WIRE ROPE 2018 EDITION

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1 2018 EITION

2 S OVERVIEW Grae 80 Lifting hain & Fittings Wire Rope Size an Measurement ontents Wire ropes are escribe by their iameter,, an are measure across the wiest point, The rown, as shown below. orrect Way Incorrect Way 3- // Wire Ropes Overview // 6x24 Fibre ore Galvanise Wire Rope // 6x36 Wire ore Galvanise Wire Rope 13 // 6x7 Fibre ore Galvanise Wire Rope 13 // 6x19 Fibre ore Galvanise Wire Rope // 7x7 Galvanise Wire Rope // 7x19 Galvanise Wire Rope 15 // TIRFOR Galvanise Wire Rope 15 // 6x19 PV Fibre ore Galvanise Wire Rope // RION rane Wire Rope // Enurance yform 34LR 17 // Enurance // Enurance yform 8 19 // Enurance yform // Usha Martin rane Wire Rope // Wire Rope Slings Overview 26 // Tri-flex Wire Rope Slings 27 // Wire Rope Terminations 27 // Wire Rope Grips Galvanise S // Wire Rope Thimbles S // Wire Rope Ferrules EN // Open Type Sockets // lose Type Sockets 35 // Wire Rope s 36 // Wirelock 36 // Wire Rope utters // Wire Rope Lubricants onstruction The size an number of wires in each stran, as well as the size an number of strans in the rope greatly affect the characteristics of the rope. In general, a large number of small-size wires an strans prouce a flexible rope with goo resistance to bening fatigue. The rope construction is also important for tensile loa (static, live or shock) abrasive wear, crushing, corrosion an rotation. The number of strans an wires will influence the flexibility, fatigue an wear resistance of any given wire rope. Rope selection is often a compromise. Generally the more loa bearing wires in the rope the greater the flexibility, however the smaller the wires the less abrasion resistance. For example, the same nominal iameter 7 x 7 wire woul be less flexible than a 7 x 19 wire, hence a large number of small size wire an strans prouce a flexible rope with goo resistance to bening fatigue wear. The construction of wire rope is efine by the number of outer strans (first number), an the number of wires within that stran (secon number) an then by the arrangement of the wires in each stran (shown in brackets). The wires in each stran can be arrange in several ways, for example a 6 x 19 construction the 19 wires in each stran are lai 9 aroun 9 aroun 1 centre wire. ll wire rope is manufacture with three basic components: Wires, Strans an a ore. 2 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 3

3 ore onstruction an Lays The core of a steel wire rope serves as a founation for the strans, proviing stability by keeping them in place throughout the life of the rope. Wire ropes can be supplie with either a fibre or wire core. Grae 6 X 19 Fibre ore Wire RHOL LHOL RHLL LHLL Pref Right Han Orinary Lay Left Han Orinary Lay Right Han Lang s Lay Left Han Lang s Lay Preforme Right Han Orinary Lay Wire rope can be manufacture in ifferent steel graes, which irectly affects the Minimum reaking Force, (MF). The higher the grae the higher the MF. ommon wire graes inclue: 1570, 1770, 1960 an 2070 Finish Wire Ropes can be supplie as lack (self-colour), Galvanise or Stainless Steel. 7 X 7 Wire Stran ore Post WR WS F FW or Postforme Wire Rope ore Wire Stran ore Fibre ore Filler Wire Stran onstruction iameter (in millimetres) Left Han Orinary Lay Right Han Lang s Lay Wire rope is lubricate at the time of manufacture, to help reuce friction between wires an strans, an the friction between the rope an rum or sheave. In aition, the lubrication retars corrosion an inhibits possible rotting of the fibre core. 7 X 19 Wire Stran ore Left Han Lang s Lay Right Han lternate Lay Rotating or Non-Rotating Rotation resistant wire ropes are manufacture to resist rotation uner loa an are suitable for crane use an where long lengths are require. Non-Rotating or Rotation Resistant Wire Rope shoul be use when: Lifting an unguie loa in single part Lifting an unguie loa at great height with multi part reeving. regular rope (rotating) wire rope shoul be use when: Lifting a guie loa on several falls at a small height (e.g. overhea crane) When lifting loas with right-han an left-han ropes in pairs. 4 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 5

