Form P-RG/RP/RBL (03-18)

Transcription

1 IMPORTANT 1. Always include complete heater model and serial number so that any specification change can be considered for parts shipment. It can save time and expense. 2. Specifications are subject to change without notice. 3. We reserve the right to substitute functional replacements. 4. Order by Part No.; not Heater Option esignation. Form P-RG/RP/RL (03-18) Obsoletes Form P-RG/RP/RL (03-17) Applies to: Replacement Parts for Model Series RG, RP, HRP, RG, RP, RGL, RPL, RPL, PGL, RA, RHA, and RL (including prefixes "", "H", and "H") uct Furnace Models Index earing 22, 43 earing Support 21 lower 20, 21 Model RL/RA/RHA lower abinets 43, 44 urner Rack 16 PGL Furnace abinet 13 RG abinet and Flue ox Parts 12 RP abinet and ollection ox Parts 14 abinet onnector & Filler Parts for Multiple Furnaces 12, 14 abinet Parts for "L" Type lower abinet 20 abinet Parts for "" Type lower abinet 19 ertification 3 ombustion Air Pressure Switch 6 Packaged System onfigurations 4 ontactor 7, 9 2-Stage ontroller 6 Mixed Air ontroller 23 ooling oil abinet 40 Roof urbs 42 ischarge amper and ontrols 42 amper Linkage 24, 25, 26 ampers and ontrols 22 ontrol 11 isconnect Switch 39 oor Latch Kit 19, 21, 44 ownturn Plenum 42 rives - Model RHA 36 rives - Model Series (H)()RG, (H)()RP, and Model RA 31 rives - Model Series RGL, RPL, PGL and RL 34 uctstat 6, 8 E Electrical omponent Locations 6 Electrical omponents 8 F Fan ontrol 6 irty Filter Pressure Switch 6 Filter Rack 21 Filters 37 Firestat 8 Flue ollar Assembly 12 Flue ollection ox 12, 13, 14 Freezestat 8 Freezestat, Auto Reset 6 Fuse 7, 9 G Gas Pressure Switch 6 Gas Valve - See Form P-VALVES Gear Motor Kit 15 H Heat Exchanger 16 Outside Air Inlet Hood 40 I Ignition ontroller 6, 8 Interface Module 23 L Limit 10 Reverse Flow Limit 10 Limit ontrol 6, 9 Line Voltage 5 M Manifold 16 Special Manifolds 18 lower Motor 27, 28, 30 Gear Motor AG39,40,41,42 15 Motor Adjustment racket 20, 43 Motor Mounting olts 22, 43 Motor Mounting Plate 20, 43 O Orifice 17 onvenience Outlet 7, 9 Overload 27, 29 P Replacement Parts Tag 2 Pilot 11 Potentiometer 7, 10, 23 R Rating Plate 2 References 1 arryover Regulator 17 Relay 10 Time elay Relay 6, 9 Relay hart 5 Remote onsole 39 S Sensor 8 Serial Number 3 Heat Shields 9 Holding oils for IE Starters 30 Starters 7, 27, 28, 30 Air Proving Switch 7 Auxiliary End Switch 23 lower Air Flow Switch 10 ombustion Air Switch 8 Gas Pressure Switch 9 Pressure Null Switch 23 Pressure Switch 9 Toggle Switch 11 T Temperature ontrol 9 Temperature ontroller 7 Terminal locks 7 Thermostats 39 Transformer 5, 10 V Manual Gas Valves 17 Variable Frequency rives 27 Vertical Vent Kit 14 Vent ap 12 Vent ap Extension 13 Venter Motor 13, 15 Vent Limiter 9 Z "Z" affle 13 RG* RP HRP Packaged Models RG* RP RGL* RPL RPL PGL* See your Factory istributor for Forms listed below Subject...Form Installation/Operation - Model Series RPL Packaged Systems... I-SSL/RPL Installation/Operation - Model Series RP and HRP uct Furnaces... I-RP/HRP Installation/Operation - Model Series RP Packaged Systems...I-RP Installation - Model RL lower abinet...i-rl Limited Warranty... W Replacement omponents for Optional Evaporative ooling Modules... P-RE Replacement Gas Valves, Ignition ontrollers, & Maxitrol omponents for Modulation Gas ontrols (Options AG 7, 8, 9, 21, 39, 40, 41, & 42)... P-VALVES onverting to Other Gases...P-G lower abinets RA* RL * Model is no longer being manufactured. RHA* Form P-RG/RP/RL (03-18) PN263984R14, Page 1

2 uct Furnace Rating Plate Made in Mexico UT FURNAE MERER, PA. USA ATEGORY I FOR INUSTRIAL/OMMERIAL USE ONLY ANSI Z83.8 [ AA ] - [ A ] GA 2.6 [ AA' ] -M [ A' ] UT FURNAE MOEL [ ] [ ] SERIAL NO. [ ] [ E ] VOLTS [ E ] PH [ E ] HZ MAXIMUM TOTAL INPUT [ E ] AMPS TYPE OF GAS: [ F ] [ G ] ORIFIE SIZE [ J ] RILL HAS EEN FATORY AJUSTE FOR USE AT [ H ] FEET [ I ] METERS OF ALTITUE. SEA LEVEL ALT. AJUSTE NORMAL INPUT [ R ] [ K ]TU/HR. OUTPUT APAITY [ S ] [ L ]TU/HR. MINIMUM INPUT(2,M,M,MV MOELS) [ T ] [ M ]TU/HR. NORMAL MANIFOL PRESSURE [ N ] IN.W.. MIN. PERMISSILE GAS SUPPLY PRESSURE FOR PURPOSE OF INPUT AJUSTMENT. [ O ] IN.W.. MAXIMUM THROUGHPUT [ P ].F.M. MINIMUM THROUGHPUT [ Q ].F.M. LEARANES TO OMUSTILE ONSTRUTION: VENT AP-10', OTTOM- 3", FLUE ONNETION-6", SERVIE SIE- WITH OF UNIT, OPPOSITE SIE-6" THIS UNIT SHALL E INSTALLE ON THE POSITIVE PRESSURE SIE OF THE AIR IRULATING LOWER. THIS UNIT MAY E INSTALLE OWNSTREAM FROM A REFRIGERATION SYSTEM (USE RAIN OPTION S1). THIS UNIT MAY E USE WITH UTS. THIS UNIT IS FOR OUTOOR INSTALLATION ONLY. MINIMUM OPERATIONAL AMIENT AIR TEMPERATURE: -40 EG. F THIS UNIT IS FOR USE WITH NATURAL GAS AN PROPANE. A ONVERSION KIT AS SUPPLIE Y THE MANUFATURER, SHALL E USE TO ONVERT THIS UT FURNAE TO THE ALTERNATE FUEL. FOR ALTERNATE INSTALLATIONS USE THE LATEST EITIONS OF THE APPROPRIATE STANAR LISTE ELOW: FOR AIRRAFT HANGERS USE STANAR ANSI/NFPA 409 FOR PARKING STRUTURES USE STANAR ANSI/NFPA 88A FOR REPAIR GARAGES USE STANAR ANSI/NFPA 88 Key to uct Furnace Rating Plate A = Standard M = Minimum Input (altitude = Model and Size adjusted) = ate of Manufacturer N = Normal Manifold Pressure = Serial No. O = Minimum Gas Supply E = Volts/PH/Hz/Amps Pressure F & G = Natural Gas or Propane P = Maximum Air Throughput H & I = Altitude Q = Minimum Air Throughput J = Orifice rill Size R = Normal Input (sea level) K = Normal Input (altitude adjusted) S = Thermal Output (sea level) L = Thermal Output (altitude adjusted) T = Minimum Input (sea level) e-oding a Serial No. - ALL Models EFORE June, 2015 Sample: S KI 95 W8 N MV = Stainless steel heat exchanger (with an aluminized heat exchanger, there is no letter suffix 2 = ate code (see table on page 3) 3 = Pilot code (Reference Form P-VALVES) 4 = Valve code (Reference Form P-VALVES) 5 = N is natural gas; L is propane gas 6 = onsecutive number 7 = Maxitrol system (optional) ecoding a Serial No. - ALL Models AFTER June, 2015 Sample: OF = ate of Manufacture (See table on page 3) 2 = Plant of Manufacture (3060 = Mercer; 3062 = Monterrey) 3 = onsecutive number lower abinet Rating Plate on ertified Packaged Units (see table on page 3) MERER, PA., U.S.A PAKAGE UT FURNAE FOR INUSTRIAL/OMMERIAL USE ONLY ESIGN ERTIFIE FOR A.G.A REQUIREMENTS UNER [ A ] PAKAGE UT FURNAE STANAR MOEL [ ] [ ] SERIAL NO. [ ] HP [ E ] VOLTS [ E ] PH [ E ] HZ MAXIMUM TOTAL INPUT [ E ] AMPS IF EQUIPPE WITH R.E.. OPTION, A [ V ] AMPS EQUIPPE FOR OPERATION AT AN AIR FLOW OF [ F ] SFM AGAINST A STATI PRESSURE OF [ G ] INHES WATER OLUMN. RIVE NO. [ H ] WIRING IAGRAM [ I ] SEE MANUFATURER'S INSTRUTIONS FOR OTHER AIR FLOW APAITIES. FILTERS, WHEN USE, MUST E INSTALLE EXTERNAL TO THE HEATING ASING. REFER TO THE RATING PLATE OF THE UT FURNAE FOR AITIONAL INFORMATION. Replacement Parts Tag - Each unit has a replacement parts tag that includes the Model No. and the Serial No. as well as a list of original common replacement parts. Always provide the full model and serial numbers when ordering replacement parts. Form P-RG/RP/RL (03-18) PN263984R14, Page 2 Key to abinet Rating Plate A = Standard = Model = ate of Manufacture = Motor Horsepower E = Volts/Phase/Hertz/Amps F = SFM G = Static Pressure (w.c.) H = rive AM Option ode I = Wiring iagram No. Identification Plate on lower abinets Manufactured Prior to Package ertification (see dates on page 3) HP odes MOEL NUMER SERIAL NUMER RIVE NO. WIRING IAGRAM NO. FM AT IN. W.. MAX. E.S.P. AN HP VOLTS PHASE HERTZ AMPERES Single-Speed Motors 2-Speed Motors ode HP ode HP / / / / / / / / /

3 First Element of the Serial Number - ate of Manufacture Year Jan Feb Mar Apr May June July Aug Sept Oct Nov ec 1989 AOA AO AO AO AOE AOF AOG AOH AOI AOJ AOK AOL 1990 APA AP AP AP APE APF APG APH API APJ APK APL 1991 AQA AQ AQ AQ AQE AQF AQG AQH AQI AQJ AQK AQL 1992 ARA AR AR AR ARE ARF ARG ARH ARI ARJ ARK ARL 1993 ASA AS AS AS ASE ASF ASG ASH ASI ASJ ASK ASL 1994 ATA AT AT AT ATE ATF ATG ATH ATI ATJ ATK ATL 1995 AUA AU AU AU AUE AUF AUG AUH AUI AUJ AUK AUL 1996 AVA AV AV AV AVE AVF AVG AVH AVI AVJ AVK AVL 1997 AWA AW AW AW AWE AWF AWG AWH AWI AWJ AWK AWL 1998 AXA AX AX AX AXE AXF AXG AXH AXI AXJ AXK AXL 1999 AYA AY AY AY AYE AYF AYG AYH AYI AYJ AYK AYL 2000 AZA AZ AZ AZ AZE AZF AZG AZH AZI AZJ AZK AZL 2001 AA A A A AE AF AG AH AI AJ AK AL 2002 A E F G H I J K L 2003 A E F G H I J K L 2004 A ` E F G H I J K L 2005 EA E E E EE EF EG EH EI EJ EK EL 2006 FA F F F FE FF FG FH FI FJ FK FL 2007 GA G G G GE GF GG GH GI GJ GK GL 2008 HA H H H HE HF HG HH HI HJ HK HL 2009 IA I I I IE IF IG IH II IJ IK IL 2010 JA J J J JE JF JG JH JI JJ JK JL 2011 KA K K K KE KF KG KH KI KJ KK KL 2012 LA L L L LE LF LG LH LI LJ LK LL 2013 MA M M M ME MF MG MH MI MJ MK ML 2014 NA N N N NE NF NG NH NI NJ NK NL 2015 OA O O O OE OF OG OH OI OJ OK OL 2016 PA P P P PE PF PG PH PI PJ PK PL 2017 QA Q Q Q QE QF QG QH QI QJ QK QL 2018 RA R R R RE RF RG RH RI RJ RK RL 2019 SA S S S SE SF SG SH SI SJ SK SL 2020 TA T T T TE TF TG TH TI TJ TK TL ate Series was Introduced or Recertified (may affect parts selection) eginning January 2000, heaters display a SA label certifying that the unit or system has been approved to ANSI Standards for use in the United States or to.g.a. Standards for use in anada. escriptions * Models are no longer manufactured. Also, except for duct furnace Model HRP, "H", "", and "H" Models are no longer manufactured. uct Furnace ertification Model Original Agency Introduced Recertified (H)()(H) RP A.G.A. 2/90 -- (H) RP A.G.A. -- Series 8-5/95 (H)()(H) RG A.G.A. 2/90 Series 8-5/95 (H) RG.G.A. 5/90 Series 8-5/95 (H) RP.G.A. 5/90 Series 8-5/95 Packaged Unit ertification Model Original Agency ertified (H)()(H) RG A.G.A. 2/96 (H) RP A.G.A. 2/96 RPL, ()RGL A.G.A. 11/96 PGL A.G.A. 3/97 (H)()(H) RG.G.A. 8/96 (H) RP.G.A. 8/96 RPL, ()RGL.G.A. 8/97 PGL.G.A. 8/97 (NOTE: Prefix "H" indicates higher FM capacity; "" indicates higher thermal efficiency; "H" indicates higher FM capacity and thermal efficiency. ) Model No. of Sizes Type apacity Ranges Thermal Efficiency Vent Installation *PGL 3 Packaged MH Input/ FM 80% Power Indoor *RG 11 uct Furnace MH Input 78% Gravity Outdoor *RG 11 Packaged MH Input/ FM 78% Gravity Outdoor *RGL 7 Packaged MH Input/ FM 78% Gravity Outdoor RP 9 uct Furnace MH Input 80% Power Outdoor HRP 8 2 uct Furnaces MH Input 80% Power Outdoor RP 9 Packaged MH Input/ FM 80% Power Outdoor *RPL 7 Packaged MH Input/ FM 80% Power Outdoor *RPL 5 Packaged MH Input/ FM 80% Power Outdoor *RA 1 lower only FM Indoor/Outdoor *RHA 1 lower only FM Indoor/Outdoor RL 1 lower only FM Indoor/Outdoor Form P-RG/RP/RL (03-18) PN263984R14, Page 3

4 ual uct Furnace and Packaged System (lower/furnace) Model onfigurations Outdoor ual uct Furnaces in Series, Model Outdoor (H)()RG and (H)RP Packaged Systems HRP 250, 300, 350, 400, 500, 600, 700, = 2(HRP125); 300 = 2(HRP150); 350 = 2(HRP175); 400 = 2(HRP200); 500 = 2(HRP250); 600 = 2(HRP300); 700 = 2(HRP350); 800 = 2(HRP400) 1. Model RG, RG, HRG, HRG, RP, or HRP duct furnace coupled with a "" lower abinet. 2. Optional outside air hood, downturn plenum, coil cabinet (with or without downturn), and evaporative cooling module may be part of the packaged unit. "" abinet uct Furnace Outdoor ()RGL and RPL Packaged Systems 1. Model HRG, HRG, or HRP duct furnaces (in quantity and size indicated below) coupled with a "L" lower abinet. 2. Optional outside air hood, downturn plenum, coil cabinet (with or without downturn), and evaporative cooling module may be part of the packaged unit. Indoor PGL Packaged System 1. A PGL packaged system is a duct furnace (in quantity and size indicated below) coupled with a "L" lower abinet. 2. Optional downturn plenum, coil cabinet (with or without downturn), and evaporative cooling module may be part of the packaged unit. "L" abinet uct Furnace "L" abinet uct Furnace uct Furnace Packaged Includes One Size 400 uct Furnace Model Series Size RGL/RPL/PGL Packaged Includes Size & Quantity of Furnaces Model Series Size RGL/RPL RGL/RPL RGL/RPL RGL/RPL/PGL "L" abinet uct Furnace uct Furnace uct Furnace Outdoor RPL Packaged Systems 1. HRP duct furnaces (in quantity and size indicated below) coupled together with two "L" lower abinets. 2. Optional outside air hoods and downturn plenum cabinets may be part of the packaged unit. Size 800 Sizes 1000/1200/1400/1600 "L" abinets uct Furnaces Unit irection Orientation iagram - Applies to all models; Model PGL 800 illustrated Packaged Includes Size & Quantity of Furnaces Model Series Size RGL/RPL RGL/RPL/PGL "L" abinets uct Furnaces RPL onsists of: 800 (2) RPL 400 Packaged Systems 1000 (2) RPL 500 Packaged Systems 1200 (2) RPL 600 Packaged Systems 1400 (2) RPL 700 Packaged Systems 1600 (2) RPL 800 Packaged Systems NOTE: Replacement parts are not identified for these specific models; look for equivalent RPL models. NOTE: Left side controls (illustrated) are standard. Right side controls are optional. If the unit has right side controls, some replacement parts will be affected. Form P-RG/RP/RL (03-18) PN263984R14, Page 4

5 Line Voltage Application to Package onfiguration Line Voltage to Furnace or Packaged System Unit Voltage omments RG ontrol Volts In/Out/VA 115/24/20 208/24/20 230/24/20 460/24/20 N/A Furnace only RG Motor Voltage RG ontrols Volts In/Out/VA 115/24/40 208/24/40 230/24/40 460/24/40 575/24/200 RP ontrol Volts In/Out/VA 115/24/40 208/24/40 230/24/40 460/24/40 N/A Furnace only HRP ontrol Volts In/Out/VA 115/24/40 208/24/40 230/24/40 460/24/40 N/A Furnace only RP Motor Voltage RP ontrols Volts In/Out/VA 115/24/40 208/24/40 230/24/40 460/24/40 115/24/ to 115V / 300VA Transformer RPL/RGL/PGL to 115V / 300VA Transformer RPL/RGL ; PGL to 115V / 500VA Transformer RPL/RGL ; PGL to 115V / 750VA Transformer Quick Reference harts (NOTE: onsult wiring diagram to verify relays and transformers.) Relay hart Transformer hart Relay with Socket beginning 9/ * 98118* Order Replacement Kit Where Used Freezestat Relay X X Starter Relay Summer/Winter Relay (Option F2) X X SPST Relay (G Option) X X SPT Relay (G Option) X X Illinois School ode ontrols (Option M12) Two-Speed Motor Relay Two-Speed Motor Speed Relay IRI Gas ontrols (Option M13) ischarge amper Relays X (2) X(2) Time elay Relay Venter (RP Series & PGL) X X X(4) X X X Relay P/N * or * beginning Order Replacement 02/2010 Kit X X beginning 12/2010 lower Relay X X Interface Relay (Options 1, 2, 3, 4) X (2or3) Fan/lower ontrol (replaced temperature activated fan control 12/04) X Gas ontrol Options AG7, AG8, AG9, AG39, AG40, AG41, AG42 X For additional information, see OE(S): 34, On Page * These P/N's are for reference only; the parts are no longer available. Transformer P/N Transformer Volts In Out VA RG ontrols RP ontrols RG(L) ontrols RP(L)ontrols PGL ontrols RHA/RA/RL ontrols 575V Line RPL/ PGL V Line RPL ; PGL 800/ V Line RPL IRI Manifold FM Manifold Used in Option 1-4 ( from building's environmental control system) * Order Replacement Kit X X X X X X X X X X X X X X X X X X X X X X X X X X X Form P-RG/RP/RL (03-18) PN263984R14, Page 5 X ischarge amper

