HALFEN FLEXIBLE BOLT CONNECTIONS MT-FBC 14.1-E FRAMING SYSTEMS

Transcription

1 HALFEN FLEXIBLE BOLT CONNECTIONS MT-FBC 14.1-E FRAMING SYSTEMS NEW! CE-marking EN , EN for all hot-rolled framing channels Supplementar load capacities according to Eurocode 3 Addition of framing channels HM 55/42, HZM 64/44, HZM 41/27

2 Contents Fotolia HALFEN - European standards EN 1090 / EN General overview 5 Framing channels - Introduction HALFEN Framing channels and HALFEN Bolts Bolt length selection, locking plates, order eamples 8 - Framing channels The advantages at a glance 9 - Materials, finishes, coatings Product range overview framing channels and bolts Framing channels - heav dut framing sstem - Profile HM 72/ HALFEN Bolt HS 72/ Profiles HM 55/42, HM 52/ Profiles HM 50/30, HM 49/30, HM 50/40, HM HALFEN Bolts HS 50/30, HSR 50/ Locking plates GWP 50/30, GWP 50/ Profiles HM 40/22, HM 40/25, HM HALFEN Bolts and locking plates HS 40/22, HSR 40/22, GWP 40/ Serrated profile HZM 64/ Serrated HALFEN Bolt HZS 64/ Serrated profile HZM 53/ Serrated HALFEN Bolt HZS 53/ Serrated profiles HZM 41/27, HZM 38/ HALFEN Bolts HZS 38/23, HS 38/ Serrated profile HZM 29/ HALFEN Bolts HZS 29/20, HS 28/15 34 HM 72/48 Framing channels - medium dut framing sstem - Profiles HM 41/41, HL 41/ Serrated profiles HZM 41/41, HZL 41/ Profiles HM 41/62, HL 41/62, HM 41/83, HL 41/ Powerclick standard profile HZL 63/ Profiles HM 41/22, HL 41/ Serrated profiles HZM 41/22, HZL 41/22 41 HZM 41/41 2

3 Contents - Profiles HLL 41/41, HLL 41/ HALFEN Bolts HZS 41/41, HZS 41/22, HS 41/ Locking plates GWP 41/... and locking plates with spring 44 Framing channels - light dut framing sstems - Profiles HM 36/36, HL 36/36, HM 38/ HALFEN Bolts and locking plates HS 38/17, GWP 38/ Profiles 28/28, 26/26, 28/15, HM HALFEN Bolts and locking plates 28/ Profiles and HALFEN Bolts 20/ HM 38/17 Accessories - HALFEN Bolts overview Threaded rods, nuts, washers, heagon head bolts Channel end caps, channel covers 58 - Cantilevers HALFEN Fleible comprehensive support sstems 59 Statics - Cross section properties/bending load capacities: hot-rolled channels Cross section properties/bending load capacities: cold-rolled channels Cross section properties/bending load capacities: slotted channels Point-load capacities of welded or bolted channels Bending moment of HALFEN Bolts 69 - Fleural buckling Framing channels as compression elements e 2 e 1 Application in mechanical engineering - Design references 72 - Selecting the correct bolt length 73 - Channel bolt connection: pre-tension force 75 - Channel bolt connection: load capacities/design eamples Transfer of dnamic loads 79 F L F R F S F Q Anhang - Tender, eamples 80 - Powerclick Sstem 81 - Inde/contact/technical support

4 General Information European standards EN 1090 / EN 1993 The new EN 1090 series of standards replace the previous DIN standard, regulating eecution of steel structures and manufacturing qualifications. European standard EN specifies requirements for conformit assessment (CE marking) of structural components which will be placed on the European market as construction products. The conformit assessment covers the manufacturing characteristics and where appropriate the structural design characteristics. The EN standard regulates the requirements applicable to the eecution of steel structures. This standard applies to structures that are verified according to the appropriate section of EN 1993 (EC3). The phase-out period for DIN ended on the 30 th of June Basis for the evaluation of conformit of steel construction products is the sstem of assessment of conformit 2+ according to Construction Products Regulation (CPR) EU No. 305/2011. EN , EN CPR The CE marking confirms conformit with the declared performance of HALFEN Products and with all relevant European harmonied standards in the European Union. HALFEN Framing channels are also subject to these regulations. To meet CE evaluation obligations the marked products are staticall verified in accordance with EN 1993 and the principal performance characteristics are detailed in the respective Declaration of Performance, CONF-DOP_HM resp. CONF-DOP_HZM. CE marking is mandator from the 1 st of Jul 2014 when distributing load bearing metallic construction products in the European market. HALFEN is certified b the notified Bod ZDH-ZERT GmbH. Apart from production, the certification includes the method of calculation required b the HALFEN Engineers and their respective qualifications. Design method The European standard EN 1993 was created with the intention to establish uniform, Europe-wide calculation methods for steel structures. However, because these calculation methods have not et been adopted in all industries we have decided to include two sets of values for load capacities of framing channels and HALFEN Bolts in the following tables. The term design value is taken from the current applicable standards, for eample EN 1993 (EC3), with new safet concept, and must be strictl differentiated from the term allowable load. The European standard which is based on the so called partial safet factors is applied to material resistance as well as to the action (load). The following verification is required: F Ed F Ed = calculation value for action = design value for resistance The traditional, deterministic safet concept however is based on the method of using a global safet factor for material resistance and is known as the allowable load method resp. allowable tension method. These methods are used in mechanical and plant engineering. For these cases the allowable values for load capacit are calculated. Verification is as follows: F allow. F F = load on the structure allow. F = allowable load working loads will continue to be defined as allow. F and design values of the resistance will be defined as. 4

5 General Information Adjustable HALFEN Channel fiing sstems offer a whole range of benefits: The adjustable HALFEN Channel-bolt sstem is a supporting as well as a fiing sstem Full fleibilit in positioning and dimensioning the bolt connections Choice of corrosion protection: - Strip galvanied framing channels for low demands - Hot-dip galvanied framing channels for high demands - Framing channels in stainless steel for maimum requirements Quick assembl and adjustment of equipment and structural components Change or up-date entire projects with standard tools No specialist required to carr out modifications on site Dust free and low noise levels when modification work is done on site Corrosion protection is not compromised b bolting A large selection of standard channels with good load bearing characteristics With HALFEN Framing channels ou avoid: Time consuming planning of infleible bolted fiings Costl manufacturing of bolt fiings Costl corrosion protection work when upgrading alread completed structural components i.e. when adjusting components to site HALFEN Channels All hot-rolled HALFEN Profiles and some of the light framing channels are also available as HALFEN HTA/HZA Cast-in channels. Both versions use the same bolts and locking plates. You can find more information on HALFEN Channels in our Technical Product Information " HALFEN Cast-in channels". Products/Fiing sstems/ HTA-Cast-in channels Qualit Qualit is an outstanding feature of our products. HALFEN materials and products are subject to stringent qualit controls. A qualit audit b the DNV GL confirmed that our qualit management sstem meets the demands of the DIN EN ISO 9001:2008 standard. Certificate-no. QS-281 HH 5

6 Framing Channels Framing channels HM, HM, HL, HL, HZM HZM and HZL and HZL Heav Dut Medium Dut Light Dut Hot-rolled framing channels The hot-rolling process makes these framing channels ideall suitable for: heav loads dnamic loads welding Smooth channels HM ver high tensile load capacit b using nibbed bolts longitudinal loads are possible (applies onl to standard steel) Serrated channels HZM serration allows high longitudinal loads 5 channel sies for maimum efficienc Cold-rolled framing channels Cold-rolled channels are economic for lower loads. Channels are available with holes or without holes. Cold-rolled framing channels HL, HM economic due to large selection of channels Roller-bearing fiing of a cablewa Welding-jig, locomotive construction Statics Serrated channels HZL, HZM for loads in longitudinal channel direction positive-locking connection for high channel loads Cantilever fiing on a vertical conveor sstem 6

7 HALFEN Bolts HALFEN Bolts Bolts HS, HS, HZS HZS and and HSR HSR Tpe HS Tpe HSR Tpe HZS HALFEN Bolts suitable for all channels load bearing capacit in two directions marked at shank end with one notch Identifing HALFEN Bolts Bolt identification on the bolt head HALFEN Bolts with nibs suitable for use in hot-rolled, standard steel channels from the heav dut sstem nibbed; therefore positive-locking, load bearing in all directions the T-bolts prevent turning under vibration marked at shank end with two notches Location of nib on bolt HALFEN H H 4.6 Serrated HALFEN Bolts for serrated framing channels HZM and HZL serration also provides positive load bearing transmission in longitudinal channel direction; risk of slippage is eliminated marked at shank end with two notches Manufacturer (for individual dimensions) Strength class resp. propert class Heav Dut Medium Dut Light Dut HS All Tpes HZS 41/22 HZS 41/41 Notches on the shank tip: HSR All Tpes HZS 38/23 HZS 29/20 HALFEN H H 4.6 HALFEN H H Strength class 4.6 galvanied or hot-dip galvanied Strength class 8.8 galvanied or hot-dip galvanied HALFEN A4-50 H 4.6 HALFEN A4-70 H 4.6 Propert class A4-50 stainless steel Propert class A4-70 stainless steel Marking at the shank end of the HALFEN Bolts: After assembl check the correct orientation of the notches on the shank end of the bolts. The slots must be at right angles to the channel length. Statics 7

8 HALFEN Bolts and Locking Plates Calculating the bolt length l req for HALFEN Bolts (steel construction) Heav Dut Medium Dut Light Dut t fi l s Thickness channel lip i i erf v min HALFEN Bolt Dimensions V min Bolt diameter v min = m + u M M M M M M M M M Profile 28/15 29/20 38/17 36/36 38/23 40/22 40/25 41/22 41/ /30 50/30 50/40 52/34 53/34 55/42 64/44 72/48 i Locking plates GWP Locking plates (channel nuts) allow an metric bolt or threaded rod to be used. l req = t fi + i + s + v min l req = required bolt length t fi = thickness: attached component i = channel lip thickness s = washer thickness see page 56 v min = m + u m = nut height EN ISO 4032 u = bolt protrusion appro. 5 mm according to DIN 78 (bolts larger M20 require min. 7 mm) Locking plates with grip (see medium dut framing sstem, page 44). The serration grips the channel lips. Locking plates with spring are used in particular for securing plates or panels (see medium dut framing sstem, page 44). Ordering eamples Order eample framing channels Order eample HALFEN Bolts Statics Tpe Material Length (mm) HM 50/30-FV-6070 Tpe Thread diam. Length (mm) Material Propert class HS 50/30 M20100 GVs 8.8 or use the 12-digit order no. e.g or use the 12-digit order no. e.g Order numbers for HALFEN Bolts can be found in the HALFEN Pricelist. 8

9 Framing Channels The advantages at a glance Whether for low or ver high loads: ou will alwas find a cost effective solution for our requirements in the HALFEN product range of framing channels and bolts. Versatile and adaptable adjustable assembl all connections sta adjustable; the are easil replaced or etended almost unlimited in its range of application; e.g. building construction, industrial construction, steel construction, engineering construction, vehicle manufacturing and man other sectors Heav dut framing sstem The heav dut framing channel is predominantl hot-rolled and particularl suitable for heav loads. Medium dut framing sstem All medium dut framing channels have the same profile width and are compatible with the innovative HALFEN Powerclick assembl sstem. Heav Dut Medium Dut Light Dut Secure and reliable corrosion protection is not compromised b bolting large selection of standard channels with optimal load bearing capacities serrated channels for positive-lock connections Low dut framing sstem The low dut framing channel is the perfect fiing solution for low loads. Statics 9

10 Materials, Tpes HALFEN Channels Heav dut framing sstems Medium dut framing sstems Light dut framing sstems Heav Dut Medium Dut Light Dut Material: Order code Mill-finished Hot-dip galvanied acc. to EN ISO 1461 suitable for outdoor application WB FV SV hot-rolled cold-rolled Pages Pages Pages Hot-rolled material S235JR, acc. to EN 10025, material no Tpe HZM: S275JR, material no , acc. to EN Cold-rolled: material S235JR, acc. to EN mill-finished Hot-rolled material S235JR, acc. to EN 10025, material no tpe HZM: S275JR acc. to EN Cold-rolled: material S235JR, acc. to EN Hot-dip galvanied, acc. to EN ISO 1461, inc coating min. 50 μm Material S235JR, acc. to EN 10025, material no Material S235JR, acc to EN 10025, material no Hot-dip galvanied, acc. to EN ISO 1461 inc coating min. 50 μm DX51D + Z275NA, material no , acc.to EN Material S235JR, acc to EN 10025, material no Material S235JR, acc. to EN 10025, material no Hot-dip galvanied, acc. to EN ISO 1461, inc coating min. 50 μm DX51D + Z275NA, material no , acc. to EN Sendimir galvanied, hot-dip galvanied min. 20 μm Sendimir galvanied, hot-dip galvanied min. 20 μm Statics Strip-galvanied acc. to EN suitable for indoor application A2 Material no , acc. to EN Stainless steel acc. to EN and DIBt-Certificate Z A4 HCR Material no / , acc. to EN HCR = high corroison resistant stainless steel, material no or , acc. to EN 10088, for channels 49/30 Material no / , acc. to EN Material no / , acc. to EN HCR = high corroison resistant stainless steel, material no or , acc. to EN 10088, for channels 28/15 and 38/17 10

