HALFEN FLEXIBLE FRAMING CONNECTIONS MT-FFC 17-E FRAMING SYSTEMS NEW! Adjustable Cantilever Time saving Economical Space efficient

Transcription

1 HAFEN FEXIBE FRAMING CONNECTIONS MT-FFC 7-E FRAMING SYSTEMS NEW! Adjustable Cantilever Time saving Economical Space efficient

2 Contents HAFEN Flexible Framework Constructions - General overview - European standards/calculation method - Application examples - Designing with HAFEN How to start your project - System 52 for heavy duty requirements Framing Channels, bolts, fittings, channel ring - System 4 for medium duty requirements Framing Channels, bolts, fittings, channel ring NEW in System 4 The HAFEN Adjustable Cantilever - System 36 for light duty requirements Framing Channels, bolts, fittings - System 28 for light duty requirements Framing Channels, bolts, fittings, channel ring - Framework constructions with system 28/ NEW! HAFEN Cantilevers - Overview Cantilever brackets - Cantilever brackets Type 52 - Cantilever brackets Type 4 - Accessory Bracket KON-Z for 4/36/28 cantilevers - Cantilever brackets Type 36 - Cantilever brackets Type Additional information for all HAFEN Framing channels and HAFEN Bolts, for example, on bearing loads and notes on dimensioning and material, is content of Technical Product Information MT-FBC-E HAFEN Flexible bolt connections,. Available for download as a pdf file at Downloads Brochures Catalogues Framing Systems HAFEN MT-FFC 7-E

3 Contents HAFEN Framing System Accessories - Beam clamp/clamp plate - Nuts, washers - Threaded Rod, Hexagon Bolts, Coupler Sleeves, Ring nuts - Vibration absorber (with example airstream channel) - Channel end caps, channel cover strips Pipe clamps, pipe supports - Type selection - Pipe clamp Alpha - Pipe clamp assembly set - Pipe clamp Beta - Pipe clamp Gamma - Pipe clamp Delta - Pipe supports - Accessories Appendix - Pipe weights and support spacing - Pipe dimension - Pipe fixings under bridges - Specification texts - Addresses/contacts HAFEN MT-FFC 7-E 3

4 General Overview Flexible framework constructions offer a whole range of benefits: quick assembly of supporting frames on-site adjustable, due to flexible assembly system in channel slots existing framework constructions are easily altered or up-graded corrosion protection of all equipment is not compromised by bolting no meticulous preliminary planning of drilling templates necessary construction tolerances can be compensated on-site large selection of material from low to high loads With HAFEN Framing channels you avoid: time consuming planning of inflexible bolted fixings costly corrosion protection work on completed or existing structural components costly manufacturing of bolting preliminary or subsequent mechanical work on-site i.e. drilling and welding Quality Quality is an outstanding characteristic of our products. HAFEN materials and products are subject to stringent quality controls. A quality audit by the DNV G confirmed that our quality management system fulfils the requirements of ISO 900: Additional product information You can find more information, for example, on bearing loads and notes on dimensioning and material, for all HAFEN Framing channels in our catalogue MT-FBC-E HAFEN Flexible bolt connections, Technical Product Information. Available for download as a pdf file at Downloads Brochures Catalogues Framing Systems HAFEN MT-FFC 7-E

5 General Overview European standards EN 090 / EN 993 The new EN 090 series of standards replace the previous DIN Standard, regulating execution of steel structures and manufacturing qualifications. European standard EN 090- specifies requirements for conformity assessment (CE marking) of structural components which will be placed on the European market as construction products. The conformity assessment covers production characteristics and where appropriate, the structural design characteristics. The EN Standard regulates the requirements applicable to the execution of steel structures. This standard applies to structures that are verified according to the appropriate section of EN 993 (EC3). The phase-out period for DIN ended on the 30 th of June 204. Basis for the evaluation of conformity of steel construction products is the system of assessment of conformity 2+ according to Construction Products Regulation (CPR) EU No. 305/20. EN 090-, EN CPR The CE marking confirms conformity with the declared performance of HAFEN products and with all relevant European harmonized standards in the European Union. HAFEN Framing channels are also subject to these regulations. To meet CE evaluation obligations the marked products are statically verified in accordance with EN 993 and the principal performance characteristics are detailed in the respective Declaration of Performance, CONF-DOP_KON. CE marking is mandatory from the st of July 204 when distributing load bearing metallic construction products in the European market. HAFEN is certified by the notified Body ZDH-ZERT GmbH. Apart from production, the certification includes the method of calculation required by the HAFEN Engineers and their respective qualifications. Design method The European standard EN 993 was created with the intention to establish uniform calculation methods for steel structures across Europe. However, because these calculation methods have not yet been adopted in all industries we have decided to include two sets of values for cantilever load capacities in the following tables. The term design value is taken from the current applicable standards, for example EN 993 (EC3), with new safety concept, and must be strictly differentiated from the term allowable load. The European standard which is based on the so called partial safety factors is applied to material resistance as well as to the action (load). The following verification is required: F Ed F Rd F Ed F Rd = calculation value for action = design value for resistance The traditional, deterministic safety concept however, is based on the method of using a global safety factor for material resistance and is known as the allowable load method or allowable tension method. These methods are used in mechanical and apparatus engineering. In these cases the allowable values for load capacity are calculated. Verification is as follows: F allow. F F = load on the structure allow. F = allowable load working loads will continue to be defined as allow. F and design values of the resistance will be defined as F Rd. 207 HAFEN MT-FFC 7-E 5

6 Application Examples Flexible framework construction Standardised complete system consists of: HAFEN Framing channels HAFEN Bolts / ocking plates HAFEN Connection elements HAFEN Framing channels connected to a steel girder using HAFEN Beam clamps. Pipe support in walk-in utility tunnels. Pipes and cable-trays with height adjustable cantilever brackets. HAFEN Channels can be fixed to numerous types of support structures: - clamped on sectional steel supports - welded onto structural steel members - bolted onto HAFEN Cast-in channels - fixed onto concrete or brickwork using dowels, etc. HAFEN Bolts and locking plates can be inserted anywhere on the framing channels in the profile slot allowing a quick, safe and fully adjustable connection of components. Pipe fixings on a HAFEN Cantilever bracket HAFEN MT-FFC 7-E

7 HAFEN offers complete design services Designing with HAFEN support Our technical department starts with your configuration sketch, including information on the culvert radius R. From your sketch... Our pipe support systems are designed and manufactured from a mix of standard and custom elements to suit the specific of your project. The HAFEN Engineering Support Team always endeavour to find the best balance between safety and economy. This is done in conjunction with the customer, with whom there is an open dialogue throughout the design process. For more information please contact HAFEN Please see the back page of this catalogue for regional contact addresses or HAFEN detailed design and realisation DN 250 Construction example for a medium duty framing channel ring HCS SRI Available in hot-dip galvanized Available in stainless steel DN 200 Serrated framing channel 300 R = 900 DN 300 DN 250 ~ 450 to center 000 DN 200 DN 300 Alternatively serrated anchor channel Example for hinged beam Example for hinged support 207 HAFEN MT-FFC 7-E 7