6 Furnace Electrical omponent Locations ("" abinet is illustrated; control locations are the same in the larger capacity "L" abinets) 3 Venter assembly and combustion air switch on indoor Model PGL is on top of the unit. Optional ownturn Plenum abinet NOTE: See pages 8-10 for illustrations and additional information about the furnace electrical components listed below. Maxitrol Amplifier See Form P-VALVES ode escription P/N 1A Electrical ox Electrical ox over Freezestat, Auto Reset (Option E2) ombustion Air Pressure Switch -- Replacement switch 3A* depends on the date of manufacture and original equipment; see P/N's on page 8. ombustion Air Pressure Switch (PGL, top of page) -- 3 Replacement switch depends on the date of manufacture and original equipment; see P/N's on page 8. 4 ischarge Air Firestat (Option 2) Ignition ontroller - See P/N's on page 8. 6 ischarge Air Sensor (modulating gas controls) A 2-Stage ontroller (for Option AG3) Stage uctstat Sensor Holder (AG15-20) Remote uctstat Modules (AG15-20) - see page 8. 8 Low Gas Pressure Switch, 1-6" w.c. (Natural Gas) Low Gas Pressure Switch, 6-24" w.c. (Propane) Main High Gas Pressure Switch (Opt P2) Gas Pressure Switches in Opt AG39, AG40, AG41, and AG42 - location not shown; see page Time elay Relay (RP Series) - See P/N's on page 9. 13A Limit ontrol RG() & RP() only (for L systems, see page 10) Limit Shield RG() & RP() only Fan ontrol - Effective 12/04, a temperature activated fan control is no longer available Order Replacement Kit, P/N Fan ontrol Time elay Relay (on units mfgd beginning 12/04; check wiring diagram) Freezestat or Gas ontrol Options AG7, AG8 or AG9 Time elay Relay Line Voltage Terminal locks Line Voltage Terminal lock Adapter *ode 3A - eginning with units manufactured 2/99, the pressure switch on RP Series units is mounted inside the electrical box. Prior to 2/99, the pressure switch is mounted on the wall of the electrical compartment above the electrical box. See page 8 for replacement information. ode escription P/N 18 Heat Shield (on units mfgd U.S prior to 12/04) anada Low Voltage Terminal locks Low Voltage Terminal lock Adapter Freezestat Relay - See P/N's on page irty Filter Pressure Switch Form P-RG/RP/RL (03-18) PN263984R14, Page 6

7 lower abinet Electrical omponent Location ("" abinet is illustrated; control locations are the same in the larger capacity "L" abinets) Optional ownturn Plenum abinet See Note at the bottom of the page about building management control option. ode escription P/N 25 Fuse Holder (Fuse, see page 9) onvenience Outlet A lower Motor ontactor - 24V oil (replaces P/N and P/N ) lower Motor Starters - see P/N's on pages Temperature ontroller (Options AG41, AG42) High Ambient Limit ontrol (Opt N2) Outside Air or Return Air ontroller (or P/N , J/ A19A-24) Mixed Air ontroller Potentiometer Starter Relay (replaces ) Summer Winter Relay (Option F2) - See P/N's on page RM Relay (G Options) - See P/N's on page Speed Motor Speed Selector Relay - See illustration in OE 33, page Auto Reset Reverse Flow Limit Return Air Firestat (Option 3); See ode 4, pg Low Voltage Terminal locks Low Voltage Terminal lock Adapters V to 24V, 20VA to 24V, 40VA /230 to 24V, 40VA ontrol and 460 to 24V, 40VA A amper 208 to 24V, 200VA and Transformers 230/460/575 to 24V, 200VA (See hart on 230/460/575 to 115V, 300VA page 5.) 208 to 115V, 500VA /460 to 115V, 500VA to 115V, 500VA to 115V, 750VA Air Proving Switch lower abinet Electrical ox - std left side controls A lower abinet Electricall ox - optional right side controls 44 Electrical ox over Electrical ox Top Reference NOTE: Except where a page number is listed, see pages 8-10 for illustrations and additional information about electrical components. uilding Management ontrol NOTE: If equipped with Option 1-4 for interface to the building's computerized environmental control system, the dotted line (top illustration) indicates the location of the electrical box that houses the specially programmed Johnson ontrol Metasys control unit. ox over is P/N Other components are listed on page 11. Form P-RG/RP/RL (03-18) PN263984R14, Page 7

8 Electrical omponents - See location drawings on pages 6-7. ode 1 - Electrical ox and over (in the electrical compartment) Electrical ox, P/N (replaces on Model RG) Electrical ox over, P/N (replaces P/N 9546 on Model RG) odes 4 & 39 - Firestat, Honeywell #L4029E 1029, Manual reset opens at 200 F, P/N Firestat Gasket, P/N (used when firestat is installed less cover) Firestat Shield, P/N (used with discharge firestat only) ode 6 - ischarge Sensor for Modulating Gas Valve, P/N 48041, Maxitrol TS-121, for Options AG8 & AG9; P/N , Maxitrol TS-194 for Options AG39 & AG41 Gasket, P/N ode 7A - Two-Stage uctstat, Honeywell T678A1015, P/N F, apillary Length 5' - Used in Gas ontrol Options AG3, AG4, and AG5 ulb Holder, P/N able Strap, P/N ode 2 - Freezestat, J/ #AI9AAF-2, o F, P/N , (replaces P/N 16108) Grommet lamp, P/N ; able lamp, P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 8 ulb lamp, P/N ode 5 - Ignition ontrollers Ignition ontroller for Intermittent Spark Pilot System without Lockout, P/N (Serial No. ode 94) To replace a previously used recycling ignition controllers without lockout (Serial No. odes 62 and 66), order Replacement Kit, P/N Location and omponents for Installing ischarge Sensor, ode 7A Sheetmetal Retaining Plate, P/N 7727 Gasket, P/N 7726 (Entrance in ductwork) apillary Element racket P/N * *Element bracket P/N is for OE 7A, P/N 41700, manufactured by Honeywell. If using a OE 7A, P/N 41700, manufactured by Essex orporation, the element bracket P/N is ode 3 - ombustion Air Switch - Replacement depends on date of manufacture and altitude: For power vented models mfgd beginning 7/04, altitudes to 4000 ft, P/N , setpoint 0.58 ±.05" w.c. ; altitudes above 4000 ft, order P/N , setpoint.52 ±.05" w.c. For RP Series units mfgd between 12/91 and 7/04 (except RP/RP Models with Option AG39/40 or 1st furnace of Models HRP/RPL with Option AG41/42 modulating gas controls), for altitudes to 4000 ft, order replacement kit P/N ; for altitudes above 4000 ft, order P/N For RP/RP Models mfgd between 12/91 and 7/04 with Option AG39/40 and 1st furnace of Models HRP/RPL with Option AG41/42 gas controls, order P/N for RP() Sizes and HRP or PN for RP() Sizes , HRP , and all RPL. For all RP Series Models manufactured prior to 12/91 (serial No. ate ode AQL), order Replacement Pressure Switch Kit, P/N abinet Leg Ignition ontroller for Intermittent Spark Pilot System with Lockout, P/N (Serial No. ode 95) To replace a previously used ignition controllers with lockout (Serial No. odes 63, 65 and 84), order Replacement Kit, P/N ode 7 - uctstat Sensor and Holder for ode 7 Remote uctstats uctstat Sensor Holder, #TE6001-1, P/N uctstat Sensor only, #SET A99-25, P/N , (part of P/N below) ode 7 - Remote uctstat Modules in Gas ontrol Options AG15-AG20 A A = uctstat Temperature Selector Module, J/ A350AA-1, P/N = Stage Adder Module, J/ S350AA-1, P/N = igital Temperature isplay Module, J/ 350AA-1, P/N

9 odes 8, 9, 10 - Gas Pressure Switches odes 8 & 9 Low Gas Pressure Switches: P/N Range 1-6" w.c., Natural Gas P/N Range 6-24" w.c., Propane Automatic Reset, Settings - 50% of minimum inlet gas pressure as stated on the unit rating plate ode 10 - High Gas Pressure Switch, P/N Manual Reset, Settings - 125% of normal manifold gas pressure as stated on the unit rating plate Vent Limiter, Maxitrol A1209, P/N ode 12 - Time elay Relay, P/N To replace time delay relay (P/N or ) used on product manufactured prior to 2/2010, order replacement kit, P/N ode 15 - Time elay Relay, T & Agastat TM1ULA, P/N racket, P/N ode 13A - Limit ontrol, P/N 50417, opens 125 F; closes 105 F Used on RG, RG, RP, RP Series units; for "L" packaged systems, see page 10. NOTE: Limit ontrol for RP/ HRP with Option U12 is P/N , 140 F, red/white label odes 16 & 17; 19 & 20; and 40 & 41 Terminal lock, P/N Primary Gas Flow Pressure Switch, White Label, 1.1 w.c., P/N arryover Regulator Modulating Valve ode 13 - Limit ontrol Shield, P/N Used with ode 13A on Models RG and RG ode 18 - Heat Shields (on units mfgd prior to 12/04) For U.S. Unit, P/N ode 11 - Manifold and ontrol with Gas Pressure Switches used in Modulating Gas ontrol Options AG39, AG40, AG41, AG42 For anadian Unit, P/N For AG 39, 40, 41, 42 with a solenoid actuator (mfgd before 11/03), ackup Gas Flow Pressure Switch, Yellow Label 1.4 w.c., P/N For AG 39, 40, 41, 42 with a gear motor (mfgd beginning 11/03), there are two gas flow pressure switches with the white label, 1.1 w.c., P/N Single-Stage Gas Valve For units manufactured prior to 12/04, the temperature activated fan control is no longer available. Order Replacement Kit, P/N ode 21 - Freezestat Relay, P/N and P/N NOTE: arryover regulator parts are on page 17. See Parts Form P-VALVES for gas valves. ode 14 - SPST Time elay Relay (for fan/blower control on units mfgd beginning 12/04), P/N , Thermodisc I2S ode 22 - irty Filter Pressure Switch, Tridelta AP4434, P/N Used in the freezestat circuit or gas control options AG7, AG8 or AG9. ode 25 - Fuse and Fuseholder Fuses: 8 Amp, P/N , ussman FNM8 3 Amp, P/N , ussman FNM3 3 Amp, P/N , ussman ML3 Fuse Holder, P/N Terminal lock Adapter, P/N ode 26 - onvenience Outlet Receptacle, P/N For units manufactured prior to 9/2011, order a replacement kit, P/N , to replace relay. ode 27A - Motor ontactor, 24V oil, P/N (replaces P/N's and ) For blower motor starters, see page Field adjustable; range.17 to 5.0" w.c. plus or minus.05" w.c. ode 28 - Temperature ontrol, J/ #A19A-24, -30 to 100 F, used in Gas ontrol Option AG41 and AG42 on Models RPL and HRP, P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 9

10 Electrical omponents (cont'd) - See location drawings on pages 6-7. odes 29 and 30 - High Ambient Limit ontrol and Outside Air or Return Air ontroller, P/N ode 31 - Mixed Air ontroller, P/N ode 32 - Potentiometer, P/N odes 33 & 37 - lower Relay/ 2-Speed Motor, Essex , 24V, P/N odes 34 & 35-24V, PT, Plugin Relay, P/N and Socket, P/N For units manufactured prior to 9/2011, order a replacement kit, P/N , to replace relay. ode 39 - See ode 4, page 8. odes 40 & 41 - See odes 16 & 17, page 9. ode 38 - Reverse Flow Limit, #60T , P/N racket, P/N odes 42A - ontrol and amper Transformers, 20 and 40 VA P/N , 115/24/20VA, asler #E WAR P/N , 115/24/40VA, asler #E WAA P/N , 208/230/24/40VA, asler #E P/N , 460/24/40VA, asler #E odes 42 - ontrol and amper Transformers, 200 and 300 VA odes 43 - lower Air Flow Switch, Tridelta FP6605, Normally Open Non-Adjustable, Setpoint.175"w.c., P/N ode 44 - lower abinet Electrical oxes and over over, P/N Left Side ontrols ox, P/N Optional Right Side ontrols ox, P/N P/N , 575/115/300VA - Use on 115V furnace P/N 39095, 230/460/ VA P/N 38634, 208/24/200VA Limit ontrols used on Model Series RGL, PGL and RPL mfgd beginning 1/97 (for older units, see below) Automatic Reset Limit ontrol with Linear Sensor, TO #10HG11, P/N Limit ontrols & Shields used on Model Series RGL and RPL mfgd prior to 1/97 Limit Shields P/N P/N 9704 Automatic Reset Limit ontrol, TO #60T11 Form P-RG/RP/RL (03-18) PN263984R14, Page 10 (Air Proving Switch, Option W1) See page 22 for blower pitot probe. Automatic Reset Limit ontrol, TO #60T11 (See Orientation Illustration on page 4) Key: (Applies to both limit tables) "L" lower Furnace Furnace abinet #1 #2 Air Flow Furnace #3 Furnace Size 400 Sizes 500/600/800 Sizes 1050/1200 # , , 145 F , TO #10HG , , 145 F 50417, , 125 F # , , 170 F , TO #10HG , , 145 F # , , 170 F , TO #10HG11 Furnace Size 400 Sizes 500/600/800 Sizes 1050/1200 # , , 145 F 50418, , 145 F 12229, Limit Shield 12229, Limit Shield 50417, , 125 F # , , 170 F 19080, 35675, 155 F 9704, Limit Shield # , , 170 F

11 Replacement Pilot - All Furnaces Replacement Pilot Kits: 6* Natural Gas - P/N Propane - 5* P/N Toggle Switches P/N 40277, PT, 3-Position Toggle Switch in a 4x4 box (Same as Option N1) P/N 39733, SPT, 2-Position Toggle Switch in a 2x4 box (Same as Option N3) 1N, 1P 4 3 2N, 2P *Included in the replacement kit which covers several models of heaters; these parts are not used when replacing pilots on the heaters covered in this manual. P/N , PT, 3-Position Toggle Switch (replaces P/N 21826) - Used in Option N1 and Remote onsole Options R5, R6, R7, R8, R10, R11, R12 P/N , SPT, 2-Position Toggle Switch (replaces P/N 1052) - Used in Options N3, N4, and Remote onsole Options R3, R4, R7, R8, R11 ode P/N omponent escription 1N Natural gas pilot with orifice, high tension lead, flame probe (less pilot tubing and flame sensor lead) 1P Propane gas pilot with orifice, high tension lead, flame probe (less pilot tubing and flame sensor lead) 2N Natural gas pilot orifice only (7221) 2P Propane gas pilot orifice only (4209) Pilot tubing, 22" long 9664 Nut with breakaway ferrules (2 required) Sensor lead 9" long 5* rimp-on, 90 Rajah terminal connector 6* oot Terminal Protector P/N 39732, PST, 2-Position Toggle Switch in a 2x4 box (Same as Option N2) P/N , PST, 2-Position Toggle Switch (replaces P/N 16816) - Used in Options N2, AG3, AG8, AG9 and Remote onsole Option R12 P/N 39748, SPST, 2-Position Toggle Switch in a 2x4 box (Same as Option N4) NOTE: When replacing SPST switch with SPT switch, make wiring connections at appropriate two terminals for switch to function properly. Electrical omponents and Sensors when the system is equipped with a specially programmed Johnson ontrol Metasys Unit for irect igital ontrol interface with the building's computerized environmental control system (Options 1, 2, 3, and 4) ontrol Option for RG/RP only Maintains constant mixed entering air temperature X - X - Maintains constant discharge air temperature - X - X Modulating ampers X - X - On/Off ampers - X - X Modulating Gas ontrol X X - - Two-Stage Gas ontrol - - X X Firestat (see ode 4, page 8) X X X X Freezestat (see ode 2, page 8) X X X X Air Proving Switch (see ode 43, page 10) X X X X omponent escription J/ Metasys Interface Unit, #AS-UNT EMI Filter, orcom #3VK RM Relay (2 on 1&2; 3 on 3&4) Replacement Kit for each, P/N Fuse, 2.5 amp Fuseholder, uss HT uct Probe Temperature Sensor, J/ #TE-631 1P-1, Remote Setpoint Selector, J/ #TE-6411S Outdoor Temperature Sensor, J/ #TE-631 3P SPT Switch in 2x4 ox (see above) (2) amper Interface Module, H/W Q7230A (see ode 393, pg 23) Gas ontrol Interface Module (see photo right) lower abinet Johnson ontrols Metasys direct digital control unit Gas ontrol Interface Module in Options 1 and 2, P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 11

12 RG abinet and Flue ox Parts - Same parts apply to RG duct furnaces in packaged Model Series RG and Series RGL (Quantites listed are per furnace section.) asic Exterior Parts for Model RG ,, 68 68, Gray Sealant (3M 900 uct Sealer Fast ond), P/N Flue ollection ox for asic Model RG Furnace Flue Restrictors - odes 56 & See odes 56 & 81 below for type 51 and size. For application by unit size, see ode 56 or 81 in the table below. 53 odes 56 and 81 - Flue Restrictors by Type & Size abinet onnector & Filler Parts for Multiple Furnaces - Model RGL RGL Size / Top Filler -- (1) (2) Side Filler -- (2 ) (4) Top & tm uct (2) (2) (2) (2) (2) -- onnector Side uct onnector -- (2) (4) Type S Type P/N Type Size P/N Type Size S 6-7/16 x 6-7/ /8 x 6-3/ /8 x 5-5/ S 3 x 7-1/ x S 4-3/4 x 4-7/ S 1-3/4 x 5-3/ /4 x 7-3/ /4 x 6-1/ S 8-5/8 x 8-5/ S 8 x /8 x 3-3/ S 4-7/8 x 11-3/ S 5 x 1-1/ S 4-1/4 x 4-1/ /8 x 5-1/ x /16 x 4-13/ S 8-1/2 x 8-1/ /2 x 4-1/ S 4-3/4 x 4-3/ /8 x 4-5/ /8 x 7-3/ /4 x 4-1/ S 9 x /8 x 6-3/ /4 x 5-3/ /8 x 6-1/ S 3-5/8 x 7-1/ /8 x 9-1/ /8 x 6-7/8 ode 73 - Vent ap Extension 73 Furnace 73 - Extension Model Sizes Series Height P/N RG, HRG 300, 350, 400 Prior to Series 8 & Series 8 12" RG, 350 Prior to Series 8 & Series 8 12" HRG 400 Series 8* *12" *Prior to Series 8, height was 7-1/4"; part is no longer available. 700, 400, 800, RGL Sizes ode escription RG/RG Sizes Flue ollection ox RG, HRG - All Assembly RG, HRG - All ollection ox Side Gasket Strip ollection ox Front and Rear Gasket Strip Flue ollar Assembly Flue Restrictor - See RG, HRG Series 8** Type and Size in chart above. RG, HRG - All ottom Front & Rear Panel (Sizes include insulation) Heater ottom Pan Aluminized Stainless Heater Mounting Rail Top Front and Rear Panel (Sizes include insulation) asing Top Assembly (include insulation) * Heater Upper Left Side Panel Assembly (includes odes 63A, 63, 63, & 63) A Heater Left Side Panel Left Side ombustion Air Inlet Screen Left & Right Side ombustion Air Inlet Shield Left & Right Side ombustion Air Inlet Angle Heater Right Side Panel Assembly (includes odes 67A-,63-) A Heater Right Side Panel Right Side ombustion Air Inlet Screen Heater Right Side Panel Handle Qty Form P-RG/RP/RL (03-18) PN263984R14, Page 12

