Premier Split Specification Catalog
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1 Geothermal Split Units 1-1/2 thru 5 Tons Design Features Dimensional Data Physical Data Premier Split Specification Catalog Performance Data Engineering Guide Specifications SP /09 WaterFurnace
2 WaterFurnace Premier Splits are designed for indoor installations, and are connected to an indoor air handler (or fossil fuel furnace) via refrigerant lines and control wiring. Easily accessible controls and connections for refrigerant piping and water piping make this unit simple to install and service. Units are available in five sizes (1-1/2 through 5 tons) for use in a wide variety of applications. Like the Premier packaged units, Premier split cabinets are fabricated with heavy gauge metal and are coated with durable polyester powder coat paint for long lasting beauty and protection. And because there is no outdoor fan like ordinary air conditioners or heat pumps, the unit is whisper quiet. All units feature Copeland Scroll compressors for the ultimate in reliable, efficient operation. The Premier split will provide exceptional performance and comfort for many years. Since its introduction, the WaterFurnace Premier family of products has earned and maintained a leadership position in the industry with an exceptional reputation for quality, efficiency, and reliable performance. PREMIER Split Series units are performance-certified to ARI ISO standards, are ETL safety listed, and are EnergyStar qualified. As a leader in the industry, WaterFurnace is dedicated to innovation, quality and customer satisfaction. In fact, every unit built is exposed to a wide range of quality control procedures throughout the assembly process and is then subjected to a rigorous battery of computerized run tests to certify that it meets or exceeds performance standards for efficiency and safety, and will perform flawlessly at startup. As further affirmation of our quality standards, each unit carries our exclusive Quality Assurance emblem, signed by the final test technician. WaterFurnace International s corporate headquarters and manufacturing facility is located in Fort Wayne, IN. A scenic three-acre pond located in front of the building serves as our geothermal heating and cooling source to comfort-condition our 110,000 square feet of manufacturing and office space. As a pioneer, and now a leader in the industry, the team of WaterFurnace engineers, customer support staff and skilled assembly technicians is dedicated to providing the finest comfort systems available. By choosing or specifying WaterFurnace PREMIER Series products, you can be assured that your customer is investing in an exceptional comfort system and peace of mind for many years to come. 2
3 Table of Contents ARI/ISO Data...4 Model Nomenclature...4 Design Features...5 Physical Dimensions...6 Physical Data Electrical Data...7 Operating Limits...7 Matching Air Handlers...7 Reference Calculations...8 Legend and Notes...8 Performance Data Wiring Schematic Engineering Guide Specifications
4 ARI/ISO Data ARI/ASHRAE/ISO Performance Ratings ARI/ASHRAE/ISO English (IP) Units Model Liquid Flow (gpm) Air Flow (cfm) Ground Water Heat Pump Ground Loop Heat Pump Cooling 59 F Heating 50 F Cooling 77 F Heating 32 F Capacity Btuh EER Btuh/W Capacity Btuh Notes: Cooling capacities based upon 80.6 F DB, 66.2 F WB entering air temperature. Heating capacities based upon 68 F DB, 59 F WB entering air temperature. All ratings based upon operation at lower voltage of dual voltage rated models. COP Capacity Btuh EER Btuh/W Capacity Btuh P 019D , , , , P 022D , , , , P 034D , , , , P 046D , , , , P 056D , , , , COP Rev. 08/04/08 Model Nomenclature P 034 D 1 1 CA Family P = Premier Unit Capacity 019 MBTUH 022 MBTUH 034 MBTUH 046 MBTUH 056 MBTUH Model Type D = Split System Sound Kit A = None B = Blanket Coax Options C = Copper N = Cupronickel Hot Water Options 0 = None 1 = Hot Water Generation with Factory Installed Pump ( Only) Voltage 1 = /60/1 4