4 orrect Spooling of Steel Wire Rope on rum lamping Wire Rope It is imperative to correctly spool wire rope onto a rum. Improper spooling inuces torque within the rope, which in turn reuces the life of the rope. In any multi-layer spooling application it is important that when the rope is first installe on the rum, it is one so uner tension to avoi any slack on inner layers that can be crushe or nicke against the groove walls by outer layers. In general, the tighter the line, the better the spooling, but the rope shoul be tensione with at least 2% of the breaking loa or 10% of the working loa. However, provision must also be mae for the safety coefficient an the esign of the cable. ll subsequent spooling shoul also take place with the line uner tension. Please contact your local Robertsons' branch for further avice. To ensure complete safety, it is imperative that wire ropes are clampe correctly. The iagrams below are a guie only. Please refer to the relevant ustralian Stanars S 2076 for further information. The Right Way 6 approx The Wrong Way Note: = iameter of rope Lubricating Steel Wire Ropes Steel Wire Rope utting Proceure Han cutters for cutting ropes up to 8mm in iameter are sufficient. Mechanical or hyraulic cutters will be require for wire ropes with larger iameters. areless cutting can result in the balance of tension in the rope being estroye. In every case, each sie of the cut must be correctly seize to prevent stran isturbance. nneale wire must always be use for non-galvanise rope. For galvanise rope use soft, zinc coate wire. ll steel wire ropes supplie by Robertsons are lubricate at the time of manufacture, however, perioic lubrication with goo quality aci free an moisture free lubricant uring use is require to ensure best performance. The following are accepte ways to lubricate wire ropes uring use. ontinuous bath ripping Pouring : The rope an this wire en are now wrappe, moving away from the location of the intene cut. : The rope is tightly wrappe for a istance of approximately three rope iameters. : oth ens of the seizing wire are then pulle tight an twiste together for a length of one rope iameter. The twiste connection is then hammere into a stran valley. : fter preparing the other sie of the cut accoringly, the rope can now be cut. Swabbing Painting Spray nozzle 6 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 7

5 Storing Steel Wire Ropes Typical Steel Wire Rope Failures Ensure steel wire rope is store in a weather-proof storage space. If wire rope is to be kept unuse for a consierable amount of time, it must be protecte from the elements. The ieal storage area is a ry, well-ventilate builing or she. voi close, unheate, tightly seale builings or enclosures because conensation will form when warm, moist outsie (ambient) air envelopes the coler rope. lthough wire rope is protecte by a lubricant, this is not totally effective since conensation can still occur within the small sections between strans an wires, thereby causing corrosion problems. Ensure the reels are kept up off the groun, or are place on a concrete floor. lthough the steel wire rope is lubricate at the time of manufacture, a suitable lubricant shoul be applie every three months. The reels containing the steel wire ropes shoul also be rotate 90 egrees every three months. Steel wire rope is tough an urable, however eventually it will reach the en of its safe service life. elow are some examples of typical amage an eterioration. Steel wire ropes shoul be inspecte every months. Fatigue Failure Thermal amage Shock Loaing orrect Hanling of Steel Wire Ropes Incorrect hanling of steel wire ropes can cause kinking or loops forming in the steel wire rope, causing permanent amage. elow is a summary of the correct way to hanle steel wire rope: Reels shoul be mounte on jacks or place on a swift (with a brake arrangement) an care taken to see that the reel rotates as the rope unwins Ensure clearance for free rotation of the reel when the rope en is pulle an maintain continuous tension uring haul off Over-wining shoul be avoie at all times to eliminate kinking lways prevent crossing the rope laps on the wheel. brasion ircage (ue to torsional unbalance) Termination Failure Metho of uncoiling small coil Metho of uncoiling large coils orrosion (ue to immersion in water) ORRET orrect orrect ORRET Incorrect Incorrect INORRET orrect 8 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 9

