CONNECTED TO INNOVATION

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Ernest Robinson
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1 CONNECTED TO INNOVATION COMPRESSED AIR NETWORKS, PPS & ALR CONCEPTS

2 AIR SUPPLY NETWORKS The PPS and ALR concepts for compressed-air networks guarantee: Leak-free networks Optimum flow rate An appropriate pressure, without turbulence or pressure drops Lasting installations Air supply to accessible and ergonomic work stations High quality air Tools spared from corrosion and contaminants offer better performance Quick and easy maintenance Networks extendable as needed PPS ALR 2

ADVANTAGES OF PPS - ALR NETWORKS PPS : SAFETY AND RELIABILITY Design of lightweight and resistant aluminium products.

Fire resistance: the compounds have self-extinguishing properties (EN13501-1:2007+A1:2009, EN ISO 11925-2:2010, EN ISO 13823:2010).

IMPACT RESISTANCE The materials forming the system guarantee excellent mechanical resistance, withstanding internal pressure and external impacts.

LEAKTIGHT A nitrile gasket between the pipe and coupling, and a system for guiding the tube smoothly in the coupling, ensure that the system is totally leaktight.

3 ADVANTAGES OF PPS - ALR NETWORKS PPS : SAFETY AND RELIABILITY Design of lightweight and resistant aluminium products. Complete leaktightness and alignment of the pipe/coupling assembly thanks to a system for guiding and tightening the couplings on the pipe. Fire resistance: the compounds have self-extinguishing properties (EN :2007+A1:2009, EN ISO :2010, EN ISO 13823:2010). QUICK AND EASY FITTING Simply insert the tube into the coupling, then tighten using the nut to the recommended torque. IMPACT RESISTANCE The materials forming the system guarantee excellent mechanical resistance, withstanding internal pressure and external impacts. VERY LOW PRESSURE DROPS The flowrates for the PPS and ALR concepts are optimised thanks to an internal tube surface that is perfectly smooth, with a low coefficient of friction and a large diameter. LEAKTIGHT A nitrile gasket between the pipe and coupling, and a system for guiding the tube smoothly in the coupling, ensure that the system is totally leaktight. UNALTERABLE MATERIAL The aluminium alloy used, associated with an exterior epoxypaint coating and an interior treatment, safeguards the pipe against oxidation. COMPATIBLE WITH COMPRESSOR OILS Aluminium and the technopolymers comprising the ALR system are totally compatible with compressor lubricating oils. TOTALLY FUTURE-PROOF The materials and the assembly mechanism ensure that the resulting system is flexible, upgradeable, and capable of solving even the most complex equipment issues. The fitting system is straightforward and does not require heavy or costly tooling. FLUID CARRIED Compressed air. Material compliant with Directive 97/23/EC. * The warranty is limited to the replacement value of defective products. The products must be used as instructed in the technical manuals (temperature, surrounding pressure, etc.) 3

TECHNICAL SPECIFICATIONS PPS - ALR The teeth grip into the aluminium to hold the tube inside the coupling.

The system remains perfectly leaktight even in the harshest conditions.

.. Ductile aluminium alloy Density... 2.7 kg/dm 3 Coating...Painting epoxy Blue fluid... Compressed air Pipe lengths.

.. 20, 25, 32, 40, 50, 63, 80 mm Curve showing compressed air pressure as a function of temperature PN 16 14 12 10 8 6 4 2 0-10 0

4 TECHNICAL SPECIFICATIONS PPS - ALR The teeth grip into the aluminium to hold the tube inside the coupling. An internal nitrile gasket ensures that the join is leaktight. The tube is inserted deeply in the coupling. The system remains perfectly leaktight even in the harshest conditions. PPS ALR Fluid carried Compressed air Temperatures: -10 C to + 60 C Operating pressure: 13 bar Pipes Material... Ductile aluminium alloy Density kg/dm 3 Coating...Painting epoxy Blue fluid... Compressed air Pipe lengths... 6 metres for all diameters, 4 metres for 20, 32 and 40 mm diameters Pipe diameters... 20, 25, 32, 40, 50, 63, 80 mm Curve showing compressed air pressure as a function of temperature PN C PPS ALR Ø 20 mm -> Ø 80 mm Ø 20 mm -> Ø 50 mm Coupling PPS ALR Ø Ø 20 mm to 80 mm Ø 20 mm to 50 mm Body Aluminium alloy Polyamide Nut Aluminium alloy Polyamide Toothed ring Stainless steel 316 L Stainless steel 316 L Gasket Nitrile Nitrile fluid Compressed air Compressed air 4

BASIC INSTALLATION RULES u PLANS AND ESTIMATES ON REQUEST for your proposed installation The compressor room should ideally be spacious, well ventilated, well insulated and separated from the rest of

5 BASIC INSTALLATION RULES u PLANS AND ESTIMATES ON REQUEST for your proposed installation The compressor room should ideally be spacious, well ventilated, well insulated and separated from the rest of the workshops. In the compressor room, the machines must be connected by flexible hoses to avoid any vibration-related risks and to facilitate maintenance (ref. LEF and LEM). It is important to install a by-pass between each machine, including the filtration components. The main network must be in a loop configuration and equipped with shut-off valves. For safety reasons, it is recommended to install the main compressed-air piping at a minimum height of 2.50 m from the floor. The diameter of the main pipe (primary pipe) must be large enough to avoid pressure drops and allow for future extensions. The main pipe must be fixed at a slope of 1% to evacuate condensates to low points (drain tappings). Pipes must be installed with sufficient sliding clamps to hold them in position whilst allowing for pipe expansion and contraction (ref. AVR CI). Residual condensates should be evacuated from the main pipe via direct downpipes installed under the pipe and fitted with drain systems. Tappings carry dry air to user outlets, drawing air from the front of the main pipe. 5

