Heating and Air Conditioning

Transcription

1 Heating and Air onditioning SUBMITTAL SET AFFINITY LOW SILL ONSOLE OMMEIAL EOTHEMAL/ WATE SOUE HEAT PUMPS SINLE APAITY MODELS: YL09-18 (.75 THU 1.5 NOMINAL TONS) Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at Additional rating information can found at FO DISTIBUTION USE ONLY - NOT TO BE USED AT POINT OF ETAIL SALE

2 ontractor: Affinity Low Sill onsole Series Single apacity Model Nomenclature YL S 09 L N N B SS 18 * Model Type YL YL Series abinet onfiguration hassis s Only W hassis s with abinet S hassis s with Slope Top Unit apacity 09, 12, 15, 18 Piping Option L Left ight Voltage /60/10/60/ /60/17/60/ /60/11 (09 & 12 Only) Unit ontrol 1 M A Aurora TM Base ontrol (AB) Vintage * - Factory Use Only Non-Standard Options SS Standard Air oil/insulation Option 5 AlumiSeal TM /Extended ange 6 AlumiSeal TM /Standard ange 7 No oating/extended ange 8 No oating/standard ange Sound Kit A None B Blanket Future Option N None Future Option N None oax Option opper N upronickel Thermostat ontrol 1 Unit Mounted Thermostat 2 emote Wall-Mount Thermostat NOTES: hassis only available with left piping option. trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 2 Page of

3 ontractor: Affinity Low Sill onsole Series Single apacity AHI Data EM Motors AHI/ASHAE/ISO English (IP) Units Water Loop Heat Pump round Water Heat Pump round Loop Heat Pump Flow ate ooling Heating ooling Heating ooling Heating Model EWT 86 F EWT 68 F EWT 59 F EWT 50 F EWT 77 F EWT 32 F gpm cfm apacity EE apacity apacity EE apacity apacity EE apacity OP OP Btuh Btuh/W Btuh Btuh Btuh/W Btuh Btuh Btuh/W Btuh OP , , , , , , , , , , , , , , , , , , , , , , , , ooling capacities based upon 80.6 F DB, 66.2 F WB entering air temperature Heating capacities based upon 70 F DB, 59 WB entering air temperature All ratings based upon 208V operation 5/24/18 Voltage Availability Low Sill onsole Voltage /60/ /60/1 265/60/1 6/10/13 All Affinity Series product is Safety listed under UL1995 thru ETL and performance listed with AHI in accordance with standard Definitions ABBEVIATIONS AND DEFINITIONS: cfm = airflow, cubic feet/minute EWT = entering water temperature, Fahrenheit gpm = water flow in gallons/minute WPD = water pressure drop, psi and feet of water EAT = entering air temperature, Fahrenheit (dry bulb/wet bulb) H = air heating capacity, MBtu/h T = total cooling capacity, MBtu/h S = sensible cooling capacity, MBtu/h KW = total power unit input, kilowatts H = total heat of rejection, MBtu/h HE = total heat of extraction, MBtu/h HW = hot water generator capacity, MBtu/h EE = Energy Efficient atio = Btu output/watt input OP = oefficient of Performance = Btu output/btu input LWT = leaving water temperature, F LAT = leaving air temperature, F TH = total heating capacity, MBtu/h L = latent cooling capacity, MBtu/h S/T = sensible to total cooling ratio trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 3 Page of

4 ontractor: Affinity Low Sill onsole Series Single apacity Dimensional Data - Flat Top abinet YLW09-18 ight Hand abinet Left Hand abinet TOP F D E A B FONT ight return cabinet shown in dimensional views SIDE Overall abinet rille Flat Top onfiguration A B D E F Width Depth Height rille Lid rille Length rille Width in cm in cm trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 4 Page of

5 ontractor: Affinity Low Sill onsole Series Single apacity Dimensional Data - Slope Top abinet YLS09-18 ight Hand abinet Left Hand abinet TOP F D E 80 A B H FONT ight return cabinet shown in dimensional views SIDE Overall abinet rille Slope Top onfiguration A B D E F H Width Depth Height rille Lid rille Length rille Width in cm in cm trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 5 Page of

6 ontractor: Affinity Low Sill onsole Series Single apacity Dimensional Data - hassis YL AI FLOW WATE OUT 1/2" FPT 37.8 WATE IN 1/2" FPT BLOWE AESS PANEL OMPESSO AESS PANEL ONDENSATE DAIN ONNETION FILTE YL AI FLOW WATE OUT 1/2 in. FPT WATE IN 1/2 in. FPT trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 6 Page of