8 System 52 Heavy Duty System 52 The framing system for heavy loads consists of the hot-rolled channel HM 52/34 and 0 connection elements. For greater bending requirements the double channel HM 52/34 D is available. System 52 is also available as a channel ring system, which is made to the customer specifications (see page 0). Framing channel HM 52/34 hot-rolled 52.5 HM 52/34 Material WB FV A ength Double channel HM 52/34 D on request Channel data, measurements, load bearing capacities, etc. can be found in the Technical Product Information MT-FBC-E HAFEN Flexible bolt connections (see page 7). Accessories HPE 52/34 Channel end caps PA 22 Channel cover VUS 52/34 Washers SDM 4/8 Vibration absorber see page 39 see page 36 see page 38 HAFEN Bolt HS 50/30, HAFEN Bolt with nib HSR 50/30 ocking plate GWP 50/30 Bolt data, measurements, load bearing capacities, etc. can be found in the Technical Product Information HAFEN Flexible bolt connections MT-FBC (see page 2). R Ø 8 Connection fittings HVT 52 Standard dimensions : Unless otherwise stated, the following dimensions apply to all connection elements for HVT Recommended HAFEN Bolts: HS 50/30 - M6 40 and HSR 50/30 - M6 40 Connecting elements System 52 FV = hot dip galvanized A4 = stainless steel W.457/.440 Article name Article name HVT FV 0000 HVT A4 000 HVT FV HVT A HVT FV HVT A HVT FV HVT A HVT FV HVT A HVT FV HVT A HVT FV HVT A HVT FV HVT A HVT FV HVT A HVT FV 0000 HVT A HAFEN MT-FFC 7-E

9 System 52 Heavy Duty Application examples HVT HVT 52-2 HVT HVT 52-4 HVT HVT 52-6 HVT 52-7 HVT 52-8 HVT 52-9 HVT 52-0 Assembly note for fitting system HVT 52-8 Because of their unique shape two HVT 52-8 elements can be installed directly adjacent to each other when used for channel-cross connections on the same level. Note: Each detail shows only one of many possible applications. HVT 52-8 Channel slot on one level Example: Support foot Two HVT 52/8 elements in one connection 207 HAFEN MT-FFC 7-E 9

10 System 52 Heavy Duty Construction Examples Framework constructions Pre-assembled components HAFEN System 52 is used for heavy component assembly, e.g. in cable ducts or utility tunnels. Base profiles are the framing channels HM 52/34 and for larger bending requirements HM 52/34 D. The framing channels and connection fittings are available hot-dip galvanized, or in A4 stainless steel. HM 52/34 HVT 52-2 Angle cross beam HM 52/34D HVT 52/8 HM 52/34 Frames are designed by our engineering team, in accordance with the customer's requirements, and are made to order from stock material. Cross beam, increased bearing capacity HVT 52/7 Example: Floor support Channel ring Example: Channel ring for utility tunnels (eg. in culverts) External radius = specification value Channel slot facing inwards Delivery times on request. Dowel fixing set if required; please order item separately. HVT 52-6 Hinged beam HM 52/34 Tension bolts HVT 52-7 Hexagon head bolt with nut Hinged cantilever Hinged brace HM 52/34 Channel ring systems are designed by our engineering team in conjunction with the customer. Rings are made to order, primarily from material available from stock. Recommended HAFEN Bolts for assembling fitting system HVT-52: HS 50/30 M6 x 40 FV HSR 50/30 M6 x 40 FV (hot-dip galvanized finish) HS 50/30 M6 x 40 A (stainless steel finish) If you have any further questions: Our technical department and our field support technicians will gladly advise and support you with solutions when using HAFEN Framing systems. For more information contact HAFEN Please see the back page of this catalogue for regional contact addresses or at HAFEN MT-FFC 7-E

11 HAFEN System 4 Medium Duty System 4 The framing system for medium loads can be used in combination with all HAFEN 4 series framing channels. System 4 is also available as a channel ring system, which can be made to customer specifications (see page 5). HM and H 4/4 cold-rolled Double channel HM 4/4D on request 28 4 HM 4/4 and H 4/4 Material ength HM 4/ WB SV FV A H 4/ WB SV FV A HM 4/4 D WB FV A H 4/4 HZM 4/4 and HZ 4/4 Material ength HZM and HZ 4/4 cold-rolled, serrated Double channel HZM 4/4D on request 28 4 HZM 4/ WB FV A HZ 4/ WB FV A HZM 4/4 D WB FV A HM and H 4/22 cold-rolled HZ 4/4 Double channel H 4/22 D on request HM 4/22 and H 4/22 Material ength HM 4/ WB SV FV A H 4/ WB SV FV A HM 4/22 D WB FV HAFEN MT-FFC 7-E HZ 4/4 A

12 System 4 Medium Duty System 4 HZM and HZ 4/22 cold-rolled, serrated Double channel HZM 4/22D on request HZM 4/22 and HZ 4/22 Material HZM 4/ WB FV A HZ 4/ WB FV A HZM 4/22 D WB FV ength A Channel data, measurements, load bearing capacities, etc. can be found in the Technical Product Information MT-FBC-E HAFEN Flexible bolt connections (see pages and 38-40). Accessories HPE 4/4 Channel end caps PA - 4 Channel cover SDM 4/8 Vibration absorber see page 39 see page 39 see page 38 HAFEN Bolt HS 4/4 HAFEN Bolt serrated/toothed HZS 4/4 HAFEN Bolt serrated/toothed HZS 4/22 ocking plate GWP 4/4 ocking plate with short spring GWP 4/4 SN ocking plate with long spring GWP 4/4 SH Bolt data, measurements, load bearing capacities, etc. can be found in the Technical Product Information MT-FBC-E HAFEN Flexible bolt connections (see page 4-42). Connection fittings HVT 4 Standard dimensions : Unless otherwise stated, all HVT 4 connectors are made with the following typical dimensions. R Ø Recommended HAFEN Bolts: HS 4/4 - M2 35 FV and A4-70, HZS 4/4 - M2 30, Z (Z = zink flke coating) HZS 4/22 - M2 35 FV 8.8 or GWP 4/4 - F M2 FV or A4 with HSK M2 35 FV or A HAFEN MT-FFC 7-E

13 System 4 Medium Duty Application examples Connecting elements System 4 Article name FV = hot-dip galvanized A4 = stainless steel HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT 4-4R HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT HVT on request HVT HVT ø HVT 4-27 HVT 4-3 HVT 4-33 HVT 4-37 HVT 4-40 HVT 4-4 HVT HVT 4-65 HVT 4-0 HVT 4-22 HVT 4-4R HVT HVT 4-66 HVT 4- HVT 4-23 HVT 4-43 HVT HVT 4-67 HVT 4-3 HVT HVT 4-44 HVT 4-57 HVT HVT x HVT HVT 4-5 HVT HVT x ø Note: Each drawing shows only one of many possible applications HVT 4-75 HVT 4-77 HVT 4-78 HVT 4-84 HVT HAFEN MT-FFC 7-E 3

14 Adjustable Framework Construction Accessories for System 4 U-Clamp-Plate KUS 4 System KUS U-clamp-plates fit on all HAFEN 4 System channels Ø 3 4 Assembly diagram e.g. channel 4/62 U-clamp-plate KUS Type Threaded rod locking plate 4/4 KUS KUS FV hot-dip galvanized KUS A4 stainless steel Beam clamps 4 System Beam clamps for 4 series; used in pairs HVT 4-85 HVT 4-86 HVT 4-89 for channels 4/4, 4/22 and 4/22D for channels 4/4D, 4/62 and 4/83 for all channels in the 4 series torque 2 Nm oad cap. per clamp pair: 4.55 kn Clamping thickness: max. 22 mm oad cap. per clamp pair: 4.55 kn Clamping thickness: max. 22 mm oad cap. per clamp pair: 3.0 kn oad cap. per clamp pair for channel H 4/4: 2.5 kn Clamping thickness: max. 22 mm HVT 4-85 HVT 4-86 HVT 4-86 Type Type Type HVT FV HVT FV HVT FV HVT A HVT A HVT A4 on request FV = hot-dip galvanized A4 = stainless steel FV = hot-dip galvanized A4 = stainless steel FV = hot-dip galvanized A4 = stainless steel HAFEN MT-FFC 7-E