13 700, 400, 800, RGL Sizes ode escription RG Sizes Heater ttm Left Side (includes 68 P/N Natural Gas (includes 68 P/N ) 68 Assembly (includes 15021) 68A & 68 as listed) Propane (includes 68 P/N ) 68A Heater ottom Left Side Panel Vinyl Grommet , #1020-K, 1/2" , #1020, 3/4" 72 Vent ap , 6" 61857, 8" 61866, 10" * , 12" 73 Vent ap Extension See Table on page Left Rear Heater Leg Left Front Heater Leg Right Rear Heater Leg Right Front Heater Leg affle Top Seal race Hanger Angle "Z" affle w/optional 81 extended stack (Opt RG, HRG Series 8** ZZ) - See chart pg 12. RG, HRG - All Qty * Model RG300 - asing Top Assembly, P/N and Vent cap (10"), P/N ** These replacement parts for Models RG, HRG manufactured prior to Series 8 (5/95) are no longer available; see page 3. Indoor Packaged Model PGL Furnace abinet and Venter ox Parts Venter omponents (odes ) Venter ox (odes 90-94) Indoor Model PGL800 with two furnace sections and a "L" blower cabinet ode escription Venter ox ottom Venter ox over Venter over End Venter Gasket Venter affle Flow Sensing Probe Sensor racket Silicone Tubing , 17" Red Tubing , 9" Red Tubing 98 Venter Housing V/1Ph Fasco # A. O. Smith # V/1Ph Fasco # A. O. Smith # V/1Ph Fasco # A. O. Smith #199 Venter 208V/3Ph Fasco # entury Motor 230V/3Ph Fasco # entury V/3Ph Fasco # entury V/3Ph Fasco # A. O. Smith # apacitor , Aerovox 2857-MF- 101 Venter Wheel Torrington #AA408228, 1-5/16" 8735 Torrington #AA / / Venter Fan Venter Junction ox Junction ox over Flue ollection 105 ox Assy (interior) (2) (3) Flue ollar Assy 106 (interior) (2) (3) ode escription ottom Front & Rear Panel (2) (4) (6) Furnace Aluminized (2) (3) ottom Pan 409 Stainless (2) (2) Heater Mounting Rail (2) (4) (6) asing Top Assembly (includes insulation) (2) (3) Right Side Panel Assembly (includes odes 111A-) (2) (3) A Heater Right Side Panel (2) (3) Right Side Panel Handle (2) (3) Heater Left Side Assembly (includes odes 112A-) (2) (3) A Heater Left Side Panel (2) (3) mbstn Air Inlet Screen (2) (3) mbstn Air Inlet Shield (2) (3) mbstn Air Inlet Angle (2)10850 (3) ottom Left Side Panel (2) (3) Left Rear Heater Leg (2) (3) Left Front Heater Leg (2) (3) Right Rear Heater Leg (2) (3) Right Front Heater Leg (2) (3) Top Front & Top Rear (2) (4) (6) affle (2)10921 (3) Top Seal race (2) (4) (6) A Top/tm Ht Exch onnector -- (2) (4) Side Heat Exch onnector -- (2) (4) Form P-RG/RP/RL (03-18) PN263984R14, Page 13

14 Model RP abinet and ollection ox Parts - Same parts apply to RP duct furnaces in packaged Model Series HRP, RP, RPL, & RPL (Quantities listed are per furnace section.) asic Exterior Parts for Model RP Furnace ,, / / abinet onnector & Filler Parts for Multiple Furnaces - Models HRP & RPL HRP Size / / RPL Size / (2) (2) Top Filler (2) (2) (2) (2) (2) (2) (4) (4) Gasket Side Filler (2) (4) Top & tm uct (2) (2) (2) (2) onnector Side uct (2) (4) onnector Flue ollection ox and Venter for single furnace RP/RP Series units without Opt AG 39 or 40, and multiple furnace units (Model HRP and RPL) without Option AG 41 or 42 and 2nd and 3rd furnaces on units with Option 41 or Gray Sealant (3M 900 uct Sealer Fast ond), P/N ode Vertical Vent Kit, P/N (Same as Option 3) 150A A/ 4 ft (1.2M) 5 Vent ap, P/N dia. Vent Pipe Support angles for flue pipe. Recommended type is 1/2 x1/2, 20 gauge Gasket (142 - over - not illustrated) Inlet Ring Mounting Plate dia. 90 Elbow 18 (457mm) straight pipe Oval Adapter Assy, P/N , and Seal Plate, P/N ombustion Air Intake NOTES: Support angles and all piping are field supplied. One kit for each furance section. Options AG 39, 40, 41 or 42 (1st furnace only w/opt AG 41 & 42) (Sizes ) Flue uct Assembly with Gear Motor and Flue ollection ox Flue uct (see detail view right) (Size 125) 139 Form P-RG/RP/RL (03-18) PN263984R14, Page A Inlet Ring to Wheel measurement - Sizes Terminal lock Restrictor (Sizes ) 145 Inlet Ring (Sizes 300 and 400) A/ NOTE: AG 39 and 40 apply to RP series models with one furnace. AG 41 and 42 apply to models with more than one furnace (HRP, RPL). Flue duct and gear motor parts shown here apply to the first furnace section only. 146 Mounting Plate to Wheel measurement - Size 400 Assembly with Gear Motor and Venter 147

15 escrption (If special Model ()(H)(H)RP() Sizes Qty per application is not listed, Model RPL Sizes / /800/1200 ode furnace part applies to all Model RP Model RPL Sizes section / 1600 Series units.) Model HRP Sizes RP, HRP prior to Series Flue ollection ox RP, HRP Series Assembly RP, HRP - All (no Series 8) ollection ox Side Gasket Strip ollection ox Front and Rear Gasket Strip Flue uct Gasket Flue uct Assembly (All except units with Opt AG 39 & 40 & 1st furnace w/opt AG 41 & 42) 135 Flue uct Restrictor For RP Series units with Option 136 Gear Motor AG39 or AG40 & 1st furnace 137 Gear Mtr apacitor, 15MF with Option AG41 or AG Time elay Relay manufactured beginning 11/ (*NOTE: To replace relay, P/N , (*See 2 -- TH7211OSA, order Replacement Kit ) NOTE left.) 139 Safety End Switch All AG39, AG40, AG41 & AG Replacement Gear Mtr Kit (to replace solenoid valve) Replacement Solenoid Actuator only (select by voltage) For RP Series units with Option AG39 or AG40 & 1st furnace with Option AG41 or AG42 manufactured prior to 11/ (replaces (460V)) (replaces (208/230V)) (replaces (115V)) (replaces ) (replaces ) (replaces ) 142 Flue uct over Plate over Plate Gasket Venter Gasket Venter Restrictor Models RP, HRP (* P/N is an inlet ring Models RP, HRP not a restrictor.) w/opt AG 39, 40, 41, * * 146 Venter Housing **Venter Motor & apacitor (If unit was mfgd before 7/94, do not order motor or motor mounting plate (OE 148). See list of replacement kits on bottom of page.) **Venter Motor Mounting Plate or Inlet Ring 115V (replaces ) 208V (replaces ) 230V (replaces ) 460V (replaces ) 575V (replaces ) Model RP, HRP Model RP, HRP Venter Wheel A Sensing Tube Sensing Tube Spacer ottom Front & Rear Panel (Sizes include insulation) Heater ottom Pan Aluminized Stainless Heater Mounting Rail Top Front & Rear Panel (Sizes include insulation) asing Top Assembly (includes insulation) Heater Right Side Panel Assembly (includes odes 156A&) A Heater Right Side Panel Heater Right Side Panel Handle Heater tm Left Side Assy Natural Gas (includes 157A & or ) A Heater tm Left Side Panel Vinyl Grommet #1020-K, 1/2" Vinyl Grommet #1020, 3/4" Heater tm Left Side Assy Propane (includes odes 157A&) Heater enter Left Side Panel Assy (includes odes 159A-) A Heater enter Left Side panel (panel only) ombustion Air Inlet Screen ombustion Air Inlet Shield ombustion Air Inlet Angle Heater Top Left Side Panel Grill Assembly Left Rear Heater Leg Left Front Heater Leg Right Rear Heater Leg Right Front Heater Leg Hanger Angle Top Seal race Vertical Vent Kit, P/N See illustration, page 14. ** odes 147 & 148, replacement venter motor and venter motor mounting plate, apply to units manufactured after the dates shown in the table right. For units manufactured prior to the dates listed, replacing a venter motor must be done with a venter motor replacement kit that includes a new motor mounting plate. Venter Motor Replacement Kits Voltage P/N Applies to Heaters Manufactured 115V prior to 7/94 (Serial No. ode ATG) 208V or 230V prior to 7/94 (Serial No. ode ATG) 460V prior to 3/94 (Serial No. ode AT) 575V prior to 7/94 (Serial No. ode ATG) Form P-RG/RP/RL (03-18) PN263984R14, Page 15

16 Heat Exchanger & omponents - Applies to all Models (one heat exchanger per furnace section; directional baffles apply as listed) Heat Exchanger - Model ()(H)(H)RG/RP() Sizes Qty per All Models ode escription furnace 171A / / / / Model RPL, RGL, PGL Sizes 500/ / /800/1200 Model RPL Sizes section 1000/ / 1600 Model HRP Sizes / / Aluminized Steel Stainless Steel Heat Exchanger 171A urner Rack Slide Rail A urner Rack ack race Gasket for Fan ontrol, Limit ontrol, Patch Plate Patch Plate (not illustrated) Support racket RG,RG,RP,RP & "" Models > (2) (2) (2) (2) (4) (4) (4) 175 Finger affle RG,RG,RP,RP & "" Models > (3) (4) (6) (8) (11) (13) (15) 176 tm affle Spprt RG,RG,RP,RP & "" Models Rear Top affle Support Rear Top affle Side Finger affle RG, RG, RP, RP & "" Models Heat Series 8 - All Models; ("V" affle) Exchanger Prior to Series 8 - "" Models Only Tube affles > (4) (5) (7) (9) (12) (14) (16) 181 High FM onversion Kit (RP duct furnace only) (to convert Model RP to allow for higher FM) Heat Exchanger irectional Air affles 1) Models RG, RG, RG, RG, RP, RP, RP, RP are equipped with a heat exchanger directional air baffle assembly as illustrated below (right). NOTE: eginning 1/2012, RP units are built with or without these heat exchanger baffles depending on the FM on the original order. When replacing a heat exchanger, check to see if the baffle assembly can be salvaged. If the baffle assembly cannot be salvaged, it will be necessary to order the parts (odes ) in the quantities listed and assemble and install replacement baffles. 2) Models HRG, HRG, HRP, HRP, HRG, HRG, HRP, HRP, and the discharge furnace only on Models HRP, RGL, RGL, RPL, and RPL are equipped with only a rear top baffle support (ode 177) and a rear top baffle (ode 179). If these parts cannot be salvaged, order and install replacements. These parts are not installed in the replacement heat exchanger at the factory. They must be ordered separately and installed in the field. NOTE: See page 3 for no-longermanufactured models. Effective 9/11, HRP is no longer available but a high FM conversion kit is available for Model RP units; see ode 181 above. Heat Exchanger affle in an "H" Model and "L" ischarge Furnace only Heat Exchanger affles - apply to Models listed in 1) above Attach with screws Airflow Airflow Screws urner Rack and omponents - all Models as listed in the Table (one per furnace section) odes 183/184 - urner Rack, All Models arryover 188 Tube / and rip 191/192 Shield ode Manifold A- Air Shutters Main urner Orifice - rill Size to P/N Site Glass Size mm 1.45mm 1.50mm P/N ode urner Orifices arryover Orifice - rill Size to P/N Size P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 16

17 ode escription Model ()(H)(H)RG/RP() Sizes Model RPL, RGL, PGL Sizes , 1050 Model RPL Sizes Model HRP Sizes urner Rack Aluminum with arryovers & Air Shutters urner Rack Stainless Steel with arryovers & Air Shutters Replacement urner Rack Stainless Steel with arryovers for RP units with Gas ontrol Option AG 39, 40, 41 and Flash arryover (one piece) Flash arryover Right Section Flash arryover enter Section Flash arryover Left Section arryover Lighter Tube (Tube only) arryover Lighter Tube rip Shield Main urner Tube - Aluminized Qty per burner assembly (4) (4) (5) (7) (7) (9) (9) (12) (12) (14) (16) 192 Main urner Tube - Stainless Steel Qty per burner assembly (4) (4) (5) (7) (7) (9) (9) (12) (12) (14) (16) 193 Manifold (less orifices) (H)RG; PGL Natural Gas All Series (H)RG Natural Gas All Series urner Orifice Size - See Table bottom of page 16 for P/N's. arryover Orifice Size - See Table bottom of page 16 for P/N's. 400, 800, 1200 (H)RP Natural Gas Prior to Series Series (H)RP Natural Gas Prior to Series (H)RG; PGL Propane All Series 1.20mm 1.45mm 1.45mm mm mm mm 1.45mm 1.45mm (H)RG Propane All Series 1.20mm mm (H)RP Propane Prior to Series mm mm mm mm 1.45mm 1.45mm Series mm mm mm mm 1.45mm 1.45mm (H)RP Propane Prior to Series mm (H)RG Natural Gas All Series (H)RG Natural Gas All Series (H)RP Natural Gas Prior to Series Series (H)RP Natural Gas with AG 39, 40, 41, or (H)RP Natural Gas Prior to Series (H)RG Propane All Series (H)RG Propane All Series (H)RP Propane Prior to Series Series (H)RP Propane Prior to Series Manual Gas Valves Reference: For electric valves, see Form P-VALVES Pilot Shutoff Valve, P/N 3284 all Valve Adapter 1", P/N ; 1-1/4", P/N ; 1/2", P/N ; 3/4", P/N PSIG Gas Valve 1", P/N ; 1-1/4", P/N Aluminum Shutoff Valves 1/2", P/N , with Union, P/N 15971; 3/4", P/N , with Union, P/N urner Rack and omponents (cont'd) - (one per furnace section) ode arryover Regulator arryover urner Air Shutter Hardware Assembly for Propane Tubing A Natural G 195 (not in Gas ode 200) 203A F E 201A ode escription P/N 200 arryover Regulator Assembly (includes odes 200A-G) A arryover Regulator, Maxitrol RV-12, Propane Gas arryover Regulator, Natural Gas w/opt AG 39, 40, 41, arryover Regulator 1/4x5-1/2" Tubing 1/4x1-1/4" arryover Regulator Tag E arryover Regulator Fitting (ompression Fitting) F arryover Regulator Fitting, Regulator to Manifold ode arryover Regulator for Furnace Sections with Electronic Modulation Opt AG39, AG40, AG41, or AG / 1600 See ode 11, pg 9, for location. ode escription P/N 200G (2) arryover Regulator Fitting, 90 rass Elbow A arryover Tubing, Natural Gas rass Elbow ompression Fitting (2) urner Rack Isinglass A Air Shutter Adjustment Screw, 1/4-20 x 2-1/2" long (2) Air Shutter Screw Nut, 1/4" Air Shutter Slide Tinnerman Nut, 1/4"-20 (not illustrated) Air Shutter Adjustment Instruction Tag arryover Regulator, Natural Gas w/opt AG 39, 40, 41, Form P-RG/RP/RL (03-18) PN263984R14, Page 17

18 Special Manifolds ode escription P/N omponents for Illinois School ode Manifold (Option M12 is no longer required but was available on all sizes of RG, RP, RG, RP, RG, RPL, and PGL 205 Low Gas Pressure Switch, see page 9, ode 8 or High Gas Pressure Switch, seee page 9, ode Vent Limiter, Maxitrol A1209, see page Pressure Switch rackets (3-7) Manual Gas Valve (one per unit), page Manual Pilot Shutoff (one per unit), page Safety Solenoid Valve (one per unit) Pilot Valve (one per unit) Pilot Valve racket Relay SPT - Order Replalcement Kit, P/N Relay SPST - Order Replalcement Kit, P/N Pilot Regulator, Maxitrol 400S Switch Push utton (Alarm Silencing) Alarm ell (Adaptable Edwards # , 24V) odes IRI, Option M13 (applies to Model RPL 1050 and 1200 and Model PGL 1200) - Not manufactured after 9/2003. ode Vent Valve, G/ #S262, P/N odes 211, 212, 224, Solenoid Valve 1/4", P/N /4", P/N ", P/N odes 219 and 237 Pilot High Pressure (Natural 12 w.c. minimum; Propane 15 w.c. minimum) Main urner Low Pressure (Natural 5 w.c. minimum; Propane 11 w.c. minimum) To pilot Redundant Valve Settings Natural 4 Propane Vent Pipe ranch Tee, P/N ranch Tee, P/N (Pilot port is plugged) ode escription P/N ode escription P/N omponents for IRI Manifold (Option M13 is available on Model PGL 1200 and RPL 1050 and 1200) - not mfgd after 9/ Fluid Power Valve (2)89356 Transformer 230/460 to 115V,.5KVA Fluid Power Valve Actuator (2)86993 Transformer 208 to 115V,.5KVA Low Gas Pressure Switch, pg 9, ode 8 or 9 Transformer 208 to 115V, 250VA High Gas Pressure Switch, pg 9, ode 10 Transformer 230/460/575 to 115V, 300VA Vent Limiter, Maxitrol A1209, pg 9 (2) Pilot Regulator (3) Vent Solenoid Valve Valve ox Top Pilot Valve (one per unit) Valve ox Inlet Side Manual Shutoff & all Valve Adapter, pg Valve ox Plain Side Pilot Manual Shutoff (1 per unit), page Valve ox ack RM Relay - Order Replacement Kit, P/N Top oor Pilot Valve racket (2) ottom oor Safety Valve Valve only (used with actuator on the right) Size Gas P/N M/H 1" N or P V5055A /4" N or P V5055A1012 2" N or P V5055A1038 odes FM, Option M14 is no longer required but was available on Model Series RPL and PGL) 210 Incoming Gas Manual Shutoff Valve 206 Main urner High Pressure (Natural Gas 4 w.c. minimum; Propane 9 w.c. minimum) Key: NO = Normally Open N = Normally losed 237 P/N Actuator (M/H V4055A1007) ranch Tee, P/N ode escription P/N omponents for FM Manifold (Option M14 is available on Model RPL and ()RGL , and PGL 1200) 237 Fluid Power Valve Fluid Power Valve Actuator Manual Shutoff and all Valve Adapter, page Pilot Manual Shutoff (one per unit), page Pilot Valve (one per furnace) Pilot Valve racket Pilot Regulator Transformer 230/460/575 to 115V, 300VA Transformer 208 to 115V, 250VA Valve ox Top Valve ox Inlet Side Valve ox Plain Side Valve ox ack Top oor ottom oor ode 216, Pilot Regulator, Maxitrol R400S, P/N ode 213, 229, Pilot Valve racket in Options M12, M13, M14 P/N Springs for R400S Pilot Regulator Maxitrol # olor Pressure Approx Range Length. R rown 1.0 to 3.5" w.c. 1-9/16 to 2" R admium Plate 2.0 to 5.0" w.c. 1-9/16 to 2" R admium Plate 3.0 to 6.0" w.c. 1-9/16 to 2" R Pink 3.0 to 8.0" w.c. 1-9/16 to 2" Illinois School ode Remote onsole with Alarm ell and Silencing uttons onsole ox, P/N Light, P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 18