6 Wire Rope Terminations Typical Steel Wire Rope escription Han splice or machine swage slings, with your choice of terminations, can be manufacture an teste (if require) on our premises at short notice. ll slings an assemblies are permanently marke with safe working loas, base on a 5:1 factor of safety. Soft Eye Machine Swage Thimble Eye Machine Swage Sof Eye Han Splice Thimble Eye Han Splice Steel Ferrule Machine Swage lose Swage Socket Open Swage Socket lose Spelter Socket 13 mm 6/36 G1770 RHOL WR PREF G2-200 mm soft eye each en - Machine splice WLL 2.1 Tonne metres effective length (a) 13mm iameter, measure over crowns. (b) 6/36 onstruction (six strans, each with thirty six wires). (c) G1770 G signifies "galvanise" wires signifies tensile grae of wires (in Megapascals). Machine Swaging luminium Ferrules Sizes 2mm 52mm. opper Ferrules Sizes 2mm 10mm Steel Ferrules Sizes 9mm 75mm Swage Sockets Sizes 3mm 52mm Han Splicing from 2mm 75mm ia () RHOL Right Han Orinary Lay (strans lai up to the RIGHT, wires in each stran to the LEFT). (e) WR Wire Rope ore (approx 7.5% stronger an % heavier than F). (f) PREF Strans shape (helix forme) before laying up into a rope. (g) G2 Lubricant (Petroleum Jelly). (h) 200mm Eye size. (i) Machine Splice Steel, copper or aluminium alloy ferrule presse aroun the loope en of wire rope. (j) WLL Maximum loa that can be lifte on a particular service. (k) Length In metres, measure from bearing points of eyes. 10 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au

7 6 x 7 onstruction, commonly use for guying an catenary wires. Larger sizes are use as ferry, (punt), ropes ia onstruction Grae Finish ore Lay MF (kg/100m) Metre Per Reel 6 x 24 onstruction, commonly use for general purpose use ia onstruction Grae Finish ore Lay MF (kg/100m) Metre Per Reel x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre 500 *ut lengths available on request 6 x 36 onstruction, commonly use for overhea an mobile crane hoist ropes ia onstruction Grae Finish ore Lay MF (kg/100m) Metre Per Reel x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre 1000 *ut lengths available on request 6 x 19 onstruction, commonly use for general purpose winch an marine applications ia onstruction Grae Finish ore Lay MF (kg/100m) Metre Per Reel x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanse Fibre RHOL 8.8 Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre x Galvanise Fibre RHOL Metre 1000 *ut lengths available on request x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL 4 82 Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre 500 *ut lengths available on request EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 13

8 7 x 7 onstruction, commonly use for fixe guy ropes an catenary wires ia onstruction Grae Finish ore Lay MF (kg/100m) Metre Per Reel X Galvanise Wire RHOL Metre X Galvanise Wire RHOL Metre X Galvanise Wire RHOL Metre X Galvanise Wire RHOL Metre X Galvanise Wire RHOL Metre X Galvanise Wire RHOL Metre 1000 *ut lengths available on request 7 x 19 onstruction, commonly use for general purpose winch an marine applications ia onstruction Grae Finish ore Lay MF (kg/100m) Metre Per Reel x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL 25.4 Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre 1000 *ut lengths available on request TIRFOR Ropes, suitable for Tirfor an similar wire rope pullers also use on multi-layere winches ia onstruction Grae Finish ore Lay MF (kg/100m) Metre Per Reel x Galvanise Wire ROHL Metre x Galvanise Wire RHOL Metre x Galvanise Wire RHOL Metre 500 *ut lengths available on request 6 x 19 onstruction PV oate, commonly use for balustrae rails an marine rigging applications Wire ia PV/ Outsie ia onstruction Grae Wire Finish PV ore Lay MF (kg/100m) x Galvanise lue Fibre RHOL Metre x Galvanise lue Fibre RHOL Metre x Galvanise lue Fibre RHOL Metre x Galvanise lue Fibre RHOL 8.6 Metre x Galvanise lue Fibre RHOL Metre x Galvanise lue Fibre RHOL Metre x Galvanise lue Fibre RHOL Metre 1000 Metre Per Reel *ut lengths available on request 6 x 19 onstruction Re PV oate, commonly use for safety lines on conveyor systems Wire ia PV/ Outsie ia onstruction Grae Wire Finish PV ore Lay MF (kg/100m) R x Galvanise Re Fibre RHOL Metre R 5 7 6x Galvanise Re Fibre RHOL 8.6 Metre 1000 *ut lengths available on request Metre Per Reel EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 15