15 System 4 Medium Duty Construction Example Channel ring Channel ring HCS SRI: Base profiles for channel ring system 4: HM 4/22 for finish FV (hot-dip galvanized) or HZM 4/22 serrated, for finish in A4 (stainless steel) Threaded rod ocking plates for assembly of fitting system HVT - 4: GWP 4/4, F M2 FV (hot-dip galvanized) GWP 4/4, F M2 GV (electroplated) GWP 4/4, F M2 A4 (stainless steel) Note: Minimum external radius; channel HM 4/22: R a 750 mm Ra External radius = specification measurement Channel ring systems are made to customer specifications, supported by our engineering team and made, including assembly material, by our production team. Channel slot Hexagon bolt and nut Our technical department requires detailed drawings, as well as information on the required external radius Ra. Alternatively the corresponding order numbers are listed in the table below: Article name and order no. Material: FV = hot-dip galvanized HCS SRI - P - FV Radius R a HCS SRI - M - FV Material: A4 = stainless steel HCS SRI - P - A4 Radius R a HCS SRI - M - A Always specify external radius R a when ordering Delivery times on request. If necessary, dowel fixing sets have to be ordered separately. HCS SRI - P Channel HCS SRI - M Installation set Channel order includes: 2 channel ring segments made from channel HM 4/22, curved with external radius R a = order length, with welded-on head plates Set includes: Threaded rod M2 20 Hex. head bolt HSK - M Hexagonal nut M2 Pre-assembled components for channel ring systems HAFEN delivers premounted hinged beams and supports for supply and disposal pipes, manufactured by customer specification. Further Information can be found at page HAFEN MT-FFC 7-E 5

16 HAFEN Adjustable Cantilever The advantages at a glance ARevolution in tunnel pipe support. The HAFEN Adjustable Cantilever combines the established high load bearing of the medium duty system with much faster installation. Specifically designed for tunnels or other areas with a curved or inclined substrate. It is not necessary to know the cantilever angle at the time of design. NEW! One part for all locations, dramatically reduced complexity suitable for pipe clamps, shoes and cable trays can be used for laid or suspended pipes takes up site tolerance. Cope with changes due to site conditions No custom cantilevers required, no angles to measure simplified design no risk of custom cantilevers not fitting rapid delivery of stock item = no custom fabrication lead time HAFEN MT-FFC 7-E

17 System 4 Medium Duty Adjustable Cantilever NEW! Introduction The KON 4/V cantilever is freely adjustable from an angle of -56 to +56, and can be fixed to curved castin channel or surface-mounted framing channel or directly to the tunnel wall including curved or inclined surfaces KON 4/V is made without welding, and is composed of a HAFEN Framing channel 4/4 cantilever arm and an adjustable HVT rear bracket. The HVT rear bracket may also be used separately as a fixed support connection element in the HAFEN 4 Framing Channel System to restrain the rotation of a beam, unlike hinge connection elements. 56 Serration inside the HVT bracket The cantilever is available in three standard lengths. Custom lengths are also available. The KON 4/V cantilever is easily set to the correct angle by loosening the serration plates. The bracket is set to the required angle, then the assembly is simply re-tightened. Tried and tested HAFEN Cast-in or Framing channel with HAFEN Bolts. The ideal team for fastening in any environment. ent. For cast-in channels please refer to our catalogue "Technical Product Information HAFEN Cast-in channel". 207 HAFEN MT-FFC 7-E 7

18 System 4 Medium Duty Adjustable Cantilever NEW! Cantilever bracket Type 4/V KON 4/V Product overview Sets - Assembled Item name Item description KON 4/ V FV =245 mm Adjustable Cantilever. complete, assembled. Complete set. Fully assembled KON 4/ V FV =345 mm Adjustable Cantilever. complete, assembled. Complete set. Fully assembled KON 4/ V FV =495 mm Adjustable Cantilever. complete, assembled. Complete set. Fully assembled. Components - for assembly KON 4/ V- FV Rear bracket set of Adjustable Cantilever - with toothed plates and assembly bolts. Requires arm for assembly KON 4/ V-FV 245 mm arm only of Adjustable Cantilever Arm only. Requires rear bracket set for assembly KON 4/ V-FV 345 mm arm only of Adjustable Cantilever Arm only. Requires rear bracket set for assembly KON 4/ V-FV 495 mm arm only of Adjustable Cantilever Arm only. Requires rear bracket set for assembly. Spares KON 4/V- FV spare toothed plate for adjustable cantilever FV Toothed plate. Single spare, if required Components and sets in stainless steel (A4) are available on request FV = hot-dip galvanized A4 = stainless steel HAFEN MT-FFC 7-E

19 System 4 Medium Duty Adjustable Cantilever NEW! Cantilever bracket Type 4/V KON 4/V The KON 4/V is the latest addition to the Halfen family of adjustable fixing products, providing the designer with elegant, load-tested solutions, while also giving the contractor a rapid and reliable install, which allows for site tolerances. A design example is given in the catalogue see page Maximum allowable and design forces ength oad F F 2 Δ/2 Δ/2 Δ F 3 F 3 F 4 F 4 F 4 3 x Δ/3 4 x Δ/4 F [kn] F F 2 F 3 F allow. load F Rd allow. load F Rd allow. load F Rd Bolt Bolt Cantilever disposition Connector reaction forces for the maximum allowable and design forces 50 ength oad F Z F F Q Δ/2 Δ/2 F Z F Q Δ F 2 F Z F Q F 3 F 3 3 x Δ/3 F Z F Q F 4 F 4 F 4 4 x Δ/4 F [kn] F F 2 F 3 F 4 48, allow. load F Z F Z,Rd allow. load F Q F Q,Rd allow. load F Z F Z,Rd allow. load F Q F Q,Rd allow. load F Z F Z,Rd allow. load F Q F Q,Rd HAFEN MT-FFC 7-E 9

20 System 4 Medium Duty Adjustable Cantilever NEW! KON 4/V Calculation Example Calculation of the adjustable cantilever KON 4/V is based on the static calculation models as shown in the figures. The example is based on a cantilever with two mounted pipes of different diameter and a cable tray. The example is calculated with design values. oads: F Z, = 0,95 kn F X, = 0,0 kn F Z,2 =,90 kn F X,2 = 0,20 kn =,0 kn/m q Z , ,5 70,5 29, ,5 70 Design loads: F Z,,d =,4 F Z, =,33 kn F X,,d =,4 F X, = 0,4 kn M Y,,d = 2,065 F X,,d = 0,4 kncm F Z,2,d =,4 F Z,2 = 2,66 kn F X,2,d =,4 F X,2 = 0,28 kn M Y,2,d = 2,065 F X,2,d = 0,58 kncm q Z,d =,4 q Z =,54 kn/m Calculation model for design of: Calculation model Bolt (S) Bolt 2 (S2) F Z,,d M y,,d F Z,2,d M y,2,d q Z,d HZM 4/4 or HM 4/4 profile: shear forces at infinite distance to bolt 2 from both sides F x,,d F x,2,d V Z,Ed V Z,Rd V R Z,Ed V Z,Rd R,Ed 77 R 2,Ed 6,5 29, bending moment above bolt 2, considering shear force on both sides M Y,Ed M Y,Rd (with V Z,Ed) ρ if required M Y,Ed M Y,Rd (with V R Z,Ed) ρ if required N Ed R N Ed N Ed normal force on both sides of bolt 2 N Ed N Rd (ρ if required) N Ed N Rd (ρ if required) V z,ed R V z,ed V z,ed S R,Ed S2 My,Ed R 2,Ed M y,ed HAFEN MT-FFC 7-E

