Manual. Conversion Aid MOVIDRIVE MDR60A Regenerative Power Supply Unit Series from DCV185 to DCV200

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services Manual Conversion Aid MOVIDRIVE MDR60A Regenerative Power Supply Unit Series from DCV185 to DCV200 Edition 06/ / EN

2 SEW-EURODRIVE Driving the world

3 Contents Contents 1 Notes on the Conversion Conversion Aid for MDR60A Nameplate Additional control terminal for blocking the regenerative power supply Extended power range Project planning Cable connections Control connections Voltage selection switch Housing mechanics External line filter Manual Conversion Aid MDR60A (from DCV185 to DCV200) 3

4 1 Notes on the Conversion 1 Notes on the Conversion The MOVIDRIVE MDR60A regenerative power supply (part number ) has been redesigned. The order data, such as the part number ( ), the catalog and type designation (MDR60A ), and the price remain unchanged. The devices can be differentiated via the serial number. This conversion aid contains detailed information about the changes in the design of the product. The function of the units with serial number DCV200 is compatible with that of the units of the DCV185 series. 4 Manual Conversion Aid MDR60A (from DCV185 to DCV200)

5 Conversion Aid for MDR60A Nameplate kva i P n f Hz 2 2 Conversion Aid for MDR60A Unit series conversion from Serial no.: DCV185xxxx to serial no.: DCV200xxxx 2.1 Nameplate Observe the information on the nameplate. You find the series number of the unit in field [1] of the nameplate. Typ MDR60A Sach.Nr Serien Nr. DCV Eingang / Input Ausgang / Output D Bruchsal U= 3*380V...500V +/-10% U= VDC Netzrückspeisung F= 50/60Hz MOVIDRIVE I= 289A AC (400V) I= 350A DC Made in Germany T= 0 40 C P= 200kW [1] 2.2 Additional control terminal for blocking the regenerative power supply With the new control terminal A1/A2 (at the bottom of the device), the power inverter of the regenerative power supply unit can be stopped with a DC 24 V signal at terminal A1 (A2 GND). This function can minimize power supply disturbances with non-generative load cycles. The inverter is activated when terminals A1/A2 are not connected. Terminal A1 does not have to be connected to GND. A1 = High / (DC +24 V) 'Regenerative power supply blocked" supply system synchronization deactivated A2 = GND / (DC 0 V) reference potential INFORMATION The motive branch, i.e. the supply of the DC link, remains active when the inverter is blocked by a signal at terminals A1/A2. (The function of the control terminal corresponds with the binary signal "DIGIN3/inhibit" of the MOVIDRIVE regenerative power supplies MDR60A kw) 2.3 Extended power range As the power range of the MOVIDRIVE B inverters was expanded, the power ratings of the MDR regenerative power supply have also been increased. The regenerative power supply can be connected to the MOVIDRIVE B inverter size 7 / 160 kw variant as of serial no. DCV200. The type rating of the regenerative power supply increases from 132 kw to 160 kw. This results in the following performance data. Serial number DCV185 DCV200 Unit power 132 kw 160 kw Manual Conversion Aid MDR60A (from DCV185 to DCV200) 5

6 2 kva i P n f Hz Conversion Aid for MDR60A Extended power range MOVIDRIVE MDR60A size 6 MOVIDRIVE MDR60A DCV185 DCV200 Size 6 Part number INPUT Rated supply voltage V line 3 AC 380 V V (according to EN 50160) Line frequency f line 40 Hz - 60 Hz ±10 % Rated connected load P N 132 kw 160 kw Rated supply current I line AC 225 A AC 260 V (at V line = 3 AC 400 V) DC LINK Apparent output power S A 146 kva 175 kva (at V line = 3 AC V) DC link V DCL DC 560 V V Rated DC link current I DCL DC 270 A DC 324 A Max. DC link current I DCL_max DC 410 A Motive: DC 486 A Regenerative: DC 410 A GENERAL INFORMATION Power loss at P N P Vmax 2000 W 2400 W Cooling air consumption 700 m 3 /h 880 m 3 /h Connection for power terminals X1, X2 M10 terminal studs (L1, L2, L3 for size 6) Permitted tightening torque Permitted cable cross section 150 mm 2 (line connection) / 30 Nm (270 in-lb) 1) 185 mm 2 (DC link connection) / 32 Nm (280 in-lb) 1) Electronics terminals connection (X2 for size 6) X3 Permitted cable cross section: mm 2 (AWG18 14) Terminals A1 / A2: mm 2 (AWG18 12) Weight 90 kg (200 lb) 100 kg (200 lb) Dimensions W H D 378 mm 947 mm 395 mm (14.9 in 37.3 in 15.6 in) Line choke (always required) Already installed Line filter (optional) NF , Part number For MOVIDRIVE MDX60B/61B...-5_ Recommended line fuse 400 A 500 A 1) Important: Do not apply tightening torque directly at terminals L1, L2, L3 and ±UG; use a second wrench. 378 mm 942 mm mm (14.9 in 37.1 in 15.3 in) Line fuse for unit replacement in the field If the unit series DCV185 is replaced by the DCV200 series in the field and the load of the connected inverters and the cable cross section remain unchanged, it is not necessary to change the line fuses from 400 V to 500 V. 6 Manual Conversion Aid MDR60A (from DCV185 to DCV200)