19 abinet Parts for "" Type lower abinet Section - Applies to Model Series RG and RP (For lower abient Models RA and RHA, see pages ) ross-reference of End and ottom Panel Options to abinet Openings End Panel tm Panel abinet Option 30% 100% Solid Solid 100% Open Open Open Std X X AR-4 X X AR-6 X X AR-7 X X AR-8 X X AR-9 X X AR-11 X X AR-12 X X AR-13 X X AR-14 X X AR-15 X X AR-16 X X AR-17 X X AR-18 X X AR-23 X X AR-24 X X 1 X X 2 X X 3 X X 4 X X Replacement oor Latch Kit, P/N Assembly sequence for installing replacement door latch. (2) Water Resistant Neoprene Washers Metal Washer Retainer Pawl Set Screw 1/4 Hole in oor Panel Shaft with Slotted Head with irectional Arrow ode Model ()(H)RG/RP Sizes 75/100/ / / / End Panel Assembly - solid (no opening) End Panel Assy - solid (no opening) w/double-wall construction (Opt AY3) End Panel Assembly - 30% opening End Panel Assy - 30% opening w/double-wall construction (Opt AY3) End Panel Assembly - 100% opening End Panel Assy - 100% opening w/double-wall construction (Opt AY3) ottom Panel Assembly - solid (no opening) ottom Panel Insulation Retainer - solid (no opening) ottom Panel Assembly - 100% opening ottom Panel Insulation Retainer - 100% opening lower oor - standard (2) lower oor - w/double-wall construction (Opt AY3) (2) lower abinet Top Assembly lower abinet Top Insulation Retainer orner Post (2) orner Post ap (2) abinet Leg (2) abinet Leg ap Right abinet Leg ap Left Filter Rack Middle Assembly Filter Rack ottom Assembly End Panel and Filter Support Assembly lower Top oor Seal Angle (2) (2) Top End Panel Seal Angle Filter Rack and lockoff Plates Vertical lockoff Plate Horizontal lockoff Plate 260 For Replacement P/N's for lockoff Plates and Filters, see pages Form P-RG/RP/RL (03-18) PN263984R14, Page 19

20 abinet Parts for "" Type lower abinet Section - Applies to Models RG & RP (cont'd) ode Model ()(H)RG/RP Sizes 75/ / / / A lower - Housing, Shaft, Wheel & earings 1357, Lau A10-10A 1360, Lau A12-12A lower - Right Hand Housing & Wheel only , Lau 2A10-10A 24231, Lau 2A12-12A 270 lower - Left Hand Housing & Wheel only , Lau 2A10-10A 24232, Lau 2A12-12A 271 lower Shaft 11302, 3/4 x , 1 x , 1 x 39-1/ , 1 x 44-5/8 272 lower Shaft earings (2) 7310 (2) Mtr Adjustment rckt Assy - 1/4-3/4 HP Mtrs A Hardware ag only for ode Motor Mounting Strap - for 1/4-3/4 HP Mtrs Motor Mounting Plate - 1-3HP Motor Motor Mounting Plate - 5HP Motor Motor Left Support HP Motor Motor Right Support -1-5 HP Motor Rod olt for Mtr Mntng HP Motor (2) Adapter ack for lower lower Adapter Top and ottom (2) lower Adapter Sides (2) lower Key lower Adapter - Sizes lower with a 1/4-3/4 HP Motor Horizontal Shipping race, P/N Motor Adjustment racket and Hardware for 1/4-3/4 HP Motor 5/16-18 x 4 Lg Hex Head olt ode 273A 5/16-18 Lock Nut 5/16-18 Hex Nut Left and Right lowers (Sizes ) with a 1-5 HP Motor Motor, see pages rives, see pages Rubber Grommet 5/16-18 x 3/ 4 Lg Square Head olt Mounting racket for 1/4-3/4 HP Motor Motor Mounting Plate & Hardware for 1-5 HP Motor 275 (6) olts, P/N (2) olts P/N (2) 276 (6) Nuts, P/N 6554; (6) Washers, P/N 1087; (4) Threaded Inserts, P/N abinet Parts for "L" Type lower abinet Section - Applies to RGL, RPL & PGL (For Model RL cabinet parts, see pages ) "L" lower abinet View of a "L" Type lower abinet with the Access Panels Removed (with less than 5HP motor) Form P-RG/RP/RL (03-18) PN263984R14, Page 20 For replacement filters and blockoff plates, see pages 37 and 38

21 ode Model RPL, RGL, PGL Sizes 500/ / /800/1200 abinet ottom - Right Half - solid (no opening) abinet ottom - Left Half - solid (no opening) abinet ottom - Right Half - return air opening abinet ottom - Left Half - return air opening End Panel Assembly - solid (no opening) End Pnl Assy - solid (no opening) w/double-wall cnstrctn (Opt AY3) End Panel Assembly - 30% opening End Pnl Assy - 30% opening w/double-wall construction (Opt AY3) End Panel Assembly - 100% opening Filter abinet Assembly - w/double-wall construction (Opt AY3) lower oor - standard (2) lower oor - w/double-wall construction (Opt AY3) (2) Filter abinet oor Assembly (2) Filter abinet Assembly - w/double-wall construction (Opt AY3) (2) lower abinet Front Top Section Assembly lower abinet Rear Top Section Assembly lower abinet Top Insulation Retainer Filter abinet Top Insulation Retainer L abinet Leg #1, Left L abinet Leg #2, Right orner Post (2) abinet Leg ap Left abinet Leg ap Right abinet Intermediate Post (2) abinet Intermediate Post ap (2) orner Post ap (2) abinet Top Front Panel abinet ottom Front Panel abinet Vertical lower Support Left abinet Vertical lower Support Right abinet Horizontal lower Support (2) abinet and Panel Support abinet Top Support abinet ottom Filter Rack Mfgd beginning 9/91 - for 1" fltrs Assembly * Mfgd beginning 9/91 - for 2" fltrs abinet Rear Filter Rack Mfgd beginning 9/91 - for 1" fltrs (2) (2) (2) Assembly * Mfgd beginning 9/91 - for 2" fltrs (2) (2) (2) abinet Front Filter Rack Mfgd beginning 9/91 - for 1" fltrs (2) (2) (2) Assembly * Mfgd beginning 9/91 - for 2" fltrs (2) (2) (2) abinet Top Filter Rack Mfgd beginning 9/91 - for 1" fltrs Assembly * Mfgd beginning 9/91 - for 2" fltrs Top oor Seal (2) (2) (2) L lower abinet Adapter RGL, RPL, RL ack Assy PGL L abinet Motor Mounting Plate Assembly < 15HP motor (2) L ab Mtr Mounting Support 15 & 20 HP & all units w/opt P12 Assy vibration isolation < 15HP motor L ab Mtr Adjustment Angle 15 & 20 HP & all units w/opt P12 vibration isolation Motor Adjustment olt 3/8-16 x 7" lg Adjustment olt Hex Nut 3/ L abinet lower (Housing & Wheel) Lau 15 x 9, 1-3/16 (2) L abinet lower (Housing & Wheel) Lau 15 x 11, 1-3/16 -- (2) lower Shaft 1-3/16 x 37" long lower Shaft 1-3/16 x 42-1/2" long lower Shaft 1-3/16 x 48" long lower earing FAFAIR 1-3/16" #E8317 (2) (3) < 15HP motor Vertical lower Support - 15 & 20 HP & all units w/opt P12 Right vibration isolation < 15HP motor Vertical lower Support - Left 15 & 20 HP & all units w/opt P12 vibration isolation earing racket, A15-11A (2) (3) Heavy uty lower Right Lau 15 x 9 (15-20HP motors) Heavy uty lower Left Lau 15 x 9 (15-20HP motors) Heavy uty lower Right Lau 15 x 11 (15-20HP motors) Heavy uty lower Left Lau 15 x 11 (15-20HP motors) lower Shaft Key (used with heavy duty blowers) (4) lower Shaft Heavy uty lower 1-7/16 x 42" long lower Shaft Heavy uty lower 1-7/16 x 47-1/2" long lower Shaft Heavy uty lower 1-7/16 x 53" long Pillow lock earing, 1-7/16 ore, odge P2S2107R (2) (replaces P/N ) 349 lass II lower Support - Right Side lass II lower Support - Left Side Air Flow Switch Pitot Sense Probe (part of Opt W1) See page ross-reference of End and ottom Panel Options to abinet Openings End Panel tm Panel abinet 30% Option Solid 100% Solid 100% Open Open Open Std X X AR-4 X X AR-6 X X AR-7 X X AR-8 X X AR-9 X X AR-11 X X AR-12 X X AR-13 X X AR-14 X X AR-15 X X AR-16 X X AR-17 X X AR-18 X X AR-23 X X AR-24 X X 1 X X 2 X X 3 X X 4 X X Replacement oor Latch Kit, P/N Assembly sequence for installing replacement door latch. Pawl (2) Water Resistant Neoprene Washers Metal Washer Retainer Set Screw 1/4 Hole in oor Panel Shaft with Slotted Head with irectional Arrow lower, earing Support, and Motor - up to a 5 HP Motor * Filter rack parts and filter clamps used on these "L" cabinet Models manufactured prior to 9/91 are no longer available. Form P-RG/RP/RL (03-18) PN263984R14, Page 21

22 abinet Parts for "L" Type lower abinet Section - Applies to RGL, RPL & PGL (cont'd) Motor Mounting olts 3/8" olt 5/16" olt Motor Mounting ase Retaining lip, P/N Motor Mounting ase Retaining lip, P/N lower & earing w/ 15 or 20 HP Motor Star Washer P/N /8 olt, P/N Star Washer P/N /16 olt, P/N lower Triangular earing Mounting for RGL/RPL/PGL with a 7-1/2 or 10 HP Motor escription P/N Left earing support Assy Right earing Support Assy Pillowblock earing 1-3/16" (2) Grease Fitting (2) /16-14 x 3/4" ap Screw (4) /4-20 ap Screws (6) /4-20 Lock Nut (6) Location of Air Flow Switch Sensor IMPORTANT: Sensing tube must point into airflow Sensing Tube Assy, P/N Airflow 10 (254mm) 1 (25mm) ampers and ontrols - Applies to all Packaged Systems and lower abinets ode Model 500, 700, 400, 800, Model RPL, RGL, PGL Sizes RA , RL 75, 100, 150, 200, 250, Model ()(H)RG/RP Size amper and Frame Assembly only for 30% Outside Air ampers (see illustration of 30% damper below) amper and Frame Assembly only for 100% Outside Air or Return Air ampers % amper ode Hand Quadrant, P/N , (on a 30% Outside Air amper) & ode Manual amper ontrol racket, P/N (NOTE: P/N's for ode 371 are for the damper and frame assembly only; for linkage & motor, see odes ) Form P-RG/RP/RL (03-18) PN263984R14, Page 22 ode Two-Position amper Motors - Replacement depends on model of unit, date of manufacture, and/or damper motor model. P/N , either J/ M9206-G-2S (prior to 1/2012) or J/ M9208-G-3 (beginning 1/2012) If replacing this motor labeled M9206-G-2S order Kit P/N If replacing obsolete damper motor P/N 66276, WR , or 97385, WR3402-9, order Kit P/N amper Motor for 2-Position amper (open/ closed), MS8105A1130/U, P/N This damper motor is used on Models RPL and RL beginning 4/2012. If replacing any other damper motor on a "L" Model, order Replacement Kit, P/N ode Modulating amper Motor, M/H M9185A1026 less end switches, P/N (replaces P/N 53928) ode 377 (illustrated) - Modulating amper Motor with two end switches, P/N ode Modulating amper Motor used in Option AR23, M/H #M , P/N , (with pressure null switch)

23 ode ent amper Rod, P/N (178mm) 9-3/4 (248mm) 1/4 NOTES: rank Arm ode 390A is used with motors P/N , , & (motors used in currently manufactured units). Use rank Arm P/N (illustrated), M/H #7616R, with obsolete motors P/N 53928, 87059, and P/N ode Potentiometer, M/H FA, P/N ode Mixed Air ontroller, M/H T , P/N A See note above. ode Pressure Null Switch, wyer #1640-0, Range.01" to.2" w.c., P/N ode Outside Air ontroller, J/# A19AAF-120, P/N (replaces P/N 16108) ode Auxiliary End Switch, P/N , M/H Q Grommet lamp, P/N ode (4-20 ma) interface module for modulating damper motor, P/N , M/H Q7230A ode escription P/N omponents by Option AR for "L" lower abinets (refer to wiring diagram for applicable motorized AR Option) * 11* 12* 13* 14* 15 16* * Hand Quadrant # X X 373 Manual amper ontrol racket (replaces P/N ) X X 2-Position Actuator, J/ M9208-G-3 (use of this model effective 01/2012 on Model RP) X X X X Position Actuator, M/H MS8105A1130/U (effective 04/2012 on Models RPL and RL) X X X Replacement Kit for other 2-position damper actuator models including P/N 66276, 97385, and labeled J/ M9206-G-2) is Kit P/N Modulating amper Motor, #M9175A1051 (no end switch) Motor Support, P/N X X X X X X X 377 Optional Modulating amper Motor, #M9185A1026 (Replacement requires auxiliary switch kit, P/N ) X X X X X X X 378 Floating Modulating amper Motor, #M Motor Support, P/N X 379 amper Rod, 1/4 x 12 inches long X X X X X 380 amper Rod, 1/4 x 13 inches long X X X X X X urrent "L" 381 amper Rod, 1/4 x 18 inches long damper linkage X X X X 382 amper Rod, 1/4 x 17 inches long illustrations are X X X X X X X X 383 amper Rod, ent (drawing, page 23) not available.) X 384 amper Rod Arm X 387 amper Arm, M/H #20265 Some previously X X(2) X X(2) X(2) X(2) X(3) X(2) X(2) X(3) X(2) X(2) X(2) 388 all and Socket, M/H #27518 used damper X(2) X(2) X(2) X(4) X(4) X(4) X(4) X(4) X(4) X(4) X(4) X(4) X(4) 390 rank Arm M/H #221455A linkage X X X X X X X X 392 amper Arm Support Plate arrangements are X on pages amper Arm Adjustment Plate X X X X X X X 395 amper Arm Adjustment Plate X 396 Air ontroller Support racket X X X X X X 397 Potentiometer, M/H #112894FA X X X X 398 Mixed Air ontroller, M/H #T991A X X X 399 Outdoor Air ontroller, J/#A19AAF X X X 400 Null Switch (pressure), wyer # X 401 Auxiliary End Switch only for M/H amper Motors, #Q , P/N Auxiliary Switch Kit (2 switches), M/H , P/N (4-20ma) interface module for use with modulating damper motor, Honeywell Q7230A, P/N X *Option ode is no longer available. Form P-RG/RP/RL (03-18) PN263984R14, Page 23

24 ampers and ontrols (cont'd) omponents by Option AR for currently manufactured (2012) Model RP units. See linkage illustrations below. (For components of obsolete Option odes, see "L" chart, page 23.) (Refer to wiring diagram for applicable motorized AR Option.) ode escription P/N Hand Quadrant # X 373 Manual amper ontrol racket (replaces P/N ) X 2-Position amper Motor, J/ M9208-G-3 (effective 01/2012) 374 Mounting Kit, P/N ; Shaft, P/N X X X Replacement Kit for other 2-position amper Motors (P/N 66276, 97385, and labeled J/ M9206-G-2S) is Kit P/N Modulating amper Motor, #M9175A1051 (no end switch) X X X X 379 amper Rod, 1/4 x 12 inches long X X X X 380 amper Rod, 1/4 x 13 inches long X 381 amper Rod, 1/4 x 18 inches long See current amper X X X-AJ2 382 amper Rod, 1/4 x 17 inches long Linkage Arrangements X X X-AJ1 X X 387 amper Arm, M/H #20265 pages or X X X(2) X(2) X(3) X(2) X(2) 388 all and Socket, M/H #27518 previously used X(2) X(2) X(4) X(4) X(4) X(4) X(4) 390A rank Arm M/H #221455A (mostly prior to 2004) X X X X 390 rank Arm Spacer on pages X X X X 393 amper Motor Support Assembly X X 394 amper Arm Adjustment Plate X X X X X 396 Air ontroller Support racket X 397 Potentiometer, M/H #112894FA X X 398 Mixed Air ontroller, M/H #T991A X X 399 Outdoor Air ontroller, J/#A19AAF X 401 Auxiliary End Switch only for M/H amper Motors, #Q , P/N Auxiliary Switch Kit (2 switches), M/H , P/N (4-20ma) interface module for use with modulating damper motor, Honeywell Q7230A, P/N X Model RP amper Linkage and Rigging by AR option (Refer to the wiring diagram to identify applicable motorized AR Option.) Option AJ1 is left side controls; Option AJ2 is right side controls. Illustrations here and top of page 25 are for Model RP units manufactured beginning 4/2012. See pages for illustrations of some previously used (some prior to 2004 only) damper linkage arrangements. Illustrations of some arrangements are not available. AMPER ARM P/N SET ARM AT 1 O'LOK SET ON MILE PIN OF 3 LAE AMPER OUTSIE AIR LOSE AMPER ARM P/N SET ARM AT 1 O'LOK SHAFT P/N MOUNTING KIT P/N ALL JOINT TO INSIE SET AT TIP - P/N Options AR7 and AR8 (AJ1) 18" LONG AMPER RO P/N ALL JOINT TO INSIE SET AT 40 - P/N AMPER MOTOR #M9208-G3-3 P/N Options AR7 and AR8 (AJ2) 18" LONG AMPER RO P/N ALL JOINT TO INSIE SET AT 40 - P/N AMPER MOTOR #M9208-G3-3 P/N ALL JOINT TO INSIE SET AT TIP - P/N AMPER ARM P/N SET ARM AT 11 O'LOK OUTSIE AIR LOSE AMPER ARM P/N SET ARM AT 11 O'LOK SHAFT P/N MOUNTING KIT P/N SET ON MILE PIN OF 3 LAE AMPER AMPER ARM P/N SET ARM AT 1 O'LOK ALL JOINT TO INSIE SET AT 45 - P/N OLT AMPER ARM AJUSTMENT PLATE TO MOTOR ARM USING - OLT P/N (2) & NUT P/N 7328 (2) ALL JOINT TO INSIE SET AT 45 - P/N AMPER ARM P/N SET ARM AT 1 O'LOK SET ON MILE PIN OF 3 LAE AMPER OUTSIE AIR LOSE AMPER ARM AJUSTMENT PLATE P/N SEE ETAIL A MOTOR ARM P/N SET ARM AT 11 O'LOK ALL JOINT TO OUTSIE P/N MOUNTING KIT P/N SHAFT P/N " LONG AMPER RO P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 24 Option AR17 (AJ1) ALL JOINT TO INSIE P/N " LONG AMPER RO EVEN WITH ALL JOINT OTH ENS P/N AMPER MOTOR #M9208-G3-3 P/N ALL JOINT TO OUTSIE SET AT 50 - P/N AMPER ARM P/N SET ARM AT 11 O'LOK ETAIL A Option AR17 (AJ2) 13" LONG AMPER RO EVEN WITH ALL JOINT OTH ENS P/N ALL JOINT TO OUTSIE P/N AMPER ARM P/N SET ARM AT 11 O'LOK 18" LONG AMPER RO P/N OUTSIE AIR LOSE ALL JOINT TO INSIE P/N AMPER MOTOR #M9208-G3-3 P/N SHAFT P/N SET ON MILE PIN OF 3 LAE AMPER AMPER ARM AJUSTMENT PLATE P/N MOTOR ARM P/N SET ARM AT 11 O'LOK ALL JOINT TO OUTSIE SET AT 50 - P/N MOUNTING KIT P/N

