Addendum to the Operating Instructions

Transcription

1 Drve Techology \ Drve Automato \ System Itegrato \ Servces Addedum to the Operatg Istructos Gear Ut Seres R..7, F..7, K..7, S..7, SIROLAN W R..7, F..7, K..7 Gear Uts wth Flage Couplg Edto / / EN

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3 Cotets Cotets Addedum to the Operatg Istructos Structure Moutg the couplg to the customer shat Establshg the lage coecto Removg the couplg rom the shat Techcal data... 3 Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg 3

4 Addedum to the Operatg Istructos Structure Addedum to the Operatg Istructos INFORMATION Ths addedum provdes mportat addtoal ormato to the operatg structos or R..7, F..7, K..7 gear uts wth lage couplg. lease use the techcal data speced ths documet. Ths documet does ot replace the "R..7, F..7, K..7, S..7, SIROLAN W Seres Gear Uts" operatg structos.. Structure Flage couplgs [] are rgd couplgs or coectg 2 shats [2]. They are sutable or operato both drectos o rotato, but caot compesate ay shat msalgmets. Torque betwee shat ad couplg s trasmtted va a cyldrcal tererece t. The two couplg halves are mouted together at ther lages. The couplgs are equpped wth several dsassembly bores [3] or removg the tererece t hydraulcally. [2] [] [2] [3] [] Flage couplg [2] Customer ad gear ut shat [3] Dsassembly bores Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg

5 Addedum to the Operatg Istructos Moutg the couplg to the customer shat.2 Moutg the couplg to the customer shat INFORMATION The couplg hal or the gear ut ed s already mouted at the actory. INFORMATION repare moutg tools ad the process careully, so that the couplg ca be tted to the shat quckly.. Clea the shat ad bore o the lage couplg thoroughly ad remove ay grease. The dsassembly bores o the couplg must also be ree rom drt. NOTICE Improper assembly ca damage the couplg. ossble damage to property. Make sure that the shat ad bore are completely ree rom grease to esure proper uctog o the tererece t. Do ot use at-seze paste or assembly. 2. Heat the lage couplg to a jog temperature o 250 C as log as o specal jog temperature s speced or the order. CAUTION The requred assembly clearace s acheved oly by heatg the couplg. Dager o burs durg the etre assembly process! Make sure that hot parts caot be touched utetoally. NOTICE Radat heat rom the lage couplg ca damage adjacet elemets. ossble damage to property. rotect adjacet elemets (e.g. ol seals) wth sutable heat shelds Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg 5

6 Addedum to the Operatg Istructos Moutg the couplg to the customer shat 3. Mout the lage couplg quckly oto the shat up agast the shat shoulder CAUTION Rsk o crushg due to allg couplg. Mor jures. Durg the coolg process, the couplg must be secured o the shat. 4. Oce the couplg has cooled dow, spray the dsassembly bores wth clea meral ol ad close them usg the suppled screw plugs. 6 Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg

7 Addedum to the Operatg Istructos Establshg the lage coecto.3 Establshg the lage coecto NOTICE Improper assembly may damage the couplg. ossble damage to property. Note that the lage couplg caot compesate shat msalgmets.. Clea the lage suraces [] o the couplg halves [2]. [2] [] Alg the bore patters o the two couplg halves [2] ad jo the lage couplg wth the bolts ad uts cluded the delvery. [2] Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg 7

8 Addedum to the Operatg Istructos Establshg the lage coecto 3. Mout the bolts [3] ad tghte them dametrcally opposte sequece wth the tghteg torques the ollowg table [3] Sze Bolt sze Tghteg torque Stregth class 0.9 [Nm] F07 / K07 / R37 M F27 / K27 / R47 M F57 / K57 / R67 M K67 K87 M INFORMATION Do ot lubrcate the bolts [3] durg assembly. 8 Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg

9 Addedum to the Operatg Istructos Removg the couplg rom the shat.4 Removg the couplg rom the shat.4. Notes CAUTION Rsk o jammg ad crushg due to mproper removal o heavy compoets. Rsk o jury. Dsassemble the lage couplg properly. Observe the ollowg dsassembly structos. To remove the couplg [], the tererece t must rst be wdeed hydraulcally. The remag holdg orce must the be overcome wth a extractor [2]. The ollowg gure shows a exemplary desg o a hydraulc extractor. [] [2] Sze F07 K07 R37 F27 K27 R47 F57 K57 R67 For dsassemblg the couplg, oe ol pump s requred per dsassembly bore. The data requred or dmesog the pull-o devce s lsted the ollowg table: Ol pressure requred or dsassembly [bar] 600 Number o dsassembly bores/umber o requred ol pumps 2 Fttg o the pressure ol bores the lage couplg G /4" Requred axal orce o the pull-o devce [kn] K K Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg 9

10 Addedum to the Operatg Istructos Removg the couplg rom the shat.4.2 rocedure INFORMATION repare dsassembly tools ad the process careully, so that the couplg ca be removed rom the shat quckly.. Loose the bolts [] ad separate the lage couplg. Remove the screw plugs [2] o the dsassembly bores. [2] [] Coect the rst ol pump [3] to the dsassembly bore closest to the lage [4] ad apply pressure utl ol comes out o the secod dsassembly bore [5]. Depedg o the sze, ths dsassembly bore ca also be located o the lage surace o the couplg. [3] [4] [4] [5] INFORMATION It s essetal that you observe the saety otes o the mauacturers o the hydraulc devces durg the dsassembly process. 0 Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg

11 Addedum to the Operatg Istructos Removg the couplg rom the shat 3. Coect the ext ol pump [6] to ths bore [5] ad press ol utl t comes out at the ext dsassembly bore [7]. [7] [6] [5] Repeat ths process utl all dsassembly bores are coected to a ol pump ad pressure s appled. At the last dsassembly bore [7], the pressure must be creased utl at both rot aces o the couplg [8] ol comes out the shape o a rg. [7] [8] INFORMATION The couplg ca also be dsassembled wth oly oe ol pump. I ths case, the dvdual dsassembly bores must be blocked ater pressure has bee appled. rovde or a cosstet pressure throughout the dsassembly procedure. Beore removg the couplg, keep the ol pressure costat or 30 mutes to create a evely dstrbuted ol lm sde the tererece t. The pressure must be kept costat durg ths tme ad the remag dsassembly process at all bores. Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg

12 Addedum to the Operatg Istructos Removg the couplg rom the shat 5. Istall the pull-o devce [3]. Remove the couplg rom the shat. Sce the ol pressure breaks dow ater the last dsassembly bore has bee reached, the requred orce or removg the couplg s sgcatly hgher at the ed. [3] [4] Check the codto o the shat ad the couplg bore ater the dsassembly process. Damaged parts must be replaced. 2 Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg

13 Addedum to the Operatg Istructos Techcal data.5 Techcal data.5. Flage couplg dmeso sheet The ollowg gure shows the dmeso drawg o the lage couplg: Type ØB0 ØBFC CFC ØDFC ØEFC F0 ØGFC LFC LM MFC SFC 0.9 kg F..07 K..07 R37 F..27 FC js H G/4" (3x) M20 (2x) 2x27 K..27 R47 F..57 FC js H G/4" (3x) M24 (6x) 2x45 K..57 R67 K67 FC45 FC js6 250 js H7 65 H G/4" (3x) G/4" (3x) M30 (4x) M36 (2x) 2x75 2x23 K87 FC js H G/4" (3x) M36 (6x) 2x65 Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg 3

14 Addedum to the Operatg Istructos Techcal data.5.2 Customer shat dmeso sheet INFORMATION Esure that the dmesos o the customer shat correspod to the SEW- EURODRIVE speccatos ø D35 ø D36 ø D37 FA K5 L DIN 332 D.M.. DIN 509 F07 K07 95 h9 95 v M20 E2.5x0.4 R37 F27 K27 5 h9 5 v M24 E2.5x0.4 R47 F57 K57 35 h9 35 v M30 E2.5x0.4 R67 K67 65 h9 65 v M30 E2.5x0.4 K87 90 h9 90 v M30 E2.5x0.4 4 Addedum to the Operatg Istructos R..7, F..7, K..7 Seres Gear Uts wth Flage Couplg

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