11 Materials, Tpes HALFEN Bolts/Accessories HALFEN Bolts Locking plates Heagon bolts Heagon nuts HALFEN Bolts with s-shape head for safer assembl. The head shape guarantees better hold, preventing the bolt turning in the channel, even coping with manufacturing tolerances in the channel widths. HALFEN supplies both tpes; subject to change. Material: Order code Hot-dip galvanied acc. to EN ISO 10684, for threaded parts acc. to DIN 267 part 10 Zinc-electroplated acc. to DIN 50961, DIN EN 1403, DIN EN ISO 4042 inc flake coating FV 4.6 FV 8.8 GV 4.6 GV 8.8 l Tpes HS, HSR, HZS incl. nut Pages Hot-dip galvanied acc. to EN ISO propert class 4.6 acc. to EN ISO Hot-dip galvanied acc. to EN ISO propert class 8.8 acc. to EN ISO Zinc-electroplated with special coating Cr(VI)-free,GVs inc coating min. 12 μm, propert class 4.6 acc. to EN ISO Zinc-electroplated with special coating Cr(VI)-free,GVs inc coating min. 12 μm, propert class 8.8 acc. to EN ISO Zinc flake coating (onl Tpe HZS 41/41) Standard s-shaped head alternative shape of bolt head Tpe GWP Zinc-electroplated Cr(VI)-free, inc cover min. 5 μm Tpe HSK EN ISO 4017 DIN 933 Tpe MU DIN EN ISO 4032 DIN 934 Page 57 Page 56 Zinc-electroplated Cr(VI)-free, inc cover ca. 5 μm, propert class 8.8 Hot-dip galvanied acc. to EN ISO strength 8 Zinc-electroplated Cr(VI)-free, inc cover min. 5 μm, propert class 8 Heav Dut Medium Dut Light Dut A2 Propert class 50 acc. to EN ISO Stainless steel A2 Propert class 70 acc. to EN ISO Stainless steel A4 Statics Stainless steel acc. to EN resp. DIBt-Certificate Z A4 HCR FA Propert class 50 acc. to EN ISO Propert class 70 acc. to EN ISO Material HCR-50, material no , acc. to EN ISO on request Propert class 70 material no Stainless steel A4-70 Stainless steel A4-70 or A

12 Product Range Overview: Framing Channels and HALFEN Bolts Heav dut framing sstem Heav Dut Medium Dut Light Dut Hot-rolled Cold-rolled HM 72/48 HM 55/42 HM 52/34 HM 50/30 HM 49/30 HM 50/40, HL 50/40 HM ,5 HS 72/48, HSR 72/48, GWP 72/48 Medium dut framing sstem Cold-rolled Cold-rolled, serrated Cold-rolled Cold-rolled, serrated HM 41/41, HL 41/41 HZM 41/41, HZL 41/41 HM 41/62, HL 41/62 HM 41/83, HL 41/83 HZL 63/63 HZM 41/22, HZL 41,22 Light dut framing sstem NEW! 54,5 26 HS 50/ ,5 22,5 33,5 HZS/HS 41/41, HZS 41/22 GWP 41/41, GWP 41/22 Cold-rolled HM 36/36, HL 36/36 HM 38/17 HM 28/28, HL 28/28 HM 26/26, HL 26/26 HM 28/15, HL 28/15 HM ,5 HS 50/30, HSR 50/30, GWP 50/ , HS 50/30, GWP 50/30 and GWP 50/40 27 Statics HS 38/17, GWP 38/17 HS 28/15, GWP 28/15 GWP 28/15 12

13 Product Range Overview: Framing Channels and HALFEN Bolts Hot-rolled Cold-rolled Hot-rolled, serrated HM 40/22 HM 40/25 HM 422 HZM 64/44 HZM 53/34 HZM 41/27 HZM 38/23 HZM 29/20 39, , HS 40/22, HSR 40/22, GWP 40/22 Cold-rolled HM 41/22, HL 41/22 HLL 41/41 HLL 41/22 21,5 NEW! ,5 22,5 34 NEW! 40 18,5 HZS 64/44 HZS 53/34 HZS 38/23 27 HZS 38/23, HS 38/17 HZS 29/20, HS 28/15 Heav Dut Medium Dut Light Dut Cold-rolled HM 20/12, HL 20/12 Material and finishes: HS 20/12, GWP 20/12 Hot-dip galvanied FV or mill finish WB Sendimir galvanied SV Stainless steel A / Stainless steel A / Stainless steel HCR / Further information on materials and finishes see page 10 HZM/HZL serrated profiles Steel structures: A4: Corrosion categor III acc. to Z , or acc. to EN : 2006, table A.1, row 3 (group , ). A2: Corrosion categor II acc. to Z , or acc. to EN : 2006, table A.1, row 2 (group ). HCR: Corrosion categor IV acc. to Z , or acc. to EN : 2006, table A.1, row 4 (group , , ). Statics 13

14 Framing Channels Heav Dut Framing Sstem Framing channel HM 72/48 Heav Dut Medium Dut Statics Light Dut HM 72/48 hot-rolled M1:1 5 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM 72/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV / F,Rd F [kn] allow. F allow. F A F = ma. load bearing capacit of the channel lips - see also page 66 Accessories VUS 72/49 Washer see page 56 Suitable HALFEN Bolt HS 72/48 and HSR 72/48 see page 15 HM 72/48 Double channel on request - profile data, see page 60 F Further design properties Cross section data page 60 F F F e w Point-load capacit pages L [m] N Fleural buckling page 70 14

15 HALFEN Bolts and Accessories Heav Dut Framing Sstem HALFEN Bolts HS 72/48 and HSR 72/48 Load bearing capacities for HALFEN Bolts Load capacities for HALFEN Bolts F F HSR 72/48 available bolts Length l GWP 72/48 available plates GV thread M12 M16 M20 A4 thread M12 M16 M20 Load capacities GWP 72/48 F M20 75 FV 8.8 Recommended load capacit per HALFEN Bolt in channel longitudinal direction a b d Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 72/48 M20 M24 M27 HS HSR HS HSR = 3 HS HSR A A A allow. F allow. F allow. F M30 allow. F Note: do not eceed the ma. channel load bearing capacit Load capabilit due to friction Acc. to epert report Locking plates d b HS 72/48 HALFEN Bolt incl. nut Locking plate GWP 72/48 HSR 72/48 HALFEN Bolt with nib incl. nut, for hot-rolled channels in mild steel WB/FV a HS 72/48 available bolts Length l M20 M24 M27 M FV FV 4.6 FV 4.6 A4-50 FV 4.6 FV 4.6 FV 4.6 FV 4.6 GVs 8.8 FV 8.8 FV 4.6 FV 4.6 FV 4.6 FV 4.6 GVs 8.8 GVs 8.8 FV 8.8 A4-50 F Length l M20 M24 M27 M FV 4.6 FV 4.6 FV 4.6 GVs FV 4.6 FV 4.6 FV Thread M12 M16 M20 Load capacit [kn] 13.0 allow. F allow. F allow. F 22.0 Heav Dut Medium Dut Statics Light Dut 15

16 Framing Channels Heav Dut Framing Sstem Framing channel HM 55/42 Heav Dut Medium Dut Statics Light Dut HM 55/42 hot-rolled M1:1 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HM 55/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV F = ma. load bearing capacit of the channel lips - see also page 66 Accessories 12.9 VUS 72/49 Washer see page /42 NEW! 42 HM 55/42 Suitable HALFEN Bolt HS 50/30, see page 21 F F,Rd Further design properties HM 55/42 D F e w Double channel on request - profile data, see page 60 F [kn] L [m] allow. F allow. F F F N Cross section data page 60 Point-load capacit pages Fleural buckling page 70 16

17 Framing Channels Heav Dut Framing Sstem Framing channel HM 52/34 HM 52/34 hot-rolled M1: Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. Point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HM 52/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV / F [kn] allow. F allow. F A F = ma. load bearing capacit of the channel lips - see also page 66 Accessories VUS 52/34 Washer see page 56 PA - 22 Channel cover see page 58 Suitable HALFEN Bolts and locking plates HS 50/30, HSR 50/30, GWP 50/40 and GWP 50/30 see pages e w L [m] F F Further design properties Cross section data page 60 Double channel on request - profile data, see page 60 F F Point-load capacit pages Heav Dut Medium Dut Statics Light Dut HPE 52/34 Channel end cap see page 58 N Fleural buckling page 70 17

18 Framing Channels Heav Dut Framing Sstem Framing channel HM 50/30 and HM 49/30 Heav Dut Medium Dut Statics Light Dut HM 50/30 hot-rolled M1: /30 49/ Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HM 50/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV allow. F allow. F A HM 49/ WB F,Rd FV A allow. F allow. F A F = ma. load bearing capacit of the channel lips; Stainless steel A2 on request. Note: HCR for HM 49/30 on request Accessories VUS 52/34 Washer see page 56 Double channel on request - profile data, see page 60 PA - 41 Channel cover see page 58 HM 49/30 cold-rolled F [kn] L [m] SIC 50/30 Locking washer see page 56 F F e w Further design properties Cross section data pages 60, 62 F F Point-load capacit pages Suitable HALFEN Bolts and locking plates HS 50/30, HSR 50/30 and GWP 50/30 see pages N Fleural buckling pages

19 Framing Channels Heav Dut Framing Sstem Framing channel HM and HL 50/40 HM 50/40 and HL 50/40 cold-rolled M1:1 3 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HM 50/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV allow. F allow. F A HL 50/ WB FV F,Rd allow. F allow. F A F = ma. load bearing capacit of the channel lips Accessories 49 50/ HPE 50/40 Channel end cap see page PA - 41 Channel cover see page 58 HM 50/40 F 60 HL 50/40 Further design properties Cross section data pages 62, 64 Suitable HALFEN Bolts and locking plates HS 50/30, GWP 50/40 see pages F 40 F e w F 18 Point-load capacities page 68 F [kn] L [m] N Fleural buckling page 71 Heav Dut Medium Dut Statics Light Dut 19

20 Framing Channels Heav Dut Framing Sstem Framing channel HM 486 Heav Dut Medium Dut Statics Light Dut HM 486 cold-rolled M1:1 2.5 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV F = load bearing capacit of the channel lips Accessories 48 HM PA - 41 Channel cover see page HM Suitable HALFEN Bolts and locking plates HS 50/30 and GWP 50/40 see pages F, F e w F [kn] L [m] allow. F allow. F Further design properties Cross section data page 62 20

21 HALFEN Bolts and Accessories Heav Dut Framing Sstem HALFEN Bolts HS 50/30 and HSR 50/30 HS 50/30 HALFEN Bolt incl. nut Li = left-hand thread T = partial thread HSR 50/30 HALFEN Bolt with nib, incl. nut, for hot-rolled profiles in mild steel WB/FV Load bearing capacities for HALFEN Bolts Load capacities for HALFEN Bolts F F HS 50/30 available bolts Length l M10 M12 M16 M20 M24 30 GVs 4.6 GVs 4.6 GVs 4.6 FV 4.6 A4-70 A GVs GVs 4.6 GVs 4.6 GVs FV 4.6 GVs 8.8 A4-70 FV 4.6 A GVs 8.8 GVs GVs 8.8 A GVs 4.6 GVs 4.6 GVs A4-70 FV 4.6 A GVs 4.6 FV A4-50 GVs 4.6 GVs 4.6 GVs GVs 8.8 GVs 8.8 FV 8.8 A GVs For HM 55/42 onl High corrosion resistant stainless steeel HCR for HS 50/30 on request HSR 50/30 available bolts Length l M10 M12 M16 M20 40 FV GVs GVs 8.8 GVs 8.8 Recommended load capacit per HALFEN Bolt in channel longitudinal direction F Length l M10 M12 M16 M20 M GVs 4.6 FV 4.6 A4-50 FA-70 GVs 4.6 GVs 4.6 GVs GVs 8.8 GVs 8.8 A4-50 A Li - - A GVs 4.6 GVs 4.6 GVs 4.6 A4-50 GVs 8.8 GVs FV 4.6 FV A4-50 FA T A GVs 4.6 GVs 4.6 GVs 4.6 A GVs 4.6 GVs 4.6 GVs FV 4.6 GVs A4-50 A GVs 4.6 GVs 4.6 GVs GVs 4.6 GVs Length l M10 M12 M16 M20 75 GVs 8.8 Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 50/30 HS HSR HS HSR HS HSR A4-50 A4-70 FA A4-50; A4-70 FA A4-50 A4-70 FA M allow. F M allow. F M allow. F M allow. F M allow. F Note: do not eceed the ma. channel load bearing capacit Load capabilit due to friction acc. to epert report, = 3 Heav Dut Medium Dut Statics Light Dut 21

22 HALFEN Bolts and Accessories Heav Dut Framing Sstem Locking plates GWP 50/30 Heav Dut Medium Dut Statics Light Dut Locking plate GWP 50/30 GWP 50/30 available bolts FV GV A4 - M8 M8 M10 M10 M10 M12 M12 M12 M16 M16 M16 GWP 50/40 available bolts GV M6 M8 M10 M12 M Locking plates GWP 50/40 Locking plate GWP 50/40 8 A4 M6 M8 M10 M12 M Load capacities for locking plates 50/30 Thread M8 M10 F M12 50/30 M16 Load capacities for locking plates 50/40 Thread M6 M8 F M10 50/40 M12 M16 Load capacit [kn] 5.6 allow. F allow. F allow. F allow. F 9.3 Load capacit [kn] 3.1 allow. F allow. F allow. F allow. F allow. F