7 ontractor: Affinity Low Sill onsole Series Single apacity Dimensional Data - ontrols Detail: Flat Top hassis Left eturn ight eturn Wall Mount For hassis w/flat Top abinets Handy Box Blower Option Switch ontrol Panel (emove For Access To ontrol Box) ontrol Panel (emove For Access To ontrol Box) Blower Option Switch Wall Mount For hassis w/flat Top abinets Fused/ Non-fused Disconnect Handy Box Fused/ Non-fused Disconnect Ball Valves Hose Kits Air Filter Air Filter Ball Valves Hose Kits Dimensional Data - ontrols Detail: Slope Top hassis ontrol Panel (emove For Access To ontrol Box) Blower Option Switch (On Side Panel) Blower Option Switch (On Side Panel) ontrol Panel (emove For Access To ontrol Box) Wall Mount Attached to Unit Wall Mount Attached to Unit Fused/ Non-fused Disconnect Fused/ Non-fused Disconnect Air Filter Air Filter Hose Kits Ball Valves Handy Box Handy Box Ball Valves Hose Kits trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 7 Page of

8 ontractor: Affinity Low Sill onsole Series Single apacity Physical Data onsole Model ompressor (1 each) otary Factory harge 410A, oz [kg] 27 [0.77] 27 [0.77] 36 [1.02] 34 [0.96] Blower Motor & Blower Blower Motor Type/Speeds EM 3 Speeds Blower Motor - hp [W] EM 0.25 [186] 0.25 [186] 0.25 [186] 0.25 [186] Blower Wheel Size (Dia x W), in. [mm] EM 5.75 x x x x 6.5 [146 x 140] [146 x 140] [152 x 165] [152 x 165] oax and Water Piping Water onnection Size - FPT - in [mm] 1/2 [12.7] 1/2 [12.7] 1/2 [12.7] 1/2 [12.7] oax & Piping Water Volume - gal [l] 0.15 [0.6] 0.18 [0.7] 0.15 [0.6] 0.18 [0.7] Air oil 8 x 22 8 x 22 [203 Air oil Dimensions (H x W), in. [mm] [203 x 559] x 559] 8 x 30 [203 x 762] 8 x 30 [203 x 762] Air oil Total Face Area, ft2 [m2] 1.2 [0.114] 1.2 [0.114] 1.7 [0.16] 1.7 [0.16] Air oil Tube Size, in [mm] 3/8 [9.5] 3/8 [9.5] 3/8 [9.5] 3/8 [9.5] Air oil Number of rows Filter Standard - Throwaway, in [mm] 23 x x 9.6 [ x 9.6 [ x 9.6 [813 [584 x 244] x 244] x 244] x 244] Weight - Packaged, lb [kg] 200 [91] 205 [93] 215 [98] 220 [100] 5/24/2018 trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 8 Page of

9 ontractor: Affinity Low Sill onsole Series Single apacity Blower Performance Data Model FM Low Speed Medium Speed High Speed Factory settings are in Bold 5/24/2018 Air flow values are with dry coil and standard filter For wet coil performance first calculate the face velocity of the air coil (Face Velocity [fpm] = Airflow [cfm] / Face Area [sq ft]). Electrical Data Model ated Voltage Voltage Min/Max ompressor M LA LA Fan Motor FLA Total Unit FLA Min irc Amp Max Fuse/ HA 115/60/1 104/ /60/1 187/ /15 265/60/1 238/ /15 115/60/1 104/ /60/1 187/ /15 265/60/1 238/ / /60/1 187/ /60/1 238/ / /60/1 187/ /60/1 238/ HA circuit breaker in USA only 5/24/18 Pressure Drop Model PM Pressure Drop (psi) 30 F 50 F 70 F 90 F 110 F /10/13 trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 9 Page of

10 ontractor: Affinity Low Sill onsole Series Single apacity Antifreeze orrections Antifreeze Type Antifreeze % by wt ooling apacity Heating apacity Pressure Drop EWT - degf [Deg] 90 [32.2] 30 [-1.1] 30 [-1.1] Water Ethylene lycol Propylene lycol Ethanol Methanol Warning: ray area represents antifreeze concentrations greater than 35% by weight and should be avoided due to the extreme performance penalty they represent. orrection Factor Tables ooling apacity orrections Entering Total Sensible ooling apacity Multipliers - Entering DB ºF Power Heat of Air WB ºF lg ap Input ejection * * * * * * * * * * * * * * * * * * * NOTE: * Sensible capacity equals total capacity at conditions shown. 11/10/09 Heating orrections Ent Air DB F Htg ap Power Heat of Ext /10/09 trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 10 Page of

11 ontractor: Affinity Low Sill onsole Series Single apacity YL*09 - Performance Data Single Speed EM (300 cfm) EWT F Flow PM WPD HEATIN - EAT 70 F OOLIN - EAT 80/67 F H Power HE LAT T S S/T Power H PSI FT OP Mbtu/h kw Mbtu/h F Mbtu/h MBtu/h atio kw MBtu/h /20/11 EE trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 11 Page of

12 ontractor: Affinity Low Sill onsole Series Single apacity YL*12 - Performance Data Single Speed EM (340 cfm) EWT F Flow PM WPD HEATIN - EAT 70 F OOLIN - EAT 80/67 F H Power HE LAT T S S/T Power H PSI FT OP Mbtu/h kw Mbtu/h F Mbtu/h MBtu/h atio kw MBtu/h /20/11 EE trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 12 Page of

