Revision to the Operating Instructions , , ,

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1 Drve Techology \ Drve Automo \ System Itegro \ Servces Revso to the Operg Istructos , , , Mechroc Drve System MOVIGEAR MGF..4/XT Desg wth Icreased Torque Edto 10/ / EN

2 1 Revso Aected documeto 1 Revso INFORMATION Ths revso cotas the ollowg chages regardg MOVIGEAR B: The "ET Exteded Torque" opto was replaced by the "XT Icreased Torque" opto. Note the moded techcal da o the /XT opto: Revsed chapter "Geeral techcal da o MOVIGEAR " Revsed chapter "Derg actors" Revsed chapter "Decelero torques DyaStop " Revsed chapter "Torque curves" Revsed chapter "dmeso drawgs" Ths documet does ot replace the detaled operg structos. 1.1 Aected documeto The revsos apply to the ollowg publcos: "MOVIGEAR DBC-B" operg structos (part o , edto 03/2012) "MOVIGEAR DAC-B" operg structos (part o , edto 03/2012) "MOVIGEAR DSC-B" operg structos (part o , edto 03/2012) "MOVIGEAR SNI-B" operg structos (part o , edto 03/2012) 2 Revso MOVIGEAR MGF..4/XT

3 Ut Structure MOVIGEAR drve ut 2 2 Ut Structure 2.1 MOVIGEAR drve ut MOVIGEAR drve uts are made up o 3 core compoets: gear ut, motor ad drve electrocs. These 3 core compoets are cluded oe de-cast alumum housg (see ollowg gure). MGF..4 MOVIGEAR B [1] [2] MGF..4/XT [3] [1] [2] [4] [3] MGF..2 MOVIGEAR MOVIGEAR B [4] [1] [2] [3] [4] [1] MOVIGEAR electrocs cover [2] Coecto rg or cable glads [3] Ispecto cover [4] Output shat varat (pctured here: hollow shat wth keyway) Revso MOVIGEAR MGF..4/XT 3

4 2 Ut Structure MOVIGEAR drve ut lug coector varat cojucto wth /XT verso The ollowg M23 plug coectors are avalable: [1] "Straght" plug coector [2] "Rght-agle" plug coector INFORMATION "Rght-agle" plug coectors are ot possble wth plug coector posto x x 90 [1] [2] MGF..4/XT MGF..4/XT Revso MOVIGEAR MGF..4/XT

5 Ut Structure Sample type desgo o drve ut Sample type desgo o drve ut Type desgo The ollowg table shows the type desgo o MOVIGEAR : MGFAS4 DSM SNI B / XT MOVIGEAR opto DS = ECR XT IV WA = = = = Electrodyamc decelero ucto DyaStop Exteded cotrol rage Icreased torque lug coectors Varat or wet areas MOVIGEAR verso MOVIGEAR stallo techology DBC = Drect Bary Commuco DAC = Drect AS-Iterace Commuco DSC = Drect SBus Commuco SNI = Sgle Le Network Istallo Motor type Sze 2 4 = = Housg moutg T = S = Torque class 200 Nm Torque class 400 Nm Drve wth torque arm Housg wth threads or moutg a torque arm Shat type A = Shat-mouted gear ut T = (hollow shat wth key) TorqLOC hollow shat moutg system Gear ut type F = arallel-shat helcal gear ut roduct le MG = MOVIGEAR Revso MOVIGEAR MGF..4/XT 5