NETWORK CALCULATION The pipe diameter is calculated taking into account: - the desired flow rate (max.

function of the total pipe length and the flow rate (m 3 /h): Compressor Flow rate Length kw Nm 3 /h Nl/min scfm 50 m 100 m 150 m 300 m 500 m 750 m 1 000 m 1 300 m

5 30 500 18 20 20 20 25 25 25 25 25 25 32 50 833 29 20 25 25 25 25 25 25 25 25 32 70 1 167 49 20 25 25 25 32 32 40 40 40 50 > 7.

63 63 63 80 80 > 30-75 500 8 333 294 40 50 50 50 50 63 63 80 80 80 750 12 500 441 50 50 60 60 60 63 80 80 80 80 1 000 16 667 589 50 50 50 50 63 80 80 80 80 80 1 500

network should be attached to the wall or the ceiling depending on the workshop configuration.

6 NETWORK CALCULATION The pipe diameter is calculated taking into account: - the desired flow rate (max. pressure drop 5% relative to inlet pressure) - the required length of main pipe Pipe length The table below can be used to define the pipe diameter (In mm) as a function of the total pipe length and the flow rate (m 3 /h): Compressor Flow rate Length kw Nm 3 /h Nl/min scfm 50 m 100 m 150 m 300 m 500 m 750 m m m m m 164 ft 328 ft 492 ft 984 ft ft ft ft ft ft ft > > > > Attaching the network The pipe network should be attached to the wall or the ceiling depending on the workshop configuration. The pipes should be assembled such that they are perfectly aligned, ensuring strength and a sleek appearance. Pipe offset from the wall Pipe along wall Suspended pipe Spacing of mounting brackets Ø Mounting clamps Spacing between brackets 20 AVR CI20 2,5 m 25 AVR CI25 3 m 32 AVR CI32 3,5 m 40 AVR CI40 4 m 50 AVR CI50 4 m 63 AVR CI63 4 m 80 AVR CI80 4 m 6

PPS - ALR SYSTEMS: ASSEMBLY PRINCIPLE Assembly Cutting Pipes must be cut

1 2 Chamfer the pipe to facilitate insertion and avoid damaging the gasket.

Tappings Tappings are used to connect a downpipe to a workstation.

lower water and condensate content to be obtained.

(For diameters 63 and 80 mm, use a cut and chamfer tool, ref. ALR CTCHE6380).

3 Mark the tube to indicate its insertion length in the coupling (use

4 Unscrew the nut by a few turns, then insert the tube, rotating slightly to

between the filter device and the network NB: an assembly fluid (ALR AL) is

between the tapping and the wall 5 Retighten the nut by hand, then lock in

ALR CLE / PPS CLE For disassembly unscrew the nut and remove the pipe from

7 PPS - ALR SYSTEMS: ASSEMBLY PRINCIPLE Assembly Cutting Pipes must be cut straight. Use a pipe cutter, ref. ALR CTU. 1 2 Chamfer the pipe to facilitate insertion and avoid damaging the gasket. A slight internal chamfer enables any cutting residues to be eliminated. Tappings Tappings are used to connect a downpipe to a workstation. They replace the gooseneck fittings previously used, and enable air with lower water and condensate content to be obtained. They are easily installed by drilling a single hole. (For diameters 63 and 80 mm, use a cut and chamfer tool, ref. ALR CTCHE6380). Wall link Wall link elbows can be used to compensate for centre offsets. 3 Mark the tube to indicate its insertion length in the coupling (use assembly jigs, ref. PPS PIM / ALR PIM). 4 Unscrew the nut by a few turns, then insert the tube, rotating slightly to reach the coupling seat. between the filter device and the network NB: an assembly fluid (ALR AL) is recommended to facilitate the insertion of the tubes into the couplings. between the tapping and the wall 5 Retighten the nut by hand, then lock in place by turning a further half-turn with the wrench ref. ALR CLE / PPS CLE For disassembly unscrew the nut and remove the pipe from the coupling. Low points Low points are required to drain condensates properly. They must be placed at strategic locations along the network. Condensates may be evacuated by any conventional bleed system (electronic bleed, automatic bleed, valve). Cut-off valves can be used to isolate parts of the network for maintenance. 7

INSTALLATION 5 GUARANTEED years F L E XIB LE Expansion of materials Like all other materials, aluminium can undergo expansion and contraction phenomena due to temperature variations.

They can also be used for changes of direction (corners) and to avoid obstacles in the workshop (pillars, beams, etc.). Inserting a fixed point (ref.

Compensation hoses for network expansion and contractions (due to temperature variations) Standard male conical BSP thread Length (m) Max.