13 ontractor: Affinity Low Sill onsole Series Single apacity YL*15 - Performance Data 3-Speed EM (450 cfm) EWT F Flow PM WPD HEATIN - EAT 70 F OOLIN - EAT 80/67 F H Power HE LAT T S S/T Power H PSI FT OP Mbtu/h kw Mbtu/h F Mbtu/h MBtu/h atio kw MBtu/h /10/13 EE trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 13 Page of

14 ontractor: Affinity Low Sill onsole Series Single apacity YL*18 - Performance Data 3-Speed EM (600 cfm) EWT F Flow PM WPD HEATIN - EAT 70 F OOLIN - EAT 80/67 F H Power HE LAT T S S/T Power H PSI FT OP Mbtu/h kw Mbtu/h F Mbtu/h MBtu/h atio kw MBtu/h /10/13 EE trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 14 Page of

15 ontractor: Affinity Low Sill onsole Series Single apacity Wiring Schematics AB - EM with emote Stat /60/1 rn EM Motor Module EM Motor Blu ompressor S ed Blk Tan Handi - Box round Lug Unit Power Supply /60/1 or 265/60/1 Fa n Speed Switch Note 2 White Blue T2 L2 T1 L1 Hig h Low ed (31) ed (32) Blue 230V/265V (25) B 4 2 (27) Note 1 ed 208V V 470Ω esistor FD LP HP Tra nsformer TB Emerg Shutdown Load Shed Lockout ircuit A 24VA 24VA ommon eversing Valve Fan ompressor A Electric Heat Dehumidification Lockout ircuit B ompressor B ES LS LO1 O Y1 W DH LO2 Y2 EH1 P2 ES LS ALM AL A OM A NO A N LO O/B Y1 Y2 W DH P9 2 F K5-Alarm elay K6-Acc elay P8 P9 om2 LED5 S485 NET JW2 B White (12) F F 2 HI K4-Fan elay Violet (14) (13) om1 LED5 S485 NET - + P7 (15) K2- elay 2 LO K3-2 elay 2 P5 Aurora Base ontrol (AB) EVEVFP1 FP1 FP2 FP2 LPS LPSHPSHPSP4 K1-V elay Orange (01) SW1 V Orange (02) Test Mode S485 EXP - + P6 O EH1 EH2 P3 T Y1 Status LED3 470Ω Blue (07) F1-3A PWM FM Faul t LED1 P13 Off On FP1 15 F/30 F 1 FP2 15 F/30 F 2 V B/O 3 Acc Dip 4 4 Acc Dip 5 5 Dual/Single 6 L Output Type Future Use 7 8 SW2 onfig LED2 Y Blue (08) (09) (10) F /White ES ES 24V Emergency Shutdown ed ed la ss 2 / White / White reen Brown (23) ondensate L1 Note 3 trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 15 Page of

