEY BUSHING/SNAP DECAL/SPREADER ROPE/ LW 5/ HN 5/ Printed in U.S.A /AP0999

24 HYDRAULIC DRIVE CONTROLS /AP Printed in U.S.A.

25 HYDRAULIC DRIVE CONTROLS Ref. Part Quantity No. No. Description PIN/SLOTTED SPRING SPRING/COMPRESSION RETAINER/BEARING CLAMP/TUBE CB 5/16X1-1/ NILN 5/ FLN 3/ LN 3/ CLUTCH/DRIVEN ASSY FLANGETTE/62MM BEARING/BALL COLLAR/BEARING CS 3/8X2-1/ CB 3/8X HN 3/ LW 3/ KEY/WOODRUFF 5/16X CLUTCH/DRIVER CB 5/16X LN 1/ a KIT/SHEAR BOLT SPROCKET/ASSY FLANGE/SHEAR ASSY PLATE SHSS 3/8X3/ CS 1/4X1/ BUSHING/BRONZE BUSHING/BRONZE b TRANSMISSION/APRON PLATE/REINFORCENT CS 1/2X1-1/ LW 3/ LW 1/ CS 3/8X c MOTOR/HYDRAULIC KIT/SEAL a) Includes 8 Shear Bolts and Locknuts. b) For further breakdown, see page entitled Transmission/Apron. c) For further breakdown, see page entitled Hydraulic Motor. Printed in U.S.A /AP0999

26 HYDRAULIC DRIVE CONTROLS /AP Printed in U.S.A.

27 HYDRAULIC DRIVE CONTROLS Ref. Part Quantity No. No. Description ELBOW/HYD FITTING VALVE/HYDRAULIC O-RING HOSE/ASSY (28 ) HOSE/ASSY (35 ) TUBE/HYDRAULIC TUBE/HYDRAULIC UNION/HYDRAULIC TUBE/HYDRAULIC (28.62 ) TUBE/HYDRAULIC (78.62 ) TUBE/HYDRAULIC BRACKET/VALVE ASSY CS 1/4X2-1/ LW 1/ HOSE/ASSY LEVER/CONTROL TUBE/HYDRAULIC HJN 5/ UNION/HYD FITTING VALVE/HYDRAULIC UNION/HYD FITTING PLUG/HYD FITTING TEE/HYD FITTING ELBOW/HYD FITTING VALVE/HYDRAULIC ELBOW/HYD FITTING TUBE/HYDRAULIC ELBOW/HYD FITTING BLOCK/FRICTION HN MS # KIT/SEAL KIT/SEAL QUICK-DISCONNECT (MALE) SUPPORT/HYD HOSE CS 5/8X FW 5/ LW 5/ Printed in U.S.A /AP0999

28 CLUTCH & DRIVE /AP Printed in U.S.A.

29 CLUTCH & DRIVE Ref. Part Quantity No. No. Description NILN 5/ PIN/SLOTTED SPRING B11296 FW 11/ H8365 RETAINER/BEARING SPRING/COMPRESSION RETAINER/BEARING FW 25/ SHIM SPACER FLN 3/ LN 3/ CLUTCH/DRIVEN CLUTCH/ASSY SPROCKET/14T & 17T (AFTER SN , , , ) SPROCKET/18T (BEFORE SN , , , ) FLANGETTE/62MM (AFTER SN , , , ) FLANGETTE/62MM (BEFORE SN , , , ) CHAIN TIGHTENER/CHAIN (AFTER SN , , , ) TIGHTENER/CHAIN (BEFORE SN , , , ) BRACKET/CHAIN TIGHTENER (AFTER SN , , , ) BRACKET/CHAIN TIGHTENER (BEFORE SN , , , ) BEARING/BALL COLLAR/BEARING CS 5/16X3/ CS 3/8X1-1/ CS 3/8X2-1/ CB 5/16X CB 3/8X CB 1/4X3/ HN 3/ FW 3/ NILN 1/ LW 5/ LW 3/ B11162 FW 25/ H8354 FW 25/ GUARD/SHAFT ASSY SPRING/EXTENSION SHSS 3/8X HJN 3/ SHSS 5/16X3/ BUSHING/BRONZE Printed in U.S.A /AP0999