9 RION RNE Enurance 50 Unique stran an rope construction Low rotation yform Long service life Recommene for high lifting operations rush resistant ccurate iameter, recommene for multi-layer coiling nominal length mass (kg/m) yform 34x Minimum breaking force (Fmin) EIPS/1960 grae iameter Reuce own time Suitable for single-part an multi-part reeving. (t) xial loa (MN) Torque loa Orinary Lang's Metallic cross section (Nm) (Nm) (mm2) ocksie rane Ropes Mobile rane Ropes nominal length mass (kg/m) Suitable for single-part an multi-part reeving. Minimum breaking force (Fmin) EIPS/1960 grae Goo flexibility (t) xial loa (MN) Torque loa Orinary Lang's Metallic cross section (Nm) (mm2) (Nm) ocksie rane Ropes Mobile rane Ropes Overhea rane Ropes *Not all sizes kept in stock. Overhea rane Ropes Tower rane Ropes Piling rane Ropes The Enurance 50 is use as the main hoist rope for these applications. Tower rane Ropes *Not all sizes kept in stock. Note: Plastic impregnate (PI) options may be orere (subject to availability). The Enurance yform 34LR is use as the main hoist rope for these applications. EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 17 iameter Excellent wear characteristics Excellent resistance to rotation Enurance yform 34LR Reuce rope sheave wear Lubricate uring manufacture with an exclusive rion prouct Highest breaking force of all conventional low rotation an rotation resistant ropes

10 Enurance yform 6 Enurance yform 8 Excellent service life High temperature lubricant Exceptional service life Long life, reuce lifetime costs High breaking force Reuce stretch Suitable for multi-layer spooling. Lower owntime onsistantly high quality Robust crush resistant yform construction ut resistant yform strans Reuce lifetime costs. ccurate iameter Flexible eight stran construction nominal length mass (kg/m) yform 8x19S yform 8x26WS yform 8x36WS Minimum breaking force (Fmin) EIPS/1960 grae (t) xial loa (MN) Torque loa Orinary Lang's Metallic cross section (Nm) (Nm) (mm2) Mobile rane Ropes Overhea rane Ropes ontainer rane Ropes *Not all sizes kept in stock. iameter nominal length mass (kg/m) yform 6x26WS yform 6x36WS Minimum breaking force (Fmin) EIPS/1960 grae (t) xial loa (MN) Torque loa Orinary Lang's Metallic cross section (Nm) (Nm) (mm2) *Not all sizes kept in stock. Note: Plastic impregnate (PI) The Enurance yform 8 is options may be orere use as the boom hoist rope (subject to availability). for these applications. ocksie rane Ropes Mobile rane Ropes Overhea rane Ropes Tower rane Ropes Piling rane Ropes Note: Plastic impregnate (PI) options may be orere (subject to availability). The Enurance yform 6 is use as the boom hoist rope for these applications. 18 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 19 iameter ocksie rane Ropes

11 USH MRTIN RNE POWERFORM 35/35P Superior strength an resistance to rotation Suitable for use on single part an multi-part hoist reeving systems Increase resistance to crushing. Recommene for multi-layer spooling operations Increase abrasion resistance POWERFORM 8/8P high strength eight stran rope with plastic impregnate core ieal for situations where longer service life is require High fatigue life resulting from the unique compaction process Maximum resistance to crushing. Recommene for multi-layer spooling operations Increase abrasion resistance sample of rope from each prouction batch is teste to estruction Greater surface contact area resulting from the eight stran construction an compacte finish give longer rope life an reuce sheave wear Optional plastic impregnation of the steel core. (P) signifies full plastic impregnation of the steel core. ontainer High fatigue life ue to unique compaction process sample of rope from each prouction batch is teste to estruction Nom. Rope Nom. Rope Minimum reaking Force Galvanise & Ungalvanise Rope Grae 1960 N/mm 2 20 N/mm 2 (in) (kg/100m) (tonnes) (tonnes) ½ ¾ ¹ ¼ ³ ½ ¾ * per unit length of POWERFORM 35P increases by approx. 3%. Optional plastic impregnation. (P) signifies full plastic impregnation of the Steel ore Fully lubricate in manufacturing. Mobile Tower Lattice oom ocksie Offshore Peestal Nom. Rope Nom. Rope Minimum reaking Force Galvanise & Ungalvanise Rope Grae 1960 N/mm 2 20 N/mm 2 (in) (kg/100m) (tonnes) (tonnes) ½ ¾ ¼ ½ ¾ Lattice Room ocksie Offshore Peestal Unloaer Swimgrab Note: POWERFORM 35P is available on special request an prior confirmation. Rope sizes an reaking Force not shown in the stanar table, may be available on request an prior confirmation. Main Hoist Whip Hoist * per unit length of POWERFORM 8P increases by approx. 3%. Note: POWERFORM 8P is available for rope iameter mm an above on special request an prior confirmation. Rope sizes an reaking Force not shown in the stanar table, may be available on request an prior confirmation. oom Hoist Main Hoist Racking/ Trolley 20 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 21