16 ontractor: Affinity Low Sill onsole Series Single apacity Wiring Schematics cont. AB - EM with emote Stat /60/1 Notes: 1 Swap blue and red leads for 208V operation. 2 Factory wired. efer to blower table settings. 3 - When field installed 24VA motorized valve is used, connect to and Y. Accessor y elay Operation SW2-4 SW2-5 ycl e with Blower On On ycle with ompressor Off Off Water Valve Slow Open On Off Outdoor Air Damper Off On Aurora Timing Events Event Normal Mode Test Mode andom Start Delay 5 to 80 seconds 1 second ompressor On Delay 5 seconds < 1 second ompressor Minimum On Time 2 minutes 5 seconds ompressor Short ycl e Delay 4 minutes 15 seconds Blower Off Delay 30 seconds 2 seconds Fault ecognition Delay High Pressure Less than 1 second Less than 1 second Start-Up Bypass Low Pressure 2 minutes 30 seconds Fault ecognition Delay Low Pressure 30 seconds 30 seconds Start-Up Bypass Low Water/Air oil Limit Fault ecognition Delay Low Water/Air oil Limit Fault ecognition Delay ondensate Overflow 2 minutes 30 seconds 30 seconds 30 seconds 30 seconds 30 seconds Thermostat all ecognition Time 2 seconds 2 seconds Auxi liary Heat Stagi ng Del ay Emergency Heat Stagi ng Dela y 5 minutes 2 minutes 20 seconds 7.5 seconds Water Valve Slow Open Delay 90 seconds 90 seconds eheat Delay 30 seconds 30 seconds V Emergency Shutdown ed ed L1 hart 1 Blower Settings High Low YL L*09 White L YL L*12 Blue YL L*15 White YL L*18 Blue Factory Low Voltage Wiring Factory Line Voltage Wiring Field Low Voltage Wiring Fi eld Li ne Voltage Wi ri ng Block D Voltage PB Traces Fi eld Zone Sensor Wi ri ng Internal Junction Qui ck on nect Terminal Fi eld Wiring Lug round elay ontacts N.O., N.. apacitor Fuse Temperature Switch ompressor ontactor O ondensate Overflow Sensor ES Emergency Shutdown HP High Pressure Switch LP Low Pressure Switch FD Freeze De tecti on Sensor F1 Fuse Legend 3 T 2 Y 1 Thermistor elay oil Switch - ondensate Overflow Switch - High pressure Switch - Low pressure Polarized connector Light Emitting Diode - reen Light Emitting Diode - Light Emitting Diode - ed Wire nut SW1 Push button SW2 DIP package 8 position PB Power Block B Blower elay V eversing Valve oil Aurora LED Flash odes Slow Flash Fast Flash Flash ode 1 second on and 1 second off 100 milliseconds on and 100 milliseconds off 100 milliseconds on and 400 milliseconds off with a 2 second pause before repeating andom Start Delay Status LED (LED1, reen) onfiguration LED (LED2, ) Fault LED (LED3, ed) Status LED (LED1, reen) Fast Fl ash Fast Fl ash Fast Fl ash onfiguration LED (LED2, ) Fault LED (LED3, ed) Normal Mode ON No Software Overide Flash EM Setting Normal Mode OFF ontrol is Non-Functional OFF DIP Switch Overide Slow Flash Input Fault Lockout Flash ode 1 Test Mode Slow Flash EM onfigure Mode Fast Flash High Pressure Lockout Flash ode 2 Lockout Active Dehumidification Mode eserved eserved Load Shed ESD eserved Fast Fl ash Flash ode 2 Flash ode 3 Flash ode 4 Flash ode 5 Flash ode 6 Flash ode 7 eset onfigure Mode Off Low Pressure Lockout Low Air oil Limit Lockout - FP2 Low Water oil Limit Lockout - FP1 eserved ondensate Overflow Lockout Over/Under Voltage Shutdown eserved eserved Air/Water oil Limit Sensor Error Flash ode 3 Flash ode 4 Flash ode 5 Flash ode 6 Flash ode 7 Flash ode 8 Flash ode 9 Flash ode 10 Flash ode F Y1 JW2 - Alarm HP HP LP LP FP2 FP2 FP1 FP1 EV EV LO HI F F P2 P4 Factory P5 Factory PWM FM EM PWM P13 SW1 Test V K1 K2 Hi K3 Fan K4 Alarm K5 Acc K6 Fi eld onnections ES LS ALM AL A c A no A nc Off LED1 FP1 15 o F/30 o F FP2 15 o F/30 o F Faul t V B/O A Dip 4 LED3 A Dip 5 Dual/Single L Pulse/ontinuous Status eheat/normal P9 LO P1 LO Factory Use P11 AUOA BASE ONTOL Factory Fan onnection O/B Fi eld onnections O/B SW2 On 1 LED2 2 Y 3 onfig Y1 Y2 W Y1 Y2 W DH DH om1 om2 3A-Fuse P3 Factory P6 S 485 EH1 S485 Exp P7 P8 S485 NET EH2 EH1 O N/A (+) (-) trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 16 Page of

17 1 3 2 Y Y ontractor: Affinity Low Sill onsole Series Single apacity Wiring Schematics cont. M - with EM Motor and Unit Mounted Thermostat /60/1 EM Motor Brown (26) ompressor reen/ EM Motor Module Blue S ed Blk round Lug Handi - Box Unit Power Supply /60/1 or /60/1 Tan (33) Note 4 White Blue ed T2 L2 T1 L1 (31) ed (32) Fan Switch High Low (25) 4 2 B 5 (27) Brown (26) ed (19) PB 1 NOTE 1 Blue 230V 265V Transformer ed 208V 24V /White 2 (13) Electronic THEMOSTAT IN PUT Mode Switch Auto 2 3 Fan White (18) ed (17) ed (11) Ther mistor ed (19) ST T (10) (12) (22) NOTE 2 3 reen (34) FS NOTE 3 HP LP /White (1) ed (2) Brown (3) Violet (4) Violet (5) (6) (7) Blue (8) Blue (9) (10) HP HP LO LP LP HP HP LO LP LP TEST PIN OMPESSO ONTOL MODULE A Heat T1 T2 T3 24 V A T3 T1 ed (12) ed (11) ed Orange ed (17) Fan Mode Sw ontinuous ycled White (18) (22) 1 3 White (20) B Shut down Overide J1 T4 T5 T6 B ool T2 T4 T6 T5 SHUT DO WN ed (15) ed (16) (13) Orange (14) V Orange (21) Blue (T6) Not Used 24VA Shutdown (13) hart 1 Blower Settings High Low YL L*09 White YL L*12 Blue YL L*15 White YL L*18 Blue Legend Factory low voltage wiring Factory line voltage wiring Field low voltage wiring Field line voltage wiring Quick connect terminal Wire nut - ompressor ontactor DT - Damper Terminal Block FS - Freeze Sensing Device HP - High Pressure Switch LP - Low Pressure Switch PB - Power Block B - Blower elay V - eversing Valve oil ST - Entering Air Temperature Sensor P L1 Field wire lug Earth round elay ontacts - N.O., N.. Polarized connector HP LP Switch - High Pressure Switch - Low Pressure elay coil apacitor Notes: 1. Swit ch ed a nd Blue wires for 208 volt operation 2. Terminal of 24 V PB is used as L output for Brown wire 3 for Lockout. 3. field installed freeze sensing device. 4. Factory wired. efer to blower table settings. T Thermistor Temperature Switch trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 17 Page of

