Composite PEX-AL-PEX Tubing
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1 04/01/11 page 1.1 Composite PEX-AL-PEX Tubing List Per Foot 40190F ½ Composite Tubing x ½ Composite Tubing x A ½ Composite Tubing x B ½ Composite Tubing x Composite Tubing x C 1 Composite Tubing x B 1 Composite Tubing x A 1 Composite Tubing x D 1 Composite Tubing x Our warehouse is located in Brooten, Minnesota.
2 04/01/11 page 1.2 BRASS MANIFOLDS ½ Outlet 1 Trunk Supply Manifold Outlet Supply Manifold Manifold to 1 Threaded Adapter (Female) Outlet Supply Manifold ½ Manifold Adapter Outlet Supply Manifold Brass Plug Outlet Supply Manifold Manifold Connector Outlet Supply Manifold Cap Manifold to 1 Copper Adapter Air Pressure Assembly Manifold to ¾ Copper Adapter Pressure Gauge Assembly Manifold to 1 Threaded Adapter (Male) Manifold Connector
3 04/01/11 page 1.3 BRASS MANIFOLDS ½ Outlet 1 Trunk Supply Manifold with Flow Indicators Outlet Manifold w/ Flow Ind Manifold to 1 Threaded Adapter (Female) Outlet Manifold w/ Flow Ind ½ Manifold Adapter Outlet Manifold w/ Flow Ind Brass Plug Outlet Manifold w/ Flow Ind Manifold Connector Outlet Manifold w/ Flow Ind Cap Manifold to 1 Copper Adapter Air Pressure Assembly Manifold to ¾ Copper Adapter Pressure gauge Assembly Manifold to 1 Threaded Adapter (Male)
4 04/01/11 page 1.4 BRASS MANIFOLDS ½ Outlet 1 Trunk Return Manifold with Balancing Valves Outlet Return Manifold Wire Actuator Outlet Return Manifold ½ Manifold Adapter Outlet Return Manifold Brass Plug Outlet Return Manifold Manifold Connector Outlet Return Manifold Cap Manifold to 1 Copper Adapter Air Pressure Assembly Manifold to ¾ Copper Adapter Pressure gauge Assembly Manifold to 1 Threaded Adapter (Male) Manifold to 1 Threaded Adapter (Female)
5 04/01/11 page 1.5 UNASSEMBLED COPPER MANIFOLDS ½ Sweat Outlet 1 Male Sweat Trunk Supply Manifold Return Manifold Manifold (order per outlet up to 12) ½ Tubing to Copper Adapter ½ Tubing to Copper Mini Ball Valve Adapter Copper Sweat Cap Full Port Ball Valve Air Pressurizing Assembly Pressure Gauge with Fittings - optional Also Available: ½ Outlet 1 ¼ Male Sweat Trunk ½ Outlet 1 ½ Male Sweat Trunk Manifold (per outlet up to 24) Manifold (per outlet up to 24) ¼ Sweat Cap ½ Sweat Cap ¼ Full Port Ball Valve ½ Full Port Ball Valve ¼ Air Pressurizing Assembly ½ Air Pressurizing Assembly
6 04/01/11 page 1.6 Supply Manifold UNASSEMBLED COPPER MANIFOLDS ¾ Sweat Outlet 1 ½ Male Sweat Trunk Return Manifold Manifold (order per outlet up to 24) ¾ Copper to Euro Threaded Adapter ¾ Manifold Adapter ½ Copper Sweat Cap ½ Full Port Ball Valve ½ Air Pressurizing Assembly
7 04/01/11 page 1.7 BRASS MANIFOLDS AND COMPONENTS Brass Threaded Manifolds-Supply All with ½ Outlet x 1 Trunk Outlet Supply, Manifold 3 Outlet Supply, Manifold 4 Outlet Supply, Manifold 5 Outlet Supply, Manifold 6 Outlet Supply, Manifold Brass Threaded Manifolds-Return All with ½ Outlet x 1 Trunk, with balancing valves. 2 Outlet Return 3 Outlet Return 4 Outlet Return 5 Outlet Return 6 Outlet Return Brass Threaded Manifolds-Return All with ½ Outlet x 1 Trunk with Adjustable Flow Indicators 2 Outlet Manifold with Indicators 3 Outlet Manifold with Indicators 4 Outlet Manifold with Indicators 5 Outlet Manifold with Indicators 6 Outlet Manifold with Indicators Actuators 4 - Wire Manifold Actuator with End-Switch For use with brass return manifolds No , and Can be used to control individual loops on one manifold
