We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity.

Size: px

Start display at page:

Download "We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity."

Hubert O’Brien’
5 years ago
Views:

1 We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity. ENGINEERED FOR SUPERIOR PERFORMANCE Compressed Air & Gas Systems U.S. Headquarters - AIRpipe USA Tel: PIPE (7473) 6855 S. Kyrene Rd, Suite #101, Tempe, AZ customerservice@airpipeusa.com Web: Publication Aippipe #7/17/USA Airpipe reserves the rights to modify this documents without prior notice.

Engineered for Superior Reliability & Longevity

vibration, thermal variation, and outdoor weather

Superior reliability Longevity Cost savings Quick &

diameters are stronger and more durable versus

Unique grab ring design (-mm) and lugged ring (-mm)

Patented active concentric seals provide leak-free

Seal lifespan is double that of industry competitors.

Energy & Cost Savings The smooth interior design and

clean air at a reduced pressure drop, resulting in

Guaranteed leak-free performance and superior

Active Concentric Sealing AIRpipe specializes in

Throughout Quick & Easy Modular Installation the last

into account market feedback and real-world Our

available - Advancing the compressed air & gas piping

AIRpipe maintains a >300,000 sq ft campus for

We a r e committed to being your total system

Complete range of pipe, fittings and accessories

2 Engineered for Superior Reliability & Longevity Highly-durable materials resistant to corrosion, vibration, thermal variation, and outdoor weather conditions. Superior reliability Longevity Cost savings Quick & easy install Metal clamshell connectors for all diameters are stronger and more durable versus polymer fittings. Unique grab ring design (-mm) and lugged ring (-mm) allows for zero risk of disconnection. Patented active concentric seals provide leak-free performance, even in high vibration applications. Seal lifespan is double that of industry competitors. Grab Ring (Surface Contact) Metal Clamshell Connector Energy & Cost Savings The smooth interior design and high-flow connectors ensures a constant supply of clean air at a reduced pressure drop, resulting in significant energy savings. Guaranteed leak-free performance and superior longevity versus traditional pipe systems. Active Concentric Sealing AIRpipe specializes in solutions for compressed air and fluids distribution. Throughout Quick & Easy Modular Installation the last 10 years we have continued to invest in R&D; taking into account market feedback and real-world conditions. Our products are engineered to be the most superior available - Advancing the compressed air & gas piping industry. AIRpipe maintains a >300,000 sq ft campus for manufacturing, R&D, and logistics. We a r e committed to being your total system solutions provider. Complete range of pipe, fittings and accessories works easily for new projects, renovations & extensions. Requires no special tooling, welding, gluing, brazing, soldering, or thread cutting. Reusable, lightweight, and modular design allows for easy modifications. Quick drops can be added at any time to create new points of use. Dual Performance Burst PSI=1,4 year life Conventional Pipe Oil, dust, water in air Oxidization Rust, High Friction Inner Surface, High Pressure Drop, Low Air Quality. 01/02

3 Aluminum Pipe 5 90 Elbow 9 Quick Connect Ball Valve 13 Quick Connect Equal Tee 2 Flanged Connector 6 Flexible Hose 10 Aluminum Quick Drop 14 One-Port Female Wall Bracket 3 Quick Connect Butterfly Valve 7 Reducer Tee 11 Quick Drop (Female Thread) 15 Quick Connect 90 Elbow 4 Equal Tee 8 Pipe-to-Pipe Connector 12 Nickel Plated Ball Valve 16 Quick Connect End Cap 03/04

4 Product Range & Features ALUMINUM PIPE-BLUE EQUAL 90 ELBOW EQUAL LATERAL TEE Rigid Aluminum Pipe Ball & Butterfly Valves A009 Up to max. 8" diameter. High-quality powder coating available in blue, green and gray. Additional colors can also be supplied. Designed for compressed air, vacuum, and inert gases. Light-weight & corrosion-free. Pipe Connectors Quick connection. Available for thread, flange, and plug-in connection types. High-flow design ensures optimal performance. Flexible Hoses A ft length ALUMINUM PIPE-GREEN A003 *supplied with (3) union connectors EQUAL 45 ELBOW EQUAL TEE Quick-connect design. Superior reliability & longevity. Largest selection of fitting configurations. Modular & reusable. % recyclable & non-flammable materials. Drop Fittings Suitable for compressor & equipment outlets to absorb vibration. Allows for expansion and contraction of the pipe system. Bypass obstacles. Resistant to mineral or synthetic lubricated oils. Tools & Accessories A ft length ALUMINUM PIPE-GRAY A005 *supplied with (3) union connectors A004 END CAP Quick installation to main ring. Can be used vertically or horizontally. Design does not allow water to enter downstream points of use. Configurations allow for multiple drop connection types. e.g., hose reels. Suitable for various pipe systems. Used for a variety of installation methods,e.g., wall, beam, roof, channel, rod, etc. Designed to work best with AIRpipe products A ft length A006 *supplied with union connector 05/06

5 PIPE-TO-PIPE CONNECTOR LATERAL REDUCING TEE FEMALE THREADED ADAPTER MALE ELBOW QUICK DROP NICKEL PLATED LOCKING BALL VALVE A002 REDUCING TEE supplied with (2) union connectors A607 A A812 A912 REDUCING PIPE -TO -PIPE CONNECTOR *supplied with union connector A *supplied with (3) union connectors *Supplied With (2) Union Connectors " *supplied with union connector MALE THREADED ADAPTER ¼" STRAIGHT QUICK DROP A410 A510 FEMALE ELBOW A210 FEMALE THREADED QUICK DROP FEMALE MALE MALE/FEMALE MALE THREADED QUICK CONNECT VALVE METAL PIPE HANGER A7 A907 *Supplied With (3) Union Connectors " *Supplied With Union Connector A122 07/08

