NXW 10 TO 50 TON. Commercial Reversible Chiller - 60 Hz. Submittal Data English Language IP/Metric Units SD2502WNB 08/16
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1 NXW 10 TO 50 TON ommercial eversible hiller - Hz Submittal Data English Language IP/Metric Units SD2502WNB 08/16
2 Model Nomenclature Model Type NXW Envision n 2 Series eversible hiller Unit apacity (MBTUH) Operation eversible Voltage Option ///3 4 4// // //3 Electrical Option A Non-fused Disconnect Fused Disconnect Voltage Availability Voltage NXW 3 4 A E A N N Model //3 4//3 575//3 380//3 N/A N/A SS * Vintage * Factory Use Non-Standard Options SS Standard Future N - None Future N None HydroLink Aurora ontrol Option A Standalone B BAnet LonWorks hassis E Enclosed ev.: 29 April 2016 Legend: NA = Not Available = Voltage available in this size 07/16 All Envision 2 NXW Series product is Safety listed under UL1995 thru ETL and performance tested in accordance with standard AHI/ISO SD2502WNB 08/16 2 Page of
3 HydroLink Supervisory ontrol Box Nomenclature HS 9 A 1 T F SS 11 * Family HS HydroLink Supervisory ontrol Vintage * - Internal Factory Use Only Voltage 9 115//1 Non-Standard Option Details SS Standard Option HydroLink ontrol A Standalone B BANet - LON Future F - Future Tablet Option T - 10" Tablet Application IO Options 1 Standard (I/O 34) 2 I/O 34 + I/O 16 3 I/O 34 + I/O 16 (x2) SD2502WNB 08/16 3 Page of
4 AHI/ASHAE/ISO Water-to-Water atings English (IP) Units Water Loop Heat Pump round Water Heat Pump round Loop Heat Pump Model apacity Modulation Flow ate ooling EST 86 ELT 53.6 o F Heating EST 68 ELT 104 o F ooling EST 59 ELT 53.6 o F Heating EST 50 ELT 104 o F ooling Full EST 77 Part EST 68 o F ELT 53.6 o F Heating Full EST 32 Part ELT 41 o F ELT 104 o F Sgpm Lgpm apacity Btuh EE Btuh/W apacity Btuh OP apacity Btuh EE Btuh/W apacity Btuh OP apacity Btuh EE Btuh/W apacity Btuh OP Full , , , , , , Part , , , , , , Full 201, , , , , , Part 105, , , , , ,0 3.5 Full , , , , , , Part , , , , , , Full 394, , , , , ,0 3.3 Part 206, , , , , , Full , , , , , , 3.4 Part , , , , , , /5/14 SD2502WNB 08/16 4 Page of
5 Physical Dimensions Dimensional Data Dimensional Data for unit with enclosure Model A B D E F H J SD2502WNB 08/16 5 Page of
6 Physical Dimensions cont. Dimensional Data Dimensional Data for unit with enclosure Model K L M N P S *T SD2502WNB 08/16 6 Page of
7 Vibration Isolators ubber Isolators D2 D3 Part olor Max Load, Type Deflection, in Qty Number ode lbs 99S D2 reen ompatible with NXW-180 Part olor Max Load, Type Deflection, in Qty Number ode lbs 99S D3 reen ompatible with NXW240-0 Spring Isolators Number ompatible With Spring olor ated apacity ated Deflection Isolator onstant Adjustment Bolt IS NXW-180 Brown 325 lbs 1.23" 264 lbs/in 1/2 x IS NXW240-0 Orange 750 lbs 1.06" 707 lbs/in 1/2 x Qty SD2502WNB 08/16 7 Page of
8 Physical Data Model ompressor efrigerant harge* Shipping Total Weight Installed Scroll (2) 180 Scroll (2) 240 Scroll (2) 3 Scroll (2) 0 Scroll (2) [2.4] [327] [323] [3.5] [381] [384] [4.8] [514] [524] [8.1] [0] [631] [12.4] [795] [841] Weights shown in Pounds, [kg] 1//2014 * efrigerant per circuit in Pounds, [kg] Add 32 lbs [15 kg] for fluid weight when full. () Add 48 lbs [22 kg] for fluid weight when full. (180) Add 64 lbs [29 kg] for fluid weight when full. (240) Add 110 lbs [50 kg] for fluid weight when full. (3) Add 144 lbs [65 kg] for fluid weight when full. (0) SD2502WNB 08/16 8 Page of