21 System 4 Medium Duty Adjustable Cantilever NEW! KON 4/V Calculation Example HZM or HM 4/4 Section properties z c c y c Zc p Zp fy [N/mm²] [N/mm²] A [cm 2 ] Zc [cm] ly [cm 4 ] lz [cm 4 ] Zp [cm] Wpl[cm 3 ] N [kn] V Z [kn] M Y [kncm] Deformation elastic plastic HAFEN provides technical support for planning and calculating of all assembly products. Please refer to your local sales company. Contact information can be found at the end of this catalogue or at f Y : material yield strength : material shear strength A: section area Z c : ordinate of elastic centroid l y, l z: bending moment of inertia Z p : ordinate of plastic centroid W pl : plastic moment resistance el: elastic section forces N el; V y, el ; M y, el pl: plastic section forces N pl; V y, pl ; M y, pl Calculation model 2 25 F Z,Ed Calculation model 2 for calculation of connector forces: F Z,,d My,,d F Z,2,d M y,2,d q Z,d F Z,Ed F Z,Rd F Q,Ed F Q,Rd 48,5 F x,,d F x,2,d D 70,5 29, F Q,Ed Connector forces F Z,Rd Allowable R 2 [kn] Allowable forces Allowable F Z [kn] R 2,d [kn] Design forces F Z,d [kn] HVT Connector: According to the first design criteria the following conditions must be verified: R 2,d The values are adopted from the tables "maximum forces" and "connector reaction forces" normalization according f y. R 2,Ed R 2,d (for design loads) R 2,Ed R 2,allow. (for allowable loads) 207 HAFEN MT-FFC 7-E 2

22 HAFEN System 4 Medium Duty Adjustable Cantilever KON 4/V Calculation Example Example: From calculation model 2 the connector force F Z,Ed can be calculated Connector force M + = q z,d F z,2,d 30 + M y,2,d + F z,,d 7,05 + M y,,d F Z,Ed = 4.85 M+ F x,,d F x,2,d F z,ed = 7.45 kn Design values for KON 4/V-FV see table Section properties Proof of cantilever profile HZM 4/4 right from support S2 V R z,ed = 4.25 = 0.27 kn <.0 V z,rd 5.52 V R z,ed < 0.5 V Z,Rd ρ = 0 M y,ed = = kn <.0 M y,rd 84.3 N R Ed = 0.42 = kn <.0 N Rd M y,rd = M y,pl = = kn m. M y,ed ( ρ) M y,rd + N R Ed ( ρ) N Rd = kn <.0 V z,rd = V z,pl = 7.08 = 5.52 kn m. N Rd = N pl = 63.6 = kn m. R 2,d = 6.8 kn F z,d = 5.0 kn Proof of cantilever profile HZM 4/4 left from support S2 V z,ed = 9.5 = 0.59 kn <.0 V z,rd 5.52 All design criteria are fullfilled by the cantilever profile HZM 4/4 Proof of the HVT 4/V-VK-FV connector see table Connector forces R 2,Ed = R 3.4 = 0.79 kn <.0 2,d 6.8 F x,ed = F 7.45 = 0.50 kn <.0 x,d 5.0 All design criteria are fullfilled by the connector V z,ed > 0.5 V z,rd ρ = 2 V z,ed V z,rd ² = M y,ed ( ρ) M = y,rd ( 0.32) 84.3 N Ed 4.35 = ( ρ) N Rd ( 0.32) = kn <.0 = kn <.0 M y,ed ( ρ) M y,rd + N,Ed ( ρ) N Rd = kn < HAFEN MT-FFC 7-E

23 HAFEN System 36 ight Duty System 36 System 36 is suitable for light loads in interior spaces. The use of optimized support constructions provides an economic and flexible design. HM and H 36/36 cold-rolled HM 36/36, H 36/36, HM 38/7 Material ength 36 8 HM 38/7 cold-rolled 36 HM 36/36 H 36/ HM 36/ WB FV A H 36/ WB FV A HM 38/ WB FV A A HM 38/7 Channel data, measurements, load bearing capacities, etc. can be found in the Technical Product Information MT-FBC-E HAFEN Flexible bolt connections (see page 43). Accessories PA - 8H Channel cover HPE 36/36 Channel end cap SIC 38/7 ocking plate SDM 36/6 Vibration absorber see page 39 see page 36 see page 38 HAFEN Bolt HS 38/7 ocking plate GWP 38/7 Bolt data, measurements, load bearing capacities, etc. can be found in the Technical Product Information HAFEN Flexible bolt connections (see page 44). 207 HAFEN MT-FFC 7-E 23

24 HAFEN System 36 ight Duty Application examples Connection fittings HVT 36 0 Standard dimensions : Unless otherwise stated, all HVT 36 connectors are made with the following typical dimensions: 0 x 30 x 25 x x 20 x 25 x 20 x HVT 36- HVT 36-2 HVT 36-3 r = Recommended HAFEN Bolts: HS 38/7 M0 x 30 FV 4.6 or A4-70 HS 38/7 M2 x 30 FV 4.6 or A4-70 and washers. Ø HVT 36-4 Ø 80 HVT 36-5 Ø 4 HVT 36-6 Connection elements System 36 Article name A4 = stainless steel FV = hot-dip galvanized GV = electroplated HVT GV HVT GV HVT GV HVT GV HVT GV HVT GV HVT FV HVT GV HVT FV x x x 26 HVT x 2 6 Note: Each drawing shows only one of many possible applications. 50 Ø 3 HVT HVT 36-9 The connector is fixed to channels with T-head bolts type HS 28/5 - M0 25 and washers M0 DIN EN ISO 7093-/ DIN 902. Ø HAFEN MT-FFC 7-E

25 HAFEN System 28 ight Duty System 28 Similar to System 36, System 28 is also suitable for light loads in interior environments. HM and H 28/28 cold-rolled Accessories HPE 28/28 Channel end cap see page 39 HM 28/28 H 28/ ,5 SDM 28/6 Vibration absorber see page 38 HM 28/28 and H 28/28 Material ength HM 28/ WB SV FV A H 28/ WB SV FV A Channel data, measurements, load bearing capacities, etc. can be found in the Technical Product Information MT-FBC-E HAFEN HAFEN Flexible bolt Flexible connections bolt connections (see page 47). (see page 45). HAFEN Bolt HS 28/5 ocking plate GWP 28/5 Bolt data, measurements, load bearing capacities, etc. can be found in the Technical Product Information HAFEN Flexible bolt connections (see page 58). Connection fittings HVT Standard dimensions : Unless otherwise stated, all HVT 28 connectors are made with the following typical dimensions: Recommended HAFEN Bolts: HS 28/5 - M8 20 and washers HVT x 30 9 x 26 9 x x 26 9 x 22 9 x 4 HVT Ø 9 HVT x 4 9 x 26 Fitting system HVT 28 FV = hot-dip galvanized GV = zinc plated HVT GV Ø 9 HVT 28-4 Ø 9 63 HVT HVT 28-6 HVT GV HVT GV HVT GV HVT GV HVT GV HVT FV HVT GV x x 9 x 26 9 x 8 9 x 8 00 Ø Ø 9 HM 36/ HVT FV HVT 28-7 HVT 28-8 HVT HAFEN MT-FFC 7-E 25

26 HAFEN System 36 and System 28 ight Duty Construction Example Framework constructions Pre-assembled Components; System 36 and System 28 HAFEN System 36 and System 28 are used in support structures for pipes with small nominal diameter and cable-trays, i.e. supply modules in apparatus engineering. Example: Ground supports connected to plant components Delivery time on request. Construction example System 36: HVT 36-2 H 36/36 HVT 36-2 HVT 36-8 HVT 36-7 HVT 36-7 HM 36/36 HVT 36-4 HVT 36-7 H 36/36 HVT 36-7 HVT 36-7 Construction example System 28: H 28/28 HVT 28-2 HVT 28-7 H 28/28 H 28/28 HVT 28-7 Frame constructions are made to customer specifications, supported by our engineering team and made, including assembly material, by our production team. If you have any further questions: Our technical department and our field support technicians will gladly advise and support you with solutions when using HAFEN Framing systems. For more information contact HAFEN Please see the back page of this catalogue for regional contact addresses HAFEN MT-FFC 7-E