8 INSTALLATION 5 GUARANTEED years F L E XIB LE Expansion of materials Like all other materials, aluminium can undergo expansion and contraction phenomena due to temperature variations. To compensate for this expansion, absorption devices should be fitted to pipes. Hoses can be used for this purpose. They can also be used for changes of direction (corners) and to avoid obstacles in the workshop (pillars, beams, etc.). Inserting a fixed point (ref. CPF) ) in the middle of each rectilinear segment is recommended to split the expansion on either side of the point. Compensation hoses for network expansion and contractions (due to temperature variations) Standard male conical BSP thread Length (m) Max. service pressure (bar) Radius of curvature (mm) LAM 27 R 3/ LAM 34 R LAM 42 R 1 1/ LAM 49 R 1 1/ LAM 60 R Standard female Hoses for connecting the compressor to the network Standard male conical Safety female Safety male conical BSP thread Length (m) Service pressure Radius of curvature (mm) LEF 17 LEM 17 LEF 17S LEM 17S 3/ LEF 21 LEM 21 LEF 21S LEM 21S 1/ LEF 27 LEM 27 LEF 27S LEM 27S 3/ LEF 34 LEM 34 LEF 34S LEM 34S LEF 42 LEM / LEF 49 LEM / LEF 60 LEM Expansion of aluminium Expansion coefficient: mm per metre and per degree Celsius. Expansion is calculated as follows: C L T EL Where EL = Expansion coefficient = Length of straight line (between two fixed points) = Difference between maximum and minimum ambient temperature in C. = Overall linear expansion = C x L x T For example, a 20-metre line of 40 mm pipe, installed at an ambient temperature of 15 C and subjected to a maximum temperature of 40 C. Difference = 25 C. EL: (m) 25 C (45 C 15 C) = 12 mm. 8

WALL FITTINGS Placed on a secondary pipe, the wall fastener offers quick coupling capability for two connections.

connection and disconnection for highly flexible use Air inlet: G 1/2 or G 3/4 Material: Aluminium alloy 4-point wall mounting Fitted with a sealed manual drain Connect to 20 or 25 mm ALR

PPS UN and ALR UN (single-piece aluminium alloy union) Air outlet: Two one-push safety couplings MOUNTING DECKS FOR NETWORK ACCESSORIES ON IPN/HEA BEAMS The ideal solution for safe and

The metal decks, used with attachment systems suitable for HEA beams, enable the following elements to be fastened quickly, safely and in compliance with applicable requirements: > Open and

9 WALL FITTINGS Placed on a secondary pipe, the wall fastener offers quick coupling capability for two connections. anti-whiplash couplings compliant with the ISO 4414 standard guarantee user protection ALR JF union (optional) Swivel body enables button position to be adjusted Quick and effortless connection and disconnection for highly flexible use Air inlet: G 1/2 or G 3/4 Material: Aluminium alloy 4-point wall mounting Fitted with a sealed manual drain Connect to 20 or 25 mm ALR pipes via: - Straight metal pipe/thread coupling, ref. PPS MM and ALR MM or - Union for wall outlet, ref. ALR JF with a pipe/pipe union coupling, ref. PPS UN and ALR UN (single-piece aluminium alloy union) Air outlet: Two one-push safety couplings MOUNTING DECKS FOR NETWORK ACCESSORIES ON IPN/HEA BEAMS The ideal solution for safe and ergonomic work station organization. The metal decks, used with attachment systems suitable for HEA beams, enable the following elements to be fastened quickly, safely and in compliance with applicable requirements: > Open and closed hose reels > Wall brackets > ALTO air treatment units > Universal bracket + accessories without drilling or the use of special tools Fastening system using two or four steel anchors ensuring compliance with building standards and mechanical properties. Quick assembly and time savings All screws and nuts required to mount hose reels and accessories are supplied Direct wall mounting, the decks can also be fixed using the mounting holes provided. (PLA documentation on request) 9

PPS SYSTEM ALL ALUMINIUM RINGMAINS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Couplings: alu. Locking teeth : St.

ALR TU20L4 1.3 20 6 m. ALR TU20L6 1.4 25 4 m. ALR TU25L4 1.4 25 6 m. ALR TU25L6 1.5 32 4 m. ALR TU32L4 1.5 32 6 m. ALR TU32L6 1.8 40 4 m. ALR TU40L4 1.8 40 6 m. ALR TU40L6 2 50 6 m.

ALR TU80L6 PPS and ALR - Long bended link pipe 150 415 20 20 ALR LM20 160 470 25 25 ALR LM25 PPS and ALR - Short bended link pipe To adapt to a conduit of air pipes.

10 PPS SYSTEM ALL ALUMINIUM RINGMAINS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Couplings: alu. Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C PPS and ALR - Rigid aluminium pipe A B C DESCRIPTION REFERENCE Length: 6 m. Minimum order of 3 tubes, All references taken into account. Length m. ALR TU20L m. ALR TU20L m. ALR TU25L m. ALR TU25L m. ALR TU32L m. ALR TU32L m. ALR TU40L m. ALR TU40L m. ALR TU50L m. ALR TU63L m. ALR TU80L6 PPS and ALR - Long bended link pipe ALR LM ALR LM25 PPS and ALR - Short bended link pipe To adapt to a conduit of air pipes ALR LMC ALR LMC25 PPS UN - Aluminium female joiner for tube PPS UN PPS UN PPS UN PPS UN PPS UN PPS UN PPS UN80 PPS MM - Aluminium male thread straight coupling BSPT male thread R 1/2 PPS MM , R 3/4 PPS MM R 3/4 PPS MM R 1 PPS MM R 1 1/4 PPS MM R 1 1/2 PPS MM R 2 PPS MM R 2 PPS MM R 2 1/2 PPS MM R 2 1/2 PPS MM R 3 PPS MM