9 Electrical Data Model ated Voltage Voltage Min/Max ompressor 1 M LA LA Total Unit FLA Min irc Amp Min Fuse/ HA Max Fuse/ HA //3 187/ //3 414/ //3 517/ //3 342/ //3 187/ //3 414/ //3 517/ //3 187/ //3 414/ //3 517/ //3 187/ //3 414/ //3 517/ //3 342/ //3 187/ //3 414/ //3 517/ //3 342/ HA circuit breaker in USA only 8/18/ M, LA, & LA rating per compressor. Breaker & FLA sized for both compressors. 2 - Equipment supplied with lass J fuses per minimum fuse size. ompressor Protection Module An electronic protection module is provided with compressors utilized in model size 0. This module will protect against phase reversal and phase loss at start-up. Protection is active for 5 seconds after the first second of compressor operation. In the event that either phase sequencing or phase loss has occurred the following blink sequence will display on the module. SD2502WNB 08/16 9 Page of
10 eference alculations Heating alculations: HE LWT = EWT - PM x 500* ooling alculations: LWT = EWT + H PM x 500* NOTE: * When using water. Use 485 for 15% methanol/water or Environol solution. Legend and Notes Abbreviations and Definitions ELT = entering load fluid temperature to heat pump = leaving load fluid temperature from heat pump LPM = load flow in gallons per minute LWPD = load heat exchanger water pressure drop EST = entering source fluid temperature to heat pump LST = leaving source fluid temperature from heat pump SPM = source flow in gallons per minute SWPD = source heat exchanger water pressure drop EE = cooling energy effciency (T/KW) PSI = pressure drop in pounds per square inch FT HD = pressure drop in feet of head KW = kilowatt H = heat rejected in MBTUH T = total cooling capacity in MBTUH OP = coefficient of performance (H/KW x 3.413) H = heating capacity in MBTUH HE = heat of extraction in MBTUH Notes to Performance Data Tables The following notes apply to all performance data tables: Three flow rates are shown for each unit. The lowest flow rate shown is used for geothermal open loop/well water systems with a minimum of 50 EST. The middle flow rate shown is the minimum geothermal closed loop flow rate. The highest flow rate shown is optimum for geothermal closed loop systems and the suggested flow rate for boiler/ tower applications. Entering water temperatures below 40 assumes 15% antifreeze solution. Interpolation between ELT, EST, and PM data is permissible. Operation in the gray areas is not recommended. SD2502WNB 08/16 10 Page of
11 Antifreeze orrection atalog performance can be corrected for antifreeze use. Please use the following table and note the example given. Antifreeze Type Antifreeze % by wt Heating ooling Pressure Load Source Load Source Drop EWT - [ ] [32.2] [-1.1] 50 [10] [32.2] [-1.1] Water Ethylene lycol Propylene lycol Ethanol Methanol WANIN: ray area represents antifreeze concentrations greater than 35% by weight and should be avoided due to the extreme performance penalty they represent. SD2502WNB 08/16 11 Page of