12 POWERFORM 6/6P high strength rugge six stran rope ieal for situations where longer service life is require an be substitute for any six stran construction to improve service life High fatigue life ue to unique compaction process sample of rope from each prouction batch is teste to estruction Maximum resistance to crushing. Recommene for multi-layer spooling operations Increase abrasion resistance Fully lubricate in manufacturing Optional plastic impregnation (P) signifies full plastic impregnation of the steel core. ontainer SLINGS Typical Steel Wire Rope Sling escription Han splice or machine swage slings, with your choice of terminations, can be manufacture an teste (if require) on our premises at short notice. ll slings an assemblies are permanently marke with safe working loas, base on a 5:1 factor of safety. 13 mm 6/36 G1770 RHOL WR PREF G2 200 mm soft eye each en Nom. Rope Nom. Rope Minimum reaking Force Galvanise & Ungalvanise Rope Grae 1960 N/mm 2 20 N/mm 2 Lattice Room Machine splice WLL 2.1 Tonne 3.0 metres effective length (in) (kg/100m) (tonnes) (tonnes) ½ ¾ ¼ ½ * per unit length of POWERFORM 6P increases by approx. 3%. ocksie Steelworks Lale Offshore Peestal Unloaer oom Hoist Main Hoist (a) SWR (b) F (c) 13mm () 6/36 (e) G1770 Steel Wire Rope. Fibre ore. iameter (nominal) of SWR measure over crowns. onstruction (six strans, each with thirty six wires). G signifies "galvanise" wires signifies tensile grae of wires (in Megapascals). (f) RHOL Right Han Orinary Lay (strans lai up to the RIGHT, wires in each stran to the LEFT). (g) WR (h) PREF Wire Rope ore (approx 7.5% stronger an % heavier than F). Strans shape (helix forme) before laying up into a rope. (i) G2 Lubricant (Petroleum Jelly). (j) 200mm Eye size. (k) Machine Splice Steel, copper or aluminium alloy ferrule presse aroun the loope en of wire rope. (l) WLL Maximum loa that can be lifte on a particular service. (m) Length For restrictions refer to S Machine Swaging luminium Ferrules Sizes 2mm 52mm opper Ferrules Sizes 2mm 10mm Steel Ferrules Sizes 9mm 75mm Swage Sockets Sizes 3mm 52mm Han Splicing from 2mm 75mm ia Soft Eye Machine Swage Thimble Eye Machine Swage Sof Eye Han Splice Thimble Eye Han Splice Enless Slings Steel Ferrule Machine Swage lose Swage Socket Open Swage Socket lose Spelter Socket Note: POWERFORM 6P is available only for mm an above on special request an prior confirmation. Rope sizes an reaking Force not shown in the stanar table, may be available on request an prior confirmation. Racking/Trolley * For higher lifting heights, a rotation resistant rope shoul utt Splice Grommet be selecte. Machine Swage 22 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 23

13 Table of Working Loa Limits for Stanar Galvanise Slings - Grae 1570, Fibre ore in accorance with S66.1 Table of Working Loa Limits for Stanar Galvanise Slings - Grae 1770, Steel ore in accorance with S66 Wire Rope I. MN reaking Force irect Loa hoke Hitch irect Loa hoke Hitch asket Hitch Roun Loa Rectangular Loa Roun Loa Other Than Roun Loa Roun Loa Other Than Roun Loa Single Wrap ouble Wrap Single Wrap ouble Wrap Metho of Loaing FERRULE-SEURE EYES - WORKING LO LIMIT (W.L.L.) IN TONNES irect Loae GRE 1770 STEEL ORE Roun Loa hoke hitch Rectangular Loa asket hitch Roun Loa GRE 1960 STEEL ORE 2-3 or 4 Leg ssembly Rope ia mm Inclue angle to Inclue ngle Loaing factors 1 x 0.75 x 0.5 x 1.73 x 1.41 x 1 x 1.30 x 0.87 x 2 x WLL in Tonnes for 1570 Grae Fibre ore x 1.41 x 1 x 1 x 0.87 x 0.71 x 0.5 x EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 25