7 Conversion Aid for MDR60A Project planning kva i P n f Hz Project planning Observe the project planning guidelines and notes in the system manual for MOVIDRIVE MDR60A regenerative power supplies. The number of points of the regenerative power supply MOVIDRIVE MDR60A remains unchanged (54 points). 2.5 Cable connections The cable connections that used to be located inside the unit have now been moved to the outside. Connection DCV185 DCV200 L1 M 10 M 10 L2 M 10 M 10 L3 M 10 M 10 +U z M 10 M 10 -U z M 10 M 10 PE M 8 M 8 Internal DC fuses 500 A 630 A The size of the connection terminals has not changed. The required cable length for connecting the units is slightly shorter. In case of service, the existing cable set can be used. The cables can be shortened, if desired. 2.6 Control connections The control terminal X2, which could previously only be accessed by opening the unit, has now been installed pin-compatibly on the outside (signals: relay error message; reset) 2.7 Voltage selection switch INFORMATION You only have to open the unit now if you want to set the voltage selection switch, which is set to AC 500 V at the factory. This feature is the same for all series versions. Manual Conversion Aid MDR60A (from DCV185 to DCV200) 7

8 2 kva i P n f Hz Conversion Aid for MDR60A Housing mechanics 2.8 Housing mechanics The preferential mounting points are the upper suspension holes; the lower cut-outs are for additional fixation (for preventing pendulum motion) Dimension drawing of DCV200 series 378 (14.88) 348 (13.70) 304 (11.96) 31 (1.22) 10 (0.39) 942 (37.08) 834 (32.83) 736 (28.97) 696 (27.40) (42.12) (36.75) operation phase failure SKS overtemperature overcurrent/uce off/collective error reset 129 (5.07) + - L1 L2 L (16.41) (0.76) 10 (0.39) 138 (5.43) 98 (3.85) Freigabe (15.33) X2 SKS + - L1 L2 L3 PE PE M (6.67) All dimensions in mm (in) Manual Conversion Aid MDR60A (from DCV185 to DCV200)

9 Conversion Aid for MDR60A Housing mechanics kva i P n f Hz Dimension drawing of DCV185 series 378 (14.9) 348 (13.7) 10 (0.4) 395 (15.6) 33 (1.3) 122 (4.8) 83 (3.3) 402 (15.8) 914 (36) 804 (31.7) 721 (23.4) 680 (26.8) 10 (0.4) 85 (3.4) All dimensions in mm (in) Comparison of dimensions DCV200 DCV185 Width 378 mm (14.9 in) 378 mm (14.9 in) Height 942 mm (37.1 in) mm (5.0 in) terminals below mm (3.9 in) clearance above = 1170 mm (46.1 in) 947 mm (37.3 in) mm (3.9 in) clearance above mm (3.9 in) clearance below = 1147 mm (45.2 in) Depth mm (15.3 in) 395 mm (15.6 in) Manual Conversion Aid MDR60A (from DCV185 to DCV200) 9

10 2 kva i P n f Hz Conversion Aid for MDR60A External line filter Unit mounting comparison DCV200 DCV (13.7) 348 (13.7) operation phase failure overtemperature overcurrent/uce off/collective error SKS reset + - L1 L2 L (22) 558 (22) All dimensions in mm (in) DCV200 DCV185 Mounting distance horizontal 348 mm (13.7 in) 348 mm (13.7 in) Mounting distance vertical 558 mm (22.0 in) 558 mm (22.0 in) 2.9 External line filter The line filter NF (part number ) can continue to be used for all unit series. 10 Manual Conversion Aid MDR60A (from DCV185 to DCV200)

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12 SEW-EURODRIVE Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D Bruchsal/Germany Phone Fax