6 FIXTURE CLIP QUICK CONNECT VALVE TWO-PORT FEMALE WALL BRACKET ALUMINUM REDUCING FLANGE DRILL ARBOR & PILOT BIT HOLE DEBURRER outlets 2 outlets *includes versatile mounting plate and hardware. ANGLED TWO-PORT FEMALE WALL BRACKET SIZE PIPE INSERTION DEPTH GAUGE 14-30mm mm ALUMINUM PIPE CUTTER 3 8"-16 threaded rod port ONE-PORT FEMALE WALL BRACKET outlets FLEXIBLE HOSES Straight connection, Rubber Straight connection, Metal Length (in) 43" 43" " " *includes versatile mounting plate and hardware outlets *includes versatile mounting plate and hardware. ONE & TWO PORT ANGLED WALL BRACKETS 1123 one port * supplied with union connector, gasket and bolt kit ELECTRIC PIPE CUTTER SAMPLE CASE PORTABLE LUGGING MACHINE 00Aluminum pipe cutter blade 01Aluminum pipe cutter blade Aluminum pipe cutter,- Aluminum pipe cutter,- Length (in) ALUMINUM FLANGE 2123 one port TOOL KIT A Angle connection, Rubber " 28" 28" 45" 66" Length (in) 53" 58" 60" A170 * supplied with union connector, gasket and bolt kit BUTTERFLY VALVE (PRE-ASSEMBLED) A051 *Includes ¼" drip port. two ports two ports ½ HOLE SAW BIT MM 19MM MM 38MM 51MM *Consult sizing chart for proper bit selection * ltems supplied in airpipe tool bag ALUMINUM PIPE DEBURRER * Comes With All Jaw Sets Charge type and hand held hydraulic machine,for - 09/10

Installation Use 0141 for - to chamfer the

11 4210 11 4111 5110 0243 5210 11 5111 A210

7110 9110 7210 9210 7011 9011 0643 Φ38 8410

53" "S" denotes the insertion depth of the

01 Mark the pipe with a marker pen as shown

connector : Slide the seal over the edge of

06 05 04 04 A portion of the marked lines

and slide up to the marked insertion depth

To disassemble, perform the same operation

7 Sizing Chart for Quick Drops Superior Reliability! Quick and Easy Installation Deburr & Chamfer The Outer and Inner Edges Before Installation Use 0141 for - to chamfer the outer edges and also deburr the inner end. Use a file for - to chamfer the outer edges; make use of a deburring tool to debur the inside of the pipe end. Arbor Bit(mm) Part Numner Φ14 Φ A210 Φ Φ Φ A410 A510 Insertion Depth S For ~ Connector Insertion depth S (IN) Installation Guide for ~ 1.14" 1.14" 1.53" Installation Guide for ~ 1.53" "S" denotes the insertion depth of the pipe into the connector. 01 Mark the pipe with a marker pen as shown below: 02 Insert the marked pipe into the connector : Slide the seal over the edge of the pipe so that it sits flush with the lugged edge. Insert the second pipe into the seal until the seal and the lugged edge are flush. Position the clamp over the seal A portion of the marked lines should remain visible after the pipe is inserted into the connector. 03 Bring the second pipe to the connector and slide up to the marked insertion depth Pull the pipe back towards the outside of the clamshell to complete alignment. Tighten the pre-fitted screws Torque the pre-fitted screws 06 Tighten the screws in an "X" pattern. To disassemble, perform the same operation in reverse order Fully tighten the clamp screws. 7 ft-lbs Torque:10Nm. ft-lbs. Torque:44.5Nm, Clamshell halves should be flush with each other. For effective assembly, tighten the screws in an 'X" pattern. To disassemble, perform the same operation in reverse order. 11/12

Hand-held hydraulic lugging machine operation

clamp and insert the aluminum pipe into the

Renew the operation until the required minimum

FLOW RATE SCFM 6 19 31 44 62 93 156 218 312 467

3115 3427 3738 4673 4984 5296 6231 7477 Release

press the trigger and crimp the pipe until a

number of lugs Note:Donotoverlapthelugs!

We are committed to provide superior products

8 inches of mercury (absolute pressure) Working

8 Hand-held hydraulic lugging machine operation requirements Manually open the jaws of the clamp and insert the aluminum pipe into the clamp as far as possible. Renew the operation until the required minimum number of lugs for each diameter is finished. FLOW RATE SCFM Release the jaws.press the trigger and crimp the pipe until a snap sound is heard. Min. number of lugs Note:Donotoverlapthelugs! Closed loop system at 116 psi with 5% allowable pressure drop. 5 H(mm) 6 Re-open the two jaws to remove the pipe and rotate the pipe slightly. D Length We are committed to provide superior products and service. R&D is a continuous process linked to real-world conditions & market feedback. Always customer oriented, from design production to sales and service. we are at your SERVICE Technical Specifications Max. working pressure: 232 psi. Vacuum:3.8 inches of mercury (absolute pressure) Working temperature: -4 up to Suitable fluids: compressed air, oil-free or lubricated, vacuum, inert gases. Fireproof. and suitable for outdoor applications. *Max. working pressure for is 188 psi. Standards 14/68/EU, ASME B31.1, TUV, GB/T ,EN755-8, TS,UL 94 ISO /68/EU 13/14

We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity.

We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity. ENGINEERED FOR SUPERIOR PERFORMANCE Compressed Air & Gas Systems