23 Framing Channels Heav Dut Framing Sstem Framing channel HM 40/22, HM 40/25 HM 40/22 hot-rolled 2.3 M1:1 Dimensions and cross-section properties. 2.6 Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing F capacit Bending load capacit at span L Material Order no. G A l l W W F e w HM 40/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV allow. F allow. F A HM 40/ WB F,Rd FV A allow. F allow. F A F = ma. load bearing capacit for the channel lips - see also page 66 Accessories VUS 40/25 Washer see page 56 HM 40/ (2.5) 5.6 F [kn] F e w L [m] 40 (39.5) 40/22 40/25 Double channel on request - profile data, see page 60 SIC 40/22 Locking washer see page 56 HM 40/25 cold-rolled SDM - 36/6 Rubber vibration absorber see catalogue MT-FFC F Further design properties Cross section data pages 60, 62 Values in brackets for stainless steel A2 and A4 F F Point-load capacities pages Heav Dut Medium Dut Statics Light Dut Suitable HALFEN Bolts and locking plates HS 40/22, HSR 40/22 and GWP 40/22 see page 25 N Fleural buckling pages

24 Framing Channels Heav Dut Framing Sstem Framing channel HM 422 Heav Dut Medium Dut Statics Light Dut HM 422 (C40) cold-rolled M1: HM 422 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HM [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV F = ma. load bearing capacit of the channel lips Accessories VUS 40/25 Washer see page 56 SIC 40/22 Locking washer see page 56 F,Rd F [kn] F ew L [m] SDM - 36/6 Rubber vibration absorber see catalogue MT-FFC Suitable HALFEN Bolts and locking plates HS 40/22 and GWP 40/22 see page 25 F allow. F allow. F Further design properties Cross section data page 62 24

25 HALFEN Bolts and Accessories Heav Dut Framing Sstem HALFEN Bolts HS 40/22 and HSR 40/22 32,5 HSR 40/22 HALFEN Bolt with nib, incl. nut, for hot-rolled profiles in mild steel WB/FV Load bearing capacities for HALFEN Bolts Length l M10 M12 M16 20 GVs 4.6 GVs GVs 4.6 GVs 4.6 GVs 4.6 A4-70 GVs 8.8 A4-50 FV 4.6 A4-50 GVs 4.6 GVs 4.6 GVs 4.6 A4-70 GVs 8.8 A A4-50 A4-70 A GVs Load capacities for HALFEN Bolts F F GVs 4.6 GVs 4.6 GVs 4.6 A4-70 FV 4.6 FV 4.6 HSR 40/22 available bolts A4-50 A4-50 A4-70 Length l M10 M12 M16 GVs 4.6 GVs 4.6 GVs GVs 8.8 GVs 8.8 FV 4.6 A4-50 GVs 4.6 GVs 4.6 GVs GVs 8.8 GVs 8.8 A4-50 A Li - A4-50 A4-50 GVs 4.6 GVs 4.6 GVs GVs 8.8 FV 4.6 A4-50 A GVs 4.6 GVs GVs 4.6 GVs 4.6 A4-50 A GVs 4.6 GVs GVs GVs 4.6 Length l M10 M12 M GVs GVs 8.8 Recommended load capacit per HALFEN Bolt in channel longitudinal direction F Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 40/22 HS HSR HS HSR HS HSR A4-50 A A4-50 A A4-50 A M allow. F M allow. F M allow. F Note: do not eceed the channel load bearing capacit Load capabilit due to friction acc. to epert report, = 3 Locking plates GWP 40/22 Locking plate GWP 40/22 HS 40/22 HALFEN Bolt incl. nut Li = left-hand thread 32,5 HS 40/20 available bolts GWP 40/22 available plates a GV A4 M5 - M6 - M8 M10 M8 M10 b d 10 M12 M Load capacities for GWP 40/22 F 40/22 Thread M5 M6 M8 M10 M12 Load capacit [kn] 3.1 allow. F allow. F allow. F allow. F allow. F 9.3 Heav Dut Medium Dut Statics Light Dut 25

26 Framing Channels Heav Dut Framing Sstem Framing channel HZM 64/44 Heav Dut Medium Dut Statics Light Dut HZM 64/44 hot-rolled, serrated NEW! 5 M1:1 HZM 64/ Dimensions and cross-section properties 4.5 Length Weight Cross section area 44 Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HZM 64/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV allow. F allow. F A F = ma. load bearing capacit of the channel lips - see also page 66 Accessories VUS 72/48 Washer see page 56 HZM 64/44 F Further design properties Suitable HALFEN Bolts HZS 64/44 see page 27 Cross section data page 60 F F F ew F Point-load capacities pages HZM 64/44 D Double channel on request - profile data, see page 60 F [kn] L [m] N Fleural buckling page 70 26

27 l HALFEN FRAMING SYSTEMS HALFEN Bolts Heav Dut Framing Sstem HALFEN Bolts HZS 64/44 51 Load bearing capacities for HALFEN Bolts Load capacities for HALFEN Bolts HZS 64/44 available bolts Length l M20 M GVs 8.8 GVs 8.8 A4-70 A4-70 GVs 8.8 A Ma. load capacit per HALFEN Bolt in channel longitudinal direction - GVs 8.8 A4-70 Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 64/44 M20 M24 HZS 64/44 HALFEN Bolt, serrated incl. nut HZS HZS HZS 8.8 A A A allow. F allow. F Note: do not eceed the ma. channel load bearing capacit In case of simultaneousl loading in all directions (longitudinal -, transverse -, centrical tension -) the resultant load must not eceed the load bearing capacit given in the table. F F F 2 + F 2 + F 2 allow. F resp. F,Ed 2 + F,Ed 2 + F,Ed 2 F F, F, F = eisting loads allow. F = allowable load bearing capacit of the bolt resp. F,Ed, F,Ed, F,Ed = design values of action = design value of resistance Heav Dut Medium Dut Statics Light Dut 27

28 Framing Channels Heav Dut Framing Sstem Framing channel HZM 53/34 Heav Dut Medium Dut Statics Light Dut HZM 53/34 hot-rolled, serrated 4 M1:1 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elalstic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HZM 53/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV HZM 53/ F,Rd allow. F allow. F A F = ma. load bearing capacit of the channel lips - see also page 66 Accessories VUS 52/34 Washer see page 56 PA - 22 Channel cover see page 58 HZM 53/34 D Double channel on request - profile data, see page 60 F [kn] F F e w L [m] Suitable HALFEN Bolts HZS 53/34 see page 29 Further design properties F F F N Cross section data page 60 Point-load capacities pages Fleural buckling page 70 28

29 HALFEN Bolts Heav Dut Framing Sstem HALFEN Bolts HZS 53/34 41,6 Load bearing capacities for HALFEN Bolts Load capacities for HALFEN Bolts Ma. load capacit per bolt in channel longitudinal direction Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 53/34 M16 M20 HZS 53/34 HALFEN Bolt, serrated incl. nut HZS HZS HZS 8.8 A A A allow. F allow. F Note: do not eceed the ma. channel load bearing capacit In case of simultaneousl loading in all directions (longitudinal -, transverse -, centrical tension -) the resultant load must not eceed the load bearing capacit given in the table. F F HZS 53/34 available bolts Length l M16 M20 60 F GVs 8.8 A F 2 + F 2 + F 2 allow. F resp. F,Ed 2 + F,Ed 2 + F,Ed GVs 8.8 A4-70 GVs 8.8 GVs 8.8 A4-70 A4-70 F, F, F = eisting loads allow. F = allowable load bearing capacit of the bolt resp. F,Ed, F,Ed, F,Ed = design values of action = design value of resistance Heav Dut Medium Dut Statics Light Dut 29

30 Framing Channels Heav Dut Framing Sstem Framing channel HZM 41/27 Heav Dut Medium Dut Statics Light Dut HZM 41/27 hot-rolled, serrated NEW! M1:1 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HZM 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV F = ma. load bearing capacit of the channel lips - see also page 66 Accessories VUS 40/25 Washer see page 56 HZM 41/ SIC 38/23 Locking washer see page 56 HZM 41/27 Suitable HALFEN Bolts HZS 38/23 see page 32 F F,Rd Further design properties Cross section data page 60 HZM 41/27 D F e w Double channel on request - profile data, see page 60 F [kn] L [m] allow. F allow. F F F F Point-load capacities pages N Fleural buckling page 70 SDM - 36/6 Rubber vibration absorber see catalogue MT-FFC 30

31 Framing Channels Heav Dut Framing Sstem Framing channel HZM 38/23 HZM 38/23 hot-rolled, serrated M1:1 3 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HZM 38/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV F,Rd F [kn] allow. F allow. F A F = ma. load bearing capacit of the channel lips - see also page 66 Accessories VUS 40/25 Washer see page 56 HZM 38/ SIC 38/23 Locking washer see page 56 HZM 38/23 Suitable HALFEN Bolts HZS 38/23 and HS 38/17 see page 32 F Further design properties Cross section data page 60 F HZM 38/23 D F e w F F Point-load capacities pages Double channel on request - profile data, see page 60 L [m] N Fleural buckling page 70 Heav Dut Medium Dut Statics Light Dut SDM - 36/6 Rubber vibration absorber see catalogue MT-FFC 31

32 HALFEN Bolts Heav Dut Framing Sstem HALFEN Bolts HZS 38/23 and HS 38/17 Heav Dut Medium Dut Statics Light Dut 29 Load bearing capacities for HALFEN Bolts Length l M12 M16 30 GVs 8.8 GVs GVs 8.8 GVs GVs 8.8 GVs Load capacities for HALFEN Bolts GVs 8.8 GVs 8.8 FV 8.8 A4-70 Ma. load capacit per bolt in channel longitudinal direction Length l M12 M16 80 GVs 8.8 GVs 8.8 A GVs 8.8 GVs GVs 8.8 GVs GVs 8.8 GVs GVs GVs 8.8 Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 38/23 M12 M16 HZS 38/23 HALFEN Bolt serrated incl. nut HS 38/17 HALFEN Bolt incl. nut Li = left-hand thread High corrosion resistant steel HCR for HS 38/17 on request F F HZS 38/23 available bolts HS 38/17 available bolts Length l M10 M12 M16 20 GVs 4.6 GVs 4.6 GVs A4-70 A4-50 GVs 4.6 GVs 4.6 GVs FV 4.6 FV 4.6 FV 4.6 A4-70 A2-70 A2-50 A4-70 A4-50 GVs 4.6 GVs 4.6 GVs A4-70 FV 4.6 A2-70 A2-50 A4-70 A4-50 GVs 4.6 GVs 4.6 GVs A4-70 FV 4.6 FV 4.6 A2-70 A4-50 A4-70 on request HZS HZS HZS 8.8 A4-70 For all strength classes 8.8 A allow. F allow. F /17 HS HS HS A2-50; A4-50 A2-70; A A2-50; A4-50 A2-70; A4-70 M allow. F M HALFEN Bolts HS are not suited allow. F for longitudinal loads! M allow. F Note: do not eceed the ma. channel load bearing capacit In case of simultaneousl loading in all directions (longitudinal -, transverse -, centrical tension -) the resultant load must not eceed the load bearing capacit given in the table. F F 2 + F 2 + F 2 allow. F resp. F 2,Ed + F 2,Ed + F 2,Ed Length l M10 M12 M16 GVs 4.6 GVs 4.6 GVs A4-70 GVs 8.8 GVs 8.8 A4-70 FV 8.8 A FV 8.8 GVs 4.6 GVs 4.6 GVs A4-70 A4-50 A Li - A4-50 GVs 4.6 GVs 4.6 GVs A4-50 FV 4.6 A GVs 4.6 GVs GVs 4.6 GVs 4.6 GVs 4.6 A4-50 A GVs 4.6 GVs 4.6 A4-50 A4-50 F, F, F = eisting loads allow. F = allowable load bearing capacit of the bolt resp. F,Ed, F,Ed, F,Ed = design values of action = design value of resistance 32

33 Framing Channels Heav Dut Framing Sstem Framing channel HZM 29/20 HZM 29/20 hot-rolled, serrated M1:1 2.5 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HZM 29/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV F = ma. load bearing capacit of the channel lips - see also page 66 Accessories US DIN 9021 Washer see page 56 HZM 29/ SIC 29/20 Locking washer see page 56 HZM 29/20 Suitable HALFEN Bolt HZS 29/20 and HS 28/15 see page 34 F,Rd F Further design properties Cross section data page 60 HZM 29/20 D F e w Double channel on request - profile data, see page 60 F [kn] L [m] allow. F allow. F F F F Point-load capacities pages N Fleural buckling page 70 Heav Dut Medium Dut Statics Light Dut 33

