Build your own THUNDERBIRD 2
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2 PAGE 12 Pod 3 front hatch and Elevator Car Pod 3 rear hatch and Elevator Car Pod 3 floor and Elevator Car Pod 3 frames and FAB Pod 3 frames and FAB Pod 3 front panel Pod 3 rear panel 61 Editorial and design by Continuo Creative, North Road, London N7 9DP. Published. in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne Road, London SW8 3HE. Published in the USA by De Agostini Publishing USA, Inc., 121 E. Calhoun Street, Woodstock, IL All rights reserved 2017 Warning: Not suitable for children under the age of 14. This product is not a toy and is not designed or intended for use in play. Items may vary from those shown.
3 12 Build your own POD 3 FRONT HATCH + ELEVATOR CAR 2 YOUR PARTS Tools and materials: Tweezers (supplied) Front hatch Hatch stay Front hatch inner Stopper Springs x 2 Tweezers Hinge pins x The stay will join the front hatch inner like this. Use the tweezers to fit a hinge pin, inserting it from the outside and with the ribbed tip left exposed like this Now push the pin in fully. Use the back of the tweezers if necessary. Repeat for the other pin. 43 Your assembly should look like this.
4 Fit the stopper to this recess, with its tip seated in the circled notch. Use superglue to affix the front hatch to its inner face, via the circled lugs. Your assembly should look like this Place the loop at the end of the first spring onto the hook at the side of the hatch stay. ELEVATOR CAR 2 Tools and materials: Superglue Fit both springs like this. Rear axles x 2 Rear chassis (lower section) Rear wheels x 8 Rear hubcaps x 4 Rear chassis (upper section) Rear buffer Recess faces out This side faces the tyre Slide two wheels over the tip of one of the axles, silver side first, so that the side with the central recess faces out. 44 Now push a hubcap onto the ribbed end of the axle to secure the wheels.
5 Slide the wheels back up the axle until they rest against the hubcap. Repeat Steps to fit two more wheels and hubcaps to the other end of the axle. Make sure both pairs of wheels fit together snugly and are pushed up against the hubcaps, as shown Repeat Steps to fit another set of wheels to the second axle. Complete the second axle with another set of wheels. Here is how the two completed axle assemblies should look Glue the rear buffer here. Fit the wheel/axle sets to the lower chassis. There should be no gaps Glue the upper chassis to the lower chassis via these pins like this. 45
6 13 Build your own POD 3 REAR HATCH YOUR PARTS + ELEVATOR CAR 2 Tools and materials: Superglue, tweezers Rear hatch Hatch stay Rear hatch inner Stopper Hinge pins x 2 Springs x Fit the hatch stay to the rear hatch inner in the same way as you did for the front hatch in Stage 12. Fit the first pin. Leave the ribbed tip out Now press this into place. Repeat for the other pin. Your assembly should look like this. 46
7 Now fit the stopper. Glue the main rear hatch panel to the inner face as you did before. Your assembly should look like this The first spring fits here. Fit both springs like this. ELEVATOR CAR 2 Tools and materials: Superglue Hubcap Front chassis upper Front chassis lower Front wheels x 4 Hubcap Axle Front nozzles Number plate Side blocks (left) (right) Air intakes (left) (right) Transmission cables x 2 Suspension damper 47
8 Assemble the front wheels on the axle in the same way as previous wheel sets. Glue the nozzles to the front chassis, angled as those in the inset. Now fit the transmission cables to the lower chassis part, without glue R 06 L Seat the axle in its slots, then seal them in by joining the chassis parts. Use glue on the indicated pins. Glue the side blocks to these slots (they have R and L marked on them). Now add the air intakes 底面底面 Connect the front chassis section to the rear chassis upper (holding both parts upside down) via the arrowed tabs and slots. 10 Link the transmission cables to the holes in the rear chassis. 11 Now glue the suspension damper into its position, shown here. Fit the number plate. The chassis of Elevator Car 2 is complete. 48
9 Build your own 14 POD 3 FLOOR + ELEVATOR CAR 2 YOUR PARTS Tools and materials: Superglue Floor A Floor B Front hatch mount Rear hatch mount Screws (2.6 x 5mm) x Front Use one of the screws provided to secure floor parts A and B, entering from the underside of the parts (shown). Use four screws to fully secure them. The wider end is the front. 04 Front Underside Fit the front hatch assembly to the underside of the floor s front end, via its stay. Make sure the hinges are flush to the floor s edge. 49 Top Hold the hatch in position, then use tweezers to pull both springs over the pins just behind them (circled).