30 DRIVE COMPONENTS Ratchet Assy Ref. Part Quantity No. No. Description H154 FW 25/ H8354 FW 25/ B11162 FW 25/ PIN/SPRING BUSHING BRACKET PAWL SPRING/TENSION HANDLE (AFTER SN , , , ) HANDLE (BEFORE SN , , , ) CAM/2-SPEED (AFTER SN , , , ) CAM/2-SPEED (BEFORE SN , , , ) CAM/BEATER CONTROL (AFTER SN , , , ) CAM/BEATER CONTROL (BEFORE SN , , , ) CAM (AFTER SN , , , ) CAM (BEFORE SN , , , ) SHAFT (AFTER SN , , , ) SHAFT (BEFORE SN , , , ) RING/RETAINING SHSS 5/16X5/ RHMS #10-24X1/ KEY/SQUARE LW # CP 5/32X1-1/ FW 17/ RING/RETAINER FW 1/ /AP Printed in U.S.A.

31 DRIVE COMPONENTS Shifter Assy Ref. Part Quantity No. No. Description D936 CLAMP/SHIFTER RT D937 CLAMP/SHIFTER LT LN 3/ CLUTCH/DRIVER LEVER/RIGHT (AFTER SN , , , ) LEVER/RIGHT (BEFORE SN , , , ) LEVER/LEFT (AFTER SN , , , ) LEVER/LEFT (BEFORE SN , , , ) FITTING/GREASE CS 5/16X CS 3/8X CS 3/8X1-1/ HN 5/ HN 3/ LW 5/ LW 3/ Printed in U.S.A /AP0999

32 BEATER & DRIVE /AP Printed in U.S.A.

33 BEATER & DRIVE Ref. Part Quantity No. No. Description FLN 5/ FLAP/RUBBER STRIP/BACKING GUARD PLUG/AUGER CAP HTB 1/2X5-1/ a TRANSMISSION/BEATER (LATER STYLE) a TRANSMISSION/BEATER (EARLY STYLE) BEATER/ASSY COLLAR/BEARING CS 1/2X1-1/ CS 1/2X1-3/ CS 5/16X4-1/ HN 5/ HN 1/ FW 5/ FW 1/ LW 5/ LW 1/ R13062 BEARING ASSY SHAFT/DRIVE SHAFT/DRIVE SHAFT/DRIVE KEY/WOODRUFF 5/16X BEARING/BALL FITTING/GREASE a) For further breakdown, see page entitled Transmission/Beater. Printed in U.S.A /AP0999

34 GUARDS /AP Printed in U.S.A.

35 GUARDS Ref. Part Quantity No. No. Description HOLDER/SHEAR BOLT CLAMP/HOSE NILN 1/ FW 11/ POUCH/MANUAL LATCH GUARD/REAR GUARD/TRANSMISSION GUARD/CENTER GUARD/CENTER GUARD/FRONT GUARD/FRONT GUARD/FRONT RIVET/BLIND CHAIN/ROLLER #60X115 LINKS FW 5/ TIGHTENER/CHAIN RING/STEEL TIGHTENER (EARLY STYLE) HJN 5/8 (EARLY STYLE) BRACKET/TIGHTENER (EARLY STYLE) CB 3/8X1 (EARLY STYLE) FW 3/8 (EARLY STYLE) RHMS #10-24X1/ LW # HN MS # THMS 5/16X5/ FW 1/ CB 1/2X HN 5/ LW 5/ SOCKET/SIGN MOUNTING REFLECTOR/RED BRACKET/SMV FLN 5/ CS 3/8X CB 5/16X3/ HN 3/ LW 3/ LINK/CONNECTOR LINK/OFFSET Printed in U.S.A /AP0999