5 Design Features Application Flexibility Safe, efficient operation in a wide range of liquid temperatures (25 F to 110 F) and flow rates (as low as 1.5 GPM/ton in open loop applications when EWT > 50 F). Corner-located electrical box for field wiring from two sides. Loop pump power block for easy wiring. Operating Efficiencies ARI Standard ratings for heating COPs, cooling EERs and low water flow requirements. Optional desuperheater with internal pump generates hot water at considerable savings while improving overall system efficiency. High-stability expansion valve delivers optimum refrigerant flow over a wide range of conditions and provides bidirectional operation without troublesome check valves. Efficient scroll compressors operate quietly. Oversized coaxial tube water-to-refrigerant heat exchanger operates at low liquid pressure drops. Convoluted copper (or optional cupronickel) water tube functions efficiently at low-flow rates and provides increased durability. Service Advantages Removable panels(three) provide quick access to all internal components. Easily accessible thermal expansion valve. Brass, swivel-type water connections for quick connection, and elimination of wrenches and sealants during installation. Designed for front-access in tight applications. High- and low-pressure service ports in refrigerant circuit. Insulated Coaxial Heat Exchanger Insulated Access Panels Brass Service Valves Factory Quality Heavy-gauge steel cabinets are finshed with durable powder coat paint for long lasting beauty and service. All refrigerant brazing is performed in a nitrogen atmosphere. All units are deep evacuated to less than 150 microns prior to refrigerant charging. All joints are helium leak-tested to insure annual leak rate of less than 1/4 ounce. Coaxial heat exchanger, refrigerant suction lines, desuperheater coil, and all water pipes are fully insulated to reduce condensation problems in low temperature operation. Noise reduction features: isolation mounted compressors; insulated cabinet using 1/2-inch coated glass fiber. Safety features include high- and low-pressure refrigerant controls to protect the compressor; hot water highlimit desuperheater pump shutdown. Options & Accessories Optional desuperheater with internally mounted pump and water heater plumbing connector. Optional cupronickel coaxial heat exchanger. Electronic auto-changeover thermostat with 2-stage heat/1-stage cool and indicator LEDs. Closed loop flow center. Hose kits. Additional accessory relay. Sound blanket for compressor. Optional Desuperheater Connection Refrigerant Lines Insulated Access Panels Front Access Panel Copeland Scroll Compressors Thermal Expansion Valve Liquid Line Filter Dryer Brass Swivel Water Connections Molded Handle 5
6 Physical Dimensions B C A DHW Out DHW In Suction line G F E D Liquid Line Source Water Out Source Water In Dimensional Data Model A B C D E F G Water Suction Liquid Fittings Line* Line* P019D Swivel 5/8 3/8 P022D Swivel 5/8 3/8 P034D Swivel 3/4 3/8 P046D Swivel 7/8 3/8 P056D Swivel 7/8 3/8 Notes: * Line set connections are braze type. All Dimensions are in inches. Physical Data Model P019D P022D P034D P046D P056D Compressor [1 each] Scroll Factory Charge R22, oz [kg] 51 [1.45] 63 [1.79] 77 [2.18] 91 [2.58] 141 [3.99] Liquid Line Connection - in [mm] 3/8 [9.53] 3/8 [9.53] 3/8 [9.53] 3/8 [9.53] 3/8 [9.53] Suction Line Connection - in [mm] 5/8 [15.88] 5/8 [15.88] 3/4 [19.05] 3/4 [19.05] 7/8 [22.23] Water Connections Size - Swivel - in [mm] 1 [25.4] 1 [25.4] 1 [25.4] 1 [25.4] 1 [25.4] HWG Connection Size - Swivel - in [mm] 1 [25.4] 1 [25.4] 1 [25.4] 1 [25.4] 1 [25.4] Coax & Piping Water Volume - gal [l] 0.34 [1.29] 0.37 [1.4] 0.59 [2.7] 0.99 [3.8] 1.35 [5.11] Weight - Packaged, lb [kg] 103 [46.7] 160 [72.6] 204 [92.5] 210 [95.3] 226 [102.5] Notes: All units have TXV expansion devices. Line set connections are braze type. Rev. 04/4/05 6