10 Place the front hatch mount over the stay. Make sure the springs remain on their pins. Secure with two screws like this Underside Now fit the rear hatch, again via its stay and to the underside of the floor. Check the hinges are flush, And fit the springs Check everything is in place. Now fit the rear hatch mount, again ensuring the springs stay in position. Use two more screws to secure it. 16 That completes this stage. Underside 50
11 ELEVATOR CAR 2 Tools and materials: Superglue Platform Platform frames (long) x 2 Compressor cage Platform frames (short) x 2 Compressor Suspension arms x 2 Hydraulic jack Take all the platform frames and glue their ends together via the square tabs and matching holes (arrow). Once the superglue has dried, place the frame over the raised ridge on the underside of the platform. Fit the compressor to the platform underside as shown Then use glue to secure the cage over it Now take the hydraulic jack and fit it into the arrowed section above. Its thinner and thicker pins have correspondingly sized holes to make sure you position the part correctly. Glue one of the suspension arms to the arrowed holes on the platform underside. The tab at the join of the arms should be on the inside, facing the jack (see Step 07). Repeat for the other arm, again making sure its tab is also on the inside of the assembly, facing the jack. Lower the platform onto the chassis, so the tabs on its suspension arms and hydraulic jack fit into the slots on the chassis rear section. Use glue to secure the parts. 51
12 15 Build your own POD 3 FRAMES + FAB 1 YOUR PARTS Frame 1 Frame 2 Frame 3 Screws (2.6 x 5mm) x Front Match frame 1 to the number 1 imprinted on the front underside of the pod 3 floor. Fit the frame into the arrowed slot like this. Use one of this stage s screws to secure it Repeat for frame 2. Again securing with a screw. Now fit frame 3 here. Spread this frame slightly so you can fit its other tip here. 52
13 Make sure the frame s tabs are level to each other. Then screw these in place. Male sure all four circled screws are secure. FAB 1 Tools and materials: Superglue, side cutters Chassis Wheels x 6 Instrument panel Passenger seats Exhaust pipes x 2 Door lining (right) Driver s seat Axles x 3 Door lining (left) Steering wheel Remove one of the wheels from the sprue. Fit one of the axles into it from the back. Repeat to make three wheel/ axle sets. Feed one through these holes in the chassis Close the axle with another wheel from the sprue. Press the wheels inwards, so they are flush with the chassis. Repeat for the second set. 53 Now do the same for the holes at the rear of the chassis, so all three sets of wheels are in place.