12 Pressure Drop Model Pressure Drop (psi) PM /29/14 Pressure Drop (psi) Water Pressure Drop vs. Flow at Flow (gpm) Model Model 180 Model 240 Model 3 Model 0 Note: Pressure drop is the same for load and source heat exchangers at fluid temperature. SD2502WNB 08/16 12 Page of
13 Performance Data Heating EST Source Flow PM ELT Load Flow - 20 PM Load Flow - PM Load Flow - 40 PM HE MBTUH OP LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. HE MBTUH OP LST SD2502WNB 08/16 13 Page of HE MBTUH OP LST Operation not recommended Operation not recommended Operation not recommended. 4/29/14
14 Performance Data cont. ooling EST Source Flow PM ELT Load Flow - 20 PM Load Flow - PM Load Flow - 40 PM H MBTUH EE LST H MBTUH EE LST H MBTUH EE LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. 4/29/14 SD2502WNB 08/16 14 Page of
15 180 Performance Data Heating EST Source Flow PM ELT Load Flow - PM Load Flow - 45 PM Load Flow - PM HE MBTUH OP LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. HE MBTUH OP LST SD2502WNB 08/16 15 Page of HE MBTUH OP LST Operation not recommended Operation not recommended Operation not recommended. 4/29/14
16 180 Performance Data cont. ooling EST Source Flow PM ELT Load Flow - PM Load Flow - 45 PM Load Flow - PM H MBTUH EE LST H MBTUH EE LST H MBTUH EE LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. 4/29/14 SD2502WNB 08/16 16 Page of
17 240 Performance Data Heating EST Source Flow PM ELT Load Flow - 40 PM Load Flow - PM Load Flow - 80 PM HE MBTUH OP LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. HE MBTUH OP LST SD2502WNB 08/16 17 Page of HE MBTUH OP LST Operation not recommended Operation not recommended Operation not recommended. 4/29/14
18 240 Performance Data cont. ooling EST Source Flow PM ELT Load Flow - 40 PM Load Flow - PM Load Flow - 80 PM H MBTUH EE LST H MBTUH EE LST H MBTUH EE LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. 4/29/14 SD2502WNB 08/16 18 Page of
19 3 Performance Data Heating EST Source Flow PM ELT Load Flow - PM Load Flow - PM Load Flow - PM HE MBTUH OP LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. HE MBTUH OP LST SD2502WNB 08/16 19 Page of HE MBTUH OP LST Operation not recommended Operation not recommended Operation not recommended. 4/29/14
20 3 Performance Data cont. ooling EST Source Flow PM ELT Load Flow - PM Load Flow - PM Load Flow - PM H MBTUH EE LST H MBTUH EE LST H MBTUH EE LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. 4/29/14 SD2502WNB 08/16 20 Page of
21 0 Performance Data Heating EST Source Flow PM ELT Load Flow - PM Load Flow PM Load Flow PM HE MBTUH OP LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. HE MBTUH OP LST SD2502WNB 08/16 21 Page of HE MBTUH OP LST Operation not recommended Operation not recommended Operation not recommended. 4/29/14
22 0 Performance Data cont. ooling EST Source Flow PM ELT Load Flow - PM Load Flow PM Load Flow PM H MBTUH EE LST H MBTUH EE LST H MBTUH EE LST Note: Operation in shaded areas require special attention to ensure adequate water temperature and flow rates are maintained. Operation outside the limits could result in lockout. 4/29/14 SD2502WNB 08/16 22 Page of