7 Electrical Data Model Rated Voltage Voltage Min./ Max. Compressor MCC RLA LRA Ext Pump FLA Int Pump FLA Total Unit FLA Min. Circuit Amp. P019D /60/1 197/ P022D /60/1 197/ P034D /60/1 197/ P046D /60/1 197/ P056D /60/1 197/ Max. Fuse/ HACR Rev. 4/4/05 Notes: Always refer to unit nameplate data prior to installation. HACR circuit breaker in United States only. All fuses are class RK-5. Operating Limits Cooling Heating ( F) ( C) ( F) ( C) Air Limits Min. Ambient Air Rated Ambient Air Max. Ambient Air Min. Entering Air Rated Entering Air db/wb 80.6/ / Max. Entering Air db/wb 95/100 35/ Water Limits Min. Entering Water Normal Entering Water Max. Entering Water Matching Air Handlers Premier Split Model Matching Variable Speed Air Handler * Matching "A" Coil* Matching TXV Kit* P019D, P022D N1VSB1206A G2FD03617A 1TV0701A P034D N1VSD2006A G2FD06024A 1TV0702A P046D N1VSD2006A G2FD06024A 1TV0703A P056D N1VSD2006A G2FD06024A 1TV0703A Notes: *Matching equipment model numbers are York 7
8 Reference Calculations Heating Calculations: Cooling Calculations: LWT = EWT - LAT = EAT + HE GPM x 500 HC x 1.08 LWT = EWT + HR GPM x 500 SC LAT (DB) = EAT (DB) - x 1.08 TH = HC + HW LC = TC - SC S/T = SC TC Legends and Notes = airflow, cubic feet/minute EWT = entering water temperature, Fahrenheit GPM = water flow in gallons/minute WPD = water pressure drop, PSI and feet of water EAT = entering air temperature, Fahrenheit (dry bulb/wet bulb) HC = air heating capacity, MBTUH TC = total cooling capacity, MBTUH SC = sensible cooling capacity, MBTUH kw = total power unit input, kilowatts HR = total heat of rejection, MBTUH ABBREVIATIONS AND DEFINITIONS: HE = total heat of extraction, MBTUH HWC = desuperheater capacity, MBTUH EER = Energy Efficient Ratio = BTU output/watt input COP = Coefficient of Performance = BTU output/btu input LWT = leaving water temperature, F LAT = leaving air temperature, F TH = total heating capacity, MBTUH LC = latent cooling capacity, MBTUH S/T = sensible to total cooling ratio Notes: Desuperheater capacity based on 0.4 GPM flow per nominal unit ton at 90 F entering hot water temperature. Capaity data on pages 9-13 do not include water pumping watts and are based upon 15% (by volume) methanol antifreeze solution. Interpolation between EWT, GPM and data is permissible. Extrapolation for heating data down to 25 F is permissible. Catalog illustrations cover the general appearance of products at time of publication. We reserve the right to make changes in design and construction at any time without notice. Entering Air Correction Factors COOLING HEATING EAT TC SC KW HR EAT HC KW HE 75/ / /
9 P019D EWT F GPM PSI WPD HEATING - EAT 70 F COOLING - EAT 80/67 F FT Airflow HC kw HE LAT COP HWC Airflow TC SC kw HR EER HWC Rev. 04/04/05 Notes: Multiple flow rates (for EWT) are shown in tables. The lowest flow rate shown is used for geothermal open loop/ well water systems with a minimum 50 F. The second flow rate shown is the minimum geothermal closed loop flow rate. The third flow rate shown is optimum for geothermal closed loop and the suggested flow rate for boiler tower applications. 9
10 P022D EWT F GPM PSI WPD HEATING - EAT 70 F COOLING - EAT 80/67 F FT Airflow HC kw HE LAT COP HWC Airflow TC SC kw HR EER HWC Rev. 04/04/05 Notes: Multiple flow rates (for EWT) are shown in tables. The lowest flow rate shown is used for geothermal open loop/ well water systems with a minimum 50 F. The second flow rate shown is the minimum geothermal closed loop flow rate. The third flow rate shown is optimum for geothermal closed loop and the suggested flow rate for boiler tower applications. 10
