Engine Mini-1 VERSION SPARE PARTS MANUAL

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1 2817 Engine Mini-1 VERSION SPARE PARTS MANUAL

2 PARTS LIST CATALOGUE NORMS TO PLACE AN ORDER: For fast and more efficient service, please specify the following information on spare parts orders that must be preferably done by FAX or as specified below: 1- Engine model: As shown in identification plate 2- Engine serial number: As shown in identification plate and stamped on crankcase 3- Item description + part number + quantity required Spare parts requests must be adressed to: recambios@solediesel.com Telf.: Fax: The components shown in the catalog have: - Figure: Number by which they are represented in scheme - Description: Trade name of the component - Quantity: Total number of parts used in the assembly of the part represented (may differ from the total minimum quantities) Hoses, indicates the total length in meters The diagrams shown in this catalog of spare parts, have only the purpose to identify the piece in question, its representation is not meaningful and may differ from the actual piece. In case of doubt, contact Solé Diesel, or your authorized dealer. The parts i / or references in this catalog are subject to change without notice. SOLÉ, S.A. C-243b, Km, 2 - P.O. BOX Martorell (Barcelona) Spain Download the latest version of this manual HERE

3 Contents Engine Body Block Mounts - Remote control Cylinder - Cylinder Head - Compression R Crankshaft - Connecting Rod - Timing and Regulator - Fuel Control - Injector Rock Cooling System Cooling System Fuel System Fuel System - Lubricating System Kit Pump Fuel Injection Pump Injector Body & Nozzle Electrical System Electrical System Bronze/Brass Water Strainer Chromed Brass Water Strainer 1/2" Chromed Brass Water Strainer 1" 1

Engine Body D_LO01_1_1 Block 1 12120001 1 Block Assy 2 12120002 1 Screw, Racord 4 12120004 1 PAN Assy,oil 5 12120005 1 Gasket,oil pan 6 52102256 12 Bolt DIN 933 M8-15 8.

4 Engine Body D_LO01_1_1 Block Block Assy Screw, Racord PAN Assy,oil Gasket,oil pan Bolt DIN 933 M Washer Bearing,crankshaft 1 mm Bearing,crankshoft Std D MOUSING [NP] Disk,housing Bearing, Crankshaft Gasket,housing Plug,oil drain CRANKSHALT BEAR.MOUNT(COM)1 mm [NP] Cap Assy,bearing Gasket,bearing cap 0,1 mm [VAR] Gasket,bearing cap 0,5 mm [VAR] Bearing,thrust 1 mm D Bearing,thrust D Pin,crankshoft bearing Stud Nut DIN 934 M Washer DIN Guide,lower Gasket,guide Bolt DIN 912 M Washer GROWER DIN Tube,push rod [NP] Seat,Tube Bolt DIN 933 M Washer GROWER DIN Washer DIN [NP] Not provided NS Bolt DIN 551 W7/ [NP] [NS] [NS] Not shown NS Gasket Kit [NS] [VAR] Variable according to repair NS Gasket Kit MINI 1 [NS]

5 Engine Body D_LO01_1_2 Mounts - Remote control Bracket,engine Bracket,engine Flexible MOUNT,front Plate [NP] Screw Bolt DIN 933 M Flexible MOUNT,rear Bolt DIN 933 M Washer GROWER DIN Bracket,flex mount Bracket,flox mount BRAKET Assy,engine speed contr Bolt DIN 933 M Clamp,cable Bolt DIN 86 W3/ SPLIT,piece reverser morse Assy Bracket,morse control 24A Bracket,Gear box control 24B SUPORT Clamp 25 (*) 1 Not available [NP] Bolt DIN 933 M Nut DIN 934 M Washer DIN Washer GROWER DIN Bracket,split piece SPLIT,piece Pin Pin DIN-94 1, Bolt DIN 916 M10-10 UMBR Washer DIN [NP] Not provided

6 Engine Body D_LO01_1_3 Cylinder - Cylinder Head - Compression R Cylinder Cylinder Assy MINI Cylinder LINE Cap,cylinder Pipe,water inlet O-Ring O-Ring Gasket,cylinder 0,1mm [VAR] Gasket,cylinder 0,3mm [VAR] Cylinder Head Assy MINI Disk,cover rocker Cap Sealing Stud,cylinder head 13A Nut 13B Nut Washer 10, Guide,inlet valve Guide,exhaust valve 16B Ring,valve guide Bolt DIN 912 M MANGER,engine Ring,breather valve Plug Air Filter Assy without filter element 08/10/ Air Filter Assy without filter element 08/10/ Air Filter Assy without filter element 08/10/ Gasket,inlet manifold Stud MANI FOld,inlet Plate,exhaust manifold Gasket,exhaust manifold Stud [NP] Not provided Nut DIN 934 M8 8.8 [NS] Not shown Plate,Water Outlet [VAR] Variable according to repair Gasket