27 Cantilever Brackets HAFEN Cantilever brackets Cantilevers constructed in standard HAFEN Channel profiles can be combined with HAFEN T-head bolts, HAFEN Fittings and numerous system accessories as required. Note: Depending on the number of items ordered, cantilever brackets can also be made to customer specifications. Bracket 52: Bracket 4: KON 52/2 (see page 28-29) KON 4/ (see page 30-3) KON 4/2 (see page 3) KON 4/D (see page 30) Bracket 36/28: KON 36/ (see page 32-33) KON 36/2 (see page32-33) KON 28/ (see page 33) Fixing with dowel to wall or with T-head bolts to HAFEN Cast-in channel. For loads in longitudinal pipe direction combinations of HAFEN Cantilevers with support brace type KON - Z are possible. All HAFEN Cantilever brackets are delivered with channel end cap (except KON 4/D). 207 HAFEN MT-FFC 7-E 27

28 Cantilever Brackets Cantilever brackets Type 52 KON 52/2 H S Dimensions and load bearing capacities KON 52/2 ength Dimensions Height H ength S hot-dip stainless galvanized steel A4 FV on request Explanatory notes for verification, see page 5 / F [kn] F F F 2 F /2 allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd F F 2 /3 /3 F 2 /3 KON 52/2 Assembly For lateral bracing please use KON 52/3 and KON 52/4 3 VUS 52/ x 3 R Ø 8 KON 52/4 KON 52/ H Connection forces KON 52/2 ength /2 /2 /3 /3 /3 FQ F [kn] FQ FQ Force direction Z Q Z Q Z Q FZ F allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) Explanatory notes for verification, see page 5 FZ F FZ F 2 F HAFEN MT-FFC 7-E

29 Cantilever Brackets Cantilever bracket 52; continued Fittings for bracket 52/2 Bracing KON 52/3 Fixing bracket KON 52/4 Ø 3 st Ø Dimensions KON 52/3 and KON 52/4 ength hot-dip galvanized stainless steel FV A4 suitable for bracket 52/2 St ength r A KON 52/ KON 52/ on request Assembly diagram for lateral bracing HS 50/30 - M2 60 incl. nut KON 52/4 F Z KON 52/3 HS 50/30 M2 x 40 Dowel 200 KON 52/2 2x HS 50/30 - M2 40 incl. nut F Y R Ø 3 r 45 A St VUS 4/4 (see page 36) Stainless steel brackets are fixed with locking plate GWP 50/30 - M2 and hexagonal bolt HSK - M2 60, DIN 933. Note: The max. possible load of lateral braces depends on the allowable load (F Z ) of the dowels. 207 HAFEN MT-FFC 7-E 29

30 Cantilever Brackets Cantilever bracket Type 4 Dimensions and load bearing capacities KON 4/ KON 4/ 5 3 x x ength hot-dip galvanized FV stainless steel A4 /2 /2 /3 /3 /3 /4 /4 /4 / F [kn] F F F 2 F allow. load F Rd F F F 2 F 2 F3 F 3 F3 allow. load F Rd allow. load F Rd Explanatory notes for verification, see page 5 25 Connection force KON 4/ ength FZ F FZ F FZ F2 F2 FZ F3 F3 F3 Assembly example with bracing KON Z (see page 3) F [kn] /2 /2 /3 /3 /3 /4 /4 /4 /4 FQ FQ FQ FQ Force direction Z Q Z Q Z Q Z Q allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) Explanatory notes for verification, see page 5 KON 4/D 3 x x Dimensions and load bearing capacities KON 4/D ength hot-dip galvanized FV stainless steel A /2 F / F [kn] F F F 2 F 3 F /3 F 2 /3 F 2 /3 F3 F 3 F3 /4 /4 /4 /4 allow. load F Rd allow. load F Rd allow. load F Rd Explanatory notes for verification, see page 5 Assembly example with bracing KON Z (see page 3) HAFEN MT-FFC 7-E

31 Cantilever Brackets Cantilever bracket Type 4 Connection forces KON 4/D Connection force KON 4/D ength F [kn] FZ /2 F /2 FZ F FZ F 2 F 2 /3 /3 /3 FZ F3 F 3 F3 /4 /4 /4 /4 FQ FQ FQ FQ Force direction Z Q Z Q Z Q Z Q allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) Explanatory notes for verification, see page 5 KON 4/2 H 50 3 x x 26 H Dimensions and load bearing capacities KON 4/2 Size hot-dip galvanized FV stainless steel A4 ength Height /2 /2 /3 /3 /3 H F [kn] F F F 2 F 3 allow. load F Rd F F F 2 F 2 F3 F 3 F3 /4 /4 /4 /4 allow. load F Rd allow. load F Rd allow. load F Rd Explanatory notes for verification, see page 5 Connection force KON 4/2 ength FZ F FZ F FZ F2 F2 FZ F3 F3 F3 25 Assembly example with bracing KON Z (see below) F [kn] /2 /2 /3 /3 /3 /4 /4 /4 /4 FQ FQ FQ FQ Force direction Z Q Z Q Z Q Z Q allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) Explanatory notes for verification, see page 5 Accessory: Bracket KON Z for the cantilevers KON 4, KON 36, and KON 28 hot-dip galvanized FV stainless steel A Bolts for KON Z KON 28 HS 28/5 M0 x 30 fv KON 36 HS 38/7 M2 x 30 fv KON 4 HS 4/4 M2 x 35 fv R Ø 3 2 nuts M2 2 bolts type HS see table (bolts, nuts and brackets are ordered separately) 207 HAFEN MT-FFC 7-E 3

32 Cantilever Brackets Cantilever bracket Type 36 KON 36/ x , x 26 Dimensions and load bearing capacities KON 36/ ength hot-dip galvanized FV stainless steel A /2 /2 /3 /3 /3 /4 /4 /4 / F [kn] F F F 2 F 3 allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd Explanatory notes for verification, see page 5 F F F 2 F 2 F3 F 3 F3 Connection force KON 36/ ength FZ F FZ F FZ F2 F2 FZ F3 F3 F3 Assembly example with bracing KON Z (see page 3) F [kn] FQ FQ FQ FQ Force direction Z Q Z Q Z Q Z Q /2 /2 allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) Explanatory notes for verification, see page 5 /3 /3 /3 /4 /4 /4 /4 KON 36/ x Dimensions and load bearing capacities KON 36/2 ength hot-dip galvanized FV stainless steel A4 F F F 2 F 2 F3 F 3 F x 26 H /2 /2 F /3 /3 / F [kn] F F F 2 F 3 /4 /4 /4 /4 allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd Explanatory notes for verification, see page HAFEN MT-FFC 7-E

33 Cantilever Brackets Cantilever bracket Type 36 Connection force KON 36/2 ength FZ F FZ F FZ F2 F2 FZ F3 F3 F3 Assembly example with bracing KON Z (see page 3) FQ FQ FQ FQ F [kn] Force direction Z Q Z Q Z Q Z Q /2 /2 allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) Explanatory notes for verification, see page 5 /3 /3 /3 /4 /4 /4 /4 Cantilever bracket Type 28 KON 28/ Dimensions and load bearing capacities KON 28/ x x 20 ength hot-dip galvanized FV stainless steel A /2 /2 /3 /3 /3 /4 /4 /4 / F [kn] F F F 2 F 3 allow. load F Rd allow. load F Rd allow. load F Rd allow. load F Rd Explanatory notes for verification, see page 5 F F F 2 F 2 F3 F 3 F3 Connection force KON 28/ ength F F F2 F2 F3 F3 F3 FZ FZ FZ FZ Assembly example with bracing KON Z (see page 3) /2 /2 /3 /3 /3 /4 /4 /4 /4 F [kn] FQ FQ FQ FQ Force direction Z Q Z Q Z Q Z Q allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) allow. load F Rd,(...) Explanatory notes for verification, see page HAFEN MT-FFC 7-E 33