34 HALFEN Bolts Heav Dut Framing Sstem HALFEN Bolts HZS 29/20 and HS 28/15 Heav Dut Medium Dut Statics Light Dut Load bearing capacities for HALFEN Bolts Load capacities for HALFEN Bolts Ma. load capacit per bolt in channel longitudinal direction Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 29/20 M12 HZS 29/20 HALFEN Bolt serrated incl. nut HS 28/15 HALFEN Bolt incl. nut High corrosion resistant stainless steel HCR for HS 28/15 on request F F HZS 29/20 available bolts Length l M12 30 GVs GVs GVs GVs GVs GVs 8.8 HS 28/15 available bolts Length l M6 M8 M10 M12 Length l M6 M8 M10 M12 15 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 FV GVs 8.8 A2-70 A2-70 A2-70 A4-70 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs GVs A2-70 A2-70 A4-70 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs A4-70 A2-70 FV GVs 4.6 GVs 4.6 A4-70 A A4-50 A4-70 GVs GVs A4-50 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs FV 8.8 A A2-70 GVs A4-70 A4-50 on request HZS HZS HZS allow. F /15 HS HS HS A2/A4-50 A2/A A2/A4-50 A2/A4-70 M allow. F M8 allow. F HALFEN Bolts HS are not suited M for longitudinal loads! allow. F M allow. F Note: do not eceed the ma. channel load bearing capacit In case of simultaneousl loading in all directions (longitudinal -, transverse -, centrical tension -) the resultant load must not eceed the load bearing capacit given in the table. F 2 + F 2 + F 2 allow. F resp. F 2,Ed + F 2,Ed + F 2,Ed F Length l M GVs GVs GVs GVs GVs F, F, F = eisting loads allow. F = allowable load bearing capacit of the bolt resp. F,Ed, F,Ed, F,Ed = design values of action = design value of resistance 34

35 Framing Channels Medium Dut Framing Sstem Framing channels HM 41/41 and HL 41/41 HM 41/41 resp. HL 41/41 cold-rolled M1: Dimensions and cross-section properties 41 Length Weight Cross section area HM 41/41 Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd SV FV allow. F allow. F A HL 41/ m 1.0 m 1.5 m WB F,Rd SV FV allow. F allow. F A HM 41/41 D m 1.5 m 2.0 m WB F,Rd FV allow. F allow. F A F = ma. load bearing capacit of the channel lips Accessories 41/41 HPE 41/41 Channel end cap see page 58 SDM - 41/8 Rubber vibration absorber see catalogue MT-FFC PA - 41 Channel cover see page 58 Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages F [kn] F e w L [m] Further design properties Cross section data pages 62, 64 F F F HM 41/41 D Point-load capacities page 68 Double channel on request N Fleural buckling page 71 Heav Dut Medium Dut Statics Light Dut 35

36 Framing Channels Medium Dut Framing Sstem Framing channel HZM 41/41 and HZL 41/41 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut HZM resp. HZL 41/41 cold-rolled, serrated M1: Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Further design properties Bending load capacit at span L Material Order no. G A l l W W F e w HZM 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV A allow. F allow. F HZL 41/ m 1.0 m 1.5 m WB F,Rd FV A allow. F allow. F HZM 41/41 D m 1.5 m 2.0 m WB F,Rd FV A allow. F allow. F F = ma. load bearing capacit of the channel lips Accessories 41 41/ HZM 41/41 HZL 41/ Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages F F e w HZM 41/41 D Double channel on request F [kn] L [m] HPE 41/41 Channel end cap see page 58 SDM - 41/8 Rubber vibration absorber see catalogue MT-FFC PA - 41 Channel cover see page 58 Cross section data pages 62, 64 F F F Point-load capacities page 68 N Fleural buckling page 71 36

37 Framing Channels Medium Dut Framing Sstem Framing channel HM 41/62 and HL 41/62 HM resp. HL 41/62 cold-rolled M1: / Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 1.0 m 2.0 m 3.0 m WB FV F [kn] F,Rd allow. F allow. F HL 41/ m 2.0 m 3.0 m WB F,Rd SV FV allow. F allow. F HM 41/62 D m 1.5 m 2.0 m WB FV F = ma. load bearing capacit of the channel lips HM 41/ HL 41/ F 14 F e w HM 41/62 D L [m] F,Rd allow. F allow. F Accessories: PA - 41 Channel cover, see page 58; SDM - 41/8 Rubber vibration absorber, see Technical Product Information: "HALFEN Fleible Framing Connections MT-FFC. Further design properties: Cross section data pages 62, 64 Note on span L: take constructive measures to prevent failure caused b bulging, tilting and buckling Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages Double channel on request Heav Dut Medium Dut Statics Light Dut 37

38 Framing Channels Medium Dut Framing Sstem Framing channel HM 41/83 and HL 41/83 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut HM 41/83 resp. HL 41/83 cold-rolled HM 41/83 HL 41/ Dimensions and cross-section properties Length Weight Cross section area / Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HM 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 1.0 m 2.0 m 3.0 m WB F,Rd SV FV allow. F allow. F HL 41/ m 2.0 m 3.0 m WB F,Rd SV FV allow. F allow. F F = ma. load bearing capacit of the channel lips 83 Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages Further design properties F F e w Cross section data pages 62, 64 Note on span L: take constructive measures to prevent failure caused b bulging, tilting and buckling F [kn] L [m] Accessories PA - 41 Channel cover see page 58 SDM - 41/8 Rubber vibration absorber see catalogue MT-FFC 38

39 Framing Channels Medium Dut Framing Sstem Framing channel HZL 63/63 HZL 63/63 cold-rolled, serrated M1:1 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HZL 63/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m FV FV F = ma. load bearing capacit of the channel lips HALFEN 3 Accessories HPE 63/63 Channel end cap see page HZL 63/ PA - 41 Channel cover see page 58 Standard profile for HALFEN Powerclick Sstem 63. More information on the HALFEN Framing Sstem "Powerclick" can be found in Technical Product Information "HALFEN Powerclick PC63". Serration SDM - 41/8 Rubber vibration absorber see catalogue MT-FFC Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages HZL 63/63 F F e w 250 F [kn] L [m] F,Rd allow. F allow. F Further design properties Cross section data page N Fleural buckling page 71 Heav Dut Medium Dut Statics Light Dut 39

40 Framing Channels Medium Dut Framing Sstem Framing channel HM 41/22 and HL 41/22 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut HM 41/22 resp. HL 41/22 cold-rolled 2.5 M1:1 41/ Dimensions and cross-section properties 21 Length Weight Cross section area HM 41/22 Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd SV FV allow. F allow. F A HL 41/ m 1.0 m 1.5 m WB F,Rd SV FV allow. F allow. F A HM 41/22 D m 1.5 m 2.0 m WB F,Rd FV A allow. F allow. F F = ma. load bearing capacit of the channel lips Accessories HL 41/ Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages F HM 41/22 D F e w F [kn] Further design properties Double channel on request L [m] HPE 41/22 Channel end cap see page 58 PA - 41 Channel cover see page 58 SDM - 41/8 Rubber vibration absorber see catalogue MT-FFC F F Point Cross load section capacities data pages 68 62, 64 F F Point-load capacities page 68 40

41 Framing Channels Medium Dut Framing Sstem Framing channel HZM 41/22 and HZL 41/22 HZM resp. HZL 41/22 cold-rolled, serrated 2.5 M1:1 41/22 7 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HZM 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV A allow. F allow. F HZL 41/ m 1.0 m 1.5 m WB F,Rd FV A allow. F allow. F HZM 41/22 D 1.0 m 1.5 m 2.0 m WB F,Rd FV A allow. F allow. F F = ma. load bearing capacit of the channel lips Accessories HZM 41/22 HZL 41/ Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages F HZM 41/22D F e w Further design properties Double channel on request F [kn] L [m] Heav Dut Medium Dut Statics Light Dut HPE 41/22 Channel end cap see page 58 PA - 41 Channel cover see page 58 SDM - 41/8 Rubber vibration absorber see catalogue MT-FFC Cross section data pages 62, 64 F F Point-load capacities page 68 41

42 Framing Channels Medium Dut Framing Sstem Framing channel HLL 41/41 and HLL 41/22 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut HLL 41/41 cold-rolled 41 M1: / Dimensions and cross-section properties Length Weight Cross section area 41/22 Moment of inertia HLL 41/22 50 Elastic section modulus Load capacities HLL 41/41 Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F e w HLL 41/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m F,Rd SV allow. F allow. F HLL 41/ SV F = ma. load bearing capacit of the channel lips Accessories 22 HPE 41/41 resp. HPE 41/22 Channel end cap see page HLL 41/22 cold-rolled PA - 41 Channel cover see page Suitable HALFEN Bolts HS 41/41, HZS 41/41, HZS 41/22 and locking plates see pages F F e w F [kn] L [m] F,Rd allow. F allow. F SDM - 41/8 Rubber vibration absorber see catalogue MT-FFC 42

43 Framing Channels Medium Dut Framing Sstem HALFEN Bolts HZS 41/41, HZS 41/22 and HS 41/41 HALFEN Bolts for all 41/... channels: l 34,5 34,5 35,2 l l Load capacities for 41/... HALFEN Bolts Thread Ø HZS 41/41 HALFEN Bolt serrated, order nut separatel HZS 41/22 HALFEN Bolt serrated, incl. nut for serrated channels 41/41, 41/22 and 63/63 HS 41/41 HALFEN Bolt incl. nut F HZS 41/41 available bolts Length l M6 M8 M10 M12 M16 30 ZL ZL ZL ZL ZL ZL ZL ZL ZL ZL ZL FV ZL Diameter M16 is not compatible with profile 41/22 Diameter M16 can onl be inserted into the slot from channel end ZL = inc flake coating Torques for HALFEN Bolts Load bearing capacities per bolt for centric tension for all 41/... and 63/... profiles F [kn] Do not eceed the channel load bearing capacit For profiles HZM/HZL 41/22, 41/41, 63/63 HZS 41/22 available bolts Length l M12 M16 35 FV 8.8 A4-50 A FV 8.8 FV 8.8 A4-50 A A FV 8.8 HS 41/41 available bolts Length l M10 M12 35 FV 4.6 FV 4.6 A4-70 A FV 4.6 Recommended load capacit per HALFEN Bolt in channel longitudinal direction F [kn] For profiles HM/HL 41/22, 41/41, 41/62, 41/83 For profiles HLL 41/22, 41/41 41/... HZS 41/41 HZS 41/22 HZS 41/22 HS 41/41 HS 41/41 HZS 41/41 HZS 41/22 HZS 41/22 HZS 41/41 HZS 41/22 HZS 41/41 steel 8.8 A A4-70 steel 8.8 A4-50 steel A4-50 steel M allow. F M allow. F M allow. F M allow. F M allow. F Diameter M16 is not compatible with profile 41/22 Diameter M16 can onl be inserted into the slot from channel end HZS 41/41 M without serration Recommended torques T inst [Nm] Thread Ø HZS 41/41 HZS 41/22 HZS 41/22 HS 41/41 HS 41/41 steel 8.8 A A4-70 M M /... M M12 60 (55) M (95) ( ) values for HLL profiles in brackets F Heav Dut Medium Dut Statics Light Dut 43

44 Framing Channels Medium Dut Framing Sstem Locking plates GWP 41/41 - SN, - SH, GWP 41/22 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut GWP 41/41 Locking plate for all 41/... channels and profile 63/63 GWP 41/41 available plates FV GV A4 d - M6 M6 6 M8 M8 M8 8/6 M10 M10 M10 F M12 F M12 F M12 9 M12 M12 - GWP 41/22 available plates GV Load capacities for 41/... locking plates Thread Ø 41/... A4 M6 - M8 M10 M12 M16 M8 M10 M12 M16 d b GWP 41/41 steel a F b 20 a M16 - M16 30 F = flat shape, fits to all flat 41/.. and 63/.. profiles GWP 41/22 Locking plate for serrated channel 41/22 and 41/41 d d b b a a GWP 41/41 SH available plates GV d M6 6 M8 8 M10 9 M12 12 Load bearing capacities for centric tension for all 41/... and 63/... profiles F [kn] Do not eceed the channel load bearing capacit GWP 41/41 A4 GWP 41/41 SH Locking plate with long spring for channel 41/41 GWP 41/22 steel GWP 41/22 A4 b Torques for 41/... locking plates 41/... Thread Ø ( ) values for HLL profiles in brackets GWP 41/41 steel a 20 34,5 For profiles HZM/HZL 41/22, 41/41, HZL 63/63 GWP 41/41 A4 GWP 41/41 SN available plates GV d M6 6 b a M ,5 M10 9 F M12 F = flat shape, fits to all 41/.. and 63/.. profiles Recommended torques T inst [Nm] GWP 41/41 GWP 41/41 GWP 41/22 GWP 41/22 steel A4 steel A4 M M M M12 75 (55) F M12 60 (55) M (95) Recommended load capacit for locking plates in channel longitudinal direction F [kn] GWP 41/22 steel GWP 41/22 A4 For profiles HM/HL 41/22, 41/41, 41/62, 41/83 GWP 41/41 steel For profiles HLL 41/22, 41/41 GWP 41/41 steel M allow. F M allow. F M allow. F M allow. F F M allow. F M allow. F F = flat shape, fits to all standard 41/.. and 63/.. profiles Not compatible with profiles 41/22 and 63/63 Diameter M16 can onl be inserted into the slot from channel end d a F b GWP 41/41 SN Locking plate with short spring for channels 41/22 and 63/63 d a b 44