25 AMPER ARM P/N SET ARM AT 1 O'LOK SET ON MILE PIN OF 3 LAE AMPER OUTSIE AIR LOSE AMPER ARM AJUSTMENT PLATE P/N SEE ETAIL A ALL JOINT TO INSIE P/N ALL JOINT TO INSIE SET AT 45 - P/N " LONG AMPER RO EVEN WITH ALL JOINT OTH ENS P/N ALL JOINT TO INSIE P/N " LONG AMPER RO EVEN WITH ALL JOINT OTH ENS - P/N OLT AMPER ARM AJUSTMENT PLATE TO MOTOR ARM USING - OLT P/N (2) & NUT P/N 7328 (2) ETAIL A 17" LONG AMPER RO EVEN WITH ALL JOINT OTH ENS P/N " LONG AMPER RO EVEN WITH ALL JOINT OTH ENS - P/N ALL JOINT TO INSIE P/N ALL JOINT TO INSIE SET AT 45 - P/N AMPER ARM P/N SET ARM AT 11 O'LOK SET ON MILE PIN OF 3 LAE AMPER OUTSIE AIR LOSE AMPER ARM AJUSTMENT PLATE P/N MOTOR ARM P/N SET ARM AT 11 O'LOK AMPER MOTOR #M9175A1051 P/N AMPER ARM P/N SET ARM AT 11 O'LOK Options AR 12, 15, 18, 25 (AJ1) ARRANGEMENT SHOWN IN LOSE POSITION ALL JOINT TO OUTSIE SET AT 50 - P/N ALL JOINT TO OUTSIE SET AT 50 - P/N AMPER ARM P/N SET ARM AT 1 O'LOK Options AR 12, 15, 18, 25 (AJ2) ARRANGEMENT SHOWN IN LOSE POSITION ALL JOINT TO OUTSIE P/N SPAER - P/N MOTOR ARM P/N SET ARM AT 1 O'LOK AMPER MOTOR #M9175A1051 USE AUXILIARY EN OF MOTOR SHAFT P/N Other amper Linkage Illustrations by AR Option ode Refer to the wiring diagram for AR ode. Notice that some illustrations apply to units manufactured prior to Illustrations apply to units mfgd before Aug 2004 only. Illustrations appliy to units mfgd before Aug 2004 only. Form P-RG/RP/RL (03-18) PN263984R14, Page 25

26 amper Linkage by Option ode (cont'd) - for units mfgd before Aug 2004 where indicated Illustration applies to units mfgd before Aug 2004 only. Illustration applies to units mfgd before Aug 2004 only. Form P-RG/RP/RL (03-18) PN263984R14, Page 26

27 Replacement lower Motors, Starters, and Variable Frequency rives Replacement Motors (Tables on pages 27-30) Motors in the Open, TEF, and Premium Efficiency tables that are highlighted in gray do not have internal overload protection and must be used with the motor starter and overload listed in the table. Refer to the wiring diagram for applicable AL and AN or VF option codes. See ode 27, page 9, for standard motor contactor (Option AN2), P/N , for motors with internal overloads. If equipped with an optional variable frequency drive, see P/N's on the right. Replacement IE Starters and Overloads (Listed by motor on pages ) When ordering a replacement IE starter (contactor) or overload, check the manufacturer's IE Starter (ontactor) IE Adjustable Overload number on both parts. If the number is different than that listed, both components must be replaced. IE Starter (contactor) and overload are mounted on rail, P/N Replacement holding coils are listed on page 30. If the motor has a NEMA starter, see replacement information on page 30. Replacement lower Motors and Starters Variable Frequency rive (Option VF) and Matching Line Reactor Mtr HP 1/2 3/4 1 VF rive & Matching Line Reactor 208/1/60 230/1/60 208/3/60 230/3/60 480/3/60 575/3/60 OP TEF OP TEF Prem OP TEF Prem OP TEF Prem rive N/A N/A Line Reactor N/A rive N/A N/A N/A Line Reactor N/A rive N/A Line Reactor /2 rive N/A Line Reactor rive Line Reactor NA (uilt-in) rive Line Reactor NA (uilt-in) rive N/A Line Reactor NA (uilt-in) ode lower Motor Frame Service Power Starter (AN10) Starter Overload Type HP AL Mfr's #. P/N fla volt ph Size Factor Factor Mfr # P/N Mfr # min max P/N F / L00A310T-J RTA1-L F / L00A310T-L RTA1-J Open 1/4 2 F / L00A310T-S RTA1-J M K L00A310T-L RTA1-G M K L00A310T-S RTA1-G M K L00A310T-U RTA1-F F / L00A310T-J RTA1-L F / L00A310T-L RTA1-K Open 1/3 3 F / L00A310T-S RTA1-K M K L00A310T-L RTA1-G M K L00A310T-S RTA1-H M K L00A310T-U RTA1-F F Z 1.15 L00A310T-J RTA1-N F Z 1.15 L00A310T-L RTA1-L F Z 1.15 L00A310T-S RTA1-L Open 1/2 4 H LA L00A310T-L RTA1-J H LA L00A310T-S RTA1-K H LA L00A310T-U RTA1-H H H L00A310T RTA1-F V L01A310T-J RTA1-P V L00A310T-L RTA1-M V L00A310T-S RTA1-L Open 3/ P L00A310T-L RTA1-K P L00A310T-S RTA1-K P L00A310T-U RTA1-G H H L00A310T RTA1-F H L01A310T-J RTA1-P H L00A310T-L RTA1-M H L00A310T-S RTA1-M Open 1 6 H H L00A310T-L RTA1-K H H L00A310T-S RTA1-K H H L00A310T-U RTA1-H E1006L N143T 1.15 L00A310T-Y RTA1-G L02A310T-J RTA1-P L00A310T-L RTA1-M L00A310T-S RTA1-M Open H884L F L00A310T-L RTA1-L H884L F L00A310T-S RTA1-L H884L F L00A310T-U RTA1-K E R145T L00A310T-Y RTA1-H Form P-RG/RP/RL (03-18) PN263984R14, Page 27

28 Replacement lower Motors and Starters (cont'd) - See replacement information, top of page 27. ode lower Motor Frame Service Power Starter (AN10) Starter Overload Type HP AL Mfr's #. P/N fla volt ph Size Factor Factor Mfr # P/N Mfr # min max P/N 2 R1204AV H L25A310T-J RTA1-T R1204AV H L01A310T-L RTA1-N R1204AV H L01A310T-S RTA1-N Open 2 8 H HZ L00A310T-L RTA1-M H HZ L00A310T-S RTA1-M H HZ L00A310T-U RTA1-K E P145T L00A310T-Y RTA1-J L L02A310T-L RTA1-P L L01A310T-S RTA1-P Open 3 H P56HZ 1.15 L00A310T-L RTA1-N H P56HZ 1.15 L00A310T-S RTA1-N H P56HZ 1.15 L00A310T-U RTA1-L H P145T L00A310T-Y RTA1-K V L184T L04A310M-L RTA1-V V L184T L04A310M-S RTA1-V Open J Y56HZ L01A310T-L RTA1-P J Y56HZ L01A310T-S RTA1-P J Y56HZ L00A310T-U RTA1-M H Y56HZ L00A310T-Y RTA1-L V S215T L06A311M-L RTA2-E V S215T L45A310M-S RTA1-V Open 7.5 M3311T T L25A310T-L RTA1-U M3311T T L25A310T-S RTA1-T M3311T T L01A310T-U RTA1-N M3311T T L00A310T-Y RTA1-M V S215T L06A311M-L RTA2-E V S215T L06A311M-S RTA2-E Open 10 M3313T T L04A310M-L RTA1-V M3313T T L04A310M-S RTA1-V M3313T T L01A310T-U RTA1-P M3313T T L01A310T-Y RTA1-P FM2513T T L06A311M-L RTA2-G Open 15 FM2513T T L06A311M-S RTA2-E FM2513T T L25A310T-U RTA1-T FM2513T T L02A310T-Y RTA1-S FM2515T T L07A311M-L RTA2-H Open 20 FM2515T T L07A311M-S RTA2-G FM2515T T L04A310M-U RTA1-V FM2515T T L25A310T-Y RTA1-T oe lower Motor Frame Service Power Starter (AN10) Starter Overload Type HP AL Mfr's #. P/N fla volt ph Size Factor Factor Mfr # P/N Mfr # min max P/N # M48 1 L00A310T-J RTA1-K H L00A310T-L RTA1-J TEF 1/ H L00A310T-S RTA1-H L00A310T-L RTA1-H L00A310T-S RTA1-G L00A310T-U RTA1-F #906L N L00A310T-J RTA1-L N L00A310T-L RTA1-J TEF 1/ N L00A310T-S RTA1-J H L L00A310T-L RTA1-G H L L00A310T-S RTA1-G H L L00A310T-U RTA J L00A310T-J RTA1-M J L00A310T-L RTA1-K J L00A310T-S RTA1-K TEF 1/2 21 H H L00A310T-L RTA1-J H H L00A310T-S RTA1-J H H L00A310T-U RTA1-F H J L00A310T-Y RTA1-F F F L01A310T-J RTA1-P F F L00A310T-L RTA1-L F F L00A310T-S RTA1-L TEF 3/4 22 H KA L00A310T-L RTA1-J H KA L00A310T-S RTA1-J H KA L00A310T-U RTA1-G H L L00A310T-Y RTA1-F L L01A310T-J RTA1-P TEF L L00A310T-S RTA1-M L L00A310T-S RTA1-M H J L00A310T-L RTA1-K Form P-RG/RP/RL (03-18) PN263984R14, Page 28

29 ode 360 lower Motor Frame Service Power Starter (AN10) Starter Overload Type HP AL Mfr's #. P/N fla volt ph Size Factor Factor Mfr # P/N Mfr # min max P/N H J L00A310T-S RTA1-K TEF 1 23 H J L00A310T-U RTA1-H (cont'd) (cont'd) H H L00A310T-Y RTA1-G TEF TK56H L02A310T-J RTA1-S TEF TK56H L00A310T-L RTA1-N TEF TK56H L00A310T-S RTA1-N TEF H L56H L00A310T-L RTA1-L TEF H L56H L00A310T-S RTA1-L TEF H L56H L00A310T-U RTA1-J TEF E M145T L00A310T-Y RTA1-H TEF F182T L04A310M-J RTA1-U TEF L3516TM HZ L01A310T-S RTA1-P TEF M3587T T L00A310T-L RTA1-M TEF M3587T T L00A310T-S RTA1-L TEF M3587T T L00A310T-U RTA1-K TEF M3587T T L00A310T-Y RTA1-J TEF K F184T 1 88 L04A310M-J RTA1-V TEF K F184T 1 88 L02A310T-S RTA1-P TEF M3559T T 1.15 L00A310T-L RTA1-M TEF M3559T T 1.15 L00A310T-S RTA1-M TEF M3559T T 1.15 L00A310T-U RTA1-K TEF M3660T T 1.15 L00A310T-Y RTA1-K TEF K F184T L04A310M-S RTA1-T TEF M3663T T 1.15 L01A310T-L RTA1-S TEF 5 27 M3663T T 1.15 L01A310T-S RTA1-P TEF M3663T T 1.15 L00A310T-U RTA1-L TEF M3663T T L00A310T-Y RTA1-L TEF K F215T L45A310M-S RTA1-W TEF T T L04A310M-L RTA1-U TEF T T L25A310T-S RTA1-T TEF T T L01A310T-U RTA1-N TEF M3710T T L00A310T-Y RTA1-M TEF K T L06A311M-S RTA2-E TEF M3774T T L04A310M-L RTA1-V TEF M3774T T L04A310M-S RTA1-U TEF M3774T T L01A310T-U RTA1-P TEF M3774T T L01A310T-Y RTA1-N TEF E301M T L06A311M-S RTA2-E TEF E301M T L25A310T-U RTA1-T TEF FM T L02A310T-Y RTA1-P TEF FM2334T T L07A311M-S RTA2-G TEF FM2334T T L04A310M-U RTA1-V TEF FM2334T T L25A310T-Y RTA1-T ode 360 lower Motor Frame Service Power Starter (AN10) Starter Overload Type HP AL Mfr's #. P/N fla volt ph Size Factor Factor Mfr # P/N Mfr # min max P/N EE HP T L00A310T-L RTA1-K EE HP T 1.15 L00A310T-S RTA1-K EE HP T 1.15 L00A310T-U RTA1-G EE E N143T 1.15 L00A310T-Y RTA1-G EE E P145T L00A310T-L RTA1-L EE E T 1.15 L00A310T-S RTA1-K EE E T 1.15 L00A310T-U RTA1-J EE E R145T L00A310T-Y RTA1-H EE E P145T L00A310T-L RTA1-L EE E T 1.15 L00A310T-S RTA1-L EE E T 1.15 L00A310T-U RTA1-K EE E P145T L00A310T-Y RTA1-J EE 35L405S489G T 1.15 L00A310T-L RTA1-N EE EM3158T T L00A310T-S RTA1-M EE EM3158T T L00A310T-U RTA1-K EE 35L405S709G T 1.15 L00A310T-Y RTA1-K EE E H182T L02A310T-L RTA1-P EE E H182T L02A310T-S RTA1-P EE E H182T L00A310T-U RTA1-M EE M3613T T 1.15 L00A310T-Y RTA1-L EE E T L04A310M-L RTA1-U EE E T L25A310T-S RTA1-T EE E T L00A310T-U RTA1-N EE M3311T T L00A310T-Y RTA1-M EE EM3313T T L04A310M-L RTA1-V EE EM3313T T L04A310M-S RTA1-U EE EM3313T T L01A310T-U RTA1-P EE M3313T T L00A310T-Y RTA1-P (continued) Form P-RG/RP/RL (03-18) PN263984R14, Page 29

30 Replacement lower Motors and Starters (cont'd) - See replacement information, top of page 27. ode 360- lower Motor (Premium Efficient) Frame Service Power Starter (AN10) Starter Overload Type HP AL Mfr's #. P/N fla volt ph Size Factor Factor Mfr # P/N Mfr # min max P/N EE EFM2513T T L06A311M-L RTA2-E EE EFM2513T T L06A311M-S RTA2-E EE EFM2513T T L25A310T-U RTA1-T EE EFM2513T T L02A310T-Y RTA1-P EE E452-F S256T L07A311M-L RTA2-H EE EFM2515T T L06A311M-S RTA2-G EE EFM2515T T L04A310M-U RTA1-U EE EFM2515T T L25A310T-Y RTA1-T ode Speed lower Motors Rated HP Motor ata entury P/N Frame Maximum Mtr Amp raw 1800 RPM 1200 RPM Motor P/N (Volts - Phase) IE Starter Manufacturer's P/N P/N 1/.44 M124 M145T AEG2SP-S17--I-H-O /.44 M124 M145T AEG2SP-S17--I-H-O /.44 M109 M145T AEG2SP-S17-E-G-F-O /.68 M125 N145T AEG2SP-S17--K-I-O /.68 M125 N145T AEG2SP-S17--K-I-O /.68 M104 N145T AEG2SP-S17-E-H-G-O /.88 M220 S182T AEG2SP-S17--L-K-O /.88 M220 S182T AEG2SP-S17--L-I-O /.88 M207 S182T AEG2SP-S17-E-I-H-O /1.3 M221 S184T AEG2SP-S17--M-K-O /1.3 M221 S184T AEG2SP-S17--M-K-O /1.3 M208 S184T AEG2SP-S17-E-K-H-O /2.2 M320 S215T AEG2SP-S17--O-M-O /2.2 M320 S215T AEG2SP-S17--O-M-O /2.2 M305 S215T AEG2SP-S17-E-L-K-O /3.3 M317 Y215T AEG2SP-S17--O-N-O /3.3 M317 Y215T AEG2SP-S17--O-N-O /3.3 M T AEG2SP-S17-E-M-L-O /4.4 M421 S256T AEG2SP-S17--P-O-O /4.4 M421 S256T AEG2SP-S17--P-O-O /4.4 M413 S256T AEG2SP-S17-E-N-L-O ode Replacement Holding oils for IE Starters Voltage GE # P/N For Use with Starters eginning with GE# 24 L1A L00; L01; L02; L L1A-J L00; L01; L02; L L1A-L L00; L01; L02; L L1A-S L00; L01; L02; L L1A-U L00; L01; L02; L L1A-Y L00; L01; L02; L25 24 L3A L04; L L3A-J L04; L L3A-L L04; L L3A-S L04; L L3A-U L04; L L3A-Y L04; L L4A-L L06; L07; L08; L L4A-S L06; L07; L08; L L4A-U L06; L07; L08; L09 ode Replacement Parts for NEMA Starters IE Two-Speed Starter Effective 9/91, IE two-speed starters are used. Prior to 9/91, units with 2-speed motors were equipped with NEMA starters. If replacing a NEMA starter with an IE starter, replace the complete starter. See terminal cross reference chart (right). Original box and cover may be used for replacement IE starter. Terminal ross-reference hart for Replacement IE Starters NEMA IE Starter Wire Terminals 2T1 High F 6T3 Speed E 4T2 A 2T1 Low 6T3 Speed 4T2 Relay/Starter oil Terminals Form P-RG/RP/RL (03-18) PN263984R14, Page 30