18 Y Y ontractor: Affinity Low Sill onsole Series Single apacity Wiring Schematics cont. M - Low Sill with emote Stat and EM Motor /60/1 EM Motor ompressor reen/ EM Motor Module Blue S ed Blk round Lug Handi - Box Unit Power Supply /60/1 or /60/1 Tan (33) Note 3 White Blue T2 L2 T1 L1 ed (31) Fan Switch High Low (25) 4 2 B 5 (27) Brown (26) ed PB 1 Blue 230V 265V NOTE 1 ed (32) Transformer NOTE 3 S 4 5 ed 208V 24V /White Brown NOTE Y1 O L S X2 X1 W1 Terminal Board ed Orange reen Brown Pink White Not Used PB-2 1 Orange (21) (22) reen (00) FS HP LP /White (1) ed (2) Brown (3) Violet (4) Violet (5) (6) (7) Blue (8) Blue (9) (10) HP HP LO LP LP HP HP LO LP LP TEST PIN OMPESSO ONTOL MODULE 2 (10) Orange reen V 1 3 B Violet (4) Violet (5) Pink YL YL YL YL Legend Factory low voltage wiring Factory line voltage wiring Factory low voltage wiring Factory line voltage wiring Quick connect terminal Wire nut - ompressor ontactor DT - Damper Terminal Block FS - Freeze Sensing Device HP - High Pressure Switch LP - Low Pressure Switch PB - Power Block B - Blower elay S emote Start/Stop elay V - eversing Valve oil ST - Entering Air Temperature Sensor L1 Wiring lug round elay ontacts - N.O., N.. HP LP T Switch - High Pressure Switch - Low Pressure elay coil apacitor Thermistor Notes: 1. Switch ed and Blue wires for 208 volt operation. 2. Terminal of the 24V PB is used as L output for Brown wire 3 for Lockout. 3. Factory wired. efer to blower table settings. Temperature Switch trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 18 Page of

19 1 2 3 ontractor: Affinity Low Sill onsole Series Single apacity Wiring Schematics cont. AB - with EM Motor and Electronic Stat /60/1 ompr essor EM Motor Blue S reen/ EM Motor Module Tan (33) T2 ed T1 L2 L1 hart 1 Blower Se ngs High Low YL L*09 White YL L*12 Blue YL L*15 White YL L*18 Blue Fan Speed Switch Note 3 High White Blue (25) Low ed 4 B 2 (27) ed Bla e (12) Electronic THEMOSTAT IN PUT Ther mistor ST T Mode Switch A Heat 24 V A ed (12) (13) 4 5 Shut down Overide T1 T2 T3 T4 T5 T6 B ool T3 T1 T2 T4 T6 T5 SHUT ed (11) ed Orange (13) Orange (14) Blue (T6) Not Used ed (11) ed (17) 6 1 Auto 3 2 Fan White (18) Fan Mode Switch ed (19) J1 DO WN ycled on nuous reen 2 2 F HP HP LP LP FP2 FP2 FP1 FP1 EV EV LO HI F F Y1 JW2 - Alarm P2 P4 Factory P5 Factory PWM FM ES LS ALM AL EM PWM P13 SW1 Test V K1 K2 Hi K3 Fan K4 Alarm K5 Acc K6 Fi eld onnections A c A no A nc Off LED1 FP1 15 o F/30 o F FP2 15 o F/30 o F Faul t V B/O A Dip 4 LED3 A Dip 5 Dual/Single L Pulse/ontinuous Status eheat/normal P9 LO P1 LO Factory Use P11 AUOA BASE ONTOL Factory Fan onnection O/B Fi eld onnections O/B SW2 On 1 LED2 2 Y 3 onfig Y1 Y2 W Y1 Y2 W DH DH om1 om2 3A-Fuse P3 Factory P6 S 485 EH1 S485 Exp P7 P8 S485 NET EH2 EH1 O N/A (+) (-) L1 Factory Low Voltage Wiring Factory Line Voltage Wiring Field Low Voltage Wiring Fi eld Li ne Voltage Wi ri ng Block D Voltage PB Traces Fi eld Zone Sensor Wi ri ng Internal Junction Qui ck on nect Terminal Fi eld Wiring Lug round elay ontacts N.O., N.. apacitor Fuse Temperature Switch ompressor ontactor O ondensate Overflow Sensor ES Emergency Shutdown HP High Pressure Switch LP Low Pressure Switch FD Freeze De tecti on Sensor F1 Fuse Legend T Y Orange (14) Thermistor elay oil Switch - ondensate Overflow Switch - High pressure Switch - Low pressure Polarized connector Light Emitting Diode - reen Light Emitting Diode - Light Emitting Diode - ed Wire nut SW1 Push button SW2 DIP package 8 position PB Power Block B Blower elay V eversing Valve oil trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 19 Page of