23 L1 L1 See Figure 1 for DHW wiring. PESSU E TANSDUE FLOW METE White (31) 1 Blue (89) Blue () ed (91) ed (92) PESSU E TANSDUE ompressor A T1 ompressor A T2 MOTO X TX V+ P8 S485 (+) (-) P6 ZONE (+) (-) P7 AB (+) (-) +5 P9 L2 NO NO Wiring Schematics eversible hiller HydroLink Aurora -0 L2 P14 K6 K5 5 VD OUT OM N/A EX-37 EX-36 EX-35 ed (37) White (36) Black (35) DISH OM OM Note 1 EX-41 EX-40 EX-31 EX-34 EX-33 EX-32 reen (32) EX-29 EX-28 EX-27 EX-26 Purple (41) Yellow (40) EX-39 Pink (39) EX-38 Blue (38) Brown (34) Brown (33) Purple (29) Purple (28) White (27) White (26) P16 LAT FLOW LWT EWT P1 P4 P2 HA2 HA1 SI P3 S +5 OUT S IN VS PUMP SLAVE LOOP VS DATA PUMP Status AXB -A (Aurora Expansion Board A) Modbus Add. ID Future Use Future Use Acc 2 Dip 1 Acc 2 Dip 2 K3 K2 K1 P17 P18 P15 P12 P10 P5 P11 DIV ST SU P T2 T1 T2 T1 HW STEPPE ANA A2 DH OFF ON SW1 Black (25) EX-25 White (24) EX-24 ed (23) EX-23 Blue (22) Blue (21) EX-22 EX-21 2 OM 3 OUT 1 5 VD 4 N/A To AB-A Blue/White (85) Pink/White (86) Yellow/White (87) Purple/White (88) L1 EWT LWT SP ST Legend Factory Low voltage wiring Factory Line voltage wiring Fi eld l ow voltage wiring Field line voltage wiring Optional block D Voltage PB traces Junction Qui ck connect terminal Wire nut Field wire lug round elay on tacts- N.O., N.. P Fuse Breaker Entering Water Temperature Liquid Line Temperature Leaving Water Temperature Suction Pressure Suction Temperature T Thermistor Light emi tting diode - reen elay coil apacitor w/ bleed resistor Switch - ondensate overflow Switch - High pressure Switch - Low pressure Polarized connector urrent Transducer (T) EX onnector (twist lock) Source ST e d Source SP Source EWT Source LW T +V 15 VD Pow er Supply OUT 2 N D Flow Meter Source LL T r ee n Source DI SH Lo ad ST e d Lo ad SP Lo ad EWT Lo ad LW T +V 15 VD Pow er Supply OUT 2 N D Flow Meter Lo ad LL T r ee n Loa d DI SH SD2502WNB 08/16 23 Page of
24 Wiring Schematics cont. eversible hiller HydroLink Aurora -0 NO NO L1 L1 See Figure 1 for DHW wiring. L2 L2 5 VD OUT OM N/A EX-58 EX-57 EX-56 PESSUE TANSDUE ed/white (58) White/Tan (57) Black/White (56) DISH P14 K6 OM K5 OM FLOW METE EX-53 EX-52 EX-55 EX-54 reen/white (53) White/Tan (52) EX-50 EX-49 EX-48 EX-47 Brown/White (55) Brown/White (54) 1 P16 LAT FLOW LWT EWT P1 P4 P2 HA2 HA1 SI P3 S +5 OUT S IN VS PUMP SLAVE LOOP VS DATA PUMP MOTO X TX Status AXB -B (Aurora Expansion Board B) V+ P8 S485 (+) (-) P6 ZONE (+) (-) P7 AB (+) (-) K3 K2 K1 OFF ON Modbus Add. ID 1 Future Use 2 Future Use 3 Acc 2 Dip 1 4 Acc 2 Dip 2 5 SW1 P17 P18 P15 P12 P10 P5 P11 SU P DIV ST T2 T1 T2 T1 HW STEPPE ANA A2 DH P9 Blue/White (93) Blue/White (94) ed/white (95) ed/white (96) Black/White (46) White/Tan (45) ed/white (44) Blue/White (43) Blue/White (42) Pink (97) Pink (98) EMOTE TEMPEATUE PESSU E TANSDUE EX-46 EX-45 EX-44 EX-43 EX-42 ompressor B T1 ompressor B T2 2 OM 3 OUT 1 5 VD 4 N/A To AB-B Notes 1 - A field installed flow switch is required for the load and source side and must be connected to AXB HA1 and HA2 for the unit to operate. AXB Accessory 2 DIP Se ngs SW1-4 SW1-5 DESIPTION ON ON Not Used OFF ON ycles with (Normal) ON OFF Not Used OFF OFF Not Used SD2502WNB 08/16 24 Page of