45 Framing Channels Light Dut Framing channel HM 36/36, HL 36/36 and HM 38/17 HM 36/36 resp. HL 36/36 cold-rolled M1: / Dimensions and cross-section properties Length Weight Cross section area HM 36/36 HL 36/36 60 Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Dending load capacit at span L Material Order no. G A l l W W F ew HM 36/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV A allow. F allow. F HL 36/ WB F,Rd FV A allow. F allow. F HM 38/ WB F,Rd FV A allow. F allow. F A F = ma. load bearing capacit of the channel lips Stainless steel A2 on request; Note: high corrosion resistant stainless steel HCR for HM 38/17 on request HM 38/17 cold-rolled /17 18 F 17.5 F e w HM 38/17 Suitable HALFEN Bolts HS 38/17 see page 46 F [kn] L [m] Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut Accessories Further design properties PA 18 H Channel cover see page 58 HPE 36/36 Channel end cap for HM and HL 36/36 see page 58 SIC 38/17 Locking washer see page 56 SDM - 36/6 Rubber vibration absorber see catalogue MT-FFC Cross section data pages 62, 64 F F Point-load capacities page 68 N Fleural buckling page 71 45

46 HALFEN Bolts Light Dut HALFEN Bolts HS 38/17 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut 29 Load bearing capacities for HALFEN Bolts Thread Ø 38/17 M10 M12 M16 HS 38/17 available bolts Length l M10 M12 M16 20 GVs 4.6 GVs 4.6 GVs A4-70 A on request Load capacities for HALFEN Bolts F F GVs 4.6 GVs 4.6 GVs 4.6 FV 4.6 FV 4.6 FV 4.6 A4-70 A2-70 A2-50 A4-70 A4-50 GVs 4.6 GVs 4.6 GVs 4.6 FV 4.6 A4-70 A2-70 A2-50 A4-70 A4-50 GVs 4.6 GVs 4.6 GVs 4.6 A4-70 FV 4.6 FV 4.6 A2-70 A4-50 A4-70 Recommended load bearing capacities per HALFEN Bolt in channel longitudinal direction F Length l M10 M12 M16 GVs 4.6 GVs 4.6 GVs A4-70 GVs 8.8 GVs 8.8 A4-70 FV 8.8 A FV 8.8 GVs 4.6 GVs 4.6 GVs A4-70 A4-50 A Li A4-50 GVs 4.6 GVs 4.6 GVs A4-50 FV 4.6 A GVs 4.6 GVs GVs 4.6 GVs 4.6 GVs 4.6 A4-50 A GVs 4.6 GVs 4.6 A4-50 A4-50 Recommended torques F [kn] F [kn] T inst [Nm] HS HS HS A2-50 A4-50 A2-70 A A2-50; A4-50; A2-70; A allow. F allow. F allow. F Note: do not eceed the ma. channel load bearing capacit! Load capabilit due to friction Locking plates d b HS 38/17 HALFEN Bolt incl. nut Li = left-hand thread High corrosion resistant stainless steel HCR on request GWP 38/17 a GWP 38/17 available bolts a GV A4 M6 M8 M10 M12 M6 M8 M10 M12 b d Load capacities GWP 38/17 F 38/17 A2-50; A4-50 A2-70; A Thread M6 M8 M10 M12 Load capacit [kn] 3.1 allow. F allow. F allow. F allow. F

47 Framing Channels Light Dut Framing channels HM 28/28 and HL 28/28 HM 28/28 resp. HL 28/28 cold-rolled M1: / Dimensions and cross-section properties Length Weight Cross section area HM 28/28 Moment of inertia HL 28/28 Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L F F [kn] F e w L [m] Material Order no. G A l l W W F ew HM 28/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd SV FV allow. F allow. F A HL 28/ WB F,Rd SV FV allow. F allow. F A F = ma. load bearing capacit of the channel lips Accessories HPE 28/28 Channel end cap see page 58 SDM - 28/6 Rubber vibration absorber see catalogue MT-FFC ,5 Further design properties Suitable HALFEN Bolts HS 28/15 see page 51 N Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut Cross section data pages 62, 64 Fleural buckling page 71 47

48 Framing Channels Light Dut Framing channel HM 26/26 and HL 26/26 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut HM 26/26 resp. HL 26/26 cold-rolled 1.25 M1:1 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM 26/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m SV HL 26/ SV F = ma. load bearing capacit of the channel lips Accessories 26 26/26 12 HPE 26/26 Channel end cap see page HM 26/26 HL 26/26 SDM - 28/6 Rubber vibration absorber see catalogue MT-FFC ,5 F,Rd F [kn] allow. F allow. F F,Rd F Suitable HALFEN Bolts HS 28/15 see page 51 F e w L [m] allow. F allow. F Further design properties Cross section data pages 62, 64 48

49 Framing Channels Light Dut Framing channel HM 28/15 and HL 28/15 HM 28/15 and HL 28/15 cold-rolled /15 M1:1 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM 28/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV A allow. F allow. F A HL 28/ WB F,Rd FV A allow. F allow. F A F = ma. load bearing capacit of the channel lips Stainless steel A2 on request; Note: high corrosion resistant stainless steel HCR for HM 28/15 on request Accessories HPE 28/15 Channel end cap see page 58 HM 28/15 HL 28/15 SDM 28/6 Rubber vibration absorber see catalogue MT-FFC F Suitable HALFEN Bolts HS 28/15 see page 51 F e w Further design properties F F [kn] L [m] F Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut SIC 28/15 Locking washer see page 56 Cross section data pages 62, 64 Point-load capacities page 68 49

50 Framing Channels Light Dut Framing channel HM 315 (C30) Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut HM 315 (C30) cold-rolled 1.5 M1:1 Dimensions and cross-section properties Length Weight Cross section area Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L Material Order no. G A l l W W F ew HM [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB FV F = ma. load bearing capacit of the channel lips Accessories 30 HM SIC 28/15 Locking plate see page HM 315 Suitable locking plates GWP 28/15 see page 51 F,Rd F F e w F [kn] L [m] allow. F allow. F Further design properties Cross section data page 62 50

51 HALFEN Bolts Light Dut HALFEN Bolts HS 28/15 Load bearing capacities for HALFEN Bolts Load capacities for HALFEN Bolts Length l M6 M8 M10 M12 15 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs GVs 8.8 A2-70 A2-70 A4-70 GVs 4.6 GVs 4.6 GVs A2-70 A2-70 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 GVs A2-70 FV 4.6 A4-70 A2-70 A GVs 4.6 GVs 4.6 GVs 4.6 GVs FV 8.8 A2-70 A4-70 on request Recommended load bearing capacit per HALFEN Bolt in channel longitudinal direction Length l M6 M8 M10 M GVs 4.6 GVs 4.6 GVs 4.6 FV 4.6 GVs 4.6 GVs 4.6 GVs 8.8 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 A4-70 GVs 4.6 GVs 4.6 A4-50 GVs 4.6 A4-50 GVs 4.6 GVs 4.6 A4-50 GVs 4.6 A4-50 Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 28/15 M6 M8 M10 M HS HS HS A2-50 A4-50 A2-70 A ; 8.8 A2-50; A4-50; A2-70; A allow. F allow. F allow. F allow. F Note: do not eceed the ma. channel load bearing capacit Load capabilit due to friction Locking plates HS 28/15 HALFEN Bolts incl. nut Li = left-hand thread Not for HM 315 High corrosion resistant stainless steel HCR on request F F HS 28/15 available bolts F A2-50; A4-50 A2-70; A Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut GWP 28/15 for profiles 28/15 and HM 315 (C30) d Assembl notes: M6 and M8: insert the locking plate at an angle through the channel slot! M10: insert the locking plate first, then fit and turn the threaded rod! b a GWP 28/15 available plates GV A4 a b d M5 - M6 M M8 M8 M10 M GWP 28/15 Load capacities Thread M5 F M6 M8 28/15 M10 F [kn] 2.1 allow. F allow. F allow. F allow. F

52 Framing Channels Light Dut Montageschiene Framing channel HM 20/12 and HL 20/12 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut HM 20/12 resp. HL 20/12 cold-rolled M1:1 1, / Dimensions and cross-section properties HM 20/12 Length Weight Cross section area HL 20/12 Moment of inertia Elastic section modulus Load capacities Ma. point-load bearing capacit Bending load capacit at span L F F [kn] F e w L [m] Material Order no. G A l l W W F ew HM 20/ [kg/m] [cm 2 ] [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [kn] [cm] 0.5 m 1.0 m 1.5 m WB F,Rd FV A allow. F allow. F HL 20/ WB F,Rd FV A allow. F allow. F F = ma. load bearing capacit of the channel lips Accessories SIC 20/12 Locking washer see page Suitable HALFEN Bolt HS 20/12 see page 53 Further design properties SIC Cross section data pages 62, 64 52

53 l HALFEN FRAMING SYSTEMS HALFEN Bolts Light Dut HALFEN Bolts HS 20/ Load bearing capacities for HALFEN Bolts Load capacities for HALFEN Bolts GWP 20/12 available plates GV Thread M5 M6 A4 Thread M5 M6 a Length l M6 M GVs 4.6 GVs 4.6 GVs A GVs b d GVs 4.6 GVs A2-70 Recommended load capacit per HALFEN Bolt in channel longitudinal direction Length l M6 M8 40 GVs 4.6 GVs A GVs 4.6 A GVs GVs GVs 4.6 Recommended torque Thread Ø F [kn] F [kn] T inst [Nm] 20/12 M6 M8 HS HS HS 4.6 A A A allow. F allow. F Note: do not eceed the ma. channel load bearing capacit Load capabilit due to friction Locking plates HS 20/12 HALFEN Bolts incl. nut Locking plate GWP 20/12 F F HS 20/12 available bolts on request F Load capacities for GWP 20/12 F 20/12 Thread M5 M6 F [kn] 2.1 allow. F allow. F 1.9 Accessories Medium Dut Framing Channels Heav Dut Statics Light Dut 53

54 l l l l l l l l HALFEN FRAMING SYSTEMS Accessories: HALFEN Bolts Heav Dut Medium Dut Light Dut Statics Profile HM 72/48 l Bolt HS 72/48 Ø 58 HSR 72/48 59,5 HM/HL 55/42, 52/34, 50/30, 49/30, 50/40, 50/40, 486 HS 50/30 42,5 HM 55/42 HS 50/30 41,5 HM 52/34 HM 50/30 HM 40/22, HM 40/25, HM 422 HSR 50/30 HS 40/22 41,5 33,8 HM 40/22 HSR 40/22 33,9 HM 36/36, HL 36/36, HM 38/17 HS 38/17 M20 M24 M27 M30 M20 M10 M12 M16 M20 M24 M16 M20 M10 M12 M16 M16 M10 M12 M16 15 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs ,6 A4-70 A4-50 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 FV4.6 A4-70 A4-50 A4-70 GVs 8.8 A4-50 FV4.6 FV4.6 FV4.6 FV4.6 A4-70 A2-70 A2-50 A4-50 A4-70 A4-50 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 FV 8.8 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 GVs 4.6 GVs 4.6 GVs 4.6 FV4.6 GVs 8.8 A4-70 GVs 8.8 A4-50 A4-70 A2-70 FV4.6 A4-70 FV4.6 A4-50 A4-70 A4-70 A2-50 A4-50 A4-70 A4-50 GVs 8.8 GVs 4.6 GVs 8.8 GVs 8.8 GVs 8.8 A4-50 FV4.6 FV4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 A4-50 A4-70 FV4.6 A4-70 FV4.6 FV4.6 A4-70 FV4.6 FV4.6 A4-50 A4-50 A4-50 A2-70 A4-50 A4-70 A4-70 GVs 4.6 FV4.6 A4-50 FV 8.8 GVs 4.6 GVs 4.6 GVs 8.8 GVs 8.8 GVs 8.8 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 A4-70 GVs 8.8 GVs 8.8 FV 8.8 FV4.6 A4-70 FV 8.8 A4-50 A4-50 A4-50 GVs FV 8.8 FV4.6 FV4.6 FV4.6 FV4.6 FV 8.8 GVs 4.6 FV4.6 GVs GVs 8.8 FV 8.8 A4-50 FA-70 GVs 4.6 GVs 4.6 GVs 8.8 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 A4-70 A4-50 A4-50 A4-50 A4-50 A4-70 A Li A4-50 A4-50 A4-50 A4-50 FV4.6 FV4.6 FV4.6 FV4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 GVs 8.8 FV 8.8 A4-50 GVs 8.8 GVs 8.8 GVs 8.8 FV4.6 A4-50 FV A4-50 FV4.6 FV4.6 A4-50 A4-50 A4-50 A4-50 A4-50 FA GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 A4-50 FV4.6 FV4.6 FV4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs GVs 8.8 FV4.6 GVs 8.8 A4-50 A4-50 A4-50 A4-50 A4-50 A FV4.6 FV4.6 FV4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 A4-50 A GVs GVs 4.6 GVs 4.6 GVs 4.6 Li = left-hand thread; ZL = inc flake coated 54

