Tungaloy Report No. 429-E. Glodalo za visoko brzu obradu NOVO. Tip TPV / EPV16. Izvanredna učinkovitost za obradu aluminija i neželjeznih materijala
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1 Tungaloy Report No. 429-E za visoko brzu obradu NOVO Tip TPV / EPV16 Izvanredna učinkovitost za obradu aluminija i neželjeznih materijala
2 Svojstva Izvrsna učinkovitost obrade aluminija i neželjeznih materijala pri visokim brzinama obrade (Vc) do 5 m/min. Nema pomicanja pločice tijekom obrade pod kutom zahvaljujući stezanju oblika slova V, niti smičnog opterećenja na vijak. Analiza FR Konstrukcija V oblika smanjuje opterećenje na vijak Pločica dna V oblika Glodala Kretanje pločice Rezna sila, centrifugalna sila Konstrukcija V oblika Opći tip 3 µm µm Rezna sila Rezna sila Opterećenje vijka Sila reakcije 1% Pločica Radni materijal Brzina rezanja Posmak po zubu Dubina rezanja Širina rezanja Visoko pozitivni nagib i rezna oštrica za bolju obradu pod kutom. 12% : EPV16R32M32.-2 (ø32, z = 2) : XVCT1658R-AJ TH1 : Legura aluminija : Vc = 2 m/min : fz =.15 mm/z : ap = 5 mm : ae = 1 mm Konkurencija Promjer alata ødc: ø4 mm Maksimalni nagib kut θ 11.5 A B C θ Za široku primjenu obrade Izrada profila Glodanje sjedišta Kutna obrada 2 Glodanje u puno Pravocrtna obrada pod kutom Spiralna obrada Čeono glodanje Ciljana primjena Gdje postojii potreba za većom učinkovitosti istodobno zadržavajući preciznu obradu i visoku kvalitetu površine. Komponente koje zahtjevaju visoku preciznost, poput dijelova za aeronautiku Maks. ap Usporedba maksimalnog nagiba
3 Sigurna, stabilna konstrukcija sjedišta s jedinstvenim dnom V oblika na glodalima Hlađenje izravno na reznu oštricu Pojednostavljena konstrukcija vijčanog stezanja za bolje pozicioniranje pločice 2 čeona radijalna kontakta za preciznu obradu pod 9 Široka aksijalna potpora za bolju završnu obradu Pločice odlične oštrosti i visoke otpornosti na adheziju radnog materijala Oštrica wiper Polirana strana reznog kuta Sjediše oblika slova V omogućuje stabilnu obradu visokih brzina Spiralna rezna oštrica i visoko pozitivan napadni kut Dostupni razni polumjeri zakrivljenosti "rε": od.4 mm do 5. mm Puna baza Viši kut otpuštanja za mogućnost obrade pod kutom Usporedba površinske hrapavosti Površinska hrapavost Ra (µm) ap = 1.5 mm Konkurencija A Konkurencija B Površinska hrapavost Ra (µm) ap = 8 mm 2.5 Konkurencija A Konkurencija B Posmak po zubu fz (mm/z) Posmak po zubu fz (mm/z) Tung-AluMill koristi se i za grubu i za završnu obradu. Pločica Radni materijal Brzina rezanja Širina rezanja : EPV16R32M32.-2 (ø32, z = 2) : XVCT1658R-AJ TH1 : Aluminium alloy : Vc = 6 m/min : ae = 25 mm 3