14 e a h Tri-Flex Wire Rope Slings Tri-Flex slings provie strength an flexibility. ecause of the patente TRI-FLEX SLING construction, there are substantial savings in material an machine costs in the larger sizes. Pin size equals / of 1.5:1 in the eye. asket hitch equals / of 5:1 using finishe iameter. Superflex Slings Superflex slings are mae of Superflex able, which is a plaite configuration, not lai or twiste like wire rope. The interplaiting of the sets of strans creates a tough set-resistant cable compose of many wires. Metho of Loaing able Size irect Loae ompose esign Factor 5:1 Rate Loas Finishe (Inches) Vertical hoker Vertical iameter (t) (t) asket (t) 1/4" /" /8" /" /2" /" /8" /4" /8" " /8" /4" /8" /2" /4" " /4" /2" Features Very tough, urable yet flexible Easily hanle, place in position, cleane an store Will not spring back like wire rope lloy ferrules chamfere at each en to EN134. hoke Hitch asket Roun Loa Square Loa Hitch irect Loae Enless Strop rale Strop hoke Strop on Roun Loa hoke Strop on Square Loa TERMINTIONS Wire Rope Grips Galvanise S2076 Wire Rope Grips Hot ippe Galvanise S2076 Size c h w e b a Min number of Grips to form an eye Pack Qty Each Each Each Each Each Each Each z 31 4 Each Each Each Each Each 10 Not Suitable for Lifting Purposes. The Right Way 6 approx Note: = iameter of rope c w b Loas in Tonnes Two Three Three Four Four Five Six Eight Ten ngle 30 ouble Throat Wire Rope Grips Hot ippe Galvanise Wire ia W L Each L Each Each Each Each 2 Not Suitable for Lifting Purposes. Pack Qty L W 26 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 27

15 h ommercial Wire Rope Grips Electro Galvanise Size Wire Rope Thimbles S38 Pack Qty Each Each Each Each Each Each Each Each Each Each Each 20 Not Suitable for Lifting Purposes. Wire Rope Thimbles Hot ippe Galvanise S38 ommercial Wire Rope Thimbles & Grips ommercial Wire Rope Thimbles Galvanise Size Pack Qty Each Each Each Each Each Each Each Each Each Each Each Each Each 10 Not Suitable for Lifting Purposes. Size a h Pack Qty Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each 2 a Soli Heart Thimbles Rope ia E mm Note: Please specify hole size require when placing an orer. E Rope ia E 32mm mm mm mm mm mm mm mm mm mm EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 29

16 c a L Wire Rope Ferrules b luminium Ferrules to EN134 Stanar ferrule for machine swaging eyes in galvanise or black wire rope. Nickel Plate opper Han Swage Ferrules an be swage in the fiel using a han swage too. IN a b c L Pack Qty Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each 100 IN a b c L Pack Qty Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each 100 ies marke T iameter after pressing Require pressure Tol. approx. GT015 1,5 3, GT ,1 30 GT025 2, GT GT035 3, GT GT045 4,5 9 5 GT GT ,3 210 GT065 6, GT GT GT Stainless Steel Ferrules For stainless steel single layer wire ropes. ies marke INOX iameter after pressing Require pressure Tol. approx. GT ,4 600 GT GT GT GT 28 +0, GT GT , GT GT GT GT GT GT opper Ferrules Stanar ferrule for machine swaging eyes in stainless steel wire rope. Wire Size ore *1 Length before swaging P P-5NP P-5S P P-0NP P P-5NP P P-130NP P-130S P ites per sleeve (min)*2 *1 ore = ia of cavity in the pressing tool or ie use for pressing. *2 = When using P Han Tools. Wire Size ore *1 Length before swaging P-0NP P-0S P P-150NP P-150S P P P-4NP P P-180NP P ites per sleeve (min)*2 ies marke INOX iameter after pressing Tol. GTS015 1,5 4,2 +0, GTS02 2 4,8 0 0 GTS025 2, GTS GTS035 3,5 7,8 300 GTS GTS045 4,5 9,8 400 GTS ,8 +0,3 500 GTS GTS GTS GTS GTS ,4 00 Require pressure approx. ies marke INOX iameter after pressing Tol. GTS 21, GTS GTS GTS 28 +0, GTS GTS , GTS GTS GTS , GTS GTS GTS Require pressure approx. 30 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 31