31 rive Options and omponents rive components include the belt, motor pulley, blower pulley, and bushings, if required. The table at the right identifies the RPM range of the drive option. rive options are listed by AM No. (NOTE: omponents listed are for currently used motors. If shaft size is different than listed or if there are no parts listed, check the replacement parts tag and/or contact the distributor OPT RPM Range or factory service for replacement parts.) elt Tension - heck belt tension. Proper belt tension is important to the long life of the belt and motor. A loose belt will cause wear and slippage. Too much tension will cause excessive motor and blower bearing wear. If adjustment is required, adjust belt tension with the adjusting screw on the motor base until the belt can be depressed 1/2" to 3/4". Tighten the lock nut on the adjusting screw. e sure the belt is aligned in the pulleys. rives - Model Series (H)()RG, (H)()RP, and lower abinet Model RA rive omponents for ode lower Motors Unit Sizes OPT RPM Range OPT RPM Range OPT RPM Range AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart above) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1/4 AL2 AM 1, 2, 3, VL34 1/ AK84 3/ A AK1 (115/1); AK2 (208/1); AK3 (230/1); AM 5, 6, 7, 8, VL40 1/ AK74 3/ A AK5 (208/3); AK6 (230/3); AK7 (460/3) 1/3 AL3 1/2 AL4 3/4 AL5 1 AL6 1-1/2 AL7 2 AL8 3 AL9 1/4** AL2 1/3 AL3 1/2 AL4 3/4 AL RA 1 1-1/2 AL6 AL7 2 AL AL9 5 AL10 1/2 AL4 3/4 AL5 1 AL6 1-1/2 AL7 2 AL8 AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK2 (208/1); AK3 (230/1) AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK2 (208/1); AK3 (230/1) AK5 (208/3); AK6 (230/3); AK7 (460/3); AK5 (208/3); AK6 (230/3); AK7 (460/3); AAK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AM 2, 3, VP34 1/ AK84 3/ A AM 5, 6, 7, VL40 1/ AK74 3/ A AM 9, 10, 11, 12, 13, VP34 1/ AK46 3/ A AM 5, 6, 7, VL34 5/ AK64 3/ A AM 9, 10, VL44 5/ AK71H A 3/ A AM 12, 13, 14, 15, 16, 17, VL34 5/ AK41 3/ A AM 7, 8, 9, VL40 5/ AK64 3/ A AM 11, 12, 13, 14, VL34 5/ AK46 3/ A AM 16, 17, 18, 19, 20, 21, VL40 5/ AK41 3/ A AM 9, 10, 11, 12, 13, 14, VL34 5/ AK46 3/ A AM 16, 17, 18, 19, 20, 21, VL40 5/ AK41 3/ A AM 11,12, VL44 5/ AK64 3/ A AM 14, 15, 16, VL40 5/ AK49 3/ A AM 18, 19, 20, 21, VL40 5/ AK41 3/ A AM 13, 14,15,16, VL40 5/ AK49 3/ A AM 18, 19, 20, 21, VL40 5/ AK41 3/ A AM 13, 14,15,16, VL40 7/ AK49 3/ A AM 18, 19, 20, 21, VL40 7/ AK41 3/ A AM 13, 14, 15, 16, VM50 5/ K140 3/ AM 18, 19, 20, 21, 22, 23, VM50 5/ AK74 3/ A AM 13, 14, 15, 16, VM50 7/ K140 3/ AM 18, 19, 20, 21, 22, 23, VM50 7/ AK74 3/ A AM 2, 3, VL34 1/ AK A AM 2, 3, VL34 1/ AK A AM 5, 6, VL34 1/ AK A AM 2, 3, VL34 5/ AK A AM 5, 6, 7, VL34 5/ AK A AM 9, 10, VL34 5/ AK A AM 5, 6, 7, VL34 5/ AK A AM 9, 10, 11, 12, 13, 14, VL34 5/ AK A AM 7, VL34 5/ AK A AM 9, 10, 11, 12, 13, VL34 5/ AK A AM 15, 16, VL40 5/ AK A AM 9, 10, VL44 5/ AK A AM 12, 13, 14, 15, VL44 5/ AK71H A AM 17, VL40 5/ AK A AM 9, 10, VL40 5/ AK A AM 12, 13, 14, 15, 16, VL44 5/ AK A AM 18, 19, VL40 5/ AK A AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, 16, VL44 7/ AK A AM 18, 19, VL40 7/ AK A AM 13, 14, 15, 16, VM50 5/ K A AM 18, 19, 20, VM50 5/ AK A AM 13, 14, 15, 16, VL40 7/ AK A AM 18, 19, 20, VL40 7/ AK A AM 16, 17, 18, 19, 20, 21, VP36 7/ T AM 20, 21, 22, VP50 7/ K A AM 2, 3, VL34 5/ AK A AM 5, 6, 7, VL34 5/ AK A AM 5, 6, VL34 5/ AK A AM 8, 9, 10, VL34 5/ AK A AM 7, 8, 9, 10, VL34 5/ AK A AM 12, 13, 14, 15, VL34 5/ AK A AM 9, 10, VL40 5/ AK A AM 12, 13, 14, 15, VL44 5/ AK A AM 17, 18, 19, 20, 21, 22, VL44 5/ AK A AM 9, 10, VL40 5/ AK A AM 12, 13, 14, 15, VL44 5/ AK A AM 17, 18, 19, 20, 21, 22, VL44 5/ AK A AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, 19, 20, 21, 22, VL44 7/ AK A Form P-RG/RP/RL (03-18) PN263984R14, Page 31

32 rives - Model Series (H)()RG, (H)()RP, and lower abinet Model RA (cont'd) rive omponents for ode lower Motors (cont'd) Unit Sizes cont'd Unit Sizes Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline AM 9, 10, 11, IVL40 5/ AK A AK2 (208/1); AK3 (230/1 AM 13, 14, 15, 16, IVL40 5/ AK A AL9 AM 18, 19, 20, 21, IVL40 5/ AK A AM 13, 14, 15, 16, VL40 7/ AK A AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 18, 19, 20, 21, VM50 7/ AK A AL10 AM 15, 16, 17, 18, VP36 7/ T AM 20, 21, 22, VP50 7/ AK A /4 AL5 AM 2, 3, VL34 5/ AK A AM 5, VL40 5/ AK A AL6 AM 3, 4, 5, VL34 5/ AK71H A AM 7, 8, 9, 10, VL34 5/ AK A AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 AM 6, 7, 8, VL40 5/ AK71H A /2 AL7 (208/3); AK6 (230/3); AK7 (460/3) AM 10, 11, 12, VL44 5/ AK A AM 14, 15, 16, 17, VL40 5/ AK A AL8 3 AL9 5 AL10 AK5 (208/3); AK6 (230/3); AK7 (460/3) AK2 (208/1); AK3 (230/1) AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 9, 10, VL40 5/ AK A AM 12, 13, 14, 15, VL44 5/ AK A AM 17, 18, VL40 5/ AK A AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, VL44 7/ AK A AM 9, 10, 11, VL40 5/ AK A AM 13, 14, 15, 16, 17, 18, VL40 5/ AK A AM 20, 21, 22, 23, 24, 25, VL40 5/ AK A AM 9, 10, 11, 12, VL44 7/ AK A AM 14, 15, 16, 17, 18, VL44 7/ AK A AM 12, 13, 14, 15, 16, VP42 7/ AK A AM 18, 19, 20, 21, VP50 7/ AK A *istance between blower shaft and motor centerline with belts tensioned properly. **Not for Model 200 or 225. A Use a 3/4 "H" blower pulley bushing, P/N ; Use a 1" blower pulley bushing, P/N 92203; Use a 1" Q1 motor pulley bushing, P/N rive omponents for ode lower Motors (See drive information, top of page 31.) Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1/4 AL19 AM 1, 2, 3, VL34 5/ AK84 3/ A AK1 (115/1); AK2 (208/1); AK3 (230/1); AM 5, 6, 7, 8, VL40 5/ AK74 3/ A AK5 (208/3); AK6 (230/3); AK7 (460/3) 1/3 AL20 1/2 AL21 3/4 AL22 1 AL23 1-1/2 AL24 2 AL25 3 AL26 1/4** AL19 1/3 AL20 1/2 AL21 3/4 AL RA 1 AL23 1-1/2 AL24 2 AL25 3 AL26 AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 2, 3, VP34 1/ AK84 3/ A AM 5, 6, 7, VL40 1/ AK74 3/ A AM 9, 10, 11, 12, 13, VP34 1/ AK46 3/ A AM 5, 6, 7, VL34 5/ AK64 3/ A AM 9, 10, VL44 5/ AK71H A 3/ A AM 12, 13, 14, 15, 16, 17, VL34 5/ AK41 3/ A AM 7, 8, 9, VL40 5/ AK64 3/ A AM 11, 12, 13, 14, VL34 5/ AK46 3/ A AM 16, 17, 18, 19, 20, 21, VL40 5/ AK41 3/ A AM 9, 10, 11, 12, 13, 14, VL34 5/ AK46 3/ A AM 16, 17, 18, 19, 20, 21, VL40 5/ AK41 3/ A AM 11, 12, VL44 5/ AK64 3/ A AM 14, 15, 16, VL40 5/ AK49 3/ A AM 18, 19, 20, 21, VL40 5/ AK41 3/ A AM 11, 12, VL44 7/ AK64 3/ A AM 14, 15, 16, VL40 7/ AK49 3/ A AM 18, 19, 20, 21, VL40 7/ AK41 3/ A AM 13, 14, 15, 16, VL40 7/ AK49 3/ A AM 18, 19, 20, 21, VL40 7/ AK41 3/ A AM 13, 14, 15, 16, VM50 7/ K140 3/ AM 18, 19, 20, 21, 22, 23, VM50 7/ AK74 3/ A AM 2, 3, VL34 5/ AK A AM 2, 3, VL34 1/ AK A AM 5, 6, VL34 1/ AK A AM 2, 3, VL34 5/ AK A AM 5, 6, 7, VL34 5/ AK A AM 9, 10, VL34 5/ AK A AM 5, 6, 7, VL34 5/ AK A AM 9, 10, 11, 12, 13, 14, VL34 5/ AK A AM 7, VL34 5/ AK A AM 9, 10, 11, 12, 13, VL34 5/ AK A AM 15, 16, VL40 5/ AK A AM 9, 10, VL44 5/ AK71H A A AM 12, 13, 14, 15, VL44 5/ AK A AM 17, VL40 5/ AK A AM 9, 10, VL44 7/ AK71H A A AM 12, 13, 14, 15, VL40 7/ AK A AM 17, VL40 7/ AK A AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, 16, VL44 7/ AK A AM 18, 19, VL40 7/ AK A AM 13, 14, 15, 16, VL40 7/ AK A AM 18, 19, 20, VL40 7/ AK A Form P-RG/RP/RL (03-18) PN263984R14, Page 32

33 Unit Sizes Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1/2 AL21 AM 2, 3, VL34 5/ AK A AM 5, 6, 7, VL34 5/ AK A /4 AL22 AM 5, 6, VL34 5/ AK A AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 8, 9, 10, VL34 5/ AK A AK1 (115/1); AK2 (208/1); AK3 (230/1); 1 AL23 AM 7, 8, 9, 10, VL34 5/ AK A AM 12, 13, 14, 15, VL34 5/ AK A AM 9, 10, VL40 5/ AK A AK1 (115/1); AK2 (208/1); AK3 (230/1); AM 12, 13, 14, 15, VL44 5/ AK A AK5 (208/3); AK6 (230/3); AK7 (460/3) AM 17, 18, 19, 20, 21, 22, VL44 5/ AK A /2 AL24 AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, 19, 20, 21, 22, VL44 7/ AK A AL25 3 AL26 3/4 AL22 1 AL23 1-1/2 AL24 AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) 2 AL25 AK5 (208/3); AK6 (230/3); AK7 (460/3) 3 AL26 AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, 19, 20, 21, 22, VL44 7/ AK A AM 13, 14, 15, 16, VL40 7/ AK A AM 18, 19, 20, 21, VM50 7/ AK A AM 2, 3, VL34 5/ AK A AM 5, VL40 5/ AK A AM 3, 4, 5, VL34 5/ AK71H A AM 7, 8, 9, 10, VL34 5/ AK A AM 6, 7, 8, VL40 5/ AK71H A AM 10, 11, 12, VL44 5/ AK A AM 14, 15, 16, 17, VL40 5/ AK A AM 6, 7, 8, VL40 7/ AK71H A AM 10, 11, 12, VL44 7/ AK A AM 14, 15, 16, 17, VL40 7/ AK A AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, 19, VL40 7/ AK A AM 9, 10, 11, 12, VL44 7/ AK A AM 14, 15, 16, 17, 18, VL44 7/ AK A *istance between blower shaft and motor centerline with belts tensioned properly. **Not for Model 200 or 225. A Use a 3/4 "H" blower pulley bushing, P/N ; Use a 1" blower pulley bushing, P/N 92203; Use a 1" Q1 motor pulley bushing, P/N rive omponents for ode 360 lower Motors (Premium Efficiency) (See drive information, top of page 31.) Unit Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option Sizes HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1 AL36 AM 9, 10, 11, 12, 13, 14, VP34 7/ AK46 3/ A AM 16, 17, 18, 19, 20, 21, VL40 7/ AK41 3/ A AM 11, 12, VL44 7/ AK64 3/ A /2 AL37 AM 14, 15, 16, VL40 7/ AK49 3/ A AK5 (208/3); AK6 (230/3); AK7 (460/3); 100 AM 18, 19, 20, 21, VL40 7/ AK41 3/ A AM 13, 14, 15, 16, VL40 7/ AK49 3/ A AL38 AM 18, 19, 20, 21, VL40 7/ AK41 3/ A AL39 AM 13, 14, 15, 16, VM50 7/ K140 3/ AM 18, 19, 20, 21, 22, 23, VM50 7/ AK74 3/ A AM 7, VP34 7/ AK A AL36 AM 9, 10, 11, 12, 13, VP34 7/ AK A AM 15, 16, VL40 7/ AK A AM 9, 10, VL44 7/ AK71H A /2 AL37 AM 12, 13, 14, 15, VL44 7/ AK A AK5 (208/3); AK6 (230/3); AK7 (460/3); 200 AM 17, 18, 19, VL40 7/ AK A AM 9, 10, VL40 7/ AK A AL38 AM 12, 13, 14, 15, 16, VL44 7/ AK A RA AM 18, 19, VL40 7/ AK A AL39 AM 13, 14, 15, 16, VL40 7/ AK A AM 18, 19, 20, VL40 7/ AK A AL36 AM 7, 8, 9, 10, VP34 7/ AK A AM 12, 13, 14, 15, VP34 7/ AK A AM 9, 10, VL40 7/ AK A /2 AL37 AM 12, 13, 14, 15, VL44 7/ AK A AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 17, 18, 19, 20, 21, 22, VL44 7/ AK A AM 9, 10, VL40 7/ AK A AL38 AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, 19, 20, 21, 22, VL44 7/ AK A AL39 AM 13, 14, 15, 16, VL40 7/ AK A AM 18, 19, 20, 21, VM50 7/ AK A AL36 AM 3, 4, 5, VP34 7/ AK71H A AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 7, 8, 9, 10, VP34 7/ AK A /2 AL AL38 3 AL39 AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 6, 7, 8, VL40 7/ AK71H A AM 10, 11, 12, VL44 7/ AK A AM 14, 15, 16, 17, VL40 7/ AK A AM 9, 10, VL40 7/ AK A AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, 19, VL40 7/ AK A AM 9, 10, 11, 12, VL44 7/ AK A AM 14, 15, 16, 17, 18, VL44 7/ AK A *istance between blower shaft and motor centerline with belts tensioned properly. **Not for Model 200 or 225. A Use a 3/4 "H" blower pulley bushing, P/N ; Use a 1" blower pulley bushing, P/N 92203; Use a 1" Q1 motor pulley bushing, P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 33

34 rives - Model Series (H)()RG, (H)()RP, and lower abinet Model RA (cont'd) rive omponents for ode Speed lower Motors (See drive information, top of page 31.) Unit Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option Sizes HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1 AL45 AM 9, 10, 11, 12, 13, 14, VP34 7/ AK46 3/ A AM 16, 17, 18, 19, 20, 21, VL40 7/ AK41 3/ A AM 11, 12, VL44 7/ AK64 3/ A /2 AL46 AM 14, 15, 16, VL40 7/ AK49 3/ A AM 18, 19, 20, 21, VL40 7/ AK41 3/ A AK1 (115/1); AK2 (208/1); AK3 (230/1); 100 AM 13, 14, VP50 1-1/ AK71 3/ A AK5 (208/3); AK6 (230/3); AK7 (460/3) AL47 AM 16, 17, 18, 19, VP50 1-1/ AK59 3/ A AM 21, 22, 23, VP50 1-1/ K57 3/ AM 13, 14, VP50 1-1/ AK71 3/ A AL48 AM 16, 17, 18,19, VP50 1-1/ AK59 3/ A AM 21, 22 23, VM50 1-1/ K57 3/ AM 7, VP34 7/ AK A AL45 AM 9, 10, 11, 12, 13, VP34 7/ AK A AM 15, 16, VL40 7/ AK A AM 9, 10, VL44 7/ AK71H A /2 AL46 AM 12, 13, 14, 15, VL44 7/ AK A AK1 (115/1); AK2 (208/1); AK3 (230/1); AM 17, 18, 19, VL40 7/ AK A AK5 (208/3); AK6 (230/3); AK7 (460/3) AM 12, 13, 14, 15, VP50 1-1/ AK A AL47 AM 17, 18, 19, VP50 1-1/ AK A RA AM 21, 22, 23, VP50 1-1/ AK A AM 13, 14, 15, VP50 1-1/ AK A AL48 AM 17, 18, 19, VP50 1-1/ AK A AM 21, 22, 23, VP50 1-1/ AK A AL45 AM 7, 8, 9, 10, VP34 7/ AK A AM 12, 13, 14, 15, VP34 7/ AK A AM 9, 10, VL40 7/ AK A /2 AL46 AM 12, 13, 14, 15, VL44 7/ AK A AM 17, 18, 19, 20, 21, 22, VL44 7/ AK A AK5 (208/3); AK6 (230/3); AK7 (460/3) AM 12, 13, 14, 15, VP50 1-1/ AK A AL47 AM 17, 18, 19, VP50 1-1/ AK A AM 21, 22, 23, VP50 1-1/ AK A AM 13, 14, 15, VP50 1-1/ AK A AL48 AM 17, 18, 19, VP50 1-1/ AK A AM 21, 22, 23, VP50 1-1/ AK A AL45 AM 3, 4, 5, VP34 7/ AK71H A AM 7, 8, 9, 10, VP34 7/ AK A AM 6, 7, 8, VL40 7/ AK71H A /2 AL46 AM 10, 11, 12, VL44 7/ AK A AM 14, 15, 16, 17, VL40 7/ AK A AM 12, 13, 14, 15, VP50 1-1/ AK A AL47 AK5 (208/3); AK6 (230/3); AK7 (460/3) AM 17, 18, 19, VP50 1-1/ AK A AM 21, 22, 23, VP50 1-1/ AK A AM 12, 13, 14, 15, VP50 1-1/ AK A AL48 AM 17, 18, 19, VP50 1-1/ AK A AM 21, 22, 23, VP50 1-1/ AK A AL10 AM12,13,14,15,16, VP42 7/ AK A AM18,19,20,21, VP50 7/ AK A *istance between blower shaft and motor centerline with belts tensioned properly. **Not for Model 200 or 225. Use a 1" blower pulley bushing, P/N rives - Model Series RGL, RPL, PGL and lower abinet RL rive omponents for ode lower Motors (See drive information, top of page 31.) Unit Sizes All "L" Units Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1 AL6 AM 2, 3, VL34 5/ AK84 1-3/ A AM 5, 6, VL34 5/ AK71HA 1-3/ A /2 AL7 AK1 (115/1); AK2 (208/1); AK3 (230/1); AM 3, 4, 5, 6, VL34 5/ AK71HA 1-3/ A AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 8, 9, 10, VL44 5/ AK74 1-3/ A AL8 3 AL9 5 AL10 7-1/2 AL11 10 AL12 AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 3, 4, 5, 6, VP34 7/ AK71HA 1-3/ A AM 8, 9, 10, VL44 7/ AK71HA 1-3/ A AM 12, 13, 14, 15, VL44 7/ AK56HA 1-3/ A AM 7, 8, VM50 7/ AK / A AM 10, 11, 12, VL44 7/ AK / A AM 14, 15, 16, 17, VM50 7/ AK / A AM 8,9,10, VP42 7/ AK / A AM 12,13,14, VP36 7/ K / A AM 16, 17, 18, 19, VP42 7/ K / A AM 10, VP62 1-3/ K / AM 12, VP62 1-3/ K / AM 14, 15, VP62 1-3/ T86 1-3/ X AM 17, 18, 19, VP65 1-3/ K80HA 1-3/ X AM 10, VP62 1-3/ K / AM 12, VP62 1-3/ K / AM 14,15, VP62 1-3/ T86 1-3/ X AM 17, 18, 19, VP65 1-3/ K80HA 1-3/ X Form P-RG/RP/RL (03-18) PN263984R14, Page 34

