Series 900 Minifolds. Aluminium Air Distribution Manifolds. Manifolds & Minifolds. Technical Specifications. hnl-uk.com. Series 900 Minifolds
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1 Series 900 Minifolds Aluminium Air Distribution Manifolds Replace complex assemblies of valves and fittings with anodised aluminium MINIFOLDS., OR 20 OUTLETS COMPREHENSIVE RANGE ALSO AVAILABLE IN 36 STAINLESS STEEL READILY AVAILABLE SAVE SPACE REDUCE COSTS Originally developed for instrument air supplies within control panels, MINIFOLDS are now available for the distribution of gaseous and liquid media in petro-chemical, marine and general industrial applications. Minifold blocks have tapped inlet connections at both ends, connect to one and plug the other, or connect minifolds in series. Their compact construction makes them ideal for use in panels and confined spaces. Series 940 Use a thermoplastic valve spindle in a brass body and are available in ways or ways with a mm nominal bore. Outlet connections are ready to use, push in your tube and tighten up the nut. Series 90 Use the same output valves as the Series 940 but give twice as many outputs for a given length of minifold block. They are available in ways or 20 ways with a 2mm nominal bore. Outlet connections are ready to use, push in your tube and tighten up the nut. Series 9 Have /4 tapped outlet connections for your preferred pipe fittings. They are available in ways or ways with a mm nominal bore. Also available with 6mm push-in connections. Series 9 A larger version of the Series 9 these have 3/ tapped outlet connections for your preferred pipe fittings. They are available in ways or ways with a 2mm nominal bore. Materials: Minifold blocks are manufactured in HE30 aluminium, anodised to BS6: 9 marine grade. Series 940 and 90 valve bodies are brass. Minifold valve spindles are thermoplastic and coloured red for blocks with BSP threads, or grey for blocks with NPT threads. The spindles are fitted with nitrile seals. Operating Pressure / Temperature: Vacuum to Bar / -2 C to 90 C. Process Media: Air or any clean gas, vapour or liquid which is compatible with the materials of construction Manifolds & Minifolds Series 940 & 90 tube nuts: These minifolds can be piped with metal, nylon or plastic tube. For metal or nylon tube use valve outlet codes or. The tube nut is supplied with a conventional olive, the ends of which compress into the tube wall. For soft wall plastic or nylon tube use valve outlet codes 6 or. The tube nut is fitted with a synthetic rubber seal, which compresses into the tube wall. Outlet tagging: 9 s and 9 s have recessed top and rear faces to accept standard 6mm Dymotape. Thread standards: BSP.P is a parallel thread to BS EN ISO 22. NPT is a tapered thread to ANSI B.20.. Additional Options: Minifolds for oxygen duty. Increased pressure or temperature ratings. Minifold supplied plugged at one end. Please consult HNL Sales Support.
2 2 Series 940 Minifolds mm nominal 3/ BSPP or NPT INT. /4 or 6 mm tube nuts Number of Valves: Length L (mm): 2 Fixing Centres F (mm): 26 Weight (kg): Block: black anodised aluminium alloy Valves: brass body, thermoplastic spindle 6 Nut and metal olive for /4 Nut with synthetic rubber seal for /4 Nut and metal olive for 6mm Nut with synthetic rubber seal for 6mm 2 4 Block Inlet Connections Rp3/ (3/ BSP.P) 3/ NPT INT. Series 90 Minifolds 2 mm nominal /4 or 6 mm tube nuts Number of Valves: 20 Length L (mm): 320 Fixing Centres F (mm): Weight (kg): Block: black anodised aluminium alloy Valves: brass body, thermoplastic spindle 6 Nut and metal olive for /4 Nut with synthetic rubber seal for /4 Nut and metal olive for 6mm Nut with synthetic rubber seal for 6mm Block Inlet Connections Rp3/4 (3/4 BSP.P) 3/4 NPT INT.