17 J J S S F F J K GUNNEO Open Wege Sockets Open Type Sockets Open wege sockets combine positive attachment with optimum versatility. Easy-to-change Gunnebo Johnson Wege Sockets are a high strength cast alloy steel. Each socket accepts at least two ifferent uctile iron weges. This allows the socket to be use with more than one wire rope size. Together, wege an boy act as a vice which grips the wire rope an locks it into place. The heae attachment pin is stanar. Open Type Metalling Sockets Wire J H P S M R WLL (t) Pack Qty Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each F H M L E Open Type Wege Sockets Wire Rope Size Wt. (kg) E P Q R S WS WS WS WS WS WS WS WS WS WS WS WS WS WS WS WS WS FS Note: When orering, please specify moel number an exact rope size. V Wire J H P S M R WLL (t) Pack Qty Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each lose Type Sockets lose Type Metalling Sockets Wire J H P S M R E WLL (t) E Pack Qty Each Each H Each Each Each Each Each Each Each Each Special Each Each Orer Special Each Each Orer Special Orer Each Each lose Type Wege Sockets Rope E F SWL (t) R R H M P E M P E 32 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 33

18 Forge Open Spelter Wire Rope Socket with roun pin (galvanise) Forge lose Swage Wire Rope Socket (self-colour) Wire L 1 Forge Open Swage Socket with roun pin L1 H K Max after swage im. N.W. (kg) (selfcolour) Wire (galvanise) Structural Stran Wire L L W 1 1 L1 T W H K K N.W. (kg) Max after swage im. N.W. (kg) PROUTS rilube Lubricating ressing Ropes are like any other machine an to achieve maximum operating life in service lubrication must be applie. The type of service lubricant an frequency of application varies with the rope construction the operating conitions an its functional application. rilube is an avance formulation with proven performance to help get the best from your wire rope. rilube 30, 40 an 50 can be applie by brush, rip fee or portable pressurise sprayer. rilube 60, 70 an 90 can be pressure applie using in-line application systems which are available to suit a wie range of rope sizes an constructions. These systems operate by forcing the lubricant into the rope uner high pressure, whilst simultaneously cleaning the rope an removing the moisture, resiual lubricant an contaminants. Features vance corrosion protection High lubricity Reuce fling off. Enhance rope life Effective penetration Easy application. pplications escription rilube 30 Tower ranes Mobile ranes ocksie ranes Fishing Ropes RILUE 30 - a semi-ry thin film lubricant with excellent penetration an corrosion resisting properties. Formulate for frequent use in harsh working conitions, whilst minimising lubricant buil-up an abrasive particle contamination. Effective operating range -30º to +60º Minimum application temperature -5º rilube 40 rilube 50 rilube 60 rilube 70 rilube 90 Lifts & Elevators Friction Hoists Inoor ranes Piling pplications Small Excavators Excavators Guy Ropes Winch Ropes Off-shore ranes Rigging Mooring & Towing ables Fishing Ropes Off-shore Installations Lake & River Ferries ock Facilities Water Treatment Operations RILUE 40 - a synthetic lubricant which eposits a slip-resistant film on the wire surfaces. Formulate for use where frictional grip is vital, it provies internal lubrication whilst avoiing excessive buil-up with repeate applications. RILUE 40 is recommene for use on lifts, elevators an similar friction riven rope installations. Effective operating range -80º to +40º Minimum application temperature -5º RILUE 50 - an oil base lubricant with aitives to increase aherence an enhance corrosion protection. It has excellent penetration an lubrication properties for working ropes in normal inustrial environments. RILUE 50 is recommene for overhea cranes, hoist ropes an similar working ropes, where fatigue is the major factor in rope eterioration. Effective operating range -70º to +30º Minimum application temperature -25º RILUE 60 - a meium thixotropic gel lubricant with excellent corrosion protection an stable properties over a wie temperature range. Formulate for long life on static or ynamic ropes. RILUE 60 is recommene for outoor use proviing effective lubrication an corrosion protection where only infrequent lubrication is possible. Effective operating range -55º to +100º Minimum application temperature -20º RILUE 70 - a meium thixotropic gel lubricant with stable properties over a wie temperature range offering corrosion protection against marine working conitions. Formulate for long life on static or ynamic ropes in highly aggressive environments. RILUE 70 is recommene for use in off-shore an other hostile environments where effective lubrication an optimum corrosion protection are vital. Effective operating range -55º to +100º Minimum application temperature -20º RILUE 90 - a IOEGRLE heavy uty, marine quality wire rope lubricant, evelope by rion to meet the nees of wire ropes working in highly aggressive conitions an the eman for environmental acceptability. Formulate for heavy uty applications in environmentally sensitive locations. RILUE 90 is recommene for use wherever rope lubrication is a problem ue to environmental concerns. Effective operating range -20º to +0º Note: Please contact your local Robertsons branch for full usage instructions an a prouct MSS. 34 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 35