20 G 1/2 PPS MF2012 53,50 38 20 G 3/4 PPS MF2027 64 46 25 G 3/4 PPS MF2527 64 46 25 G 1 PPS MF2534 82 56 32 G 1 1/4 PPS MF3242 93 66 40 G 1 1/2 PPS MF4049

9C32 129 66 40 PPS 9C40 148 82 50 PPS 9C50 177 98 63 PPS 9C63 220 116 80 PPS 9C80 PPS 4C - Aluminium equal female 45 elbow 59 38 20 PPS 4C20 102,50 45 25

147 214 50 PPS TE50 176 255 63 PPS TE63 219 322 80 PPS TE80 PPS TT - Aluminium female threaded tee piece for tube BSPP female thread 100 38 20 G 1/2 PPS

11 PPS SYSTEM ALL ALUMINIUM RINGMAINS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Couplings: alu. Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C A B C DESCRIPTION REFERENCE PPS MF - Aluminium female thread straight coupling for tube BSPP female thread G 1/2 PPS MF , G 3/4 PPS MF G 3/4 PPS MF G 1 PPS MF G 1 1/4 PPS MF G 1 1/2 PPS MF G 2 PPS MF G 2 1/2 PPS MF6376 PPS 9C - Aluminium equal female 90 elbow for tube PPS 9C PPS 9C PPS 9C PPS 9C PPS 9C PPS 9C PPS 9C80 PPS 4C - Aluminium equal female 45 elbow PPS 4C20 102, PPS 4C PPS 4C32 PPS TE - Aluminium equal female tee piece for tube PPS TE PPS TE PPS TE PPS TE PPS TE PPS TE PPS TE80 PPS TT - Aluminium female threaded tee piece for tube BSPP female thread G 1/2 PPS TT G 3/4 PPS TT G 1 PPS TT G 1 1/4 PPS TT G 1 1/2 PPS TT G 2 PPS TT G 2 1/2 PPS TT

12 PPS SYSTEM ALL ALUMINIUM RINGMAINS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Couplings: alu. Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C PPS BO - Aluminium female cap for tube A B C DESCRIPTION REFERENCE PPS BO PPS BO PPS BO PPS BO PPS BO PPS BO PPS BO80 PPS BP - Tapping flange for tube Main network pipe OD Downpipe OD , PPS BP , PPS BP PPS BP PPS BP , PPS BP , PPS BP , PPS BP , PPS BP , PPS BP , PPS BP PPS BP PPS BP8032 AVR BT - Threaded tapping flange Main network pipe OD BSPP female thread G 1/2 AVR BT G 1/2 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1 AVR BT

13 ACCESSORIES FOR PPS RINGMAIN ASSEMBLING Compressor oils PN 13 bar at 40 C Vacuum capability - 0,98 bar at 20 C Pipe : ductile aluminium. Epoxy coating Couplings: alu. Locking teeth : St. steel A3T - 3-pieces female swivel equal socket A B C D E DESCRIPTION REFERENCE BSPP female thread G 1 A3T G 1 1/4 A3T G 1 1/2 A3T G 2 A3T 60 ALR JFT - Union for wall outlet Mounting on the piping ALR with a fitting for tube reference ALRUN20, ALR UN25 or ALR MR2520. BSPP male thread 80 31,8 20, G 3/4 ALR JF ,8 25, G 3/4 ALR JF3425 PPS RSI - PPS piping ball valve Inlet for pipe PPS RSI PPS RSI PPS RSI PPS RSI PPS RSI PPS RSI80 13

ACCESSORIES FOR PPS RINGMAIN ASSEMBLING Compressor oils PN 13 bar at 40 C Vacuum capability - 0,98 bar at 20 C Pipe : ductile aluminium. Epoxy coating Couplings: alu. Locking teeth : St.

The notches on the jig correspond to the depth to which the ALR pipe should be inserted in the coupling. PPS PIM PPS CLE - Tightening key For coupling Ø 1. 20-25 PPS CLE25 1. 32-40 PPS CLE40 2.

14 ACCESSORIES FOR PPS RINGMAIN ASSEMBLING Compressor oils PN 13 bar at 40 C Vacuum capability - 0,98 bar at 20 C Pipe : ductile aluminium. Epoxy coating Couplings: alu. Locking teeth : St. steel PPS PIM - Piping insertion template A B C D E DESCRIPTION REFERENCE Jig for pipe diameters 20 to 110 mm. The notches on the jig correspond to the depth to which the ALR pipe should be inserted in the coupling. PPS PIM PPS CLE - Tightening key For coupling Ø PPS CLE PPS CLE PPS CLE PPS CLE PPS CLE80 PPS GB - Locking teeth and ring For coupling Ø 20 PPS GBJ20 25 PPS GBJ25 32 PPS GBJ32 40 PPS GBJ40 50 PPS GBJ50 63 PPS GBJ63 80 PPS GBJ80 PPS E - Aluminium nut For coupling Ø 20 PPS E20 25 PPS E25 32 PPS E32 40 PPS E40 50 PPS E50 63 PPS E63 80 PPS E80 ALR AL - Liquid for assembly Anti-adhesion agent for easier insertion of ALR pipes into couplings Capacity: 750 ml Contenance : 750 ml ALR AL 14

ALR SYSTEM - ALUMINIUM PIPE COMPOSITE FITTINGS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Coupling : polyamide Locking teeth : St.