35 Unit Sizes All "L" Units cont') rive omponents for ode lower Motors (See drive information, top of page 31.) Unit Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option Sizes HP Opt (See Key, chart on page 31) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline AK1 (115/1); AK2 (208/1); AK3 (230/1); AM 2, 3, VL34 5/ AK84 1-3/ A AL23 AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 5, 6, VL34 5/ AK71H 1-3/ A AK1 (115/1); AK2 (208/1); AK3 (230/1); AM 3, 4, 5,6, VL34 5/ AK71H 1-3/ A AK5 (208/3); AK6 (230/3); AK7 (460/3) AM 8, 9, 10, VL44 5/ AK74 1-3/ A /2 AL24 AM 3, 4, 5,6, VP34 7/ AK71H 1-3/ A AM 8, 9, 10, VL44 7/ AK74 1-3/ A AL25 AM 3, 4, 5, 6, VP34 7/ AK71H 1-3/ A AK1 (115/1); AK3 (230/1); AK5 (208/3); AM 8, 9, 10, VL44 7/ AK71H AK6 (230/3); AK7 (460/3); 1-3/ A AM 12, 13, 14, 15, VL44 7/ AK56H 1-3/ A All "L" Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline **AM 15, 16, 17, 18, 19, MVPP / T66H G 1-7/ **15 AL15 **AM 21, 22, 23, MVPP / K65H 1-7/ **20 AL16 **AM 17, 18, 19, 20, 21, 22, 23, MVPP / K65H 1-7/ X ***AM 15, 16, E 2MVP7084P 1-5/8" K120H 1-7/ X AK5 (208/3); AK6 (230/3); ***15 AL15 ***AM 18, 19, 20, AK7 (460/3); F 2MVP8094Q 1-5/8" V / X ***AM 22, 23, E 2MVP7084P 1-5/8" V90 1-7/ X ***AM E 2MVP7084P 1-5/8" K120H 1-7/ X67 ***20 AL16 ***AM 18, 19, 20, F 2MVP8094Q 1-5/8" V110 G 1-7/ X69 ***AM 22, 23, E 2MVP7084P 1-5/8" V90 G 1-7/ X64 *istance between blower shaft and motor centerline with belts tensioned properly. ** Three-Groove rives ***Two-Groove rives A Use 1-3/16 "H" lower Pulley ushing, P/N Use 1-7/16 "" lower Pulley ushing, P/N G Use 1-7/16 "P1" lower Pulley ushing, P/N Use 1-3/16 "Q1" lower Pulley ushing, P/N E Use 1-5/8 "P2" Motor Pulley ushing, P/N Use 1-7/16 "H" lower Pulley ushing, P/N F Use 1-5/8 "Q2" Motor Pulley ushing, P/N AL26 5 AL27 7-1/2 AL32 10 AL33 **15 AL34 & 20 AL35 AK1 (115/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 7, 8, VM50 7/ AK / A AM 10, 11, 12, VL44 7/ AK / A AM 14, 15, 16, 17, VM50 7/ AK / A AM 7, 8, VM50 7/ AK / A AM 10, 11, 12, VL44 7/ AK / A AM 14, 15, 16, 17, VM50 7/ AK / A AM 8,9, 10, VP42 1-1/ AK / A AM 12, 13, 14, VP50 1-1/ AK / A AM 16, 17, 18, 19, VP42 1-1/ K / A AM 10, VP62 1-3/ K / AM 12, VP62 1-3/ K / AM 14, 15, VP62 1-3/ T86 A 1-3/ X AM 17, 18, 19, VP65 1-3/ K80H X AM 10, VP62 1-3/ K / AM 12, VP62 1-3/ K / AM 14, 15, VP62 1-3/ T86 A 1-3/ X AM 17, 18, 19, VP65 1-3/ K80H 1-3/ X **AM 15, 16, MVP7084P E 1-5/ K120H 1-7/ X **AM 18, 19, 20, MVP8094Q F 1-5/ V / X **AM 22, 23, MVP7084P E 1-5/ V90 1-7/ X ***15 AL34 ***AM 15, 16, E 2MVP7084P 1-5/ K120H 1-7/ X AK5 (208/3); AK6 (230/3); AK7 (460/3); ***AM 18, 19, 20, F 2MVP8094Q 1-5/ V / X ***AM 22, 23, E 2MVP7084P 1-5/ V90 1-7/ X ***AM E 2MVP7084P 1-5/ K120H 1-7/ X ***20 AL35 ***AM 18, 19, 20, F 2MVP8094Q 1-5/ V / X ***AM 22, 23, E 2MVP7084P 1-5/ V90 1-7/ X *istance between blower shaft and motor centerline with belts tensioned properly. ** Three-Groove rives ***Two-Groove rives A Use 1-3/16 "H" lower Pulley ushing, P/N Use 1-7/16 "" lower Pulley ushing, P/N Use 1-3/16 "Q1" lower Pulley ushing, P/N E Use 1-5/8 "P2" Motor Pulley ushing, P/N Use 1-7/16 "H" lower Pulley ushing, P/N F Use 1-5/8 "Q2" Motor Pulley ushing, P/N rive omponents for ode 360 lower Motors (Premium Efficiency) (See drive information, top of page 31.) Unit Sizes All "L" Units Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1 AL36 AM 2, 3, VP34 7/ AK84 1-3/ A AM 5, 6, VP34 7/ AK71H A 1-3/ A /2 AL37 AM 3, 4, 5, 6, VP34 7/ AK71H A 1-3/ A AM 8, 9, 10, VL44 7/ AK74 1-3/ A AM 3, 4, 5, 6, VP34 7/ AK71H A 1-3/ A AL38 AM 8, 9, 10, VL44 7/ AK71H A 1-3/ A AM 12, 13, 14, 15, VL44 7/ AK56H A 1-3/ A AM 7, 8, VM50 7/ AK / A AL39 AM 10, 11, 12, VL44 7/ AK / A AM 14, 15, 16, 17, VM50 7/ AK / A AK5 (208/3); AK6 (230/3); AM 8, 9, 10, VP42 1-1/ AK / A AK7 (460/3); 5 AL40 AM 12, 13, 14, VP50 1-1/ AK34 1-3/ A AM 16, 17, 18, 19, VP42 1-1/ K / A AM 10, VP62 1-3/ K / /2 AL41 AM 12, VP62 1-3/ K / AM 14, 15, VP62 1-3/ T86 1-3/ X AM 17, 18, 19, VP65 1-3/ K80H A 1-3/ X AM 10, VP62 1-3/ K / AL42 AM 12, VP62 1-3/ K / AM 14, 15, VP62 1-3/ T86 1-3/ X AM 17, 18, 19, VP65 1-3/ K80H A 1-3/ X (continued) Form P-RG/RP/RL (03-18) PN263984R14, Page 35

36 rive omponents for ode 360 lower Motors (Premium Efficiency) (cont'd) Unit Sizes All "L" Units cont') Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline AL43 **AM 15, 16, MVP7084P 1-5/ K120H 1-7/ X **15 **AM 18, 19, 20, MVP8094Q E 1-5/ V110 F 1-7/ X & 20 AL44 **AM 22, 23, MVP7084P 1-5/ V90 F 1-7/ X ***15 AL43 ***20 AL44 AK5 (208/3); AK6 (230/3); AK7 (460/3); ***AM 15, 16, MVP7084P 1-5/ K120H 1-7/ X67 ***AM 18, 19, 20, MVP8094Q E 1-5/ V110 F 1-7/ X69 ***AM 22, 23, MVP7084P 1-5/ V90 F 1-7/ X64 ***AM MVP7084P 1-5/ K120H 1-7/ X67 ***AM 18, 19, 20, MVP8094Q E 1-5/ V110 F 1-7/ X69 ***AM 22, 23, MVP7084P 1-5/ V90 F 1-7/ X64 *istance between blower shaft and motor centerline with belts tensioned properly. ** Three-Groove rives ***Two-Groove rives A Use 1-3/16 "H" lower Pulley ushing, P/N Use 1-7/16 "H" lower Pulley ushing, P/N E Use 1-5/8 "P2" Motor Pulley ushing, P/N Use 1-3/16 "Q1" lower Pulley ushing, P/N Use 1-7/16 "" lower Pulley ushing, P/N F Use 1-5/8 "Q2" Motor Pulley ushing, P/N rive omponents for ode Speed Motors (See drive information, top of page 31.) rive Table for Model RHA lower abinet (See drive information, top of page 31.) Unit Sizes All "L" Units Motor Voltage rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft HP Opt Option (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1 AL45 AM 2, 3, VP34 7/ AK84 1-3/ A AM 5, 6, VP34 7/ AK71H A 1-3/ A /2 AL46 AM 3, 4, 5, 6, VP34 7/ AK71H A 1-3/ A AM 8, 9, 10, VL44 7/ AK74 1-3/ A AM 4, VP50 1-1/ AK / A AL47 AM 6, 7, 8, VP44 1-1/ AK84 1-3/ A AM 10, 11, 12, VP44 1-1/ K85H A 1-3/ AM 14, 15, 16, 17, 18, VP44 1-1/ K60 1-3/ X AL48 5 AL49 7-1/2 AL50 10 AL51 AK5 (208/3); AK6 (230/3); AK7 (460/3) AM 4, VP50 1-1/ AK / A AM 6, 7, 8, VP44 1-1/ AK84 1-3/ A AM 10, 11, 12, VP44 1-1/ K75H A 1-3/ AM 14, 15, 16, 17, 18, VP44 1-1/ K60 1-3/ X AM 8, 9, 10, VP60 1-3/ K / AM 12, 13, 14, VP60 1-3/ K90 1-3/ X AM 16, 17, 18, 19, VP60 1-3/ T70 1-3/ AM 10, VP62 1-3/ K / AM 12, VP62 1-3/ K / AM 14, 15, VP62 1-3/ T86 1-3/ X AM 17, 18, 19, VP65 1-3/ K80H A 1-3/ X AM 13, 14, 15, MPV / K80H A 1-3/ AM 17, 18, 19, 20, 21, MPV / K70H A 1-3/ *istance between blower shaft and motor centerline with belts tensioned properly. ** Three-Groove rives ***Two-Groove rives A Use 1-3/16 "H" lower Pulley ushing, P/N Use 1-3/16 "Q1" lower Pulley ushing, P/N Motor rive AM Nos. ode Motor Pulley ode lower Pulley ode elt *Shaft Voltage Option HP Opt (See Key, chart on page 31.) P/N Mfr # ore P/N Mfr # ore P/N Qty Mfr # enterline 1/4 AL2 AM 1, VL34 1/ AK A AM 3, VL34 1/ AK A AM 1, VP34 1/ AK A /3 AL3 AM 3, VP34 1/ AK A AM 5, 6, VP34 1/ AK A /2 AL4 3/4 AL5 1 AL6 1-1/2 AL7 2 AL8 3 AL9 5 AL10 AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3); AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) AK2 (208/1); AK3 (230/1) AK5 (208/3); AK6 (230/3); AK7 (460/3); AM 1, VL34 5/ AK A AM 3, 4, VL44 5/ AK A AM 6, 7, VL34 5/ AK A AM 9, 10, VM50 5/ AK A AM 3, 4, VL44 5/ AK A AM 6, 7, VL34 5/ AK A AM 9, 10, VM50 5/ AK A AM 12, 13, 14, 15, 16, 17, VL40 5/ AK A AM 5, 6, VM50 5/ AK A AM 8, 9, 10, VM50 5/ AK A AM 12, 13, 14, 15, 16, 17, VL40 5/ AK A AM 5, 6, VM50 5/ AK A AM 8, 9, 10, VM50 5/ AK A AM 12, 13, 14, 15, 16, 17, VL40 5/ AK A AM 19, 20, 21, 22, VL44 5/ AK A AM 8, 9, 10, VM50 5/ AK A AM 12, 13, 14, 15, 16, 17, VL40 5/ AK A AM 19, 20, 21, 22, VL44 5/ AK A AM 8, 9, 10, 11 7/ AK A AM 12, 13, 14, 15, 16, 17, VL44 7/ AK A AM 19, 20, 21, 22, VL44 7/ AK A AM 11, 12, 13, 14, VL44 7/ K AM 16, 17, 18, VL40 7/ AK A AM 20, 21, 22, VM50 7/ AK A AM 11, 12, 13, 14, VL44 7/ K AM 16, 17, 18, VL40 7/ AK A AM 20, 21, 22, VM50 7/ AK A AM 13, 14, 15, 16, VP36 7/ K100H A X AM 18, 19, 20, 21, 22, 23, VP42 7/ AK A * istance between blower shaft and motor centerline with belts tensioned properly. A Use 1" x H lower Pulley ushing, P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 36

37 Replacement Filters - Model Series RG and RP and lower abinet Model RA Filter Arrangements APPLIATION NOTES: o not use flat disposable filters on Models with over 2999 FM; on Models with over 4499 FM, or Models with over 4999 FM; on Models with over 5499 FM; on Model 350 with over 6499 FM; or on Model 400 with over 7399 FM. o not use pleated filters on Models with over 3999 FM. Type of Filter Average Efficiency Average Arrestance isposable 1" Less than 20% 75% 2" Less than 20% 80% Permanent 1" Less than 20% 53% to 60% 2" Less than 20% 64% to 67% Pleated isposable 1" 30% to 35% 90% to 93% 2" 30% to 35% 90% to 93% isposable Permanent Pleated Unit Size and Quantity of Filters Required Filter Filter 2" (If replacing 1" filters, see 75/100/ 150/175/ 200/ 250/ ode Size NOTE right.) 125 RA A 16 x x x x E 25 x lockoff Plates ("black" in the illustrations below) Horizontal Vertical Replacement Filters/lockoff Plates - Model Series RGL/RPL/PGL & lower abinet Model RL The filter information below and on the top of page 38 applies to Model Series RPL, RGL, PGL and RL manufactured beginning 9/91; filter information on the bottom of page 38 applies to units manufactured prior to 9/91.) Filter Type and Application (If replacing 1" filters; see NOTE below.) Sizes E Sizes E A A A Sizes and Model RA Sizes Size 350 Form P-RG/RP/RL (03-18) PN263984R14, Page Size 400 A NOTE: If replacing 1" filters, replace with locally supplied filters in the size and type listed. Quantities listed by size and arrangements illustrated above apply to both 1" and 2" filters. lockoff plates for 1" filters are not available; reuse original blockoff plates. Qty Size 2" Filter Qty Size 2" Filter Qty Size 2" Filter RGL, RPL, and PGL 400, 800, 1200 RGL and RPL 500, 600 RGL and RPL 700, x x x " isposable 1 16 x x x x x x x x x x x " Permanent 8 12 x x x x x x x x x x " Pleated 4 12 x x x x x x x x For Model RPL RPL 800, 1600 RPL 1000, 1200 RPL x x x " isposable 2 16 x x x x x x x x x x x " Permanent x x x x x x x x x x " Pleated 8 12 x x x x x x x x NOTE: If replacing 1" filters, replace with locally supplied filters in the size and type listed. Quantities listed by size and arrangements illustrated on top of page 38 apply to both 1" and 2" filters. 25

38 Replacement Filters/lockoff Plates - currently manufactured "L" abinets Filter Arrangements for 1" or 2" isposable Filters (Options AW2 and AW7) lockoff Plates A A lockoff Plates A lockoff Plate A A A A 16 x x x x 30 lockoff Plates lockoff Plates lockoff Plate A A A lockoff Plates lockoff Plates: lockoff Plates: (1) P/N ; (1) P/N ; (4) P/N (4) P/N RL; PGL, ()RGL, RPL 400, 800, PGL, ()RGL, RPL 500, 600; PGL, ()RGL, RPL 700, 1050; 1200; & RPL 800, 1600 (2 sets) RPL 1000, 1200 (2 sets) RPL 1400 (2 sets) Filter Arrangements for 1" or 2" isposable Pleated Filters (Options AW10 and AW11) A 16 x x x x 32 lockoff Plates: (1) P/N ; (4) P/N lockoff Plate RL; PGL, ()RGL, RPL 400, 800, PGL, ()RGL, RPL 500, 600; PGL, ()RGL, RPL 700, 1050; 1200; & RPL 800, 1600 (2 sets) RPL 1000, 1200 (2 sets) RPL 1400 (2 sets) Filter Arrangements for 1" or 2" Permanent Filters (Options AW8 and AW9) A 16 x x x x 26 lockoff Plate: (1) P/N RL; PGL, ()RGL, RPL 400, 800, 1200; & RPL 800, 1600 (2 sets) A 16 x x x x 25 lockoff Plates: (1) P/N ; (4) P/N A 16 x x x x 26 lockoff Plate: (1) P/N PGL, ()RGL, RPL 500, 600; RPL 1000, 1200 (2 sets) lockoff Plate A A A A A A lockoff Plates: (1) P/N ; (4) P/N lockoff Plate: (1) P/N A 16 x x 26 lockoff Plate: (1) P/N PGL, ()RGL, RPL 700, 1050; RPL 1400 (2 sets) Replacement Filters/lockoff Plates for Model Series RGL/RPL and lower abinet Model RL manufactured prior to 9/91 * 2" * 2" * 2" Unit Size and Quantity of Filters Filter Filter isposable Permanent Pleated Required ode Size AW7 AW9 AW / /800/1200 A 16 x x x * If replacing 1" filters, replace with locally Sizes 400/800/1200 Sizes 700/1050 supplied filters in the size and type listed. 3 A 3 Quantities are listed above by size, 2 A 2 arrangements are illustrated right, and instructions below apply to both 1" and 2" 2 A 2 filters. 2 A A 16 x x x x 25 2 Sizes 500/ lockoff Plates ode P/N "X" /2" (38mm) " (51mm) /8" (16mm) lockoff Plate Filter A 16 x x x 30 A 16 x x x 32 X Filter Filter Removal and Installation Instructions - Applies only to RGL and RPL Series manufactured prior to 9/91 Filter Removal 1. Remove screw (1) from the filter rack and remove the retaining angle. 2. Rotate filter down and remove from unit. Slide next filter over and rotate down and out. Repeat for remaining filters in top row. 3. Remove screw (1) from filter rack and remove retaining angle. 4. Rotate filter up and out of rack. Slide the next filter over and rotate up and out. Repeat for remaining filters in the row Repeat Steps 3 and See filter installation instruction label Filter Installation 1. Insert filters in the bottom row. 2. Replace retaining angle and insert screws (1). 3. Insert filters in the next level. 4. Replace retaining angle and insert screw (1) Repeat Steps 3 and Replace retaining angle and insert screws (2). 9. Replace filter cabinet door and secure all latches and screws Form P-RG/RP/RL (03-18) PN263984R14, Page 38