20 ontractor: Affinity Low Sill onsole Series Single apacity Wiring Schematics cont. AB - with EM Motor and Electronic Stat /60/1 Handi - Box round Lug Unit Power Supply /60/1 or /60/1 Notes: 1 Swap blue and red leads for 208V operation. 2 Use AL Output for 24V lockout. 3 Factory wired. efer to blower table settings. Blue 230V/265V NOTE 1 ed 208V Tra nsformer 24V /White 24V Emergency Shutdown Note 3 EH1 P2 ES LS ALM AL A OM A NO A N LO O/B Y1 Y2 W DH P1 2 F K5-Alarm elay K6-Acc elay reen P8 P9 om2 LED5 S485 NET JW2 B White (12) (13) F F 2 HI K4-Fan elay Violet (14) om1 LED5 S485 NET - + P7 (15) K2- elay 2 LO K3-2 elay 2 P5 Aurora Base ontrol (AB) EVEVFP1 FP1 FP2 FP2 LPS LPSHPSHPSP4 K1-V elay V Orange (01) SW1 V Orange (02) Test Mode S485 EXP - + P6 O EH1 EH2 P3 Brown (23) ondensate 470 esistor FD LP T Y1 Status LED3 470 Blue (07) Faul t LED1 F1-3A PWM FM P13 Off On FP1 15 F/30 F 1 FP2 15 F/30 F 2 V B/O 3 Acc Dip 4 4 Acc Dip 5 5 Dual/Single 6 L Output Type 7 Future Use 8 SW2 onfig LED2 Y Blue (08) HP (09) (10) F ES ES ed ed Accessor y elay Operation SW2-4 SW2-5 ycl e with Blower On On ycle with ompressor Off Off Water Valve Slow Open On Off Outdoor Air Damper Off On Aurora Timing Events Event Normal Mode Test Mode andom Start Delay 5 to 80 seconds 1 second ompressor On Delay 5 seconds < 1 second ompressor Minimum On Time 2 minutes 5 seconds ompressor Short ycl e Delay 4 minutes 15 seconds Blower Off Delay 30 seconds 2 seconds Fault ecognition Delay High Pressure Less than 1 second Less than 1 second Start-Up Bypass Low Pressure 2 minutes 30 seconds Fault ecognition Delay Low Pressure 30 seconds 30 seconds Start-Up Bypass Low Water/Air oil Limit Fault ecognition Delay Low Water/Air oil Limit Fault ecognition Delay ondensate Overflow 2 minutes 30 seconds 30 seconds 30 seconds 30 seconds 30 seconds Thermostat all ecognition Time 2 seconds 2 seconds Auxiliary Heat Staging Delay Emergency Heat Stagi ng Dela y 5 minutes 2 minutes 20 seconds 7.5 seconds Water Valve Slow Open Delay 90 seconds 90 seconds eheat Delay 30 seconds 30 seconds Aurora LED Flash odes Slow Flash 1 second on and 1 second off Fast Flash 100 milliseconds on and 100 milliseconds off Flash ode 100 milliseconds on and 400 milliseconds off with a 2 second pause before repeating andom Start Delay Status LED (LED1, reen) Fast Fl ash onfiguration LED (LED2, ) Fast Fl ash Fault LED (LED3, ed) Fast Fl ash Status LED (LED1, reen) onfiguration LED (LED2, ) Normal Mode ontrol is Non-Functional Test Mode Lockout Active Dehumidification Mode eserved eserved Load Shed ESD ON OFF Slow Flash Fast Fl ash Flash ode 2 Flash ode 3 Flash ode 4 Flash ode 5 Flash ode 6 eserved Flash ode 7 Fault LED (LED3, ed) No Software Overide Flash EM Setting Normal Mode OFF DIP Switch Overide Slow Flash Input Fault Lockout Flash ode 1 EM onfigure Mode Fast Flash High Pressure Lockout Flash ode 2 eset onfigure Mode Off Low Pressure Lockout Flash ode 3 Low Air oil Limit Lockout - FP2 Flash ode 4 Low Water oil Limit Lockout - FP1 Flash ode 5 eserved Flash ode 6 ondensate Overflow Lockout Flash ode 7 Over/Under Voltage Shutdown Flash ode 8 eserved Flash ode 9 eserved Flash ode 10 Air/Water oil Limit Sensor Error Flash ode 11 trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 20 Page of