3 20 4 m. ALR TU20L4 1.3 20 6 m. ALR TU20L6 1.4 25 4 m. ALR TU25L4 1.4 25 6 m. ALR TU25L6 1.5 32 4 m. ALR TU32L4 1.5 32 6 m. ALR TU32L6 1.8 40 4 m. ALR TU40L4 1.8 40 6 m. ALR TU40L6 2 50 6 m.

15 ALR SYSTEM - ALUMINIUM PIPE COMPOSITE FITTINGS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Coupling : polyamide Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C PPS and ALR - Rigid aluminium pipe A B C D E DESCRIPTION REFERENCE Length: 6 m. Minimum order of 3 tubes, All references taken into account. Length m. ALR TU20L m. ALR TU20L m. ALR TU25L m. ALR TU25L m. ALR TU32L m. ALR TU32L m. ALR TU40L m. ALR TU40L m. ALR TU50L m. ALR TU63L m. ALR TU80L6 PPS and ALR - Long bended link pipe ALR LM ALR LM25 PPS and ALR - Short bended link pipe To adapt to a conduit of air pipes ALR LMC ALR LMC25 ALR UN - Equal female joiner ALR UN ALR UN ALR UN ALR UN ALR UN50 ALR MR - Pipe reducing fitting ALR MR ALR MR ALR MR ALR MR

steel Vacuum capability - 0,98 bar at 20 C ALR 9C - Equal female 90

9C25 109 65 32 ALR 9C32 129 80 40 ALR 9C40 ALR 4C - Equal female 45

ALR 4C40 180 93 50 ALR 4C50 ALR BO - Female cap 56 47 20 ALR BO20 58 53

- Equal female tee piece 124 83 47 20 ALR TE20 132 88 53 25 ALR TE25 158

16 ALR SYSTEM - ALUMINIUM PIPE COMPOSITE FITTINGS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Coupling : polyamide Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C ALR 9C - Equal female 90 elbow A B C D E DESCRIPTION REFERENCE ALR 9C ALR 9C ALR 9C ALR 9C40 ALR 4C - Equal female 45 elbow ALR 4C ALR 4C ALR 4C ALR 4C ALR 4C50 ALR BO - Female cap ALR BO ALR BO ALR BO ALR BO ALR BO50 ALR TE - Equal female tee piece ALR TE ALR TE ALR TE ALR TE ALR TE50 16

steel Vacuum capability - 0,98 bar at 20 C ALR TR - Reducing tee piece A B C D E DESCRIPTION REFERENCE

65 40 32 ALR TR4032 205 65 50 32 ALR TR5032 205 80 50 40 ALR TR5040 ALR TT - Female threaded tee piece

thread straight coupling BSP Gas thread 66 47 20 R 1/2 ALR PM2012 66 47 20 R 3/4 ALR PM2027 71 53 25 R

1/4 ALR PM3242 97 80 40 R 1 1/4 ALR PM4042 97 80 40 R 1 1/2 ALR PM4049 104 93 50 R 1 1/2 ALR PM5049

thread 66 47 20 R 1/2 ALR MM2012 66 47 20 R 3/4 ALR MM2027 73 53 25 R 1 ALR MM2534 ALR MF - Aluminium

17 ALR SYSTEM - ALUMINIUM PIPE COMPOSITE FITTINGS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Coupling : polyamide Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C ALR TR - Reducing tee piece A B C D E DESCRIPTION REFERENCE ALR TR ALR TR ALR TR ALR TR ALR TR ALR TR ALR TR5040 ALR TT - Female threaded tee piece BSPP female thread G 1/2 ALR TT G 1/2 ALR TT2512 ALR PM - Polyamid male thread straight coupling BSP Gas thread R 1/2 ALR PM R 3/4 ALR PM R 1/2 ALR PM R 3/4 ALR PM R 1 ALR PM R 1 ALR PM R 1 1/4 ALR PM R 1 1/4 ALR PM R 1 1/2 ALR PM R 1 1/2 ALR PM R 2 ALR PM5060 ALR MM - Aluminimum male thread straight coupling with polyamid nut BSP Gas thread R 1/2 ALR MM R 3/4 ALR MM R 1 ALR MM2534 ALR MF - Aluminium female thread straight coupling with polyamid nut BSPP female thread G 1/2 ALR MF G 3/4 ALR MF G 1 ALR MF

18 ALR SYSTEM - ALUMINIUM PIPE COMPOSITE FITTINGS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Coupling : polyamide Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C ALR BP - Tapping flange for tube A B C D E DESCRIPTION REFERENCE Main network pipe OD Downpipe OD ALR BP ALR BP ALR BP ALR BP ALR BP ALR BP ALR BP ALR BP ALR BP ALR BP ALR BP ALR BP8032 AVR BT - Threaded tapping flange Main network pipe OD BSPP female thread G 1/2 AVR BT G 1/2 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1 AVR BT8034 A3T - 3-pieces female swivel equal socket BSPP female thread G 1 A3T G 1 1/4 A3T G 1 1/2 A3T G 2 A3T 60 18

19 ALR SYSTEM - ALUMINIUM PIPE COMPOSITE FITTINGS Compressor oils P.N.13 bar at 40 C Pipe : ductile aluminium. Epoxy coating Coupling : polyamide Locking teeth : St. steel Vacuum capability - 0,98 bar at 20 C ALR JFT - Union for wall outlet A B C D E DESCRIPTION REFERENCE Mounting on the piping ALR with a fitting for tube reference ALRUN20, ALR UN25 or ALR MR2520. BSPP male thread 80 31,8 20, G 3/4 ALR JF ,8 25, G 3/4 ALR JF3425 ALR System - Nut 20 ALR ECG20 25 ALR ECG25 32 ALR ECG32 40 ALR ECG40 ALR JTB - Spacer and seal 20 ALR JTB20 25 ALR JTB25 32 ALR JTB32 40 ALR JTB40 50 ALR JTB50 ALR JAB - Strut and seal For coupling 63 ALR JAB63 80 ALR JAB80 19

5 25 ALR RIM25 ALR PIM - Gabarit d'emboîtement Jig for pipe diameters 20 to 80 mm.