34 Adjustable Framework Construction Accessories Beam clamp HCS TK HCS TK Beam clamp Ø3 Assembly diagram Beam clamp with Grip". form-fit load transmission with 4 nibs, used in pairs. Adjustable flange height 5 40 mm e.g. steel beam on HAFEN Framing channels Beam clamps HCS TK Type hot-dip galvanized HCS TK - FV Please order HAFEN Bolts and nuts separately. The torque value depends on the bolts used. Beam clamp KP-S KP - S Beam clamps, S235 forged steel Assembly diagram KP - S a b oad diagram: KP - S F The heel sits in the channel slot and prevents the clamp from rotating n Ød HAFEN Channel heel Dimensions and load bearing capacities KP-S FV heel for Dimensions allow. load hot-dip galvanized width HAFEN- at allow. Bolts = 25 N/mm² Type n european standard no Ø x l a b c Ø d h k m F [kn] beams I used mainly with other beam, flange thickness t Railtracks- crane-rails etc. nominal size (acc. DIN 536) M 6 x Ø S no heel M 6 x Ø S 24 A 45, A M 20 x S 24 - S 49 Check flange thickness of the rail HAFEN MT-FFC 7-E

35 Adjustable Framework Construction Accessories Beam clamps KP 60 KP - 60 Beam clamps x 8 Dimensions and load bearing capacities KP - 60 FV hot-dip galvanized Type Clamping height h allowable load HAFEN HS Bolts to suit selected channel M 6 60 bolt, grade 4.6 bolt, grade 8.8 Standard profiles I used mainly with Standard profiles HEB (IPB) Railtracks- crane-rails etc. nominal size (acc. to DIN 536) 60/ A65, S 33, S / A00, S 49, A75 60/ F = 7,0 F 2 =, A20, S 54 60/ S h 60/ / T-head bolt M6 80 is required (bolt length depends on clamping height and channel type). Do not exceed HAFEN Framing channel bearing capacity! (The effect of the cantilever must be considered when selecting HAFEN Channels and bolts). Check flange thickness of the rail. oad diagram KP - 60 F IPB Assembly diagram KP - 60 HEB F 2 e.g. H 50/40 tg Assembly example: HAFEN Bolt HS 50/30 Washer US DIN 25 HAFEN KP Beam clamp Order example: KP - 60/0 - FV Article name Dimensions Material HAFEN Framing channel H 50/40 HAFEN ocking plate GWP 50/40 Threaded rod with counter-nut and square washer VUS 207 HAFEN MT-FFC 7-E 35

36 Nuts, Washers MU Hexagonal nuts DIN EN ISO 4032/ DIN 934 VUS Square washers VUS 40/25 for profile 40/25; HZA 4/22 VUS 49/30 for profile 54/33, 49/30 VUS 52/34 for profile 52/34, 50/30 GV A4 S/m S/m e galvanized stainless DIN ISO grade 8 steel thread thread M6 M6 0/5 0/6.5 M8 M8 3/6.5 3/ M0 M0 7/8 6/ M2 M2 9/0 8/2 2.9 M6 M6 24/3 24/ M20 M20 30/6 30/ M24 36/9 36/ FV A2 S/m S/m e hot-dip stainless galvanized steel DIN EN thread thread M6, M8 M8 3/6.5 3/ M0 M0 7/08 6/ M2 M2 9/0 8/2 2.9 M6 M6 24/3 24/ FV A4 a b d hot-dip galvanized for bolt stainless steel for bolts M0 M M2 M M6 M M0 M M2 M M6 M M20 M M6 M M20 M US Washers DIN EN ISO 7093-/ ISO 7094, DIN 902/ DIN 440 US Washers DIN EN ISO 7089/ DIN 25 DIN SIC ocking washer GV A4 D d s galvanized stainless steel for bolt for bolt 440 M M8 M M0 M M M2 M M6 M M Ordering example: US - M2 - GV -DIN 902 GV A4 D d s galvanized stainless for bolt steel for bolt M6 M M8 M M0 M M2 M M6 M M20 M M FV A2 D d s hot-dip stainless galvanized steel for bolt for bolt M M0 M M2 M M6 M Ordering example: US - M2 - GV - DIN 25 GV A4 Suitable for HAFEN Bolts galvanized stainless steel type dimensions VUS 72/49 for profile 72/48, 72/49 VUS 4/4 for all 4 profiles M20 M M24 M M27 M M30 M M6 M M0 M M2 M Ordering example: VUS 52/34 - FV - M20 SIC - 50/30 - GV SIC - 50/30 - A4 50/30 M6, M20 SIC - 40/22 - GV SIC - 40/22 - A4 38/7 40/22 M6 SIC - 38/23 - GV 38/23 M6 SIC - 29/20 - GV 29/20 M2 SIC - 38/7 - GV SIC - 38/7 - A4 38/7 40/22 M2, M0 SIC - 28/5 - GV SIC - 28/5 - A4 28/5 M8, M0 SIC - 20/2 - GV SIC - 20/2 - A4 20/2 M8 Ordering example: SIC - 38/7 - GV Application VUS: For shimming non-flush installation of HAFEN Anchor channels or for stand-off installations. Shims Application SIC: For securing HAFEN Bolts; prevents bolts turning when tightening nuts. Assembly scheme: HAFEN Channel HAFEN Bolt VUS ocking washer SIC HAFEN MT-FFC 7-E

37 Threaded Rod, Hexagon Bolts, Coupler Sleeves, Ring nuts GWS Threaded rods DIN 976- GV A4 ength F Rd perm.f electroplated grade 4.6 thread stainless steel thread [kn] [kn] M6 M M8 M M0 M M2 M M6 M M20 M M Ordering example: GWS - M GV VBM Coupler sleeves, round GV A4 D F Rd perm.f electroplated thread stainless steel thread [kn] [kn] M6 M6 0/ M8 M8 2/ M0 M0 3/ M2 M2 6/ M6 M6 2/ M20 M20 26/ Ordering example: VBM - A4 - M6 HSK Hexagonal head bolts DIN EN ISO 407/ DIN 933 (without nut) Hex bolts are used in combination with HAFEN Threaded plates GV 8.8 A4 S S galvanized stainless steel DIN EN ISO grade 8.8 dimensions dimensions M M6 25 M8 25 M8 25 M8 40 M0 20 M0 30 M0 30 M0 45 M0 45 M0 60 M0 70 M2 22 M2 25 M2 25 M2 30 M2 30 M2 40 M2 40 M2 50 M2 60 M2 60 M2 80 M2 80 M2 90 M6 40 M6 40 M6 60 M6 60 M6 90 M SKM Hexagonal coupler sleeves with view holes SPH Turnbuckles with rightand left-hand thread f= min. screw depth M2 = 0 mm M6 = 3 mm FV A4 S F Rd perm.f hot-dip stainless galvanized steel [kn] [kn] thread thread M0 M M2 M M6 M Ordering example: SKM - FV - M2 A4 A4 D D stainless steel thread M2 length stainless steel thread M6 length for M2 for M6 M2 60 M M2 75 M M2 95 M M2 5 M M2 35 M perm. F = 5 kn F Rd = 7 kn perm. F = 0 kn F Rd = 4 kn Ordering example: SPH - A4 - M2 75 HJV Adjustment coupler FV A4 t b d max F Ed per.f hot-dip stainless galvanized steel type type [kn] [kn] RM Ring nut DIN 582 edition GV d F Rd perm. F C5E, electroplated thread [kn] [kn] M M M M M Ordering example: RM - GV - M2 Recommended design value of the load capacity with a centric tensile stress Recommended design value of the load Cross section 207 HAFEN MT-FFC 7-E 37