8 04/01/11 page 1.8 BRASS MANIFOLD COMPONENTS ½ Manifold Adapter 5/8 Manifold Adapter ¾ Manifold Adapter Brass Manifold Plug Manifold connector Air Pressurizing Assembly Mounting Bracket, Set* *Use to mount brass manifolds
9 04/01/11 page 1.9 BRASS MANIFOLD COMPONENTS Brass Manifold to Threaded Adapter (Male) 1 Brass Manifold to Threaded Adapter (Female) Brass Manifold to 1 Copper Adapter 1 Brass Manifold to ¾ Copper Adapter ½ Brass Manifold Take-off Cap (use on outlets) ½ Copper to Threaded Adapter ¾ Copper to Threaded Adapter Use to connect ½ or 5/8 tubing to copper manifold ½ or 5/8 Brass Coupler ¾ Brass Coupler Use with 2 manifold adapters to connect tubing together.
10 04/01/11 page 1.10 COPPER SWEAT MANIFOLDS Copper Sweat Manifolds: ½ Outlets x 1 Trunk Order per outlet up to / outlet
11 04/01/11 page 1.11 COPPER MANIFOLD COMPONENTS ½ Tubing to Copper Adapter 5/8 Tubing to Copper Adapter ¾ Tubing to Copper Adapter 1 Tubing to Copper Adapter These Compression fittings will sweat to copper manifold or copper tubing ½ Tubing to Male Threaded Adapter 1 Tubing to Male Threaded Adapter 1 Tubing to Female Threaded Adapter ½ Mini Ball Valve to Copper Adapter An Adapter with a brass valve button. These valves allow flexibility to reduce water flow in a loop, and will sweat to the copper manifold. With a working pressure up to 250 psi, these high quality valves have ¼ turn washer less, self-lubricating Teflon seats and hi-temp Vitron O-rings ½ Replacement O-Ring 1 Replacement O-Ring.25.65
12 04/01/11 page 1.12 FITTINGS AND COMPONENTS ½ Protective Sleeve ¾ Protective Sleeve 5/8 Protective Sleeve These sleeves protect the tubing where it comes up through the cement ½ Copper Sweat Cap ¾ Copper Sweat Cap 1 Copper Sweat Cap These caps sweat onto ends of copper manifold ¾ Sweat-Full Port Ball Valve 1 Sweat-Full Port Ball Valve 1 ¼ Sweat-Full Port Ball Valve 1 ½ Sweat-Full Port Ball Valve 1 Threaded-Full Port Ball Valve Part Numbers 40267, 40187, & for use with copper manifolds. Part Number for use with brass manifolds ½ Tubing Coupler ¾ Tubing Coupler 1 Tubing Coupler 1 Tubing Tee These fittings will attach tubing ends together. They are not recommended for use in concrete Heat Shrink Repair Sleeve - ½ Coupler Heat Shrink Repair Sleeve - ¾-1 Coupler Use when making a repair that will be put in concrete.
13 04/01/11 page 1.13 MANIFOLD PRESSURE ASSEMBLY COMPONENTS Air Pressurizing Assembly - consists of: Female Sweat Adapter x ¼ Brass Bushing ¼ Snifter Valve Total ¼ Air Pressurizing Assembly - consists of: ¼ Female Sweat Adapter ¼ x ¼ Bushing ¼ Snifter Valve Total 1 ½ Air Pressurizing Assembly - consists of: ½ Female Sweat Adapter ½ x ¼ Bushing ¼ Snifter Valve Total 1 Air Pressurizing Assembly consists of: (for brass manifolds) Manifold End Cap drill & taped ¼ Snifter Valve Total These assemblies attach to the manifold and are used to pressurize the system with air before and during concrete pouring Pressure Gauge Assembly consists of: Pressure Gauge ¼ Tee ¼ x Close Nipple Total This gauge will attach to any size air pressurizing assembly. NOTE: Order by assembly number. The list of parts will be sent and billed individually.