20 ACCESSORIES FOR ALR RINGMAIN ASSEMBLING Compressor oils PN 13 bar at 40 C Vacuum capability - 0,98 bar at 20 C Pipe : ductile aluminium. Epoxy coating Coupling : polyamide Locking teeth : St. steel ALR RIM - ALR piping ball valve A B DESCRIPTION REFERENCE ALR RIM ALR RIM25 ALR PIM - Gabarit d'emboîtement Jig for pipe diameters 20 to 80 mm. The notches on the jig correspond to the depth to which the ALR pipe should be inserted in the coupling. ALR PIM ALR CLE - Tightening key For coupling 20 to 32 ALR CLE32 40 to 63 ALR CLE63 63 and 80 ALR CLE80 ALR AL - Liquid for assembly Anti-adhesion agent for easier insertion of ALR pipes into couplings Capacity: 750 ml Contenance : 750 ml ALR AL 20

PREVO S1 WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded double wall

21 PREVO S1 WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 6 mm ,5 G 1/2 F 2 ISI 06 couplers ISI WF ,5 G 3/4 F 2 ISI 06 couplers ISI WF Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 8 mm ,5 G 1/2 F 2 ISI 08 couplers ISI WF ,5 G 3/4 F 2 ISI 08 couplers ISI WF Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 11 mm G 3/4 F 2 ISI 11 couplers ISI WF Female threaded double wall fastener - 2 couplings and drain - European High Flow Profile - ID passage 7.4 mm ,5 G 1/2 F 2 ESI 07 couplers ESI WF ,5 G 3/4 F 2 ESI 07 couplers ESI WF Female threaded double wall fastener - 2 couplings and drain - European High Flow Profile 10.4 mm G 3/4 F 2 ESI 11 couplers ESI WF Female threaded double wall fastener - 2 couplings and drain - British Profile - ID passage 6 mm ,5 G 1/2 F 2 BSI 06 couplers BSI WF ,5 G 3/4 F 2 BSI 06 couplers BSI WF 21

22 PREVO S1 WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 6 mm ,5 G 1/2 F 2 CSI 06 couplers CSI WF ,5 G 3/4 F 2 CSI 06 couplers CSI WF Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 8 mm ,5 G 1/2 F 2 CSI 08 couplers CSI WF ,5 G 3/4 F 2 CSI 08 couplers CSI WF Female threaded double wall fastener - 2 couplings and drain - ARO Profile - ID passage 6 mm ,5 G 1/2 F 2 ASI 06 couplers ASI WF ,5 G 3/4 F 2 ASI 06 couplers ASI WF Female threaded double wall fastener - 2 couplings and drain - Truflate Profile - ID passage 6 mm ,5 1/2 FNPT 2 USI 06 couplers USI WF ,5 3/4 FNPT 2 USI 06 couplers USI WF Female threaded double wall fastener - 2 couplings and drain - Truflate Profile - ID passage 8 mm ,5 1/2 FNPT 2 USI 08 couplers USI WF 3/4 FNPT 2 USI 08 couplers USI WF Female threaded double wall fastener - 2 couplings and drain - Truflate Profile - ID passage 10 mm /4 FNPT 2 USI 11 couplers USI WF 22

PREVO S1 SINGLE WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded

23 PREVO S1 SINGLE WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded single wall fastener - 1 coupling and drain - ISO B Profile - ID passage 6 mm Outlet: 1 coupling ,5 6,5 G 1/2 F ISI 06 ISI WF Female threaded single wall fastener - 1 coupling and drain - ISO B Profile - ID passage 8 mm Outlet: 1 coupling ,5 6,5 G 1/2 F ISI 08 ISI WF Female threaded single wall fastener - 1 coupling and drain - ISO B Profile - ID passage 11 mm Outlet: 1 coupling ,5 G 1/2 F ISI 11 ISI WF Female threaded single wall fastener - 1 coupling and drain - European High Flow Profile - ID passage 7.4 mm Outlet: 1 coupling ,5 6,5 G 1/2 F ESI 07 ESI WF Female threaded single wall fastener - 1 coupling and drain - European High Flow Profile 10.4 mm Outlet: 1 coupling ,50 6,5 G 1/2 F ESI 11 ESI WF 23