3 3 Series 9 Minifolds mm nominal /2 BSPP or NPT INT. /4 or 6 mm push-in Number of Valves: Length L (mm): 2 Fixing Centres F (mm): 26 Weight (kg): Block: black anodised aluminium alloy Valves: integral with thermoplastic spindle Rp/2 inlets, Rp/4 outlets /2 NPT INT. inlets, /4 NPT INT. outlets Rp/2 inlets, 6mm push-in outlets /2 NPT INT. inlets, 6mm push-in outlets Note: Rp/4 = /4 BSP.P : Rp/2 = /2 BSP.P Series 9 Minifolds 2 mm nominal 3/ BSPP or NPT INT. Number of Valves: Length L (mm): Fixing Centres F (mm): Weight (kg): Block: black anodised aluminium alloy Valves: integral with thermoplastic spindle Rp3/4 inlets, Rp3/ outlets 3/4 NPT INT. inlets, 3/ NPT INT. outlets Note: Rp3/ = 3/ BSP.P : Rp3/4 = 3/4 BSP.P
4 4 Series 900 Minifolds Stainless Steel Distribution Manifolds Replace complex assemblies of valves and fittings with stainless steel MINIFOLDS., OR 20 OUTLETS CORROSION RESISTANT COMPREHENSIVE RANGE ALSO AVAILABLE IN ANODISED ALUMINIUM READILY AVAILABLE SAVE SPACE REDUCE COSTS Originally developed for instrument air supplies within control panels, MINIFOLDS are now available for the distribution of gaseous and liquid media in petro-chemical, marine and general industrial applications. Minifold blocks have tapped inlet connections at both ends, connect to one and plug the other, or connect minifolds in series. Their compact construction makes them ideal for use in panels and confined spaces. Series 940 Use a thermoplastic valve spindle in a stainless steel body and are available in ways or ways with a mm nominal bore. Outlet connections are ready to use, push in your tube and tighten up the nut. Series 90 Use the same output valves as the Series 940 but give twice as many outputs for a given length of minifold block. They are available in ways or 20 ways with a 2mm nominal bore. Outlet connections are ready to use, push in your tube and tighten up the nut. Series 960 A larger version of the Series 940, also available in ways or ways with a 2mm nominal bore. The outlet connections are suitable for mm metal or nylon tubes. Materials: Minifold blocks are manufactured in HE30 aluminium, anodised to BS6: 9 marine grade. Series 940 and 90 valve bodies are brass. Minifold valve spindles are thermoplastic and coloured red for blocks with BSP threads, or grey for blocks with NPT threads. The spindles are fitted with nitrile seals. Operating Pressure / Temperature: Vacuum to Bar / -2 C to 90 C. Process Media: Air or any clean gas, vapour or liquid which is compatible with the materials of construction Manifolds & Minifolds Series 940 & 90 tube nuts: These minifolds can be piped with metal, nylon or plastic tube. For metal or nylon tube use valve outlet codes or. The tube nut is supplied with a conventional olive, the ends of which compress into the tube wall. For soft wall plastic or nylon tube use valve outlet codes 6 or. The tube nut is fitted with a synthetic rubber seal, which compresses into the tube wall. Series 960 nuts: These minifolds can be piped with metal, nylon or plastic tube. Thread standards: BSP.P is a parallel thread to BS EN ISO 22. NPT is a tapered thread to ANSI B.20.. Additional Options: Viton seals. Stainless steel valve spindle. Minifolds for oxygen duty. Minifold supplied plugged at one end. Increased pressure or temperature ratings.
5 Series 940 Minifolds mm nominal 3/ BSPP or NPT INT. /4 or 6 mm tube nuts Number of Valves: Length L (mm): 2 Fixing Centres F (mm): 26 Weight (kg): Block & Valves: 36 stainless steel Spindles: thermoplastic 6 Nut and metal olive for /4 Nut with synthetic rubber seal for /4 Nut and metal olive for 6mm Nut with synthetic rubber seal for 6mm 2 4 Block Inlet Connections Rp3/ (3/ BSP.P) 3/ NPT INT. Series 90 Minifolds 2 mm nominal /4 or 6 mm tube nuts Number of Valves: 20 Length L (mm): 320 Fixing Centres F (mm): Weight (kg): Block & Valves: 36 stainless steel Spindles: thermoplastic 6 Nut and metal olive for /4 Nut with synthetic rubber seal for /4 Nut and metal olive for 6mm Nut with synthetic rubber seal for 6mm Block Inlet Connections Rp3/4 (3/4 BSP.P) 3/4 NPT INT.
6 6 Series 9 Minifolds 2 mm nominal mm tube nuts Number of Valves: Length L (mm): Fixing Centres F (mm): Weight (kg): Block & Valves: 36 stainless steel Spindles: thermoplastic 4 Nut and metal olive for /4 Block Inlet Connections Rp3/4 (3/4 BSP.P) 3/4 NPT INT.