4 Tip borera ødb b øda Tip prihvata ødc øds ødc R ap Lf 9 ødc ødb ød r Lf b a TPV16R4M16.E , SHM8X1.25X35-C TPV16R5M22.E , SHM1X1.5X3-C TPV16R63M22.E sa 24, SHM1X1.5X3-C TPV16R8M27.E , LHM12X1.75X3-C TPV16R1M32.E , SHM16X2X35-C TPV16R125M4.E , SHM2X2.5X4-C Tip dugačak prihvat Gruba podjela zubi Tip borera Kataloški broj Tip prihvata Kataloški broj T/EPV16: Maks. ap = mm Zaliha Broj pločica Zalihe Broj pločica Dimenzije (mm) (kg) ødc øds rs Lf L (kg) (min -1 ) (min -1 ) EPV16R25M , EPV16R32M sa 34, EPV16R32M , EPV16R4M , EPV16R25M25.-2L , EPV16R32M32.-2L sa 34, EPV16R32M32.-3L , EPV16R4M32.-3L , * Koristeći pločice radijusa zakrivljenosti rε 3.2 mm, standarndno glodalo mora se modificirati s "R". "R" = rε -.3 mm 9 Dimenzije (mm) ap Lf Zamjenski dijelovi Ključ Opisi Stezni vijak dio zahvat Masa Provrt za zrak L Rs EPV16R25 EPV16R32/4 TPV16R TS485I/HG TS493I/HG TS493I/HG Maks. RPM Masa Provrt za zrak Kataloški broj dijela BT15S H-TBS XVCT XVCT Pločice A T r Središnji klin Maks. RPM Pločice Pločice 4 Kataloški broj Preciznost Honanje Kvalitete Dimenzije (mm) TH1 A B T rε Maks. ap XVCT1654R-AJ C XVCT1658R-AJ C XVCT16512R-AJ C XVCT16516R-AJ C XVCT1652R-AJ C bez E/TPV16R XVCT1653R-AJ C XVCT16532R-AJ C XVCT1654R-AJ C XVCT1655R-AJ C : Artikli na zalihi
5 Primjene obrade Kutno glodanje Glodanje u puno Kosi ulaz u zahvat Obrada "plunging" i poprečna obrada Spiralna interpolacija Povećanje provrta Posmak A ap ap L ød1, 2 ød3 Period ae Kataloški broj EPV16R25 EPV16R32 T/EPV16R4 TPV16R5 TPV16R63 TPV16R8 TPV16R1 TPV16R125 Alat ø ødc (mm) ø25 ø32 ø4 ø5 ø63 ø8 ø1 ø125 Polumjer zakrivljenosti rε (mm) Maksimalna dubina rezanja ap (mm) Pravocrtna obrada pod kutom Stepenasto Maksimalni kut nagiba θ Minimalna duljina L (mm) Maksimaln i"plunging" A (mm) Minimalna obrada ød1 (mm) Spiralna obrada pod kutom Minimalno zuba/okr P (mm) Maksimalna obrada ød2 (mm) Minimalno zuba/okr P (mm).4, , , , , , , , , , , , , , , , , , , , , , , , Povećanje provrta Maksimalna širina ae (mm)
6 Standardni uvjeti obrade Materijali radnog dijela Tvrdoća Kvalitete Lomač strugotine HB Brzina rezanja Vc (m/min) Posmak po zubu fz (mm/z) Legura aluminija Lijevana legura aluminija (Si 12%) Lijevana legura aluminija (Si > 12%) Legure bakra (Pb > 1%) TH1 AJ Legure bakra Duroplastika, vlaknoplastika Tvrda guma Sigurnosne smjernice 1. Koristiti samo originalne pločice i glodala, uključujući komponente. 2. Sjedište pločice mora biti očišćeno prije stezanja pločice. 3. Stezni moment vijka: 4.5 N m. 4. Zbog sigurnosnih razloga, preporuča se koristiti novi vijak nakon svake promjene pločice. 5. Maksimalne vrijednosti RPM-a određene su na temelju razornog testa. Vrijednosti RPM-a više od maksimalnih mogu uzrokovati lom pločica, kvar na stroju i osobne ozlijede. 6. Pločica XVCT ima oštru reznu oštricu te je potrebno uvijek nositi rukavice kao zaštitu od ozlijeda prilikom rukovanja njima. 6