14 04/01/11 page 1.14 TUBING FASTENERS ½ Screw Clip Automatic Screw Clip Installation Tool These clips screw into insulation board to secure tubing. Order in bags of ½ J-Clamp with Nail per 100 These clamps secure tubing when attaching above a sub floor. Order in bags of ½ Strap Hangers per 100 These hangers are used to secure tubing for under sub floor installations. Order in bags of Plastic Ties 5.00 per 100 These ties will secure tubing to re-rod or mesh. They do not need a tool to install. Will work with ½ or ¾ tubing. Order in bags of ½ Plastic Staple, 500 per box /box These staples are taped in strips to be used with stapler.
15 04/01/11 page 1.15 TOOLS Beveling Tool 9.00 Can be used with any size tubing Tubing Cutter Can be used with any size tubing Rector Seal No.5, ½ pint 8.00 Rector Seal No. 5 is a soft setting, slow drying thread sealant. Non-toxic in accordance with NSF standard 61.
16 04/01/11 page 1.16 CIRCULATING PUMPS FC Grundfos "Super Brute" Circulating Pump Grundfos Circulating Pump High Velocity Grundfos Circulating Pump High Velocity Taco Zone Circulating Pump * 30133* 011 Taco Zone Circulating Pump High Velocity 009 Taco Circulating Pump These Zone Pumps have a built in voltage relay. They can be wired directly to a low voltage thermostat. * Please allow 2 3 weeks for delivery
17 04/01/11 page 1.17 CIRCULATING PUMP COMPONENTS Taco Isolation Pump Flanges (Use with Grundfos or Taco pumps.) 1 ¼ Taco Isolation Pump Flanges 1 ¼ Grundfos Isolation Pump Flanges Gaskets for Taco Isolation Pump Flanges Gaskets for Grundfos Isolation Flanges Grundfos Pump O-ring Gaskets Taco Pump O-ring Gaskets Replacement Taco Pump Cartridge (for 007 pump-part no & 007 zone circulator-part no ) Pump Capacitor 011 Pump Capacitor
18 04/01/11 page 1.18 HEATING SYSTEM COMPONENTS Wall Thermostat Way Mixing Valve ¾ 3-Way Mixing Valve Mixing Valve has a temperature range of F and is used to regulate temperature for hydronic radiant floor heating. Provides constant water temperature by controlling hot and cold supply. This fail safe valve protects the tubing if the boiler would malfunction and overheat.
19 04/01/11 page 1.19 HEATING SYSTEM COMPONENTS Zone Valve, ½ Sweat Fittings Zone Valve, ¾ Sweat Fittings Zone Valve, 1 Sweat Fittings 3-Way Zone Valve, ¾ Sweat Fittings 3-Way Zone Valve, 1 Sweat Fittings Control Transformer 40VA This is used with zone valves. It will handle up to three zone valves NPT Flow Check These units prevent flow through the zone circulator when it s not running ¾ Check Valves 1 Check Valves Zone Control Valve 4 Zone Control Valve, With Priority 6 Zone Control Valve, With Priority These units are fuse protected, and include built-in priority switching and external indicator lights Zone Circulator Controller, With Priority 3 Zone Circulator Controller, With Priority 4 Zone Circulator Controller, With Priority 6 Zone Circulator Controller, With Priority
20 04/01/11 page 1.20 HEATING SYSTEM COMPONENTS Auto Air Vent Automatically vents air from system Air Scoop 1 ¼ Air Scoop This cast iron scoop is designed to separate air from water Expansion Tank #15 Expansion Tank #30 Large Expansion Tank #60 Extra Large Expansion Tank # This tank will control the thermal expansion of hot water and is compatible with Glycol in system. Use large tank for systems with more than 100 gallons of total fluid Pressure & Temperature Gauge (vertical) Pressure & Temperature Gauge (horizontal) Boiler Anti-Freeze 5 Gallon Container