21 ontractor: Affinity Low Sill onsole Series Single apacity Engineering uide Specifications eneral Furnish and install York Water Source Heat Pumps, as indicated on the plans. Equipment shall be completely assembled, piped and internally wired. hassis shall be installed with factory built cabinet or other custom cabinet approved by the manufacturer's engineering department. hassis SHALL NOT be installed without an approved cabinet enclosure. apacities and characteristics as listed in the schedule and the specifications that follow. The reverse cycle heating/cooling units shall be floor mounted console type with horizontal air inlet and up-fl ow air discharge. Units shall be AHI/ISO certifi ed and listed by a nationally recognized safety-testing laboratory or agency, such as ETL Testing Laboratory. Each unit shall be computer run-tested at the factory with conditioned water and operation verifi ed to catalog data. Each unit shall be mounted on a pallet and shipped in a corrugated box or stretch-wrapped. The units shall be designed to operate with entering liquid temperature between 20 F and 120 F [-6.7 and 48.9 ]. hassis and abinet The cabinet shall be fabricated from heavy-gauge galvanized steel and finished with a beige textured epoxy powder coating on both sides for added protection. This corrosion protection system shall meet the stringent 1000 hour salt spray test per ASTM B117. ompressors shall be high-efficiency single speed rotary type designed for heat pump duty and mounted on durometer grommets to provide vibration free compressor mounting. ompressor motors shall be single-phase PS with external overload protection. The air coil shall be sized for low-face velocity and constructed of lanced aluminum fins bonded to rifled aluminum tubes in a staggered pattern not less than three rows deep for enhanced performance. Option: AlumiSeal electro-coated air coil. The coaxial water-to-refrigerant heat exchanger shall be designed for low water pressure drop and constructed of a convoluted copper (cupronickel option) inner tube and a steel outer tube. efrigerant to air heat exchangers shall utilize enhanced corrugated lanced aluminum fins and rifled aluminum tube construction rated to withstand 600 psig (4135 kpa) refrigerant working pressure. efrigerant-to-water heat exchangers shall be of copper inner water tube and steel refrigerant outer tube design, rated to withstand 600 psig (4135 kpa) working refrigerant pressure and 450 psig (3101 kpa) working water pressure. The thermostatic expansion valve shall provide proper superheat over the entire liquid temperature range with minimal hunting. The valve shall operate bi-directionally without the use of check valves. The cabinet shall be easily removable to allow for ease of service to the controls compartment, chassis, and piping. The top of the cabinet and grille is a horizontally flat (optional sloped) surface with a hinged control door cover. The return air filter shall be disposable type media. The return and supply air sections are insulated with a 1/4 in. (6.4 mm) thick, dual density, 2 lb/ft 3 (32 kg/m 3 ) coated mat glass fiber with edges sealed or tucked under flanges to prevent the introduction of glass fibers into the discharge supply air through the aluminum grille. Standard cabinet panel insulation must meet NFPA 90A requirements, air erosion and mold growth limits of UL- 181, stringent fungal resistance test per ASTM-1071 and ASTM 21, and shall meet zero level bacteria growth per ASTM 22. Unit insulation must meet these stringent requirements or unit(s) will not be accepted. Option: A Super Quiet Sound package shall include multidensity full coverage compressor blanket. The drain pan shall be of stainless steel construction to inhibit corrosion and bacterial growth. Drain outlet shall be located on pan as to allow complete and unobstructed drainage of condensate. The unit as standard will be supplied with solid-state electronic condensate overflow protection with Aurora Base ontrol. Mechanical float switches WILL NOT be accepted. ondensate tube shall be constructed of stainless steel and have an internal factory installed condensate trap. efrigerant ircuit All units shall utilize the non-ozone depleting and low global warming potential refrigerant -410A. All units shall contain a sealed refrigerant circuit including a hermetic motor-compressor, bi-directional thermostatic expansion valve, finned tube air-torefrigerant heat exchanger, reversing valve, coaxial tube water-torefrigerant heat exchanger, and service ports. Option: upronickel refrigerant to water heat exchanger shall be of copper-nickel inner water tube and steel refrigerant outer tube design, rated to withstand 600 psig (4135 kpa) working refrigerant pressure and 450 psig (3101 kpa) working water pressure. Water lines shall also be of cupronickel construction. Option: ThermaShield coated water-to-refrigerant heat exchanger, water lines and refrigerant suction lines shall be insulated to prevent condensation at low liquid temperatures below 50 F. Blower Motor and Assembly The blower shall be a direct drive centrifugal type with a dynamically balanced wheel. The housing and wheel shall be designed for quiet, low outlet velocity operation. The blower housing shall be constructed of galvanized steel and shall be removable from the unit for servicing of the blower motor. The blower motor shall be a two-speed PS or three-speed EM type and shall be isolated from the housing by rubber grommets. The motor shall be permanently lubricated and have thermal overload protection. Electrical A control box shall be located within the unit compressor compartment and shall contain a 50VA transformer, 24 Volt activated, 2 pole compressor contactor, and solid-state controller for complete unit operation. Units shall be name-plated for use with time delay fuses or HA circuit breakers. Unit controls shall be 24 Volt and provide heating or cooling as required by the remote thermostat/sensor. Unit mounted controls shall consist of switches for OFF, FAN, and AUTO or HEAT/OOL. An additional switch is provided for blower speed setting of HI or LO. The unit shall be equipped with a blower switch on the side of the control to provide ONTINUOUS or YLED blower operation. YLED blower will turn the blower on with the compressor. A unit-mounted electronic thermostat with a remote electronic thermistor located trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 21 Page of