55 l l l l l l HALFEN FRAMING SYSTEMS Accessories: HALFEN Bolts HM/HL 28/28, HM/HL 26/26, HM/HL 28/15 HM 20/12, HL 20/12 HM/HL/HLL/HZM/HZL 41/41, 41/22, HM/HL 41/62, HM/HL 41/83 HZL 63/63 all 41/... HZM 64/44 HZM 53/34 HZM 41/27, HZM 38/23 HS 28/15 HS 20/12 HS 41/41 HZS 41/41 HZS 41/22 HZS 64/44 HZS 53/34 HZS 38/23 23,6 15,5 l 35,2 d b 34,5 M6 M8 M10 M12 M6 M8 M10 M12 M6 M8 M10 M12 M16 M12 M16 M20 M24 M16 M20 M12 M16 M12 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 A2-70 A2-70 A2-70 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 A2-70 A2-70 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 ZL ZL ZL ZL GVs 8.8 GVs 8.8 GVs 8.8 A2-70 FV4.6 A2-70 A4-70 A2-70 A4-70 GVs 4.6 FV4.6 FV4.6 FV 8.8 A4-50 A4-70 A4-70 A4-50 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 GVs 8.8 GVs 8.8 FV 8.8 A2-70 A2-70 A4-70 l GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 FV4.6 ZL ZL ZL FV 8.8 FV 8.8 GVs 8.8 GVs 8.8 GVs 8.8 FV4.6 A2-70 A4-50 A4-50 A2-70 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 A4-70 FV 8.8 A4-70 A4-70 ZL ZL ZL 34, ,6 GVs 8.8 A ,8 HZM 29/20 HZS 29/20 20,5 Heav Dut Medium Dut Light Dut GVs 4.6 GVs 4.6 GVs 4.6 GVs 4.6 A4-50 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 A4-70 A4-70 A4-70 A4-70 GVs 4.6 GVs 4.6 GVs 4.6 ZL FV 8.8 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 A4-50 FV4.6 A4-70 A4-70 Statics GVs 4.6 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 A4-50 A4-70 GVs 4.6 GVs 4.6 GVs 8.8 GVs 8.8 GVs 8.8 GVs 8.8 A4-50 A4-70 GVs 4.6 GVs 8.8 GVs 8.8 A4-50 GVs 8.8 GVs 8.8 GVs 8.8 High corrosion resistant stainless steel HCR on request 55

56 Accessories Heav Dut Medium Dut Light Dut Statics MU Heagonal nuts EN ISO 4032/ DIN 934 VUS Square washers VUS 40/25 for profile 40/25; HZA 41/22 VUS 49/30 for profile 54/33, 49/30 VUS 52/34 for profile 52/34, 50/30 VUS 72/49 for profile 72/48, 72/49 VUS 41/41 for all 41/.. profiles GV A4 S/m S/m e Galvanied Stainless DIN ISO F.k. 8 steel A4 Thread Thread M6 M6 10/5 10/ M8 M8 13/6.5 13/ M10 M10 17/8 16/ M12 M12 19/10 18/ M16 M16 24/13 24/ M20 M20 30/16 30/ M24-36/19 36/ FV A2 S/m S/m e Hot-dip Stainless DIN EN galvanied steel A4 Thread Thread M6, M8 M8 13/6.5 13/ M10 M10 17/08 16/ M12 M12 19/10 18/ M16 M16 24/13 24/ FV A4 a b d Hot-dip galvanied For bolt sie: Stainless steel A4 For bolt sie: M10 M M12 M M16 M M10 M M12 M M16 M M20 M M16 M M20 M M20 M M24 M M27 M M30 M M6 M M10 M M12 M Ordering eample: VUS 52/34 - FV - M20 US Washers DIN 9021/ EN ISO 7094/ DIN 440 US Washers EN ISO 7089/ DIN 125 SIC Locking washer GV A4 D d s Galvanied Stainless DIN steel For bolt For bolt 440 M M8 M M10 M M M12 M M16 M M Ordering eample: US - M12 - GV - DIN 9021 GV A4 D d s Galvanied Stainless steel A4 For bolt For bolt M6 M M8 M M10 M M12 M M16 M M20 M M FV Hot-dip galvanied For bolt GV Galvanied A2 Stainless steel A2 For bolt A4 Stainless steel D d s - M M10 M M12 M M16 M Ordering eample: US - M12 - GV - DIN 125 Suitable for HALFEN Bolts Tpe Dimensions SIC - 50/30 - GV SIC - 50/30 - A4 50/30 M16, M20 SIC - 40/22 - GV SIC - 40/22 - A4 38/17 40/22 M16 SIC - 38/23 - GV - 38/23 M16 SIC - 29/20 - GV - 29/20 M12 SIC - 38/17 - GV SIC - 38/17 - A4 38/17 40/22 M12, M10 SIC - 28/15 - GV SIC - 28/15 - A4 28/15 M8, M10 SIC - 20/12 - GV SIC - 20/12 - A4 20/12 M8 Ordering eample: SIC - 38/17 - GV Application VUS: for shimming non-flush installation of HALFEN Anchor channels or for stand-off installations see page 69 Shimming VUS Application SIC: for securing HALFEN Bolts; prevents bolts turning when tightening nuts Assembl scheme: HALFEN Framing channel HALFEN Bolt Locking washer SIC 56

57 Accessories GWS Threaded rods DIN HSK Heagonal head bolts EN ISO 4017/ DIN 933 (without nut) He bolts are used in combination with HALFEN Locking plates GV A4 Length allow. F Galvanied F.k. 4.6 Thread Stainless steel A4 Thread [kn] [kn] M6 M M8 M M10 M M12 M M16 M M20 M M Ordering eample: GWS - M GV GV 8.8 A4 S S Galvanied Stainless steel DIN EN ISO FK 8.8 Dimensions Dimensions M M 6 25 M 8 25 M8 25 M 8 40 M M M10 30 M M10 45 M M M M M12 25 M M12 30 M M12 40 M M M12 60 M M12 80 M M M16 40 M M16 60 M M VBM Coupler sleeves, round SKM Heagonal coupler sleeves with view holes SPH Turnbuckles with rightand left-hand thread f = min. screw depth M12 = 10mm M16 = 13 mm GV A4 D L allow. F Galvanied Stainless steel Thread Thread [kn] [kn] M6 M6 10/ M8 M8 12/ M10 M10 13/ M12 M12 16/ M16 M16 21/ M20 M20 26/ Ordering eample: VBM - A4 - M16 FV A4 S L allow. F Hot-dip Stainless galvanied steel [kn] [kn] Thread Thread M10 M M12 M M16 M Ordering eample: SKM - FV - M12 A4 A4 D D Stainless steel Thread M12 Length L Stainless steel Thread M16 Length L For M12 For M16 M M M M M M M M M M allow. F = 5 kn = 7 kn allow. F = 10 kn = 14 kn Ordering eample: SPH - A4 - M12 75 Heav Dut Medium Dut Light Dut HJV Adjustment coupler FV A4 t b d Hot-dip galvanied Tpe Stainless steel Tpe ma. F Ed allow. F [kn] [kn] RM Ring nut DIN 582 from GV d allow. F C 15E, galvanied Thread [kn] [kn] M M M M M Statics Ordering eample: RM - GV - M12 Cross section Recommended design value of the load capacit with a centric tensile stress Recommended design value of the load 57

58 Accessories Heav Dut Medium Dut Light Dut Profilendstopfen HPE Channel caps HPE Channel end caps in plastic HALFEN PA Channel cover Tpe overview Tpe HPE 63/63 Colour: blue Tpe HPE Colour: black Tpe HPE 41/41 Tpe HPE 41/22 Colour: black Product range Order no. Suitable for Description channel HPE 63/ /63 HPE 52/ /34 HPE 50/ /40 HPE 41/ /41 HPE 41/ /22 HPE 36/ /36 HPE 28/ /28 HPE 28/ /15 HPE 26/ /26 The channel cover PA is used to protect the channel slot against dirt etc. Tpe PA 41 PA 22 PA 18 H Suitable for profiles: 50/40, 50/30, 486, all 41/... Profiles Suitable for profile 52/34 Suitable for profiles 36/36, 38/17 Assembl diagram: Tpe HPE 63/63 Tpe HPE 41/41 Tpe HPE 41/22 Assembl diagram: 15 PA 22 HALFEN Tpe HPE HALFEN Channel i.e. HM 52/34 Available tpes Statics Qualit: hard PVC (KS) , ,5 16,5 5 Tpe Length Order no PA KS PA SV PA KS Qualit: steel sendimir inc plated (SV) white medium gre medium gre PA - 18H - KS

59 HALFEN Cantilevers Cantilevers KON Fleible comprehensive support sstem Whether for low or ver high requirements: ou are guaranteed to find the most cost-efficient solution for our requirements using the HALFEN product range. With its adjustable bolt connections, components can be installed, dismantled, moved and adjusted quickl and simpl. Short assembl times The fleibilit of HALFEN Cantilevers/ Bolts make them ideal when the positions and sies of bolts can not be defined during the planning stage of a project. Using the HALFEN product range avoids costl and comple adjustment, drilling or thread cutting in corrosion protected components. Cantilever 52: Cantilever 41: Cantilever 36/28: KON 52/2 Pipe supports with cantilevers brackets in a sewage treatment plant KON 41/1 KON 41/D KON 28/1 KON 36/1 Heav Dut Medium Dut Light Dut Note: Depending on the number of items ordered, custom cantilevers are available KON 41/2 KON 36/2 Statics Further information on HALFEN Cantilevers is available at Take a look at our catalogue Fleible Framing Connections : HALFEN Fleible Framing Connections Technical Product Information, MT-FFC. 59

60 HALFEN Framing Channels, Hot-Rolled, Non-Slotted Bending Load Capacities Heav Dut Medium Dut Light Dut HM 72/48 e 2 e 1 Hot-rolled Materials/coatings Channel weight G [kg/m] Cross section area A [cm²] Centroid e 2 [cm] Moment of inertia I [cm 4 ] I [cm 4 ] W,el [cm³] Elastic/plastic section modulus W,el [cm³] W,pl [cm³] W,pl [cm³] Ma. point-load bearing capacit allow. F [kn] WB - FV - A HM 55/42 WB - FV HM 52/ HM 50/30 WB - FV - A HM 40/ HM 72/48 D HM 55/42 D HM 52/34 D HM 50/30 D HM 40/22 D HZM 64/44 WB - FV - A HZM 53/34 WB - FV - A HZM 41/27 WB - FV HZM 38/23 WB - FV - A HZM 29/20 WB - FV HZM 64/44 D HZM 53/34 D HZM 41/27 D HZM 38/23 D HZM 29/20 D F F, Rd [kn] F e w e w [cm] Statics Observe the minimum distance a e between the channel end and the load point (HALFEN Bolt, locking plate): heav and medium dut framing sstems: a e 30 mm, light dut framing sstems: a e 20 mm. Do not eceed the bolt load capacit or the ma. channel load bearing capacit. For maimum point-load capacit: F = ma. load bearing capacit of the channel lips. Take constructive measures to prevent failure caused b bulging, tilting and buckling. On request. 60

61 HALFEN Framing Channels, Hot-Rolled, Non-Slotted Bending Load Capacities Material: steel, tpe WB, FV E= N/mm 2 e w F L [m] Bending load capacit at span L (single span element) F L [m] F [kn] F [kn] q [kn/m] allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 1.00 m 2.00 m 3.00 m 1.00 m 2.00 m 3.00 m 1.00 m 2.00 m 3.00 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 1.00 m 2.00 m 3.00 m 1.00 m 2.00 m 3.00 m 1.00 m 2.00 m 3.00 m F q L [m] Heav Dut Medium Dut Light Dut Statics All load capacities are calculated using the elastic-plastic method acc. to EN , partial safet factor F = 1,4; deflection l /150. Determination of the allowable value allow. F = / 1.4 Note: For stainless steel framing channels the bending deflection value must be verified separatel using the valid E-modulus of elasticit. 61

62 HALFEN Framing Channels, Cold-Rolled, Non-Slotted Bending Load Capacities Heav Dut Medium Dut Light Dut e 2 e 1 Materials/coatings Channel weight G [kg/m] Cross section area A [cm²] Centroid e 2 [cm] Moment of inertia I [cm 4 ] I [cm 4 ] W,el [cm³] Elastic/plastic section modulus W,el [cm³] W,pl [cm³] W,pl [cm³] Ma. point-load bearing capacit allow. F HM 49/30 WB - FV - A HM 40/25 WB - FV - A HM 50/40 WB - FV - A HM 486 WB - FV HM 422 (C40) WB - FV HM 41/41 WB SV FV - A HZM 41/41 WB - FV - A HM 41/22 WB SV FV - A HZM 41/22 WB - FV - A HM 41/83 WB SV FV HM 41/62 WB SV FV Cold-rolled HM 41/41 D WB - FV - A HZM 41/41 D WB - FV - A HM 41/22 D WB - FV - A HZM 41/22 D - FV - A HM 41/62 D WB - - A [kn] F F,Rd [kn] F e w e w [cm] Statics HM 36/36 WB - FV - A HM 38/17 WB - FV A2 A HM 315 (C30) WB - FV HM 28/28 WB SV FV - A HM 26/26 - SV HM 28/15 WB - FV A2 A HM 20/12 WB - FV A Observe the minimum distance a e between the channel end and the load point (HALFEN Bolt, locking plate): heav and medium dut framing sstems: a e 30 mm, light dut framing sstems: a e 20 mm. Do not eceed the bolt load capacit or the ma. channel load bearing capacit. For maimum point-load capacit: F = ma. load bearing capacit of the channel lips. Take constructive measures to prevent failure caused b bulging, tilting and buckling. On request. 62