7 Engine Body D_LO01_1_3 Cylinder - Cylinder Head - Compression R Bolt DIN 912 M Water Outlet Elbow Stud,nozzle Nut DIN 934 M Washer GROWER DIN Stud,nozzle Cover,rocker Gasket,rocker cover 0,5 mm Cover,rocker [NP] Spring,return O-Ring D. 6,07X1, Pin DIN Pipe,lubrication Pipe Coupling Washer 8,2-12-1, Screw, Racord Cap O-Ring Pin Seat,inlet valve Seat,exhaust valve 66 (*) 1 Not available [NP] NS Gasket,cylinder head [NS] NS BREATHER Valve Assy [NS]

Engine Body D_LO01_1_4 Crankshaft - Connecting Rod - Timing and 1 12122000 1 CrankShaft Assy MINI-2 2 12122002 1 Cover,crankShaft lubr.channel 3 52102106 2 Bolt DIN 933 M5-15 8.

8 Engine Body D_LO01_1_4 Crankshaft - Connecting Rod - Timing and CrankShaft Assy MINI Cover,crankShaft lubr.channel Bolt DIN 933 M SAFETY STrap Disk,channel seal KEY,woodruff Seal,oil 7A Seal,oil Nut Washer DIN 6798-A 16 KIT ARM Assy,rocker KEY,woodruff ROD Assy, connection Case,con rod. 0,25 mm Case,con rod 0,5 mm Bearing,con rod head Bearing,con rod Bolt,con rod Nut Piston Assy 80 MM [NP] Piston Assy (0,5 mm OverSIZE) Ring Set.STD Ring Set (0,5 mm OverSIZE) Ring Set (1 mm OverSIZE) Pin,piston CIRClip DIN 472 I CamShaft Tappet,inlet Tappet,exhaust ARM,rocker exhaust Rocker ARM Assy ARM,rocker inlet [NP] Not provided ARM Assy,rocker inlet [NS] Not shown Screw,adjusting Nut,adjusting

9 Engine Body D_LO01_1_4 Crankshaft - Connecting Rod - Timing and Shaft Rocker Ring Bolt DIN 916 M6-8 UMBRAC Intake Valve Exhaust Valve Retainer,valve spring Valve Spring Spring CARRIER Valve COLLECT Valve Guide Washer 43A CIRClip DIN 472 I Seal,valve Nut,flywheel Washer DIN x20,4x2, Small STARTING PinION PinION PIN STARTING Chain LARGE STARTING PinION Nut,pawl Shaft COLLAR LARGE PinION KEY CIRClip DIN 471 E CIRClip DIN 472 I Ball Bearing RSH Bolt DIN 912 M Chain GUARD [NP] Bolt DIN 933 M Guard Mount Handle Arm GRIP Tube NS STARTING Handle [NS]

10 Engine Body D_LO01_1_5 Regulator - Fuel Control - Injector Rock Shaft,governor Nut Washer Gear,governor [NP] Plate SCREN Plate Ball,governor [NP] MOUSING,governor 11 (*) 1 Not available [NP] Bracket Bolt Yoke,governor Spring GOverNOR Spacer Bolt DIN 933 M Bolt Spring Shaft,governor lever CIRClip DIN Lever,governor [VAR] Pin Lever,engine speed control Spring GOverNOR Washer Pin,governor Shaft Bracket,stop [NP] Gasket,collar 0,5 mm [VAR] Gasket Support 1 MM [NP] [VAR] 32A Bolt DIN 933 M C Stop Handle CATCH Washer GROWER DIN Spring [NP] Not provided AuxiliarY Fuel Mechanism [NP] [NS] Not shown Gasket,stop bracket [NP] 14/03/2017 [VAR] Variable according to repair Pin [NP]

11 Engine Body D_LO01_1_5 Regulator - Fuel Control - Injector Rock Washer Support,rocker CIRClip DIN 471 E Gasket Bolt Bolt Bolt,regulation Nut Shaft,engine control speed Cam,engine control speed Pin Lever,engine control speed [NP] Clamp,engine control speed Bolt [NP] SCREN [NP] Bolt DIN 933 M Washer DIN Lever,external CIRClip DIN , Nut DIN 315 M CABLE SHeatH TIP Nut DIN 934 M Spring Bolt Stud Bolt DIN 84 M [NP] Cover Box NS Control Speed,engine [NS] NS AuxiliarY Fuel Mechanism [NS] NS ARM Rocker,fuel pump [NS] NS Lever,governor [NS]

12 Cooling System D_LO01_3_1 Cooling System Bolt DIN 86 W3/ Cover Pump Cam Bolt DIN 86 W3/ DISCK Seal HOldING /4" Impeller Body Pump Shaft Pump SELFOil D. 12X16X Seal Shaft Gasket,cover Hose Connection 1/4" 26/06/ Elbow,water inlet [NP] 25/06/ Water Outlet Elbow Gasket Bolt DIN 933 M Drive,water pump Hose Holder; nozlle Assy,Fuel Return Pipe Elbow Rubber Clamp DIN /9 W Thermostat Thermostat Assy Mousing,thermostat Cover,thermostat [NP] Gasket,Thermostat Plug Copper Washer , Elbow,water inlet Pipe Exhaust [NP] Not provided Pipe [NS] Not shown STrainer Water Trainer D