38 Adjustable Framework Construction Accessories Vibration absorber SDM Material: Elastomer Industrial quality (EPDM) 45 ± 5 (Shore hardness) SDM Assembly diagram d b Ø l = cut-length 4 cm or bulk (30 metre rolls) Dimensions Article name Suitable for Suitable for width/thickness ength channel slot width channel type threaded rod SDM 4/8 - bulk 0000 SDM 4/8-4 cm - item SDM 36/6 - bulk SDM 36/6-4 cm - item SDM 28/6 - bulk SDM 28/6-4 cm - item Please indicate length [m] when ordering. Bulk for this article is 30 m /40, 4/4 4/83 Ø M2 8 36/36 Ø M /28, 26/26, 28/5 Ø M8 Example; vibration absorber placement SDM Support elements for ductwork suspensions Fixing point to concrete constructions: HAFEN Channel Threaded rod zinc galvanized, see page 37 Vibration absorber Material: EPDM HAFEN Slotted channel hot-dip galvanized, sendzimir-galvanized channel to accommodate loads in accordance with table Washers, nuts zinc galvanized, see page 36 HPE Channel end caps, see page HAFEN MT-FFC 7-E

39 HAFEN FRAMING CHANNES ACCESSORIES Channel End Caps, Channel Cover Strip HPE Channel end cap Channel end caps (in plastic) Order numbers Assembly diagram: Article name 038. Suitable for channel HPE 63/ /63 HAFEN Type HPE 63/63 Colour: Blue HPE 52/ /34 HPE 50/ /40 Type HPE 63/63 HAFEN HPE 4/ /4 Type HPE Colour: Black Type HPE 4/4 Type HPE 4/22 Colour: Black HPE 4/ /22 HPE 36/ /36 HPE 28/ /28 HPE 28/ /5 HPE 26/ /26 HPE 26/ /8 Type HPE 4/4 Type HPE 4/22 Type HPE PA Channel cover The channel cover strip provides a clean finish and protects the channel against dirt and damage. Type overview Type: PA 4 PA 22 PA 8 H Suitable for channel: 50/40, 50/30, 486, for all 4 channels Suitable for channel: 52/34 Suitable for channel: 36/36, 38/7 #' Assembly diagram 5 PA 22 HAFEN Framing channel example HM 52/34 Material: Hard PVC (KS) Type ength PA KS Material: Steel sendzimirgalvanized (SV) white medium grey medium grey PA SV PA KS PA - 8H - KS HAFEN MT-FFC 7-E 39

40 Pipe Clamps, Pipe Supports HAFEN Pipe clamps and pipe supports Adjustable pipe clamps The HAFEN Pipe clamp range is an optimised and flexible solution used in combination with standard HAFEN Cast-in channels and framing systems. HAFEN supplies pipe clamps of various types for pipe diameters of 5 to 530 mm. The flexibility of the pipe fixings guarantees adjustability in all directions. Assembly example Pipe rest RUK Pipe clamp Alpha HRS-A HAFEN Bolts (order separately) Cantilever KON (overview see page 27) Type selection HRS-A/HCS-RAD Pipe clamp Alpha (see page 4-42) HRS-B Pipe clamp Beta (see page 43) HRS-G Pipe clamp Gamma (see page 44) HRS-D Pipe clamp Delta (see page 45) HRG- Pipe support (see page 46) HRG-2 Pipe support (see page 46) Accessories lift off safety device, pipe rests, installation rubber (see page 47f) HRG-4 Pipe support (see page 46) HAFEN MT-FFC 7-E

41 Pipe Clamps, Pipe Supports Pipe clamp Type Alpha HRS-A Pipe clamp Alpha Pipe clamp HRS-A Type FV hot-dip galvanized Type A4 stainless steel Clamp - range min - max Dimensions Pretension value v b c a D D Hole K d c r Ø D Ø D hole Ø b/d K a c r v for 25/ M for 30/ M for 40/ M for 50/ M for 50/ M HAFEN MT-FFC 7-E 4

42 Pipe Clamps, Pipe Supports Pipe clamp assembly set HCS-RAD Pipe clamp assembly set with DGM Installation rubber and pipe rest RUV and RUK Set includes: Pipe clamp Alpha installation rubber DGM (bulk length) Pipe rest RUV or RUK Order matching T-head bolts separately! D Installation rubber DGM Pipe clamp HRS-A Pipe rest RUV Note: When using DGM Installation rubber always use a RUK or RUV pipe rest. For pipe clamps with installation rubber the effective diameter is D eff = diameter D - 6 mm. Pipe clamps are suitable for pipe - diameters as listed in the table (see clamp - range value). Pipe clamp assembly set HCS-RAD Material FV hot-dip galvanized Ø D Material A4 stainless steel Ø D Clamp - range min - max Dimensions DGM ength Type DGM 25/ , , , Type DGM 30/ Type DGM 40/ Type DGM 50/ Ø D = Nominal diameter of pipe clamp without installation rubber HAFEN MT-FFC 7-E

43 Pipe Clamps, Pipe Supports Pipe clamp Type Beta HRS-B Pipe clamp Beta Pipe clamp HRS-B Material FV hot-dip galvanized Material A4 stainless steel Clamp-range min - max Dimensions Pre- allow. tension load value capacity Set includes: Pipe clamp HRS-B 2 Hex. head bolts 2 Nuts v b Accessory: a D D K Hole D DGM Installation rubber (see page 49) d Ø D Ø D Hole Ø b/d K ,5 for M / , for M for 30/ M for 40/ M for 50/ M for 60/ M a v [kn] HAFEN MT-FFC 7-E 43

44 Pipe Clamps, Pipe Supports Pipe clamp Type Gamma HRS-G Pipe clamp Gamma Set includes: Pipe clamp Gamma 2 Hex. head bolts 2 Nuts v b h a D Ø 2 D K Hole d Pipe clamp HRS-G Material FV hot-dip galvanized Material A4 stainless steel Clamprange min - max Dimensions Pretension allow. load value capacity Ø D Ø D Hole Ø b/d K a h Ø 2 v [kn] for 25/ M for 30/ M for 40/ M for 50/ M Accessory: D DGM Installation rubber (see page 49) HAFEN MT-FFC 7-E

45 Pipe Clamps, Pipe Supports Pipe clamp Type Delta HRS-D Pipe clamps Delta Set includes: Pipe clamp with hexagonal rod coupler, pivoted and permanently fixed to pipe clamp 2 Hex. head bolts 2 Nuts H v a D M D K d Pipe clamp HRS-D Material FV hot-dip galvanized Material stainless steel A4 Clamp range min-max Hole Ø Dimensions Pre- allow. tension load value capacity Ø D Ø D b/d K a H for 25/ M for 30/ M for 40/ M for 50/ M with monitor hole M M0 x 40 M2 x 40 M6 x 50 M6 x 50 v [kn] b Accessory: Hole Height adjustment possible even after assembly Assembly diagram: HAFEN Channel e.g. HM 36/36 HAFEN Bolt HS 38/7 U-Washer US Hexagonal rod coupler Threaded rod GWS with 2 locking nuts D DGM Installation rubber (see page 49) 207 HAFEN MT-FFC 7-E 45