6 2 Ut Structure Sample type desgo o electrocs 2.3 Sample type desgo o electrocs Type desgo o electrocs cover The ollowg table shows the type desgo o the electrocs cover: M Gx SNI B 10 A / XT Electrocs cover opto XT = Icreased torque Electrocs cover varat A = Wth applco slot 1) 0 = Wthout applco slot Varat 10 = De-cast desg (stadard) 11 = De-cast desg (wet areas) MOVIGEAR verso 1) Oly avalable or MOVIGEAR DSC-B ad MOVIGEAR SNI-B MOVIGEAR stallo techology DBC = Drect Bary Commuco DAC = Drect AS-Iterace Commuco DSC = Drect SBus Commuco SNI = Sgle Le Network Istallo Coecto type 3 = 3-phase Supply voltage 50 = AC V Sze 2 4 = = roduct le MG = MOVIGEAR Torque class 200 Nm Torque class 400 Nm 6 Revso MOVIGEAR MGF..4/XT

7 Techcal Da Geeral techcal da o MOVIGEAR 3 3 Techcal Da 3.1 Geeral techcal da o MOVIGEAR MOVIGEAR type MGF..2 MGF..4 MGF..4/XT Torque class M 200 Nm 400 Nm Supply voltages ermtted rage V le 3 x AC 380 V - 5 % up to AC 500 V +10 % 3 x AC 400 V - 5 % up to AC 500 V +10 % Le requecy le Iput curret I N 1.52 A ( Motor = ) 2.72 A ( Motor = ) 3.46 A ( motor = ) I max start 5.32 A 9.52 A A Nomal output curret I N Motor 1.85 A 3.0 A 3.7 A Curret carryg capacty o termals WM requecy Itererece mmuty See operg structos, chapter "Electrcal Istallo / Istallo structos / ermtted cable cross secto o termals" 4/8 k EN ; 2. Evromet (dustral evromet) Electromagetc tererece EN cegory C3 (class A group 2 o EN 55011) Clme class EN , class 3K3 Storage temperure ϑ F 25 C to + 70 C (EN ) roo o mechacal stregth Accordg to EN Degree o protecto I Stadard: I65 accordg to EN (MOVIGEAR housg closed ad all cable glads sealed) Wth optoal package or applcos wet areas: I66 accordg to EN (MOVIGEAR housg closed ad all cable glads sealed) Operg mode S1, DB (EN ) Type o coolg Sel-coolg to DIN ad EN Sgalg uctos Dsplay elemets o housg to dce the ut ste Istallo alttude h Up to h 1000 m wthout restrctos. The ollowg restrctos apply to heghts 1000 m: From 1000 m to max m: I N derg by 1% per 100 m From m to max m: V N reduced by AC 6 V per 100 m Over m oly overvoltage class 2; exteral measures are requred or overvoltage class 3. Overvoltage classes accordg to DIN VDE Requred prevetve measures Groudg the ut Ambet temperure MOVIGEAR DBC-B, DAC-B, DSC-B Ambet temperure ϑ A 25 C to + 60 C 1) I N motor reducto Ambet temperure 3 % I N per K 40 C to 60 C Ambet temperure MOVIGEAR SNI B Ambet temperure ϑ A 0 C to + 60 C 1) I N motor reducto Ambet temperure 3 % I N per K 40 C to 60 C 1) Observe the permtted temperure rage o the ol to be used (see chapter "Lubrcat table"). Revso MOVIGEAR MGF..4/XT 7

8 3 Techcal Da Derg actors 3.2 Derg actors Aected ut varats The table shows the ut varats you have to / do ot have to use the addtoal I N motor reducto the ollowg chapter: I N motor reducto ot requred Requred MGF..2 (all varats) MGF..4..DSC B / XT wth applco opto MGF..4..DSC B / XT wthout applco opto MGF..4..DSC B wth applco opto MGF..4..DSC B wthout applco opto MGF..4..SNI B / XT wth applco opto MGF..4..SNI B / XT wthout applco opto MGF..4..SNI B wth applco opto MGF..4..SNI B wthout applco opto MGF..4..DAC B / XT MGF..4..DBC B / XT MGF..4..DAC B MGF..4..DBC B I N motor reducto The ollowg gure shows the I N motor reducto depedg o the motor speed: 100 [1] 90 Motor curret [% I N motor] [2] Motor speed [] [1] Ambet temperure 35 C [2] Ambet temperure = 40 C INFORMATION DAC type: Derg s based o typcal operg codtos wth a supply voltage o 24 V (AS-Iterace electrocs supply, sgal level o bary puts, put voltage o STO put). INFORMATION DSC/SNI type: Derg s based o typcal operg codtos wth a supply voltage o 24 V (sesor supply, put voltage o STO put). 8 Revso MOVIGEAR MGF..4/XT