24 PREVO S1 SINGLE WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded single wall fastener - 1 coupling and drain - British Profile - ID passage 6 mm Outlet: 1 coupling ,5 6,5 G 1/2 F BSI 06 BSI WF Female threaded single wall fastener - 1 coupling and drain - ISO C Profile - ID passage 6 mm ,5 6,5 G 1/2 F CSI 06 CSI WF Female threaded single wall fastener - 1 coupling and drain - ARO Profile - ID passage 6 mm Outlet: 1 coupling ,5 6,5 G 1/2 F ASI 06 ASI WF Female threaded single wall fastener - 1 coupling and drain - Truflate Profile - ID passage 6 mm Outlet: 1 coupling ,5 6,5 FNPT 1/2 USI 06 USI WF Female threaded single wall fastener - 1 coupling and drain - Truflate Profile - ID passage 8 mm Outlet: 1 coupling ,5 6,5 1/2 FNPT USI 08 USI WF Female threaded single wall fastener - 1 coupling and drain - Truflate Profile - ID passage 10 mm Outlet: 1 coupling ,5 1/2 FNPT USI 11 USI WF 24

PREVO S1 MIXED WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded double

25 PREVO S1 MIXED WALL FASTENERS PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Drain Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 8 and 6 mm G 3/4 F ISI 08 ISI 06 ISI WFI6 Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 11 and 6 mm G 3/4 F ISI 11 ISI 06 ISI WFI6 Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ISG - ID passage 11 mm and - British Profile - ID passage 6 mm G 3/4 F ISG 11 BSI 06 ISG WFB6 Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 7.4 mm and ARO 210 profile - ID passage 6 mm G 3/4 F ESI 07 ASI 06 ESI WFA6 Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 7.4 mm and British profile - ID passage 6 mm G 3/4 F ESI 07 BSI 06 ESI WFB6 Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 10.4 mm and 7.4 mm G 3/4 F ESI 11 ESI 07 ESI WFE7 Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 8 mm and 6 mm G 3/4 F CSI 08 CSI 06 CSI WFC6 25

45 manifold BSPP female thread 1 inlet 4 outlets 88 71 88.

26 WALL MANIFOLDS FOR ALR AND PPS SYSTEMS Dry air / Lubrificated air Max. 13 bar A B C D E DESCRIPTION REFERENCE 1 outlet 45 manifold BSPP female thread 1 inlet 1 outlet G 1/2 G 1/2 AVR MF12S1 4 outlets 45 manifold BSPP female thread 1 inlet 4 outlets ,24 35 G 1/2 4 x G 1/2 AVR MF12S4 5 outlets 45 manifold BSPP female thread 1 inlet 5 outlets 125,7 108,7 88,24 74,24 35 G 3/4 G 1/2 x3 G 3/4 x2 AVR MF27S5 7 outlets 45 manifold BSPP female thread 1 inlet 7 outlets 201,10 184,10 88,24 74,24 35 G 3/4 G 1/2 x5 G 3/4 x2 AVR MF27S7 26

ALR WALL FASTENER Compressor oils PN 13 bar at 40 C Vacuum capability - 0,3 bar at 20 C Pipe : ductile

steel ALR Y - Female threaded double wall fastener A B C D DESCRIPTION REFERENCE Inlet for pipe 2

drain ALR YP20 100 52 7 79 Ø 25 G 1/2 with drain ALR YP25 ALR M - Wall fastener with 1 inlet for pipe

AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof AVR Y - Female threaded double wall

27 ALR WALL FASTENER Compressor oils PN 13 bar at 40 C Vacuum capability - 0,3 bar at 20 C Pipe : ductile aluminium. Epoxy coating Shockproof Coupling : polyamide Locking teeth : St. steel ALR Y - Female threaded double wall fastener A B C D DESCRIPTION REFERENCE Inlet for pipe 2 outlets Ø 20 G 1/2 ALR Y Ø 25 G 1/2 ALR Y Ø 20 G 1/2 with drain ALR YP Ø 25 G 1/2 with drain ALR YP25 ALR M - Wall fastener with 1 inlet for pipe and 1 female threaded outlet Inlet for pipe Outlet Ø 20 G 1/2 ALR M2012 ACCESSORIES FOR ALR AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof AVR Y - Female threaded double wall fastener A B C D DESCRIPTION REFERENCE Female threaded inlet 2 outlets G 1/2 G 1/2 AVR Y1212R G 3/4 G 1/2 AVR Y2712R 27

ACCESSORIES FOR ALR AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof

inside clip - Delivered with one M8 nut for securing the clip to a threaded rod or

50 31 20 AVR CI20 54 39 25 AVR CI25 59 49 32 AVR CI32 100 61 40 AVR CI40 107 76 50

52 25 CPF 25 78 60 32 CPF 32 91 67 40 CPF 40 100 73 50 CPF 50 102 83 63 CPF 63 124

300 mm 80 kg (1) CS 310L 420 420 mm 56,4 kg (1) CS 420L 510 510 mm 75 kg (2) CS 500 -

- CS 310L - CS 420L CS VIS2 M8 Beam clip 47 45 3 to 8 mm (1) CP 38 53 45 8 to 14 mm

28 ACCESSORIES FOR ALR AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof AVR CI - Piping clamp A B C D DESCRIPTION REFERENCE - Housing for 8 mm hex head inside clip - Delivered with one M8 nut for securing the clip to a threaded rod or for holding the head of the VBA screw AVR CI AVR CI AVR CI AVR CI AVR CI AVR CI AVR CI80 M8 threaded hanger CPF CPF CPF CPF CPF CPF CPF 80 Metal support bracket Length Max load mm 133 kg (1) CS 180L mm 80 kg (1) CS 310L mm 56,4 kg (1) CS 420L mm 75 kg (2) CS Screw M8 (3) on metal support CS 500 CS VIS - - Screw (4) for metal support CS 180L - CS 310L - CS 420L CS VIS2 M8 Beam clip to 8 mm (1) CP to 14 mm (1) CP to 20 mm (1) CP to 16 mm M6 or cross-piece (2) CP 016 Screw Ø 6 mm 60 Length 60 mm TVB Length 90 mm TVB