63 HALFEN Framing Channels, Cold-Rolled, Non-Slotted Bending Load Capacities Material: steel, tpe WB, FV, SV E= N/mm 2 e w F L [m] Bending load capacit at span L (single span element) F L [m] F [kn] F [kn] q [kn/m] allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 1.00 m 2.00 m 3.00 m 1.00 m 2.00 m 3.00 m 1.00 m 2.00 m 3.00 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 1.00 m 1.50 m 2.00m 1.00 m 1.50 m 2.00 m 1.00 m 1.50 m 2.00m F q L [m] Heav Dut Medium Dut Light Dut allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m Statics All load capacities were calculated using the elastic-plastic method acc. to EN , partial safet factor F = 1,4; deflection l / 150. Determination of the allowable value allow. F = / 1.4 Note: For stainless steel framing channels the bending deflection value must be verified separatel using the valid E-modulus of elasticit. 63

64 HALFEN Framing Channels, Cold-Rolled, Slotted Bending Load Capacities Heav Dut Medium Dut Light Dut HL 50/40 e 2 e 1 Cold-rolled Materials/coatings Channel weight G [kg/m] Cross section area A [cm²] Centroid Moment of inertia e 2 [cm] I [cm4] I [cm4] Elastic/plastic section modulus W,el [cm³] W,el [cm³] W,pl [cm³] Ma. point-load bearing capacit WB - FV - A HZL 63/ FV HL 41/41 WB SV FV - A HL 41/22 WB SV FV - A HZL 41/41 WB - FV - A HZL 41/22 WB - FV - A HL 41/83 WB FV HL 41/62 WB FV HL 36/36 WB - FV - A HL 28/28 WB SV FV - A HL 28/15 WB - FV A2 A HL 26/26 - SV HL 20/12 WB - FV A ul. F [kn] F F,Rd [kn] e w F e w [cm] Statics HL/HZL channel dimensions/holes and spacings Profile HL/HZL D L A a 50/ / / / / / / / / / / A L a Other hole sies and spacings on request D 64

65 HALFEN Framing Channels, Cold-Rolled, Slotted Bending Load Capacities Material: steel, tpe WB, FV, SV E= N/mm 2 F L [m] Bending load capacit at span L (single span element) F L [m] F [kn] F [kn] q[kn/m] allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 1.00 m 2.00 m 3.00 m 1.00m 2.00 m 3.00 m 1.00 m 2.00 m 3.00 m allow. F allow. F allow. F allow. F allow. F allow. F allow. q q Rd allow. q q Rd allow. q q Rd 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m 0.50 m 1.00 m 1.50 m F q L [m] Heav Dut Medium Dut Light Dut Observe minimum distance a e between channel end and load point (HALFEN Bolt, locking plate): heav and medium dut framing sstems: a e 30 mm, light dut framing sstems: a e 20 mm. Do not eceed the bolt load capacit or the ma. channel load bearing capacit. For maimum point-load capacit: F = ma, load bearing capacit of the channel lips. Take constructive measures to prevent failure caused b bulging, tilting and buckling. On request. All load capacities were calculated using the elastic-plastic method acc. to EN , partial safet factor F = 1,4; deflection l / 150. Determination of the allowable value allow. F = / 1.4. Note: For stainless steel framing channels the bending deflection value must be verified separatel using the valid E-modulus of elasticit. Statics 65

66 Load Bearing Capacities for Welded or Bolted HALFEN Framing Channels Hot-rolled framing channels welded or bolted to structural elements Heav Dut Medium Dut Light Dut 40 Load bearing capacities for welded or bolted hot-rolled framing channels Hot-rolled F F S S e w F F F 40 F e w l w e w Fillet seam a w Profile Weld seams Point-load bearing capacit HALFEN Bolts allowable load F [kn] Design values of resistance [kn] Bolt sie Spacing a w l w e w diam. allow. F allow. F allow. F F,Rd F,Rd S s HM 72/ M24 HM 55/ M20 HM 52/ M20 HM 50/ M20 HM 40/ M16 S s e w HZM 64/ M24 HZM 53/ / /26.6 M20 HZM 41/ M16 HZM 38/ M16 HZM 29/ M12 Recommended load bearing capacities in channel longitudinal direction for standard (non-serrated) channels can be found on the dedicated product page For stainless steel For this determined value, failure of the A4 bolt is decisive F 40 F F F F S S e w F F F 40 F e w l w e w Fillet seam a w Statics In case of simultaneous loading in all directions the following criterion must be met: F allow. F + F allow. F + resp. F allow. F 1 F,Ed F,Rd + F,Ed F,Rd + F,Ed F,Rd 1 F, F, F = eisting load; allow. F = allowable point-load capacit resp. F,Ed, F,Ed, F,Ed = Design values of action; F,Rd, F,Rd, F,Rd = Design values of resistance The bearing capacities are for loads acting on the front edge of the channel. For off-set transverse load (e.g. stand-off installations) the bending moment of the bolt must be considered and superimposed with the tensile load, see page

67 Load Bearing Capacities for Welded or Bolted HALFEN Framing Channels Framing channels welded or bolted to structural elements Allowable point-load capacities for HM Channels allow. F [kn] allow. F [kn] HM 72/48; e w = 300 mm HM 55/42; e w = 250 mm HM 52/34; e w = 200 mm HM 50/30; e w = 200 mm HM 40/22; e w = 200 mm Allowable Allowable point-load capacities for HZM Channels Design point-load for HM Channels F,Rd [kn] ul. F [kn] F,Rd [kn] F,Rd [kn] Design point-load for HZM Channels HM 72/48; e w = 300 mm HM 55/42; e w = 250 mm HM 52/34; e w = 200 mm HM 50/30; e w = 200 mm HM 40/22; e w = 200 mm Design Heav Dut Medium Dut Light Dut Statics allow. F [kn] HZM 64/44; e w = 250 mm HZM 53/34; e w = 200 mm HZM 41/27; e w = 200 mm HZM 38/23; e w = 200 mm HZM 29/20; e w = 150 mm Allowable F,Rd [kn] HZM 64/44; e w = 250 mm HZM 53/34; e w = 200 mm HZM 41/27; e w = 200 mm HZM 38/23; e w = 200 mm HZM 29/20; e w = 150 mm Design 67

68 Load Capacities for Welded or Bolted HALFEN Framing Channels Cold-rolled framing channels welded or bolted to structural elements Heav Dut Medium Dut Light Dut 40 Load bearing capacities for welded or bolted cold-rolled framing channels Cold-rolled F F S S e w F F F F F 40 F Tension area α 60 Transverse tension area < 60 F e w l w e w Profil Fillet seam a w a w Weld seams l w 40 S S e w Point-load bearing capacities F Tension α 60 F [kn] F Transverse tension < 60 F [kn] F Longitudinal tension F [kn] e w allow. F F,Rd allow. F F,Rd allow. F F,Rd HM 50/ HZM 41/ HZM 41/ HM 41/ HM 41/ HM 36/ HM 38/ HM 28/ F F F F F 40 F e w l w e w Fillet seam a w Recommended load bearing capacities in channel longitudinal direction for standard (non-serrated) channels can be found on the dedicated product page Statics The bearing capacities are for loads acting on the front edge of the channel. For off-set transverse load (e.g. stand-off installations) the bending moment of the bolt must be considered and superimposed with the tensile stress, see page

69 HALFEN Bolts Bending moments Bending moments of HALFEN Bolts Bending moments of HALFEN Bolts Thread Ø F Q Recommended bolt bending moments from the front edge of the HALFEN Channel Strength class A2-50; A4-50 A2-70; A4-70 allow. M M Rd allow. M M Rd allow. M M Rd allow. M M Rd M M M M M M M M M Recommended design value of bending moment capabilit for HALFEN Bolts For profile HM/HL 28/15 bending moment must be reduced to M Rd = 42 Nm resp. allow. M = 30 Nm For profile HM/HL 38/17 bending moment must be reduced to M Rd = 91 Nm resp. allow. M = 65 Nm Square washer In cases of bending with additional F = eisting tension load centric tension the action loads must allow. F = allowable load bearing be superimposed with the tensile load. capacit of the bolt M = F Q L M = eisting bending moment F of the bolt allow. M = allowable bending moment of the bolt F Q M resp. L F allow. F 1 allow. M F,Ed = Design value for the eisting tension load of the bolt resp. F,Rd = Design value for the M F,Ed Ed resistance of the bolt A square washer must alwas be 1 M used with stand-off installations. Rd M Ed = Design value for the eisting bending moment of the bolt M Rd = Design value for bending moment resistance of the bolt Heav Dut Medium Dut Light Dut Statics 69

70 Framing Channels as Compression Elements HALFEN Framing channels as compression element hot-rolled Heav Dut Medium Dut Light Dut Statics Fleural buckling acc. to EN (Point-load applied at P) Table footnotes see page 71 Load bearing capacities fleural buckling Hot-rolled framing channels Tpe Cross-section properties N [kn], for element length L A e 1 l W W pl [cm 2 ] [cm] [cm 4 ] [cm 3 ] [cm 3 ] [kn] HM 72/ HM 55/ HM 52/ HM 50/ HM 40/ HM 72/48 D HM 55/42 D HM 52/34 D HM 50/30 D HM 40/22 D HZM 64/ HZM 53/ HZM 41/ HZM 38/ HZM 29/ N L S P N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N e 1 N L HZM 64/44 D HZM 53/34 D HZM 41/27 D HZM 38/23 D HZM 29/20 D N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N

71 Framing Channels as Compression Elements HALFEN Framing channels as compression elements cold-rolled Fleural buckling acc to. EN (Point-load applied at P) Load bearing capacities Fleural buckling Cold-rolled framing channels Tpe Cross-section properties N [kn], for element length L A e 1 l W W pl [cm 2 ] [cm] [cm 4 ] [cm 3 ] [cm 3 ] [kn] HM 50/ HM 41/ HM 36/ HM 28/ HM 26/ HZM 41/ HZM 41/41 D HL 50/ HL 41/ HL 36/ HL 28/ HL 26/ N L S P N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N N Rd allow. N e 1 N L Heav Dut Medium Dut Light Dut HZL 63/ HZL 41/ N Rd = Design value of resistance allow. N = allowable load allow. N = N Rd / 1.4; E = N/mm 2 allow. N = N Rd / 1.4; E = N/mm 2 N Rd allow. N N Rd allow. N Note: For higher ecentricit e > e 1 a fleural buckling analsis acc. to Eurocode 3 is necessar. Statics 71

72 Applications in Mechanical Engineering and Industrial Plant Construction Information on dimensioning Heav Dut Medium Dut Light Dut Statics When designing an adjustable assembl sstem the eternal load F i must be less or equal to the minimum permissible load of the bolt F s and to the maimum point-load capacit and respectivel to the bending load capacit of the HALFEN Framing channel F. F i MIN (F s ; F ) ( see page 50) F i MIN (F Bolt ; F Channel );F Channel see page 60 ff. Design value of the resistance: Design value of the moment resistance: All following load specifications are allowable loads. HALFEN Bolts HALFEN Framing channels Smbols and definitions used for mechanical engineering steel construction industr F v F R F S F F F FL FQ Fv FS F L F FR F Preloading force, bolt The preloading force of the bolt occurs b appling a torque on the bolt and is calculated according to VDI 2230 guidelines. Resulting force The resulting force F R is the vector addition of the eternal loads F L in the longitudinal channel direction and the eternal load FQ transverse to the longitudinal channel direction; the resulting force is frictionall connected to the channel. F R = (F L ² + F Q ²) F R,d = 1.4 F (Forces) M R,d = 1.4 M (Moments) Force in the longitudinal bolt direction The force F SZ is an eternal load through the screws longitudinal ais, perpendicular to the channel surface and is transferred positive-locked to the channel. Maimum point-load-carring capacit centric load The load carring capacit of the channel lips is decisive. Load figures are onl valid for continuous welded channels or intermittent welds according to the table on page 66 ff. In all other cases the suitabilit of the welding seam must be checked. Load capacit of the channels under transverse load angle < 60 Permissible load for a defined angle to the welded or bolted channels. Load capacit of the channels under transverse load angle α 60 F Permissible load for a defined load angle to the welded or bolted channels. The force F s along the screw longitudinal ais must be less or equal to the maimum point-load capacit of the framing channel F Z. F S F Z The force F Q transverse to the longitudinal channel direction must be less or equal to the load capacit transverse to the longitudinal channel direction of the framing channel F. F Q F 72