13 Cooling System D_LO01_3_1 Cooling System Water Trainer 1/2" Outlet Coupling Gasket,Water Trainer Washer, Water Trainer NS /4" Water Pump "J" Set [NS]

14 Fuel System D_LO01_4_1 Fuel System - Lubricating System Bolt DIN 933 M Nut DIN 934 M Washer GROWER DIN Element,fuel filter Stud Ring,top gasket Ring,botton gasket Gasket,fuel filter Nut Washer 6,2-11-1, Fuel Outlet Coupling Pipe,filter to fuel pump Bolt,eye Bolt,bleed Washer,ploin Pump Assy,fuel injection SMIM,adjusting 0,1 MM [VAR] SMIM,adjusting 0,5 mm [VAR] Bolt DIN 912 M Cap Washer Pin Pipe Injection Nozzle and Holder Assy Nozzle Gasket,nozzle holder 1 mm [VAR] Gasket,nozzle holder 0,5 mm [VAR] COLLAR,union Bolt,eye Washer,ploin Body,oil pump [NP] Washer DIN [NP] Not provided Gear,oil pump [NP] [NS] Not shown KEY,woodruff [VAR] Variable according to repair Gear,oil pump [NP]

15 Fuel System D_LO01_4_1 Fuel System - Lubricating System Gear,control Nut DIN 934 M Washer GROWER DIN SCREEN Assy,oil Washer,plain Bolt Valve,oil pressure [NP] Gasket,oil valve Valve,oil pressure Ball Spring Cover,valve SHEET NS Kit Pump [NS] NS Pump Assy,oil [NS] NS Bolt DIN 86 W3/16-13 [NS] NS Washer,hocking [NS] NS Gasket Pump [NS]

16 Fuel System Kit Pump Electric Fuel Feed Pump 12V ELECTRIC Fuel Pump, Bracket Washer ,5 01/06/ NIPPLE EYE Washer DIN Bolt DIN 933 M Pipe, Filter TO INJEC. Pump Hose,filter [NP] Washer,ploin COLLAR,union Fuel Return [NP] NS TERMINAL [NS] NS ONE EAR Clamp With INTERIOR Ring [NS] [NP] Not provided [NS] Not shown

17 Fuel System D_LO01_4_2 Fuel Injection Pump Body,oil pump [NP] Pin [NP] RACK Assy,control [NP] ELEMEN Assy Pump [NP] Delivery Valve [NP] Washer Spring,delivery valve Valve [NP] COLLAR,union [NP] Gasket [NP] Pipe,regulator Seat,top Spring Seat,spring lower Tappet [NP] Roller,tappet Bushing,tappet roller Shaft,tappet roller Bolt,tappet Pump CIRClip [NP] Not provided

18 Fuel System D_LO01_4_3 Injector Body & Nozzle Nozzle and Holder Assy Pressure SPinDLE [NP] Spring,pressure CARRIER,spring Nut Gasket,injector cap Cap,injector Bolt,eye COLLAR,union Washer,ploin Nozzle Nozzle and Holder Assy [NP] [NP] Not provided

19 Electrical System D_LO01_5_1 Electrical System Starter Assy 12 V Bolt DIN 931 M Washer DIN MOUNT Plate(BOSCH) Alternator Assy BOSCH Connector [NP] Bracket,alternator Bolt DIN 931 M Nut DIN 934 M Washer GROWER DIN Tension Adjustement Bran Bolt DIN 931 M Nut DIN 934 M Washer GROWER DIN Belt Type A Engine Stop Bracket Shut-Down Cable 0,50 M. [NP] LAMP, charge LAMP, water temp Bulb 12V 3W Connector B THERMO-SWITCH Switch, oil press NIPPLE,oil swicth Washer , Panel MINI-1/2/ Panel TACHOMETER MINI-1,2y Key-Locking Switch Key-Locking Switch LAMP, oil press Switch, stop 13/07/ Pushbutton Stop 13/07/2017 [NP] Not provided Alarm, SWITCH Bolt DIN 933 M Nut DIN 934 M

20 Electrical System D_LO01_5_1 Electrical System Wire,electrical MINI-1,2y

21 Bronze/Brass Water Strainer Chromed Brass Water Strainer 1/2" C 1 Chromed Brass Water Strainer 1/2" [NP] [NP] Not provided

Bronze/Brass Water Strainer 60310100 Chromed Brass Water

22 Bronze/Brass Water Strainer Chromed Brass Water Strainer 1" C 1 Chromed Brass Water Strainer 1"

Engine MINI-10 VERSION SPARE PARTS MANUAL

Engine MINI-10 VERSION SPARE PARTS MANUAL VERSION 2018-1 SPARE PARTS MANUAL 3118 PARTS LIST CATALOGUE NORMS TO PLACE AN ORDER: For fast and more efficient service, please specify the following information on spare parts orders that must be preferably