9 Techcal Da Decelero torques DyaStop Decelero torques DyaStop M th =DyaStop operg rage = Impermssble operg rage o DyaStop max MGF stage 2- stage tot M DS Decelero torque Wth DS (gear ut shat speed) MGF.. 4 tot M DS Decelero torque Wth DS (gear ut shat speed) MGF.. 4/XT tot M DS Decelero torque Wth DS (gear ut shat speed) [Nm] [] [Nm] [] [Nm] [] stage stage stage stage = reerred gear ro Revso MOVIGEAR MGF..4/XT 9

10 3 Techcal Da Torque characterstc curves 3.4 Torque characterstc curves Cotrol rage 1:10 The ollowg gure shows schemc characterstc curves. The tables below lst the exact values. M apk Torque M a Motor speed e [] MGF..4/XT (creased torque) 2- stage a a M a M apk M aemerg.o [] [] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [kg] tot Weght * * * * * * * * * Revso MOVIGEAR MGF..4/XT

11 Techcal Da Torque characterstc curves 3 MGF..4/XT (creased torque) 3- stage a a M a M apk M aemerg.o [] [] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [kg] tot Weght = reerred gear ro * = The llustred values are realzed the settg o parameter (curret lmt) ad (torque lmt) s creased to 350 [% IN] (actory settg: 250 [% IN]). M apk = Maxmum permtted torque or short-tme duty I M apk occurs more ote tha 10 tmes per hour, a detaled project plag must be carred out usg the SEW Workbech. M aemerg.o = Maxmum permtted torque or o-cyclcal specal loads, maxmum 1000 cycles M a = MOVIGEAR cotuous output torque a = Output speed Motor speed Revso MOVIGEAR MGF..4/XT 11

12 3 Techcal Da Torque characterstc curves Exteded cotrol rage 1: (/ECR opto) The ollowg gure shows schemc characterstc curves. The tables below lst the exact values. M apk Torque M a Motr speed e [] MGF..4../ECR/XT (exteded cotrol rage /ECR ad creased torque /XT) 2- stage 1 a M 1) a M apk M aemerg.o [] [] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [kg] tot Weght * * * * * * * * * Revso MOVIGEAR MGF..4/XT

13 Techcal Da Torque characterstc curves 3 MGF..4../ECR/XT (exteded cotrol rage /ECR ad creased torque /XT) 3- stage 1 a M 1) a M apk M aemerg.o [] [] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [kg] tot Weght = reerred gear ro * = The llustred values are realzed the settg o parameter (curret lmt) ad (torque lmt) s creased to 350 [% IN] (actory settg: 250 [% IN]). 1) = For motor speeds e < 5, you have to reduce the output torque M a by actor 0.9. M apk = Maxmum permtted torque or short-tme duty I M apk occurs more ote tha 10 tmes per hour, a detaled project plag must be carred out usg the SEW Workbech. M aemerg.o = Maxmum permtted torque or o-cyclcal specal loads, maxmum 1000 cycles M a = MOVIGEAR cotuous output torque a = Output speed Motor speed Revso MOVIGEAR MGF..4/XT 13

14 3 Techcal Da Dmeso drawgs 3.5 Dmeso drawgs MGF..4.. /XT wth creased torque Revso MOVIGEAR MGF..4/XT

15 Techcal Da Dmeso drawgs MGF..4../XT wth creased torque ad applco opto Revso MOVIGEAR MGF..4/XT 15

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