11 P034D EWT F GPM PSI WPD HEATING - EAT 70 F COOLING - EAT 80/67 F FT Airflow HC kw HE LAT COP HWC Airflow TC SC kw HR EER HWC Rev. 04/04/05 Notes: Multiple flow rates (for EWT) are shown in tables. The lowest flow rate shown is used for geothermal open loop/ well water systems with a minimum 50 F. The second flow rate shown is the minimum geothermal closed loop flow rate. The third flow rate shown is optimum for geothermal closed loop and the suggested flow rate for boiler tower applications. 11
12 P046D EWT F GPM PSI WPD HEATING - EAT 70 F COOLING - EAT 80/67 F FT Airflow HC kw HE LAT COP HWC Airflow TC SC kw HR EER HWC Rev. 04/04/05 Notes: Multiple flow rates (for EWT) are shown in tables. The lowest flow rate shown is used for geothermal open loop/ well water systems with a minimum 50 F. The second flow rate shown is the minimum geothermal closed loop flow rate. The third flow rate shown is optimum for geothermal closed loop and the suggested flow rate for boiler tower applications. 12
13 P056D EWT F GPM PSI WPD HEATING - EAT 70 F COOLING - EAT 80/67 F FT Airflow HC kw HE LAT COP HWC Airflow TC SC kw HR EER HWC Rev. 04/04/05 Notes: Multiple flow rates (for EWT) are shown in tables. The lowest flow rate shown is used for geothermal open loop/ well water systems with a minimum 50 F. The second flow rate shown is the minimum geothermal closed loop flow rate. The third flow rate shown is optimum for geothermal closed loop and the suggested flow rate for boiler tower applications. 13
14 Y Y PREMIER SPLIT SYSTEM SPECIFICATION CATALOG Premier Split /60/1 97P /8/08 Compressor Current Switch S C Black CS Blue R Black PB F2 2 Red Black Red Red Cap F2 Red Red 1 Tan NOTE 2 Black Loop Pump White DesuperHeater Option Blue Blue DHW Pump Pink Blue T2 L2 CC T1 L1 Unit Power Supply /60/1 G F1 Blue F1 Blue NOTE 1 HWL Black Black A C D 24VAC PS Common R C Red Green Orange Reversing Valve Fault Signal Run Signal Black Compressor O L S W1 X1 X2 Y1 Orange Brown Pink Green Yellow RV CC HP LP CS Green Red Brown Blk/Wht Violet Black Black Blue Blue Yellow HP HP CC CG L O R C LP LP HP HP CC CG L O R C LP LP TEST PIN 17P535 A01 COMPRESSOR CONTROL MODULE TB Common C 24 VAC Fan Auxiliary Heat Emergency Heat R G W2 W3 Air Handler and Optional Auxiliary Heat REV 08/08/08 Legend Factory low voltage wiring Factory line voltage wiring Field low voltage wiring Field line voltage wiring Optional block Quick connect terminal Screw terminal - field connection CCM - Compressor Control Module CC - Compressor contactor HP - High pressure switch LP - Low pressure switch RV - Reversing valve coil TB - Terminal board APR- Auxillary Power Relay HWL- Hot Water Limit Switch DSH- Desuperheater Pump Relay CS - Current Switch P 2 L1 1 3 Field wire lug Ground Relay Contacts - N.O., N.C. Polarized connector Switch - High pressure Switch - Low pressure Relay coil Capacitor Notes: 1 - Blue DSH pump wire is supplied with desuperheater option but not connected at factory. To enable DSH pump for operation, Blue wires must be connected as shown. 2 - Residential units are supplied with loop-pump power-block. Attach loop-pump leads to power block. 14
15 Engineering Guide Specs General The geothermal heating/cooling units shall be reverse cycle Split system configuration designed for use with DX heating and cooling coils. Units shall be ARI/ISO Standard performance certified and listed by a nationally recognized safety-testing laboratory or agency, such as ETL Testing Laboratory. Each unit shall be computer run-tested at the factory. Each unit shall be mounted on a pallet and stretch-wrapped. The geothermal units shall be designed to operate with entering liquid temperatures between 25 F and 110 F. Casing & Cabinet The cabinet shall