19 Wirelock Wire Rope Lubricants WIRELOK is a two pack socket capping compoun that has the following avantages: No heat No aci No hazarous molten metal No long cooling/curing process No annealing of wires at socket neck No guessing of temperature No loss of lubricant at socket neck No special storage conitions No expensive equipment Provies 100% efficiency Improves fatigue life Is suitable for operation in extremes of temperature Is ieal for on site application Is approve by Lloys Register of Shipping an et Norske Veritas (.N.V.). Please contact your local Robertsons' branch for usage instructions an a prouct MSS. Heavy uty Liqui Lanolin lubricant an corrosion inhibitor best suite to marine, heavy inustrial an commercial applications. Features ioegraable. Non toxic, resists wash off Penetrates to the core of the rope, whilst also remaining on the outer strans an be easily spraye on wire rope; also popular for ipping baths, high spee an loa bearing chains Perfect for wire rope slings an all inustrial chains (forklift) - non fling & non webbing For long lasting lubrication of moving parts in a highly corrosive environment Lubricates & protects pulleys, blocks, swivels, cables & chains. Pack Size (cc) WL WL WL WL1000 1,000 Minimum amount of Wirelock require for a given size of wire rope socket Wire Rope iameter Volume (cc) ,265 1,410 1,830 2,250 3,0 3,795 4,920 5,980 7,730 escription arton Qty H/PP g erosol H/SP ml Spray Pack H/ Litre Jerry an 4 H/ Litre rum each Felco Wire Rope utters Wire Rope Lube Swiss mae, the Felco two-han wire rope an cable cutters eliver a powerful, clean cut with enhance user comfort an safety. Features Strong, lightweight, aluminium hanles an alloy steel blaes ensure outstaning performance Hanle shape optimises cutting capacity urable an reliable. For wire ropes operating in corrosive environments or above mm. Ieal for use aroun waterways an coastal environments. Features Semi flui grease Provies long lasting protection Formulate for marine cranes ci & salt resistant ioegraable. escription apacity Wire Pack Qty Rope Felco 9 9 each Felco each Felco each Felco 1.7 each 1 escription arton Qty HW/RL20-Pail 20 Litre Pail each 36 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 37

20 Type Grease corrosion an moisture proofing compoun mae from pure inustrial grae lanolin. Suitable for offshore & submerge wire ropes Features an be injecte into wire rope with pressurise applicators incluing Masto & Viper nti-seize for shackles, nuts & bolts ioegraable. Flui Wire Rope Grease Features Rapily penetrates wire ropes Provies excellent anti-wear properties an repels water Protects against corrosion arries high loas NZFS pprove (ll animal prouct except airy) reas of pplication: Wire ropes ockyar cranes Mobile ranes hair lifts Flying foxes Slipways. griquality pprove. Pack Size RY litre Each escription arton Qty GS/ ml Pail GS/ litre Pail each GS/ litre Pail each GS/ litre Pail each Powa Wash n inustrial strength, all purpose cleaner. Features Wire Rope Grease semi-flui grease with a combination of lubricating solis an molybenum isulphie for lubrication an corrosion prevention of wire ropes. Features Rapily penetrates wire ropes Provies high loa carrying capacity Repels water Excellent anti-wear properties Provies high corrosion protection reas of pplication: Wire ropes ockyar cranes ranes hair lifts Flying foxes Slipways. Parts Washer Workshop leaner Quick reak egreaser Pack Size RY kg Each NZFS pprove (ll animal prouct except airy) griquality pprove. Non-flammable, non-toxic ioegraable Water Soluble ries quickly upon wash off. escription arton Qty PW/ litre Jerry an 4 PW/ litre ube each PW/ litre rum each PW/ litre I each Wire Rope Spray semi-flui grease with a combination of lubricating solis an molybenum isulphie for lubrication an corrosion prevention requirements of wire ropes. Features Rapily penetrates wire ropes an repels water Provies anti-wear properties Protects against corrosion NZFS pprove (ll animal prouct except airy) NZ griquality pprove. reas of pplication Wire ropes ock yar cranes Mobile cranes hain lifts Slipways Flying foxes. Pack Size RY g Each 38 EMIL info@bunzlsafety.com.au bunzlsafety.com.au LL LL bunzlsafety.com.au EMIL info@bunzlsafety.com.au 39

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