7 Series 900 Minifolds Stainless Steel Ball-Valve Distribution Manifolds Designed to complement our established ranges of aluminium and stainless steel distribution manifolds HNL now manufacture the Series 9 stainless steel ball valveminifold offering the following features/ benefits:- COMPACT AND COST EFFECTIVE Compared to the alternative of creating a distribution manifold using tube and fittings the Series 9 Minifold provides a tidier and more compact arrangement, there are fewer connections reducing the likelihood ofleaking and it is more cost effective. Manifolds & Minifolds BALL VALVES The use of ball valves have a number of advantages when compared to the screw type valves used on other Minifolds. Opening and closing of the valve is rapid with just a quarter turn of the handle and the position of the handle readily indicates if the valve is open or closed. In addition ball valves can be supplied with automatic backventing and locking facilities. 4, 6 OR OUTLETS Standard Series 9 Minifolds are available with either 4, 6 or ball valves on a manifold block having tapped inlet connections at both ends. Typically one inlet is used for the supply and the other is plugged. Alternatively the 4, 6 or way units can be connected in series using a barrelnipple if more outlets are required (i.e., 2, 20 etc.). CORROSION RESISTANT Both the Minifold block, valve body and ball are manufactured in 36 stainless steel making them suitablefor use with a wide range of process media and for use in environments where aluminium Minifolds are unsuitable. COMPREHENSIVE RANGE The Series 9 Minifold is available with /2 & 3/4 BSP.T or NPT inputs and /4 & /2 BSP.T or NPT outputs. A wide range of accessories includes barrel-nipples, plugs, isolation and drain valves, back-venting valves and locking valves. MINIFOLD is a registered trademark of HNL. Materials: Manifold blocks: 36 stainless steel with a natural finish Valve body & ball: 36 stainless steel Valve handle: 304 stainless steel with red sleeve for BSP Minifold and black sleeve for NPT Minifold Valve seals: PTFE Maximum Operating Pressure / Temperature: 60 Bar / 40 C 40 Bar / 0 C 2 Bar / C Dimensions (mm): 4 way: 4 (L) x (W) 6 way: 2 (L) x (W) way: 2 (L) x (W) Width is between ends of handles with the valves open. Two mounting brackets are supplied with each 9 Minifold. Each bracket has 2 x 6. diameter holes on the following centres: 4 way: 99 (L) x 62 (W) 6 way: (L) x 62 (W) way: 23 (L) x 62 (W) Process Media: Air or any clean gas, vapour or liquid which is compatible with the materials of construction. Thread Standards: BSP.T threads to BS2. NPT threads to ANSI B.20. : Non-standard options can also be supplied. e.g. only 3 valves on one side of a 6 way block and spare outlets plugged. Please provide a complete description of your requirements. Back Venting Valves: These allow automatic back venting of the output pressure to atmosphere on valve closure.this safety feature prevents accidents that may result from pressure locked-in the outlet line when the valve is closed. Locking Valves: A locking facility allows the valve to be secured in either the fully open or fully closed positions with a padlock. This safety feature prevents system failure or accidents that may result from the operation of a valve that must be kept open or closed. Flow Considerations: To minimise both output pressure drop and the possibility of output starvation, it is recommended that the the inlet thread to the block is larger than the thread on the output valves. i.e. for /4 valve outlets use either the /2 or 3/4 inlets (preferred), for /2 valve outlets use a 3/4 inlet. Minifolds can be connected in series to provide more ways but it is essential that the largest possible inlet connections are used and if high flow is required, consider providing a supply from both ends of the Minifold.
8 Coding 9 SD P Inlet Connections /2 BSP.T (Rc/2) 3/4 BSP.T (Rc3/4) /2 NPT INT. 3/4 NPT INT. Valve Type & Seal Standard Valves Back Venting Valves Locking Valves Venting & Locking PTFE Seals SD VT LK VL P /4 BSP.T (Rc/4) /2 BSP.T (Rc/2) /4 NPT INT. /2 NPT INT. Accessories Thread Size Plug Barrel-Nipple Isolation / Drain valve Notes /2 BSP.T P N SDP 3/4 BSP.T P30 N30 SDP30 /2 NPT INT. P0 N0 SDP0 3/4 NPT INT. P29 N29 SDP29 Valves are Male to Female A /2 isolation valve would be suitable for up to twelve /4 outlets. A 3/4 isolation valve would be suitable for up to twelve /2 outlets Larger throughput valves are available on request