be fabricated from heavy-gauge steel and finished with corrosion-resistant powder coating. The interior shall be insulated with 1/2-inch thick, multi-density, coated glass fiber. Three compressor compartment access panels shall be removable. The internal component layout shall provide for service access from the front side for restricted installations. Refrigerant Circuit All units shall contain a sealed refrigerant circuit including a hermetic motor-compressor, thermostatic expansion valve, reversing valve, coaxial tube water-to-refrigerant heat exchanger, optional desuperheater coil, and service ports. Compressors shall be high-efficiency compliant scroll designed for heat pump duty and mounted on rubber vibration isolators. Compressor motors shall be single-phase PSC with overload protection. The coaxial water-to-refrigerant heat exchanger shall be designed for low water pressure drop and constructed of a convoluted copper (optional cupronickel) inner tube and a steel outer tube. The thermostatic expansion valve shall provide proper superheat over the entire liquid temperature range with minimal hunting. The water-to-refrigerant heat exchanger, optional desuperheater coil and refrigerant suction lines shall be insulated to prevent condensation at low liquid temperatures. Electrical The control shall provide operational sequencing, high and low pressure switch monitoring, water limit switch and, lockout mode control, and hot water and loop pump control. A terminal block with screw terminals will be provided for field control wiring. All units shall have knockouts for entrance of low and line voltage wiring. Piping Supply and return water connections (and optional desuperheater connections) shall be 1-inch FPT brass swivel fittings which provide a union and eliminate the need for pipe wrenches and sealants when making field connections. All water piping shall be insulated to prevent condensation at low liquid temperatures. Options & Accessories Desuperheater An optional heat reclaiming desuperheater coil of vented double-wall copper construction suitable for potable water shall be provided. The coil and hot water circulating pump shall be factory mounted inside the unit. A drain fitting for the DHW tank connection and a high temperature limit pump shut-off switch shall be provided. Cupronickel Heat Exchanger An optional CuNi coaxial heat exchanger shall be factory installed in lieu of the standard copper construction. Thermostat (field installed) A multi-stage auto-changeover electronic digital thermostat shall be provided. The thermostat shall offer two heating and one cooling stages with precise temperature control. An OFF-HEAT-AUTO-COOL-EMERG system switch, OFF-AUTO fan switch, and indicating LEDs shall be provided. The thermostat shall read out in F or C. An optional remote outdoor sensor shall be available. Earth Loop Flow Center (field installed) A self-contained module shall provide all liquid flow, fill and connection requirements for ground source closed loop systems up to 20 GPM. Accessory Relay (field installed) An additional low-voltage accessory control relay shall be provided. This SPDT relay shall be capable of operation with any thermostat signal (Y1, O, L). The relay shall be located on a factory-provided mount in the unit lowvoltage control wiring compartment. 15
16 Manufactured by WaterFurnace International, Inc Conservation Way Fort Wayne, IN SP /09 Product: Type: Size: Document: Premier Split Geothermal Split Units Ton Specification Catalog WaterFurnace International, Inc., 9000 Conservation Way, Fort Wayne, IN WaterFurnace has a policy of continual product research and development and reserves the right to change design and specifications without notice WaterFurnace International Inc.
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