ACCESSORIES FOR ALR AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof Threaded screw M8 A B C D DESCRIPTION REFERENCE 60 Length 60 mm TVM 860 M8 threaded hanger galvanized stud For use

29 ACCESSORIES FOR ALR AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof Threaded screw M8 A B C D DESCRIPTION REFERENCE 60 Length 60 mm TVM 860 M8 threaded hanger galvanized stud For use with all construction materials 50 Length 50 mm PV Length 80 mm PV 880 Hexagonal screw Ø 8 mm 50 Length 50 mm TTF Length 80 mm TTF 880 Stud M8 77 M8 TL M8 M8 threaded stud 100 Length : 1m - M8 TF M Union for M8 threaded stud TL RM8 - Nut M8 TE M8 29

TOOLS FOR ALR AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof Drill for taping

1-20 to 40 mm - Pipe cutter for PVR tube PVR CTU40 2-50 to 110 mm - Pipe cutter for PVR + ALR

chamfering and deburring tools Pipe O.D.

30 TOOLS FOR ALR AND PPS RINGMAINS Compressor oils PN 13 bar at 40 C Shockproof Drill for taping flange DESCRIPTION REFERENCE Boring through for flange Drill diameter OD pipes Ø 25 and 32mm 14 mm AVR SP14 OD pipes Ø 40 to 80 mm 17 mm AVR SP17 Pipe cutter Pipe O.D to 40 mm - Pipe cutter for PVR tube PVR CTU to 110 mm - Pipe cutter for PVR + ALR tube PVR CTU to 63 mm - Pipe cutter for ALR + PVR tube ALR CTU63 AVR CHE - Pipe chamfering and deburring tools Pipe O.D to 50 mm AVR CHE to 50 mm AVR CHE50P 3 - Deburring inside / outside AVR CHERAP 4-20 to 110 mm PVR CHE110 ALR CTCHE - Pipe cutting and chamfering tool Pipe O.D. 63 and 80 mm ALR CTCHE6380 Chamfering tool for hammer drill With adaptor for drills Pipe O.D. 10 to 40 mm AVR EBA

CONNECTION HOSES Synthetic rubber, steel braid Standard ISO 4413-1998 Connection Swivel Resistance Oils, abrasion, ozone Length m. Temperature C Max.

75-40 +70 C 105 R 3/4 240 LAM 27 0.75-40 +70 C 88 R 1 300 LAM 34 1.1-40 +70 C 63 R 1 1/4 420 LAM 42 1.

5-40 +110 C 105 G 3/4 240 LEF 27 1.5-40 +110 C 88 G 1 300 LEF 34 2.2-40 +110 C 63 G 1 1/4 420 LEF 42 2.

31 CONNECTION HOSES Synthetic rubber, steel braid Standard ISO Connection Swivel Resistance Oils, abrasion, ozone Length m. Temperature C Max. service pressure (bar) Flexible hoses to compensate for network expansion and contraction - Tapered male swivel connections Thread Gaz BSP Bend radius at 20 C (mm) C 105 R 3/4 240 LAM C 88 R LAM C 63 R 1 1/4 420 LAM C 50 R 1 1/2 500 LAM C 40 R LAM 60 REFERENCE Connection hoses - Female swivel connections C 180 G 3/8 130 LEF C 160 G 1/2 130 LEF C 105 G 3/4 240 LEF C 88 G LEF C 63 G 1 1/4 420 LEF C 50 G 1 1/2 500 LEF C 80 G LEF 60 Connection hoses with steel safety cable - Female swivel connections C 180 G 3/8 130 LEF 17S C 160 G 1/2 130 LEF 21S C 105 G 3/4 240 LEF 27S C 88 G LEF 34S Connection hoses - Male swivel connections C 180 R 3/8 130 LEM C 160 R 1/2 180 LEM C 105 R 3/4 240 LEM C 80 R LEM C 63 R LEM C 50 R 1 1/2 500 LEM C 80 R LEM 60 Connection hoses with steel safety cable - Male swivel connections C 180 R 3/8 130 LEM 17S C 160 R 1/2 180 LEM 21S C 105 R 3/4 240 LEM 27S C 88 R LEM 34S 31

Registered office : PREVOST SAS Parc d activités des Glaisins C.S. 90208 74942 ANNECY-LE-VIEUX CEDEX France Tél.

eu PREVOST UK The Pavilions - Bridgefold Road Rochdale OL11 5BX - United Kingdom Tel.

32 Registered office : PREVOST SAS Parc d activités des Glaisins C.S ANNECY-LE-VIEUX CEDEX France Tél (0) Fax +33 (0) sales@prevost.eu PREVOST UK The Pavilions - Bridgefold Road Rochdale OL11 5BX - United Kingdom Tel. (+44) Fax (+44) sales@prevost-ltd.co.uk - ALRPPS DOC15E Thisdocument may not be deemed contractually binding. To provide better service for customers, Prevost reserves the right to alter product characteristics without notice. Published by Prevost - March 2015.

connected to innovation

connected to innovation OMPRESSED IR NETWORKS, MPS ONEPT The MPS range MPS is a simple and reliable aluminium profile connection system for the installation of compressed air distribution networks. MPS