9 Series 900 Minifolds Aluminium & Stainless Steel Manifold Blocks Replace complex assemblies of pipes and fittings with aluminium or 36 stainless steel manifold blocks., OR 20 OUTLETS COMPREHENSIVE RANGE READILY AVAILABLE SAVE SPACE REDUCE COSTS Manifold blocks are available for the distribution of gaseous and liquid media in petro-chemical, marine and general industrial applications. These complement HNL s range of MINIFOLDS which use the same manifold blocks fitted with brass or stainless steel valves. Manifold blocks have tapped inlet connections at both ends, connect to one and plug the other, or connect manifolds in series. The tapped outlet connections can be piped directly using an appropriate fitting, or may be fitted with a valve or gauge. Their compact construction makes them ideal for use in panels and confined spaces. SERIES 940 Are available in ways or ways and have a mm nominal bore. Outlet connections are Rp/ (/ BSP.P) or / NPT INT. SERIES 90 Provide twice as many outlets as the Series 940 for a given length of minifold block. They are available in ways or 20 ways and have a 2mm nominal bore. Outlet connections are Rp/ (/ BSP.P) or / NPT INT. SERIES 960 Are available in ways or ways with a 2mm nominal bore. Outlet connections are Rp3/ (3/ BSP.P) or 3/ NPT INT. SERIES 96 Are available in ways or ways with a 2mm nominal bore. Outlet connections are Rp/4 (/4 BSP.P) or /4 NPT INT Manifolds & Minifolds
10 Coding 940-3/ BSPP or NPT INT. / BSP.P or NPT INT. Number of Valves: Length L (mm): 2 Fixing Centres F (mm): 26 Weight Aluminium (kg): Weight St. St. (kg): Block Material 940 BSP Black anodised aluminium alloy 36 stainless steel BSP NPT Rp3/ inlets, Rp/ outlets 3/ NPT INT. inlets, / NPT INT. outlets Notes: Block size: 3mm wide x 32mm high Bore size: mm nominal Outlet connections on 2mm centres 90 - / BSP.P or NPT INT. Number of Valves: 20 Length L (mm): 320 Fixing Centres F (mm): Weight Aluminium (kg): 0..4 Weight St. St. (kg): Block Material BSP 20 Black anodised aluminium alloy 36 stainless steel BSP NPT Rp3/4 inlets, Rp/ outlets 3/4 NPT INT. inlets, / NPT INT. outlets Notes: Block size: 0mm wide x 4mm high Bore size: 2mm nominal Outlet connections on 2mm centres 960-3/ BSP.P or NPT INT. Number of Valves: Length L (mm): Fixing Centres F (mm): Weight Aluminium (kg):. 2.0 Weight St. St. (kg): Block Material 960 BSP Black anodised aluminium alloy 36 stainless steel BSP NPT Rp3/4 inlets, Rp3/ outlets 3/4 NPT INT. inlets, 3/ NPT INT. outlets Notes: Block size: 0mm wide x 4mm high Bore size: 2mm nominal Outlet connections on 40mm centres 96-3/ BSP.P or NPT INT. Number of Valves: Length L (mm): 24 4 Fixing Centres F (mm): Weight Aluminium (kg): Weight St. St. (kg): Block Material 96 BSP Black anodised aluminium alloy 36 stainless steel BSP NPT Rp3/4 inlets, Rp/4 outlets 3/4 NPT INT. inlets, /4 NPT INT. outlets Notes: Block size: 0mm wide x 4mm high Bore size: 2mm nominal Outlet connections on 4mm centres
11 Series 930 Ball Valves Series 930 Ball Valves Stainless Steel Ball Valves Designed to provide a long trouble free service these valves which are used on our 9 Series MINIFOLDS are now available as separate items. CORROSION RESISTANT CONSTRUCTION The valve body is machined from a high quality lost wax casting with the provision of a mirror finished drilled ball which rotates between the seals. Both the valve body and ball are manufactured in 36 stainless steel making them suitable for use with a wide range of process media and in a wide range of environments. BALL VALVES The use of ball valves have a number of advantages when compared to the screw type valves: Opening and closing of the valve is rapid with just a quarter turn of the handle and the position of the handle readily indicates if the valve is open or closed. In addition ball valves can be supplied with automatic backventing or locking facilities. The colour of the sleeve on the handle indicates the type of thread on the valve, red for BSPT and black for NPT. COMPREHENSIVE RANGE The Series 930 Ball Valves are available with /4,/2, 3/4 & BSP.T and NPT threads. Both male-female (reduced bore) and female-female (full bore) versions are available as shown opposite. SPECIFICATIONS Materials: Valve body & ball: 36 stainless steel Valve handle: 304 stainless steel with red sleeve for BSP Minifold and black sleeve for NPT Minifold Valve seals: PTFE Maximum Operating Pressure / Temperature: 60 Bar / 40 C 40 Bar / 0 C 2 Bar / C Dimensions (mm): body length x width, approx. bore, handle length MF /4 4 x 49 MF /2 9 x MF 3/4 63 x 36 2 FF 3/4 6 x FF 90 x 2 2 Process Media: Air or any clean gas, vapour or liquid which is compatible with the materials of construction. Thread Standards: BSP.T threads to BS2. NPT threads to ANSI B.20. Back Venting Valves: These allow automatic back venting of the output pressure to atmosphere on valve closure. Locking Valves: A locking facility can be provided by means of a torx screw on the valve handle which allows the valve to be secured in both the fully open and fully closed positions. Flow Considerations: The Male to Female valve has a reduced bore, so for high flow applications the full bore Female to Female valve is recommended 930 SD P MF /4 BSPT Valve Type & Seal Connections Standard Valves Back Venting Valves Locking Valves Venting & Locking PTFE Seals SD VT LK VL P MF /4 MF /2 MF 3/4 FF 3/4 FF BSPT NPT MF = Male to Female FF = Female to Female
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