21 04/01/11 page 1.21 Hot Water Heater Hook-Up Package A. B. C. D. E. F. G. H. I. J. K. L. M. N. P Pressure & Temperature Gauge ½ Female Street Adapter ¾ x ½ x ¾ Sweat Tee ¾ Elbow ¾ x 2 ½ Nipple (2 ea.) Threaded Cap Threaded Tee Male Sweat Adapter (2 ea.) Sweat to Threaded Adapter (4 ea.) Auto Air Vent Air Scoop Expansion Tank #30 Boiler Drain Sweat to Threaded Tee Pressure Relief Valve Total $ Order Package No. HWH
22 04/01/11 page 1.22 Electric Boilers with Full Modulation & Outdoor Reset B-3TMB B-6TMB B-9TMB B-11TMB All Models 240 Volt 3 KW 10,236 BTU, 12.5 amps, 21 lbs. 6 KW 20,472 BTU, 25.0 amps, 23 lbs. 9 KW 30,708 BTU, 37.5 amps, 25 lbs. 11 KW 37,532 BTU, 45.8 amps, 27 lbs. Installation Package Also Use: Brute Pump Isolation Pump Flange Set , , NOTE: Electric boilers include: all elements controlled with solid state relays, full modulation, outdoor reset control, pressure relief valve, T/P gauge, pump relay, 1 ¼ connections, stainless steel tank, and load management contacts. Fossil Fuel Electric Boilers with Full Modulation & Outdoor Reset (For both stand alone electric boiler applications and electric dual fuel installations that require a fossil fuel back-up boiler.) B-5U FFB B-6U FFB B-8U FFB B-9U FFB B-10U FFB B-12U FFB B-15U FFB B-18U FFB B-20U FFB B-23U FFB B-27U FFB B-30U FFB B-35U FFB B-40U FFB All models 240 Volt 5 KW 17,060 BTU, amps, 37 lbs 5.75 KW 19,619 BTU amps, 38 lbs 8 KW 27,296 BTU, amps, 39 lbs 9 KW 30,708 BTU, 37.5 amps, 39 lbs 10 KW 34,120 BTU, amps, 39 lbs 11.5 KW 39,238 BTU, amps, 40 lbs 15 KW 51,180 BTU, 62.5 amps, 44 lbs 18 KW 61,416 BTU, 75.0 amps, 47 lbs 20 KW 68,240 BTU, amps, 47 lbs 23 KW 78,476 BTU, amps, 49 lbs 27 KW 92,124 BTU, amps, 73 lbs 30 KW 102,360 BTU, amps, 73 lbs 35 KW 119,420 BTU, amps, 74 lbs 40 KW 136,480 BTU, amps, 74 lbs 1, , , , , , , , , , , , , , NOTE: Fossil Fuel Electric boilers feature a Dual Fuel Control Switch and include all elements controlled with solid state relays, full modulation, outdoor reset control, pressure relief valve, T/P gauge, pump relay, load management contacts, stainless steel tank, and 1 1/4' pipe connections. Please allow 2 3 weeks for delivery
23 /01/11 page 1.23 C A B C I J C THERMOLEC D E K E D G C F H Thermolec Boiler Kit - Standard Kit part no Number Qty A GF Pump B Pump Isolation Flanges, GF, 1" C Copper Adapter, 1" Swt x 1" M NPT D Reducing Bell, 1 1/4" F NPT x 1" F NPT E Pipe Nipple, 1-1/4" M NPT x 3" F Copper Elbow, 1" Swt G Tee, 1" Swt x 1" Swt x 3/4" F NPT H Boiler Drain Valve I Air Scoop J Auto Air Vent K Expansion Tank, ET-15 Total $
24 /01/11 page 1.24 C I J C L L C A B C K THERMOLEC F C C D E A B C E D G C F F H Thermolec Boiler Kit - Primary Secondary Kit part no Note: Requires Standard Kit Number Qty A GF Pump B Pump Isolation Flanges, GF, 1" C Adapter, Copper, 1" Swt x 1" M NPT D Reducing Bell, 1-1/4" F NPT x 1" F NPT E Pipe Nipple, 1-1/4" M NPT x 3" F Copper Elbow, 1" Swt G Tee, 1" Swt x 1" Swt x 3/4" F NPT H Boiler Drain Valve I Air Scoop J Auto Air Vent K Expansion Tank, ET-15 L Tee, 1" Swt Total $