14 Glue the steering wheel, oriented as shown, to this space. The instrument panel will sit over these tabs. Glue it in place. Now glue the driver s seat here Front 14 Left Right... and the passenger seats behind it. The door linings will fit like this. Note their orientations. Fit the right door lining. Use a little glue to secure it via the indicated tabs/slots Make sure the part is flush to the chassis. Repeat for the left door lining. Make sure the part is flush to the chassis. Front Glue the left exhaust pipe here and the right one here. 54
15 16 Build your own POD 3 FRAMES + FAB 1 YOUR PARTS Tools and materials: Superglue Frame 4 Frame 5 Frame 6 Frame 7 Screws (2.6 x 5mm) x Find the 4 marked on the underside of the Pod 3 floor and line frame 4 up to it. Fit the first tab, then carefully stretch the frame across and fit the other one to the opposite slot. Check both are level. 55
16 Secure the frame with two screws. Repeat for frame 5, making sure you face the frame the right way round. Secure it with a screw Now fit frame 6. Secure it with a screw. Check all four screws are secure Front Back Familiarise yourself with frame 7. The notches in the underside of frame 7 will fit to the corresponding ones on frames 1 6. Fit frame 7, starting with frames 3 and Pinch the joins to make sure they are all secure. Ensure that all the circled joins fit properly. 56
17 FAB 1 Tools and materials: Superglue Body Canopy Front bumper Grille Rear bumper Fit the front bumper to the body like this. Now add the grille like this Fit the rear bumper like this. Fit the canopy via the four arrowed pins. Press the corners above each pin carefully, one by one. Do not force down on the centre of the canopy! 10 The canopy should sit like this. Finally, fit the body assembly to the chassis via these pins. 57
18 17 Build your own POD 3 FRONT PANEL YOUR PARTS Tools and materials: Superglue, tweezers Front panel outer (green) Details 1 x 2 Detail 3 Detail 5 Front panel inner Detail 8 Detail 10 Detail 4 Detail 2 Detail 6 Detail 7 Detail 12 Detail 14 Detail 16 Screws (2.6 x 5mm) x 2 Detail 9 Detail 11 Detail 13 Detail 15 Detail 17 Washers x The inner and outer parts of the front panel are supplied temporarily fastened to each other. Remove them, add some glue to the arowed points, then reattach them carefully. Hold the parts until the glue has dried. Remove the detail parts supplied on the sprues, then trim any burrs. 04 Detail 2 fits here. All the details used in this stage should be secured with a dot of glue. 05 Detail 4 goes here. 06 Detail 8 goes here. Make sure there is an A stamped on the reverse of the part, and that you orient it exactly as shown here. 58
19 07 Detail 9 (stamped B) goes here. Orient the part as shown. 08 Make sure each part is pressed into place Glue detail 15 here. Detail 14 here. Glue detail 3 here Detail 10 here. Be careful with the delicate part. Fit detail 11 next to 10. Its circled recess will accommodate the right arm of detail so the parts look like this Glue detail 12 here. Glue detail 16 here. Dry-fit detail 17 here. One detail 1 fits into these narrow slots and the other detail 1 goes here. Detail 13 goes here, oriented as shown. Detail 6 fits here. (This is the larger of two similar parts.) 59
20 Detail 7 goes here. Detail 5 should be glued here. The internal details should look like this Next, slot the front hatch of your Pod 3 assembly through the middle of the pod front panel. Pull the front hatch stay out from the floor a little, and slide the bottom ridge of the front panel in between it and the pod floor, like this. Then replace everything in a straight line, flush with the pod floor again Turn the assembly over and place a washer here. Orient the washer as shown, and repeat for both parts. Secure with a screw. And repeat for the other side Dab a little glue onto the arrowed tab, at the front of the longitudinal frame. Fit this tab into the hole in the inner front panel and hold until the glue dries. 60
21 Build your own 18 POD 3 REAR PANEL YOUR PARTS Tools and materials: Superglue, tweezers Rear panel outer (green) Detail 1 Detail 2 Rear panel inner Detail 3 Detail 4 Detail 5 Details 6 x 4 Screws (2.6 x 5mm) x 2 Washers x Glue the outer and inner rear panels together in the same way you did for the front panels. Press the parts together until the glue has dried. Remove details 1 and 2 from their sprue and remove any burrs. 61
22 Detail 1 goes here. All details used in this stage should be secured with a dot of superglue. Detail 5 fits here. See the photo (inset) for correct orientation. Check you have fitted the part correctly Detail 3 fits here like this Detail 4 goes here. Be careful with the thin part. Glue detail 2 here, over the two pins. The inner wall of the rear panel should look like this Like you did for the front panel, fit the rear hatch through the panel. Slide the panel into the gap next to the hinges again. Ensure there is no gap. 62
23 Place a washer here. Secure the part with a screw. Repeat for the other side. 18 Dab a little glue onto the arrowed tab at the rear end of the longitudinal frame. 19 Fit this tab into the hole in the inner rear panel and hold until the glue dries. 20 Put one of the details 6 here, 21 securing it with glue. Make sure the part is oriented as shown in the inset photo. 22 Glue the remaining details 6 to the rear panel, as shown. 63
Build your own THUNDERBIRD 2
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