25 Wiring Schematics cont. eversible hiller HydroLink Aurora 0 Series Legend Factory Low voltage wiring T Factory Line voltage wiring Fi eld l ow voltage wiring Field line voltage wiring Optional block D Voltage PB traces Junction Thermistor Light emitting diode - reen elay coil apacitor w/ bleed resistor Black (71A) PM1 M1 M2 Black 72A Violet () -A Black (68) Black (59) PM 9 8 EX-1 Orange (1) EX-2 Orange (2) EX-3 Yellow (3) EX-4 Yellow (4) EX-5 ray (5) EX-6 ray (6) EX-7 Blue (7) EX-8 Blue (8) EX-9 Black (9) EX-10 Black (10) L1 FP1 FP2 HP1, HP2 LP1, LP2 PB1 V1, V2 SW1 SW2 Qui ck connect terminal Wire nut Field wire lug round elay on tacts- N.O., N.. P Fuse Breaker ompressor ontactor Freeze Protection Freeze Protection High Pressure Switch Low Pressure Switch Power Block eversing Valve oil TEST MODE AB Board DIP Package 8 Position AB Board Switch - ondensate overflow Switch - High pressure Switch - Low pressure Polarized connector urrent Transducer (T) Aquastat ommands P2 ALM AL A OM A NO A N LO O/B Y1 Y2 W DH P1/P9 (Note 1) ES LS EH1 2 F K5-Alarm elay K6-Acc elay P8 P9 om2 LED5 S485 NET JW2 F F HI LO K4-Fan elay om1 LED5 S485 NET - + P7 K2- elay K3-2 elay S485 EXP P5 Aurora Base ontrol A (AB-A) - + P6 O EH1 EVEVFP1 FP1 FP2 FP2 LPS LPSHPSHPSP4 K1-V elay SW1 Test Mode EH2 P3 Y1 Status LED3 Faul t LED1 FP1 15/ FP2 15/ V B/O Acc Dip 4 Acc Dip 5 Dual/Single L Output Type Future Use onfig LED2 Y F1-3A Off PWM FM F P13 SW2 On ed (71) V1 EX on nector (twist lock) 1 2 To AXB-A FP1-A 3 4 FP2-A LP1 HP1 V2 FP1-B EH1 2 F PM2 M1 M2 Black/Orange 72B -B Black/Orange (71B) Violet/White (62) P9 JW2 Black/White (69) F F HI LO Black/White (61) PM P5 EX-11 Orange/White (11) EX-12 Orange/White (12) EX-13 Yellow/White (13) EX-14 Yellow/White (14) EX-15 ray/white (15) EX-16 ray/white (16) EX-17 Blue/White (17) EX-18 Blue/White (18) EX-19 Black/White (19) EX-20 Black/White (20) EVEVFP1 FP1 FP2 FP2 LPS LPSHPSHPSP4 2 HP P4 EM PWM HP P13 LP LP FP2 FP2 FP1 FP1 EV EV V K1 2 K2 LO HI F F Factory Factory PWM FM SW1 Test P5 Hi K3 Fan K4 Alarm K5 P11 FP1 15 of/of FP2 15 of/of Faul t V B/O A Dip 4 A Dip 5 Dual/Single L Pulse/ontinuous Status NA/Normal Factory Use FP2-B LP2 HP2 Off SW2 AUOA BASE ONTOL On Y onfig om1 P3 Factory P6 S485 Exp P7 S 485 P8 EH1 EH2 EH1 O N/A (+) (-) P2 ES LS ALM AL A OM A NO A N LO O/B Y1 Y2 W DH P1/P9 (Note 1) K5-Alarm elay K6-Acc elay om2 LED5 S485 NET P8 K4-Fan elay om1 LED5 S485 NET - + P7 K2- el ay K3-2 elay Aurora Base ontrol B (AB-B) S485 EXP - + P6 O K1-V elay SW1 Test Mode EH1 EH2 P3 To AXB-B Y1 Status LED3 Faul t LED1 F1-3A PWM FM P13 Off On FP1 15/ 1 FP2 15/ 2 V B/O 3 Acc Dip 4 4 Acc Dip 5 5 Dual/Single 6 L Output Type 7 Future Use 8 SW2 onfig LED2 Y F F JW2 - Alarm Acc K6 om2 S485 NET Y1 P9 LO Factory Fan onnection O/B Y1 Y2 W DH Notes P2 ES LS Fi eld onnections ALM AL A c A no A nc P1 LO Fi eld onnections O/B Y1 Y2 W DH 3A-Fuse 1 eversing Valve will be energized for heating mode. 2 In Emergency Shutdown, line voltage is still pr es ent in c ontrol box. Emer gency Switch is wired on low voltage circuit only. 3 See additional schematic for HydroLink details. SD2502WNB 08/16 25 Page of
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