7 8 mm 15 mm Promjer alata: ødc (mm), Broj okretaja: n (min-1), Brzina posmaka: Vf (mm/min), Dubina rezanja: ap = 2. mm, Broj pločica: z ø25 ø32 ø4 ø5 ø63 ø8 ø1 ø125 z = 2 z = 2 z = 3 z = 3 z = 4 z = 5 z = 5 z = 6 z = 7 n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf Vc = 15m/min, fz =.25 mm/z Vc = 1 m/min, fz =.2 mm/z Vc = 1 m/min, fz =.2 mm/z Vc = 8 m/min, fz =.15 mm/z Vc = 6 m/min, fz =.1 mm/z Vc = 5 m/min, fz =.1 mm/z Vc = 6 m/min, fz =.12 mm/z Vc = 5 m/min, fz =.12 mm/z Vc = 3 m/min, fz =.12 mm/z Vc = 2 m/min, fz =.12 mm/z Praktični primjeri Radni dio Pločica Kvaliteta Materijal radnog dijela Dio aviona TPV16R5M22.E4 (ø5, z = 4) EPV16R32M32.-3 (ø32, z = 3) XVCT1654R-AJ TH1 A75 / AlZn5.5MgCu 7 mm 2 mm Dio aviona XVCT1653R-AJ TH1 A75 / AlZn5.5MgCu 15 mm 9 mm Cutting conditions Brzina rezanja: Vc (m/min) Posmak po zubu: fz (mm/z) dubina rezanja: ap (mm) Širina rezanja: ae (mm) Metoda obrade Hlađenje Stroj Rezultati Broj radnih komada (komada/kutu) Glodanje sjedišta Mokro Vertikalni M/C, BT5 Doubled tool life! Konkurencija Izvrsna oštrina drastično smanjuje reznu silu te se postiže dulji vijek trajanja alata. Brzina posmaka Vf (mm/min) Glodanje utora Mokro Vertikalni M/C, BT times productivity! Konkurencija Niža rezna sila dopušta obradu s visokim posmacima, čime se postiže veća učinkovitost. 7
8 3 mm 1 mm Radni dio Pločica Kvaliteta Komponenta robota Komponenta robota EPV16R25M25.-2 (ø25, z = 2) TPV16R5M22.E4 (ø5, z = 4) XVCT1654R-AJ XVCT1654R-AJ TH1 TH1 A661 / AlMg1AiCu Legura aluminija Materijal radnog dijela 8 mm 5 mm 2 mm 5 mm Cutting conditions Brzina obrade: Vc (m/min) Posmak po zubu: fz (mm/z) Dubina obrade: ap (mm) Širina obrade: ae (mm) Metoda obrade Hlađenje Stroj Rezultati Brzina posmaka Vf (mm/min) Glodanje sjedišta Mokro Vertikalni M/C, BT times productivity! Konkrencija Zahvaljujući krutom stezanju, odlična završna obrada postiže se čak i s visokim brzinama posmaka. Brzina posmaka Vf (mm/min) Glodanje utora Mokro Vertikalni M/C, BT5 1.3 times productivity! Konkurencija s velikom gustočom pločica ima niske sile rezanja i postiže bolju učinkovitost. Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc. Phone: Fax: Tungaloy Canada Phone: Fax: Tungaloy de Mexico S.A. Phone: Fax: Tungaloy do Brasil Comércio de Ferramentas de Corte Ltda. Phone: Fax: Tungaloy Germany GmbH Phone: Fax: Tungaloy France S.A.S. Phone: Fax: Tungaloy Italia S.r.I. Phone: Fax: Tungaloy Czech s.r.o. Phone: Fax: Tungaloy Ibérica S.L. Phone: Fax: Tungaloy Scandinavia AB Phone: Fax: Tungaloy Rus, LLC Phone: Fax: Tungaloy Polska Sp. z o.o Phone: Fax: Tungaloy U.K. Ltd Phone: Fax: Tungaloy Hungary Kft Phone: Fax: Tungaloy Turkey Phone: Fax: Tungaloy Benelux b.v. Phone: Fax: Tungaloy Croatia Phone: Fax: ISO 91 certified ISO 141 certified QCJ56 EC97J1123 Tungaloy Corporation Tungaloy Group Japan site and Asian production site 18/1/ /11/1997 Distributed by: Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,Ltd. Phone: Fax: Tungaloy Singapore (Pte.),Ltd. Phone: Fax: Tungaloy India Pvt. Ltd. Phone: Fax: Tungaloy Korea Co., Ltd Phone: Fax: Tungaloy Malaysia Sdn Bhd Phone: Fax: Tungaloy Australia Pty Ltd Phone: Fax: PT. Tungaloy Indonesia Phone: Fax: Produced from Recycled paper Oct. 213 (TJ)
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