25 04/01/11 page 1.25 Swimming Pool & Brazed Plate Heat Exchangers (See Literature Section 4) Swimming Pool Heat Exchangers WMPH-95 WMPH-135 WMPH-200 WMPH-260 WMPH MBH Pool Heat Exchanger 135 MBH Pool Heat Exchanger 200 MBH Pool Heat Exchanger 260 MBH Pool Heat Exchanger 400 MBH Pool Heat Exchanger Please allow 2 3 weeks for delivery Brazed Plate Heat Exchangers WMBP1-14E WMBP1-20E WMBP1-30E WMBP3-14 WMBP3-20 WMBP3-40 WMBP4-10 WMBP4-14 WMBP4-24 WMBP4-30 WMBP4-50 WMBP7-20 WMBP7-24 WMBP7-30 WMBP7-40 WMBP7-50 WMBP7-60 WMBP1-14E Brazed Plate Heat Exchanger WMBP1-20E Brazed Plate Heat Exchanger WMBP1-30E Brazed Plate Heat Exchanger WMBP3-14 Brazed Plate Heat Exchanger WMBP3-20 Brazed Plate Heat Exchanger WMBP3-40 Brazed Plate Heat Exchanger WMBP4-10 Brazed Plate Heat Exchanger WMBP4-14 Brazed Plate Heat Exchanger WMBP4-24 Brazed Plate Heat Exchanger WMBP4-30 Brazed Plate Heat Exchanger WMBP4-50 Brazed Plate Heat Exchanger WMBP7-20 Brazed Plate Heat Exchanger WMBP7-24 Brazed Plate Heat Exchanger WMBP7-30 Brazed Plate Heat Exchanger WMBP7-40 Brazed Plate Heat Exchanger WMBP7-50 Brazed Plate Heat Exchanger WMBP7-60 Brazed Plate Heat Exchanger Please allow 2 3 weeks for delivery
26 04/01/11 page 1.26 Design Information Worksheet Send this sheet in with your drawing 1. Dealer s name N 2. Customer s name 3. Building Location 4. Desired Indoor Temperature 5. Building dimensions: Length Width Height 6. Insulation R-value of: Walls Doors Ceiling Underslab 7. Ceiling Pitch (if not flat) Windows, doors, desired zones & manifold locations 8. Windows Qty Length Width Single Glazed Double Glazed Triple Glazed Thermopane 9. Door sizes Qty Length Width ¾ Solid Core 1 Solid Core Solid w/ Storm Insulated Core 10. Number of Zones Please indicate doors, windows, desired zones & manifold locations on drawing above. 11. Type of fasteners: Ties Screw Clips Staples 12. Return quote by Mail Fax# ( )
27 04/01/11 page 1.27 Pouring Lightweight Concrete The pouring of lightweight concrete must be a part of the early planning stages. The finalized floor plans showing the exact position of walls, fixtures, etc. are necessary. As soon as the plywood floor deck of the building is in place, use the following steps to prepare for and pour the lightweight concrete. Step 1: Mark the location of all interior and exterior walls on the floor deck. Step 2: Cover the deck with a transparent 6-mil polyethylene moisture barrier, or spray with a suitable sealer/bond breaker. This will limit water penetration into the plywood and prevent bonding between the plywood and concrete. Step 3: Fasten 2 x 4 or 2 x 6 bottom plates to the floor at all locations where walls or partitions will be placed. Step 4: Block off for any plumbing stacks, ventilation ducts, etc. that will not be routed through partitions. Use 2 x framing lumber for blocks. These blocks can later be lifted or sawed out as necessary for the passage of mechanical systems. Step 5: Place the tubing on the floor, routed to the manifold location. Step 6: Pressure test. Step 7: Coat the edges of all wall plates and blocks with suitable bond-breaker material. Step 8: The floor is now ready for concrete. The 2 x wall plates serve as a guide for the 1.5 thick slab. Step 9: Float or trowel the concrete as required for the finishing floor material. Step 10: Framing, on the now flat floor deck, with a second plate and wall system can be started the following day.
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