22 ontractor: Affinity Low Sill onsole Series Single apacity Engineering uide Specifications cont. in the return air will control compressor operation in heating and cooling modes. Unit mounted thermostat shall be the standard thermostat option. All unit mounted thermostats shall be auto changeover. Manual changeover WILL NOT be accepted. Electromechanical operation WILL NOT be accepted. ontrols Standard: A compressor control module (M) shall be included to disable compressor operation in the event of a trip of any of the safety switches and to send a signal to activate a fault indicator light at the thermostat. The M shall be capable of being reset from the thermostat or from the unit main disconnect switch. A terminal block with screw terminals shall be provided for field connection of all low-voltage wiring. An Aurora microprocessor-based controller that interfaces with a multi-stage electronic thermostat to monitor and control unit operation shall be provided. The control shall provide operational sequencing, blower speed control, high and low pressure switch monitoring, freeze detection, condensate overflow sensing, lockout mode control, LED status and fault indicators, fault memory, field selectable options and accessory output. The control shall provide fault retry three times before locking out to limit nuisance trips. A detachable terminal block with screw terminals will be provided for field control wiring. All units shall have knockouts for entrance of low and line voltage wiring. The blower motor and control box shall be harness plug wired for easy removal. Option: emote mounted thermostat is available for M and Aurora Base ontrol. A terminal block with screw terminals will be provided for field control wiring. Piping Supply and return water connections shall be 1/2 in. [12.7 mm] FPT copper threaded fittings. All water piping shall be insulated to prevent condensation at low liquid temperatures. A stainless steel tube stubbed out from the chassis is provided for condensate drain attachment. A short piece of polyvinyl hose is supplied to assist in adapting to drain. Accessories Hose Kits Ball Valves (field-installed) A flexible steel braid hose featuring Kevlar reinforced EPDM core with ANSI 302/304 stainless steel outer braid and fire rated materials per ASTM E (NFPA 255, ANSI/UL 723 & UB 8-1). Ball valve at one end; swivel connector with adapter at the other end (swivel to adapter connection via fiber or EPDM gasket). Swivel connection provides union between heat pump and piping system. The hoses feature brass fittings, stainless steel ferrules. A full port ball valve shall be provided with integral P/T (pressure/ temperature) port on supply hose. Specifi cations: Temperature range of 35 F [2 ] to 180 F [82 ]. Max. working pressure of 400 psi [2757 kpa] for 1/2 in. and 3/4 in. hose kits; max. working pressure of 350 psi [kpa] for 1 in. and 1-1/4 in. hose kits. Hose Kits Automatic Balancing and Ball Valves (field-installed) A flexible steel braid hose featuring Kevlar reinforced EPDM core with ANSI 302/304 stainless steel outer braid and fire rated materials per ASTM E (NFPA 255, ANSI/UL 723 & UB 8-1). Ball valve at one end; swivel connector with adapter at the other end (swivel to adapter connection via fiber or EPDM gasket). Swivel connection provides union between heat pump and piping system. The hoses feature brass fittings, stainless steel ferrules. A full port ball valve shall be provided with integral P/T (pressure/ temperature) port on supply hose and automatic balancing valve with integral P/T ports and full port ball valve on return hose. Specifications: Temperature range of 35 F [2 ] to 180 F [82 ]. Max. working pressure of 400 psi [2757 kpa] for 1/2 in. and 3/4 in. hose kits; max. working pressure of 350 psi [2413 kpa] for 1 in. and 1-1/4 in. hose kits. Minimum burst pressure of four times working pressure. Hose Kits Automatic Balancing and Ball Valves with Y strainer (field-installed) A flexible steel braid hose featuring Kevlar reinforced EPDM core with ANSI 302/304 stainless steel outer braid and fire rated materials per ASTM E (NFPA 255, ANSI/UL 723 & UB 8-1). Ball valve at one end; swivel connector with adapter at the other end (swivel to adapter connection via fiber or EPDM gasket). Swivel connection provides union between heat pump and piping system. The hoses feature brass fittings, stainless steel ferrules. A y strainer is provided on one end for fluid straining and integral blowdown valve. A full port ball valve shall be provided with integral P/T (pressure/temperature) port on supply hose and automatic balancing valve with integral P/T ports and full port ball valve on return hose. Specifications: Temperature range of 35 F [2 ] to 180 F [82 ]. Max. working pressure of 400 psi [2757 kpa] for 1/2 in. and 3/4 in. hose kits; max. working pressure of 350 psi [2413 kpa] for 1 in. and 1-1/4 in. hose kits. Minimum burst pressure of four times working pressure. trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 22 Page of

23 ontractor: Affinity Low Sill onsole Series Single apacity evision uide Pages: Description: Date: By: Misc. EM Motor hanges 15 Nov 2018 JM All eleased AB ontrol Option 01 Sept 2015 MA 19 Updated Wiring Schematics 11 May 2015 MA All Updated with All-Aluminum Air oils 10 Mar 2014 DS All First Published 22 Oct 2013 DS trademarks of Johnson ontrols, Inc., and are used with permission. SD1012K6 12/18 23 Page of