73 Applications in Mechanical Engineering and Industrial Plant Construction Required bolt length L bolt The required bolt length L bolt is the sum of the clamp thickness KD and the minimum required supplement L sup. The thread protrusion v has to etend pass the nut at least 0.5 the nut height m (DIN EN regulation for nuts). Minimum required supplement for HALFEN Bolts (heav dut framing sstems) Thread HM 72/48 HM 55/42 HM 52/34 HM 50/30 HM 49/30 HM 40/22 HM 40/25 M M M M M M M M M HM 422 Minimum required supplement for HALFEN Bolts (medium dut framing sstems) Thread HZL 63/63 HM 41/41 HM 41/22 HM 41/62 L bolt = KD + L sup L sup = h + m + v Minimum required supplement L sup according to the table below HM 41/83 HLL 41/41 HZM 64/44 HLL 41/22 M M M M M M M HZM 53/34 v m h HZM 41/27 HZM 38/23 HZM 29/20 HM 50/40 ma KD L bolt HM 486 Heav Dut Medium Dut Light Dut Minimum required supplement for HALFEN Bolts (light dut framing sstems) Thread HM 36/36 HM 38/17 HM 28/28 HM 26/26 HM 28/15 HM 315 HM 20/12 M M M M M Statics 73

74 Applications in Mechanical Engineering and Industrial Plant Construction Static and dnamic tension tests Heav Dut Medium Dut Light Dut The transferabilit of static and dnamic loads for adjustable assembl sstems was intensel studied in cooperation with the State Material Testing Institute at the TU Darmstadt (Technical Universit Darmstadt) HS 40/22-HM 40/22 HS40/22-HM40/22_01 HS40/22-HM40/22_02 HS40/22-HM40/22_ Graph; tightening test results Following VDI guideline 2230, the data acquired from bolt tightening tests, static and dnamic traction tests form the basis of algorithms used for calculating adjustable assembl sstems a120f1 a120f2 a120f Statics Graph, tension test results Tightening test Tension test Fatigue test 74

75 Applications in Mechanical Engineering and Industrial Plant Construction Generating the preloading force F V During assembl of bolt connections the torque M A induces a preloading force F v in the bolt, which results in clamping the component to the framing channel. The preloading force F v depends on the torque M A, the friction coefficients μ G of the bolt thread and μk on the nut contact surface. Preload force F V, strength class 4.6 [kn] M A [Nm] Friction coefficient μ G = μ K M M M M M M M M M Preload force F V, strength class 8.8 [kn] M A [Nm] Friction coefficient μ G = μ K M M M M M M M M Preload force F V, strength class 50 M A [Nm] The preloading forces for stainless steel bolts 50/70 and for HALFEN Bolts in steel, strength class 4.6 and 8.8 are specified in the following tables (ref. Rohloff-Matek). The data listed for the torque M A are recommended values. Standard deliver condition for HALFEN Bolts is non-lubricated, installation read. The friction coefficients μ G and μ K are Friction coefficient μ G = μ K M M M M M M M M A F v Heav Dut Medium Dut Light Dut Statics Preload force F V, strength class 70 M A [Nm] Friction coefficient μ G = μ K M M M M M M M

76 Applications in Mechanical Engineering and Industrial Plant Construction Transfer of static loads Heav Dut Medium Dut Light Dut Eternal loads F L, F Q and F S acting on the building component are transferred to the bolt connection b clamping. Force F S acts positivel in the bolt longitudinal ais. Force F L acting in and F Q acting transverse to the longitudinal channel direction are transferred through the component-channel surface frictionall and are added to the resulting force F R : Transfer of the friction force F R requires a normal force F N acting in the bolt longitudinal ais: The minimum required clamping force F K,req is a result of the two forces F N and F S acting in the bolt longitudinal ais: When designing the bolt connection the bolt tightening procedure and the bolt setting behavior must be considered in accordance with VDI guideline The setting factor S set is intended as a safet factor because the setting force loss for adjustable bolt connections is difficult to calculate using VDI Therefore the minimum necessar assembl preloading strength F M min is : Taking the bolt tightening procedure into consideration with the tightening factor α A the maimum necessar assembl preloading force F M ma calculates at: F L F R F S F Q F R = F L 2 + F Q 2 F N = F R μ T F R F K req = F N + F S = μt + F S F M min = S set F K req F M ma = α A F M min = α A S set F R μ T + F S The maimum required assembl preloading force F M ma must be smaller than the preloading force F V produced b the bolt tightening procedure moment M A : F M ma F V Statics The permissible loads for channel assembl sstems are shown as for deliver condition (μ G = μ K = 0.24) and for lubricated bolts (μ G = μ K = 0.14) in the tables on page 77. The values for F R appl onl to transverse force requirements (F S = 0), the values for F S for pure traction force requirement (F R = 0). When overlaing the transverse force F R and longitudinal force F S appl the formulas listed right for the maimum assembl preloading force F M ma. 76

77 Applications in Mechanical Engineering and Industrial Plant Construction Allowable loads F R and F S channel bolt connection Strength class 4.6 Thread M A [Nm] Deliver condition Lubricated μ G = μ K = 0.24 μ G = μ K = 0.14 F v [kn] F R [kn] F Z [kn] F v [kn] F R [kn] F Z [kn] M M M M M M M M M Allowable loads F R and F S channel bolt connection Strength class 50 Deliver condition Lubricated μ G = μ K = 0.24 μ G = μ K = 0.14 Thread M A [Nm] F v [kn] F R [kn] F Z [kn] F v [kn] F R [kn] F Z [kn] M M M M M M The given data is based on the following failure modes and values: Allowable loads F R and F S channel bolt connection Strength class 8.8 Thread M A [Nm] Deliver condition Lubricated μ G = μ K = 0.24 μ G = μ K = 0.14 F v [kn] F R [kn] F Z [kn] F v [kn] F R [kn] F Z [kn] M M M M M M Allowable loads F R and F S channel bolt connection Strength class 70 Deliver condition Lubricated μ G = μ K = 0.24 μg = μk = 0.14 Thread M A [Nm] Failure mode for transverse force load F R : component slippage Failure mode for longitudinal force load F S : component separation Friction coefficient in connection: μ T = 0.25 Tightening factor (electrical-audible torque wrench): α A = 2.0 Safet factor setting of bolt connection: S set = 1.2 F v [kn] F R [kn] F Z [kn] F v [kn] F R [kn] F Z [kn] M M M M M M Heav Dut Medium Dut Light Dut The force F Q transverse to the longitudinal channel direction must be smaller or equal to the load capacit transverse to the longitudinal channel direction of the HALFEN Framing channel F ( see table on page 78). The force in the longitudinal bolt direction F S must be smaller or equal to the maimum point-load capacit of the HALFEN Framing channel F ( see table on page 78). F Q F F S s F Z Statics 77

78 Applications in Mechanical Engineering and Industrial Plant Construction Heav Dut Medium Dut Light Dut Point-load capacit of the HALFEN Framing channel Point-load capacities for hot-rolled, welded or bolted HALFEN Framing channels F F Point-load capacities for cold-rolled, welded or bolted HALFEN Framing channels Profile allow. F [kn] allow. F [kn] Profile tension α 60 allow. F [kn] transverse tension < 60 allow. F [kn] HM 72/ HM 50/ HM 55/ HZM 41/ HM 52/ HZM 41/ HM 50/ HM 41/ HM 40/ HM 41/ HZM 64/ HM 36/ HZM 53/ HM 38/ HZM 41/ HM 28/ HZM 38/ HZM 29/ The table notes on pages 66 and 68 must be observed! Hot-rolled Eample: Specified: eternal load in longitudinal channel direction F L = 1.5 kn eternal load transverse to the longitudinal channel direction F Q = 0.5 kn eternal load in longitudinal bolt direction F S = 2.0 kn friction between component channel μ T = 0.25 setting factor S set = 1.2 tightening factor α A = 2 Selected framing channel HM 50/30 Resulting load F R Minimum required assembl preloading force F M min Maimum required assembl preloading force F M ma Cold-rolled 1.58 kn 10 kn 20 kn F F Selected HALFEN Bolt 50/30, 4.6 in deliver condition M 20 Preloading F v 21.7 kn Statics Comparison of eternal loads with permissible load of channel HM 50/30 with values in table above F = 14.4 kn > F S F = 10.0 kn > F Q Result: Selected framing channel: HM 50/30 Selected HALFEN Bolt: HS 50/30 M20 - scl. 4.6 in standard deliver condition 78

79 Applications in Mechanical Engineering, Machine Construction and Industrial Plant Construction Transfer of dnamic loads Hot-rolled assembl channels are suitable for the transfer of dnamic loads when used in conjunction with nibbed HALFEN Bolts (tpe HSR) or serrated HALFEN Bolts (tpe HZS). The dnamic load F L dn acting on the building component in the longitudinal channel direction, is transferred frictionall via the channel/bolt contact surface to the channel. A clamping force F K req acting in the bolt longitudinal ais is necessar for friction transfer F L dn : According to VDI guideline 2230 when designing the bolt connection, the bolt tightening procedure and the bolt setting behavior must be considered. The setting factor S set is intended as a safet factor because the setting force loss for adjustable bolt connections is difficult to calculate using VDI Therefore the minimum necessar assembl preloading strength F M min is: Taking the bolt tightening procedure into consideration with the tightening factor α A the maimum necessar assembl preloading force F M ma is calculated at: The calculated maimum assembl preloading force F M ma must be smaller or equal to the preloading force F v of the bolt (see table): Allowable dnamic loads F L dn channel-bolt connection HALFEN Bolts HSR and HZS, strength class 8.8 Deliver condition Lubricated μ G = μ K = 0.24 μ G = μ K = 0.14 Thread M A [Nm] F V [kn] F L dn [kn] Tp F V [kn] F L dn [kn] Tpe M HZS HZS M HZS HZS M HSR HSR M HSR HSR F L dn F K req = F L dn μ T F M min = S Set F K req F M ma = α A S Set F M ma F V The permissible dnamic loads for channel assembl sstems are shown as for deliver condition (μ G = μ K = 0.24) and for a lubricated condition (μ G = μ K = 0.14) in the following table. The values are valid for pure alternating stress with a transverse force in the longitudinal channel direction. The stress ratio is R = 1 and the maimum load changes value is N = FN F L dn μ T Heav Dut Medium Dut Light Dut Statics This data is based on the following failure modes and values: Failure mode for transverse force load F L dn : component slippage Friction coefficient in connection: μ T = 0.25 Tightening factor (electrical-audible torque wrench): α A = 2.0 Safet factor setting of bolt joint: S set = 1.2 Individual calculation of bolted connections is achieved using the formulas and tables listed above. 79

80 Invitation to tender Invitation to tender eamples for HALFEN Framing channels and cantilevers HM 52/34 - black steel HALFEN - Framing channel HM 52/34 profile, hot-rolled, black steel, with CE-marking in accordance with DIN EN 1090, for the fleible linking of framing constructions using sstem-compliant HALFEN Bolt connections. Required framing channel length pursuant to structural requirements. Nominal profile dimensions (width height): 52 mm 34 mm Length (mm): Fied length (fied length surcharge) Deliver, cut to the required etent (if not fied length) and assemble. Please note information provided b the manufacturer regarding assembl and use. HM 50/30 - HDG HALFEN - Framing channel HM 50/30 profile, hot-rolled, hot-dip galvanised (hdg), with CE-marking in accordance with DIN EN 1090, for the fleible linking of framing constructions using sstem-compliant HALFEN Bolt connections. Required framing channel length pursuant to structural requirements. Nominal profile dimensions (width height): 50 mm 30 mm Length (mm): Fied length (fied length surcharge) Deliver, cut to the required etent (if not fied length) and assemble. Please note information provided b the manufacturer regarding assembl and use. HZM 53/34 - A HALFEN - Framing channel HZM 53/34 profile, hot-rolled and toothed, A4, with CE-marking in accordance with DIN EN 1090, for the fleible linking of framing constructions using sstem-compliant HALFEN Bolt connections. Required framing channel length pursuant to structural requirements. Nominal profile dimensions (width height): 53 mm 34 mm Length (mm): Fied length (fied length surcharge) Deliver, cut to the required etent (if not fied length) and assemble. Please note information provided b the manufacturer regarding assembl and use. HALFEN Cantilever KON 36/2, hot-dip galvanised HALFEN - cantilever, KON 36/2, hot-dip galvanied (hdg), with CE-marking in accordance with DIN EN 1090, for the fleible linking of framing constructions using sstem-compliant HALFEN Bolt connections. Required cantilever length pursuant to structural requirements. Length (mm):... Deliver and assemble. Please note information provided b the manufacturer regarding assembl and use. Further tender specifications at : tets 80

81 POWERCLICK POWERCLICK PC41 07 PC41 07 HALFEN POWERCLICK SYSTEM The Innovation in Pipeline Construction The multi-functional sstem for an project POWERCLICK SYSTEM 63 Suitable for pipes with nominal diameters up to DN 150 mm or with separate verification up to 400 mm Catalogue PC 63 TESTED ACC. TO EN (TYPE TESTING) BY TÜV POWERCLICK SYSTEM 63 POWERCLICK SYSTEM 41 Suitable for pipes with nominal diameters up to 80 mm or with short spans up to 150 mm with separate verifications Catalogue PC 41 HALFEN POWERCLICK MONTAGESYSTEM HALFEN POWERCLICK FRAMING SYSTEM POWERCLICK SYSTEM 22 Suitable for pipes with nominal diameters up to 25 mm Catalogue PC 41 HALFEN POWERCLICK MONTAGESYSTEM HALFEN POWERCLICK FRAMING SYSTEM POWERCLICK ACCESSORIES Cantilever brackets, pipe clamps, sliding supports Catalogue PC Z Product information on the internet. Catalogues and tender tets available at: halfen.de/products/powerclick. Or simpl scan the code, select the required document and download the PDF. 81