46 Pipe Clamps, Pipe Supports HRG Pipe support HRG- for pipe diameters D = 2.5 up to 85 mm Pipe clamp type Beta H D Pipe support HRG- HRG- for pipe- Ø D Material: FV hot-dip galvanized Material: A4 stainless steel Dimensions H b Ø d t 2, t b 5 Ød When ordering please state the required pipe clamp diameter-ø. Available diameters of pipe clamps see HRS-B, see page 43. Note: Consider using a larger diameter clamp when using a DGM Installation rubber. HRG-2 for pipe diameters D = 76 up to 532 mm Pipe clamp type Beta H t b c D 5 Ø d Pipe support HRG-2 HRG-2 for pipe- Ø D Material: FV hot-dip galvanized Material: A4 stainless steel Dimensions H b c Ø d t When ordering please state the required pipe clamp diameter-ø. Available diameters of pipe clamps see HRS-B, see page 43. Note: Consider using a larger diameter clamp when using a DGM Installation rubber. HRG-4 sliding support Clamps acc. to DIN 3567, shape A for nominal pipe diameters DN = 5 up to DN 200 mm Pipe support HRG-4 Material: FV hot-dip galvanized Dimensions For Pipe Ø D a H H h D a 2.3 HRG HRG HRG HRG HRG HRG HRG Ø HRG HRG HRG When ordering please state the required pipe clamp diameter-ø. Note: Consider using a larger diameter clamp when using a DGM Installation rubber HAFEN MT-FFC 7-E

47 Pipe Clamps, Pipe Supports Accessories ift off safety device AHS AHS ift off safety device for pipe T-supports ift off safety device AHS Type B h Ø d AHS -- FV B 6 AHS -2- FV AHS -3- FV h AHS -4- FV AHS -- A Other dimensions on request AHS -2- A AHS -3- A Assembly diagram: AHS -4- A Pipe rests e.g. HRG- HAFEN Bolt and Nut M2 (M6) order separately ift off safety device AHS (used in pairs) Pipe Rest Pipe Rest RUK Material: Polypropylene, Temperature resistant from -30 to +90 C, Colour: Green Ø D B n d2 = diameter of studs Ø 0 30 mm (see table) Channel slot width > d2 Channel slot width < d2 d2 cut studs to size on-site 207 HAFEN MT-FFC 7-E 47

48 Pipe Clamps, Pipe Supports Accessories Assembly example Pipe rest RUK Pipe clamp HRS-A Cantilever KON Pipe rest RUK Type for Ø D RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK RUK Dimensions n B d RUK Pipe rests RUV-K, RUV-M, RUV-G Pipe rest for various pipe diameters. Cost efficient alternative as one size RUV is suitable for various pipe sizes. The pipe rest is made of durable plastic (two-point-support). B H Material: Polypropylene, Temperature resistant from -30 to +90 C, Colour: Black Assembly example: Example RUV - M DN 80 DN 200 Pipe rest RUV N Type for Ø D Dimensions B N H RUV-K RUV-M RUV-G Type RUV - K for HAFEN Framing channels: min. 2 mm slot width, max. 52 mm channel width Type RUV - M for HAFEN Framing channels: min. 8 mm slot width, max. 72 mm channel width Type RUV - G for HAFEN Framing channels: min. 8 mm slot width, max. 72 mm channel width HAFEN MT-FFC 7-E

49 Pipe Clamps, Pipe Supports Accessories Installation rubber DGM Installation rubber DGM (bulk-ware) for HAFEN Pipe clamps. Material: EPDM temperature resistant from - 40 C to +0 C d b Note: When using a DGM Installation rubber always use a RUK or RUV pipe rest (see pages 47-48). Order numbers and lengths Pipe clamps-ø D Clamping range for DGM min. - max. ength DGM Installation rubber Pipe clamp HRS-A DGM 50/8 Type b/d Ø D = nominal diameter of the pipe clamp without installation rubber. With insulated pipe clamp the effective diameter D eff = Ø D - 6 mm Please specify required length [m] when ordering. Pipe clamp HRS-B, -G, -D DGM 25/ DGM 30/ DGM 40/ DGM 50/ DGM 60/ HAFEN MT-FFC 7-E 49

50 Pipe Weights and Support Spacing Threaded pipes, steel pipes Pipe outer diameter Ø Pipe weight (empty) Pipe weight (water filled) Support spacing max. [kg/m] [kg/m] [m] Threaded pipes according to DIN 0255 (medium duty) Steel pipe (heating pipes) according to DIN EN Drainage pipes Pipe outer diameter Ø max. Pipe weight (empty) Pipe weight (water filled) Support spacing max. [kg/m] [kg/m] [m] Drainage pipe GA DIN (previous version) Drainage pipe Cast iron (SM, M) Drainage pipe PE (Geberit) approx Drainage pipe, hard PVC Copper pipes Pipe outer diameter Ø Pipe weight (empty) Pipe weight (water filled) Support spacing max. [kg/m] [kg/m] [m] Copper pipes DIN EN 057 and 2449, (bright rolled) For pipe clamps with DGM the additional dimensions of the rubber must be considered See page 49 Manufacturers of cast iron require that each pipe section be supported at least twice and corner elements i.e. shaped pipes each have a dedicated support. According to manufacturer 0 Ø. For pipes with standard wall thickness. Observe the capacity of the pipe clamps; reduce the span if required HAFEN MT-FFC 7-E

51 Pipe Dimensions Pipe Dimensions Threaded pipe DIN EN 0255 (medium and heavy) Seamless steel pipe DIN EN 0220 DIN 2460 heating pipe Insulated copper pipe Wicu - Pipe Standard with web coat Bright copper pipe DIN EN 057 Steel drainage pipe DIN oro. Steel plastic coated Cast iron drain pipe GA DIN and SM (old version) Eternit - pipe DIN (prior version) PVC DIN PP DIN ABS DIN Rotstrich HT DN Inches Da DN Da pipe Da insul. Da DN DN Da DN Da DN Da DN Da ⅜ ½ /22 20 ¾ /22 23/ ¼ ½ / ½ DN = nominal diameter; Da = outer pipe diameter 207 HAFEN MT-FFC 7-E Dimensions in mm (in inches, where stated) 5

52 Pipe Dimensions, Selection of Pipe Clamps Pipe Dimensions PE DIN (Geberit, Akatherm, Riamer, Supralen) PVC Drainage pipe DIN 9 53 PVC Pressure pipe DIN and DIN 8062 PE - Soft-pressure pipe DIN (prior version) (Supralen) Type Alpha Type Alpha with DGM and RUV Type Beta Type Beta/ Gamma with DGM Type Delta/ Gamma Type Delta/ Gamma with DGM DN Da DN Da DN Da DN Da Ø D Ø D Ø D Ø D Ø D Ø D DN = nominal diameter; Da = outer pipe diameter Ø D = nominal clamp diameter (see table pages 4f.) HAFEN MT-FFC 7-E

53 Pipe Fixing under Bridges Regulations, standards and basic rules Reference drawings for civil engineering structures (RIZ-Ing), Published 205 planning requirements for the drainage of bridges Mandatory drawings WAS 5, 6, 3 and 5. Execution according to the annex for technical-conditions for contracts, (ZTV-Ing 8-5 Zusätzlichen Technischen Vertragsbedingungen). Additional technical contracting conditions for civil engineering structures (German regulation ZTV-ING), Publ. 207, part 8, section 5: Pipe Supports and fixing connections (...) must be made of stainless steel grade A4 or A5 material no.440 or.457 according to EN 0088 and EN ISO 3506." Standard catalogue of work specifications (STK) The standard catalogue of work specifications for water structures (STK), issued by the German Federal ministry for transport, and digital communication (BMVI - Bundesministerium für Verkehr und digitale Infrastruktur) standardizes the text required for the bidding procedure in water structure projects. It expands on the contract procedures for construction work in Germany as well as on the technical regulations for excavation projects, especially the annex for technical-conditions for contracts, (ZTV-ING). Support structures for pipes under bridges, which are not covered by WAS regulations The large range of HAFEN Channels, T-bolts and accessories in stainless steel grade A4 enables support structures, even with difficult boundary conditions, to be successfully completed according to customer requierments. We offer technical support for clients; we supply efficient solutions for various types of projects. For more information contact HAFEN Please see the back page of this catalogue for regional contact addresses HAFEN MT-FFC 7-E 53