39 Optional Remote onsole Optional R style remote console includes a mounting ring so that the console may be either recessed or wall mounted. The box is of 16 gauge steel with knockout holes for field wiring. The cover is made of plastic with custom engraving. Order replacement parts for Option R remote console by part number. ode escription P/N 410 ode /16 (33mm) 2-3/8 (60mm) 6 (152mm) 5-15/32 (139mm) Remote onsole ox /16 x 6-5/8 x 2-5/ Remote onsole ox /16 x 6-5/8 x 2-5/ Mounting Ring for 10-1/16" long box Mounting Ring for 15-1/16" long box Light for Red Lens, Solico #5T1L-R SPT Switch, utler Hammer #7505K PT Switch, utler Hammer #7561K Single-Stage Heating Thermostat Two-Stage Heating Thermostat Single-Stage Heating/ooling Thermostat Electronic Heating/ooling Thermostat Potentiometer (See ode 387, page 23) Remote onsole omponents by Option - Options R1-12 omponent Function In Options ode lower On Light Lights when blower is operating R urner On Light Lights when burners are lit R irty Filter Light Lights when the pressure switch indicates that filters R 2, 4, 6, need to be cleaned or replaced 8, On/Off ontrol Switch On position energizes the unit for thermostat control. "Off" position de-energizes the unit and closes optional automatically controlled outside air dampers Summer position energizes the blower only. Winter Summer/Winter/ position energizes the unit for thermostat control. Off ontrol Switch "Off" position de-energizes the unit and closes optional automatically controlled outside air dampers. Heat/Vent/ool ontrol Switch ooling Light Heat position energizes the unit for thermostat control. "Vent" position energizes the blower and opens optional automatically controlled outside air dampers. "ool" position energizes the blower, the Lights when cooling system is operating R 3, 4, 7, 8, 11, R 5, 6, R 7, 8, 11, 12 R 7, 9, 11, Knockout Hole Locations (measured from centerlines) 2-1/8 (54mm) 2-3/8 (60mm) 2-1/8 (54mm) Thermostats (Wall mounted Option L or mounted on the remote console, Option RT) P/N (same as L1 & RT1) P/N (same as L22 & RT2) P/N (same as L9) onsole imensions (wall mounted - not recessed) onsole Options Optional ontrol Length* Height* epth R 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12 without 10-3/4" 7-5/8" 2-5/8" R 1, 2, 3, 4, 5, 6, 9 with 10-3/4" 7-5/8" 2-5/8" R 7, 8, 10, 12 with 15-3/4" 7-5/8" 2-5/8" R 11 with & without 15-3/4" 7-5/8" 2-5/8" * Subtract 5/8" when recessing console (not using wall-mounting ring) P/N (same as L52 & RT9) P/N (same as L33 & RT5) P/N (same as L23) 1-Stg Heat/ool, 24v snap acting thermostat (50-90 F) w/fan auto-on & cooloff-heat switches isconnect Switches 2-Stg Heat/ool, 24v digital thermostat (40-90 F) w/fan auto-on function Electronic modualting room override (60-85 F) low voltage for makeup air 1-Stg Heat/ool, 24v programmable thermostat (45-88 F) w/fan auto-on and cool/off/heat. Electronic, 24v programmable thermostat, 2-stg heat and/or cooling Electronic Two-Stage, 7-day Programmable Thermostat, Touch screen, M/H T8220U1003, 2-stg heating/2-stg cooling escription P/N's - USA P/N's - anada Outdoor Same as Opt Indoor Same as Opt Outdoor Same as Opt Indoor Same as Opt 30 Amp 240V Non-Fusible P P1 30 Amp 240V Fusible (less fuses) P P2 30 Amp 600V Non-Fusible P P P P58 30 Amp 600V Fusible (less fuses) P P P P41 60 Amp 240V Non-Fusible P P21 60 Amp 240V Fusible (less fuses) P P17 60 Amp 600V Non-Fusible P P P P60 60 Amp 600V Fusible (less fuses) P P P P Amp 240V Non-Fusible P P Amp 240V Fusible (less fuses) P P Amp 600V Non-Fusible P P P P Amp 600V Fusible (less fuses) P P P P45 Form P-RG/RP/RL (03-18) PN263984R14, Page 39

40 Optional Outside Air Inlet Hood (Weatherhood) ode Screened Outside Air Hood for 100% Outside Air 400/800/ Model RPL, RGL Sizes 500/ /1050 ode 1200/RL Model ()(H)RG/RP Sizes 75/100/ /175/RA 200/ / omplete 100% Outside Air Inlet Hood A Weatherhood Left Side Weatherhood Right Side Weatherhood Top Weatherhood ottom E Louver Assembly % Outside Air Inlet Hood Assembly (part of Options AR6 and AR7) A 30% Air Inlet Hood over % Air Inlet Hood Right Side % Air Inlet Hood Left Side Top Panel ode % Outside Air Hood (Part of Options AR6 and AR7) -- apply to outdoor units only A E Louver 641A ottom Optional ooling oil abinet - Applies to Model Series RG/RP and Model Series RGL/RPL manufactured beginning 5/99 (Options AU 2, 3, 11, 12, 13, 14). Parts listed here do not apply to cooling coil cabinet Option AU1 manufactured prior to 5/99.) NOTES: A system with a cooling coil cabinet (Option AU2, AU3, AU11, AU12, AU13, or AU14) requires a special curb cap. This cooling coil cabinet is designed to be factory ordered with the system. Although it is shipped separately for field installation, this cooling coil cabinet is not designed to be added to an already installed system. For a replacement cooling coil, contact your distributor; supply all model and rating plate information. oil abinet Option escription Opt* Type of oil ischarge AU2 hilled Water Horizontal AU3 X Horizontal AU11 hilled Water Vertical AU12 hilled Water Vertical with ampers** AU13 X Vertical AU14 X Vertical with ampers** AY3 ouble Wall abinet onstruction * Refer to Option AU column in replacement parts table below. **Replacement information for discharge dampers is the same as on page Illustration is a oil abinet for a hilled Water oil with a ownturn Plenum (Vertical ischarge) for Sizes A A A A 501A A Illustration is a oil abinet for a X oil with a ownturn Plenum (Vertical ischarge) for Sizes Form P-RG/RP/RL (03-18) PN263984R14, Page 40

41 Model RPL, RGL, PGL Sizes 500, , , 800, 1200 Model ()(H)RG/RP Sizes 75, 100, , , , escription *Opt AU onstruction P/N 470A oil abinet Top Top Filler (between top sections) Gasket for Top Filler (under 471) 2, 3, 11, 12, Single and (2) (2) (2) Inner Top Support Insulation 13, 14 ouble Wall Inner Top Support Top Insulation Retainer (2) (2) (2) Top Insulation (2) (2) (2) Plenum abinet Top Gasket between oil & Plenum abinet Tops 11, 12, 13, Single and Plenum bnt Top Insulation Retainer 14 ouble Wall Plenum abinet Top Insulation oil abinet oor Assembly Single Wall (3) (3) (3) , 3, 11, 12, ouble Wall Small oil abinet oor Assembly 13, 14 Single Wall ouble Wall Top of Split Access oor Single and Insulation for ode 483 ouble Wall Liner for ode 483 ouble Wall , 11, tm of Split Access oor Single and Insulation for ode 486 ouble Wall Liner for ode 486 ouble Wall Extended abinet (oghouse) Section Top Left Side of Extended Section Right Side of Extended Section Single and , 13, ottom of Extended Section ouble Wall Top oor of Extended Section tm oor of Extended Section Model RPL, RGL, PGL Sizes 500, , , 800, 1200 Model ()(H)RG/RP() Sizes 75, , , , escription *Opt AU onstruction P/N 496 Top Inlet Side Panel ottom Inlet Side Panel Top ischarge Side Panel (not shown) ottom ischarge Side Panel (not shown) , 3, 11, 500 Inlet uct Flange Assembly , 13, 501A orner Posts - Inlet End of abinet Single and Horizontal ischarge uct Flange ouble Wall Assembly (not shown) enter Post / enter Post over (2) / (2) A / , 13, orner Posts / orner Post overs / A ischarge End of oil abinet / , 11, / Plenum oor Panel Assembly Single Wall (2) ouble Wall (2) Plenum abinet End Panel Assembly 11, 12, Single Wall , 14 ouble Wall Plenum abinet orner Post / Post over Single and (2) / (2) Filler between Plenum & oil abinet ouble Wall (2) Adjustable blockoff - coil cabinet , 3, 11, 511 Adjustable blockoff - coil cabinet , 13, 512 Adjustable blockoff gasket (2) (2) (2) (2) (2) (2) Air side blockoff Rubber Grommet - vent & drain lines Single and (2) , Kennard #825 2, 11, Rubber Grommet - feed & return lines ouble Wall (2) , Kennard # ollection ox Assembly (drain) , 3, 11, 517 Rubber Grommet (drain) 39852, Kennard # /14" 12, 13, 518 rain Pan (2) (2) (2) (2) (2) (2) ode ode 519 oor Latch Replacement Kit Parts Shipped Loose (not illustrated) with a New oil abinet Option AU 2, 3, 11, 12, 13, or 14 Used to attach the coil cabinet to the heat section; follow instructions in the installation manual. RPL, RGL, PGL Sizes 500, , , 800, 1200 ()(H)RG/RP Sizes 75, , , , escription Qty P/N's and Lengths Top/tm uct , , , , , , 2 onnectors 14" 16-3/4" 21-1/4" 27-3/4" 36" 41-1/2" , 47" Side uct onnectors , 19-1/2" Sheetmetal Screws , #14 x 3/4" lg Left Side Filler Panel Right Side Filler Panel Top Filler Panel Insulation , 1" x 42" x 9" Sheetmetal Screws, #10 x 1/2" lg Rubber Gasket Strip, 3/32" x 1-1/8" x > (19) (19) , 34-5/8" (21) (22) (24) (25) (26) , , , 40-1/8" 45-5/8" 53-7/8" 59-3/8" , 64-7/8" Form P-RG/RP/RL (03-18) PN263984R14, Page 41

42 Optional ownturn Plenum and ischarge amper - Applies to Model Series RG/RP, Model Series RGL/RPL, and lower abinet Model RL Assembled Replacement ownturn Plenum abinet less urb ap (no dampers) RG/ RP Series RGL/ RPL Series , , , 800, "Attached" ownturn Plenum with oor Panel Removed Model RL Assembled Replacement ownturn Plenum abinet - If a downturn plenum cabinet needs to be added to the system at the installation site, order the appropriate P/N (above) for a factory-assembled cabinet. Since this cabinet is not factory-built on the system curb cap, a platform or legs must be field fabricated to support the downturn plenum cabinet. o not support the downturn plenum cabinet with the ductwork. The ductwork connection and roof opening must be flashed and/or sealed to prevent water from entering the ductwork or the building. Instructions for Attaching Replacement abinet 1) If the heater is operating, turn off the gas and the electric. 2) Position the "open" side of the cabinet against the heater discharge. The top and side posts of the cabinet will "overlap" the heater. Fasten on both sides and across the top with field-supplied, weatherresistant sheet metal screws. Form P-RG/RP/RL (03-18) PN263984R14, Page ode Model RPL, RGL, PGL Sizes 500/ / /800/1200 Model ()(H)RG/RP Sizes 75/100/ / / / ownturn Plenum ottom Assembly ownturn Plenum Top Assembly ownturn Plenum Top Assembly Insulation Retainer ownturn Plenum Front Panel Assy ownturn Plenum Front Panel Assembly (w/double wall, Opt AY3) ownturn Plenum oor Assembly (2) ownturn Plenum oor Assembly (w/ double wall, Option AY3) (2) ownturn Plenum orner Post (2) ownturn Plenum orner Post ap (2) ownturn Plenum abinet Leg (2) ownturn Plenum abinet Leg ap ownturn Plenum abinet Leg ap owntrun Plenum Top Insulation lamp (4) oor Latch Assy - All cabinet oors amper Linkage - Option AQ8 AJ1 indicates left side controls; AJ2 indicates right side controls. AMPER ARM P/N SET ARM AT 10:00 O'LOK (2) MINIMUM POSITION AJUSTMENT OLTS P/N ALL JOINT P/N SET AT 48 AMPER MOTOR REZNOR P/N ; AMPER MOTOR AUX. SWITH P/N (SET SWITH TO ~ 70- AMPER 20% OPEN) FRONT ISHARGE MOTOR ASE P/N MOTOR OVER P/N AQ8 - AJ "Unattached" ownturn Plenum 3) Provide field-fabricated, weather-resistant support for the cabinet. 4) Attach ductwork to the flange on the cabinet. Flash and/or seal the ductwork and the roof opening to prevent water from entering the building or the ductwork. 5) Turn on the electric and the gas. Follow the instructions on the lighting instruction plate. heck the heater for proper operation. LEFT SIE AMPER LOSE 9-1/2" LG. AMPER RO P/N ALL JOINT P/N SET AT EN OF ARM AMPER ARM P/N SET ARM AT 10:00 O'LOK ode Roof urbs - 16" (same as J Options) Roof urb Model Series RGL and RPL Model FRONT ISHARGE ischarge amper and ontrols (See linkage illustrations below.) 636 ischarge amper 637 ischarge amper and Frame Assembly Size (see Models on P/N chart left) 75/100/ / /100/ / ischarge amper Motor ase 639 ischarge amper Motor over amper Motor, Honeywell 640 ML6161A2009 (replaces M6161A1001) Auxiliary End Switch, Honeywell All A Shaft amper Arm, Honeywell 26026K (2) all Joint, Honeywell (2) amper Rod, 9-1/2" long RIGHT SIE AMPER LOSE 9-1/2" LG. AMPER RO P/N ALL JOINT P/N SET AT EN OF ARM AMPER ARM P/N SET ARM AT O'LOK MOTOR ASE P/N MOTOR OVER P/N AQ8 - AJ2 AMPER MOTOR REZNOR P/N ; AMPER MOTOR AUX. SWITH P/N (SET SWITH TO ~ 70- AMPER 20% OPEN) ALL JOINT P/N SET AT 48 AMPER ARM - P/N SET ARM AT O'LOK (2) MINIMUM POSITION AJUSTMENT OLTS P/N Model Series RG and RP escription / RL 75/100/ / / / omplete urb Package - Std System urb Side Assembly (2) urb Front & ack Assembly (2) omplete urb Pkg with a ownturn Plenum urb Side Assembly (2) urb Front & ack Assembly (2) omplete urb Pkg with ooling oil abinet, AU2 or AU3 Model RPL & Roof urb Pkg w/ownturn urb Side Assembly (2) Roof urb Pkg w/o ownturn urb Side Assembly (2) urb Front & ack Assembly (2) urb Hardware and Tape omplete urb Pkg with ooling oil abinet & ownturn Plenum, AU11, AU12, AU13, or AU14 urb Side Assembly (2) urb Side Assembly (2) urb Front & ack Assembly (2) P/N escription Hex Head ap Screw 5/16" x 3/4" long 1035 Hex Nut 5/16" Lag Screw 5/16" x 1" long 1333 Lockwasher 5/16" ft, 1/4" x 1-1/4" Foam Sealant Tape

43 Model RL/RA/RHA lower abinets - lowers and abinet Parts ode 652 for RA - Motor Adjustment racket used on RA with less than 1HP Motor 5/16-18 x 4 Lg Hex Head olt 5/16-18 Lock Nut Model RA is a stand-alone blower cabinet comparable in size and capacity to the cabinet that is a factory-assembled portion of packaged Models RG/RP 150. Model RHA is a Model RA blower cabinet designed for special applications requiring inlet air temperatures above that recommended by the motor manufacturer. The blower motor, bearings, and adjustable drive are mounted in a weatherized housing external to the airstream. Model RL is the "stand-alone" blower cabinet comparable in size and capacity to the cabinet that is a factory-assembled portion of all RGL and RPL Models ode 652 for RA - Replacement Hardware ag for ode 799 odes Motor Mounting Plate for RA and RHA with 1-5HP Motor (6) olts 654 P/N lower bearing support and lower motor on a Model RL with up to 5HP Motor 5/16-18 Hex Nut Rubber Grommet 5/16-18 x 3/ 4 Lg Square Head olt lower Triangular earing Mount for RL w/a 7-1/2 or 10 HP Motor escription P/N Left earing Support Assy Right earing Support Assy Pillowblock earing, 1-1/16" (2) /2-13 x 2" ap Screw GR-8 (4) /2-13 Nut GR-8 (4) /2 Lockwasher (4) /4-20 ap Screws (6) /4-20 Lock Nut (6)10650 ode 653 for RA with motors less than 1HP 655 Model RL with HP Motor (2) Rod 656 olts, P/N (2) olts, P/N 16248; Nuts, P/N 6445; Washer, P/N 1087 ode Motor Mounting olts Motor Mounting ase Retaining lip, P/N /8 olt Star Washer P/N Motor Mounting ase 5/16 olt Star Washer P/N ode escription RA RHA RL 651 Motor Mount Support Assy (2) (< 15HP mtr); (15 & 20 HP) 652 Motor Adjustment racket Assy (<1HP) (< 15HP mtr); (15 & 20 HP) 652A Motor Adjustment Angle (< 15HP mtr); (15 & 20 HP) 652 Hardware ag (for motors <1 HP) Motor Mounting Strap (for < 1 HP) , 12" Motor Mounting Plate 12579, 1-3HP; 12578, 5HP (Assembly) 655 Motor Mounting Plate Left Support Motor Mounting Plate Right Support Motor Mounting olts - See illustration right above. 658 lower Housing and Wheel 1360, A12-12A , A12-12A (2) 14469, Lau 15 x lower Shaft 11303, 1"x22"lg , 1"x45"lg 13589, 1-3/16x48" lg 660 earings (2) (2) (2) (< 10 HP) 661 earing racket (2) (< 10 HP) 662 Heavy uty lower (15-20HP Mtrs) Rt , 15 x Heavy uty lower (15-20HP Mtrs) Lft , 15 x Heavy uty lower Shaft 15-20HP Mtr , 1-7/16" x 53" lg 665 lower Shaft Key for Heavy uty lwr (4) Pillowblock earings, 1-7/16" (2) (replaces ) 667 lass II lower Support - Right Side lass II lower Support - Left Side Filter Rack Middle / ottom 1&2" Filters / Filter Rack Top / ottom 1" Filters / Filter Rack Rear / Front 1" Filters (2) / (2) Filter Rack Top / ottom 2" Filters / Filter Rack Rear / Front 2" Filters (2) / (2) /8 olt, P/N Retaining lip, P/N /16 olt, P/N Form P-RG/RP/RL (03-18) PN263984R14, Page 43

44 Model RL/RA/RHA lower abinets - abinet Parts (cont'd) NOTE: Model RL and RA cabinet parts may be of either uninsulated single-wall construction, insulated single-wall construction, or double-wall construction which consists of two metal panels with insulation between. Select the replacement part that matches the original construction. Model RHA is only available in insulated single-wall construction. Model RL 689 ode Replacement oor Latch Kit, P/N Assembly sequence for installing replacement 695 door latch. 682 Retainer Pawl (2) Water Resistant Neoprene Washers 690 Metal Washer Set Screw 1/4 Hole in oor Panel Model RA Model RHA ode escription RA RHA RL ode escription RA RHA RL 675 ottom solid uct Flange Side (2) Assembly w/opening uct Flange Top ottom Right solid uct Flange ottom Half w/opening orner Post (internal) (2) ottom Left Half solid orner Post ap (2) w/opening Intermediate Post (internal) ottom Support (2) Intermediate Post ap (2) ottom Insulation Retainers Top Front Panel (internal) ottom Front Panel (internal) oor uninsulated Vertical lower Support - Left insulated Vertical lower Support - Right Assembly (2) double wall Horizontal lower Support (2) oor support (2) abinet Leg - Left (internal) Filter Section uninsulated abinet Leg - Right (internal) oor Assy (2) insulated Inner Front Wrapper oor Latch Assembly Left Inner Side Panel Assy End Panel Assy - 100% opening End Panel Assy - solid End Panel Assy - 30% opening End Panel Support 697 Shaft with Slotted Head with irectional Arrow uninsulated Right Inner Side Panel Assly insulated Mtr ase Support Rail (internal) double wall earing lock Spprt (internal) (2) uninsulated Right Side Mtr Support (internal) insulated Left Side Mtr Support (internal) double wall Mtr ompartment Frnt Legs (2) uninsulated Mtr ompartment Rear Legs (2) insulated Mtr ompartment oor Assy double wall Motor mprtmnt Rear w/o filters Motor ompartment Top w/filters Motor ompartment ttm (2) abinet Top uninsulated Motor ompartment oor Top Support Electrical Panel abinet Top (Front) Electrical ox uninsulated abinet Top uninsulated Electrical ox over (Rear) insulated lower Adapter ack Assy End Wrapper Form P-RG/RP/RL (03-18) PN263984R14, Page 44 Specifications & illustrations subject to change without notice and without incurring obligations. Nortek Global HVA, LL All rights reserved. All marks are the property of their respective organizations. O Fallon, MO I Printed in U.S.A. (03/18) Form P-RG/RP/RL (03-18) PN R14