2. HG Series Linear Guideway Four-row Super Heavy Load

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1 16 2. HG Series Linear Guideway Four-row Super Heavy Load 2-1 Features of the HG Series Linear Guideway 2-2 Construction of HG Series Block Cap End cap End seal (Double seals and scraper) Rail Grease nipple Bottom seal Ball Retainer 2-3 Model Number of HG Series

2 Non-interchangeable type HG W 25 C A E 2 R 1600 E ZA P II + DD Block Type Interchangeable type HG W 35 C A E ZA P + ZZ HG R 25 R 1200 E P

3 Types Block types Table 2.1 Block Types HGH-CA HGH-HA i i i i i HGW-CA HGW-HA i i i HGW-CB HGW-HB i HGW-CC HGW-HC Rail types Table 2.2 Rail Types

4 Accuracy Classes Accuracy of non-interchangeable Table 2.3 Accuracy Standards Unit: mm Item HG - 15, 20 Super Ultra Accuracy Classes Normal High Precision Precision Precision (C) (H) (P) (SP) (UP) Dimension tolerance of height H ± 0.1 ± Dimension tolerance of width N ± 0.1 ± Variation of height H Variation of width N C to surface A D to surface B Item Super Ultra Accuracy Classes Normal High Precision Precision Precision (C) (H) (P) (SP) (UP) Dimension tolerance of height H Dimension tolerance of width N Variation of height H Variation of width N C to surface A D to surface B

5 20 Item HG - 45, 55 Super Ultra Accuracy Classes Normal High Precision Precision Precision (C) (H) (P) (SP) (UP) Dimension tolerance of height H ± 0.1 ± Dimension tolerance of width N ± 0.1 ± Variation of height H Variation of width N C to surface A D to surface B Item HG - 65 Super Ultra Accuracy Classes Normal High Precision Precision Precision (C) (H) (P) (SP) (UP) Dimension tolerance of height H ± 0.1 ± Dimension tolerance of width N ± 0.1 ± Variation of height H Variation of width N C to surface A D to surface B

6 Accuracy of interchangeable Table 2.4 Accuracy Standards Unit: mm Item HG - 15, 20 Accuracy Classes Normal(C) High(H) Precision(P) Dimension tolerance of height H ± 0.1 ± 0.03 ± Dimension tolerance of width N ± 0.1 ± 0.03 ± Variation of height H Variation of width N C to surface A D to surface B Item HG - 25, 30, 35 Accuracy Classes Normal(C) High(H) Precision(P) Dimension tolerance of height H ± 0.1 ± 0.04 ± 0.02 Dimension tolerance of width N ± 0.1 ± 0.04 ± 0.02 Variation of height H Variation of width N C to surface A D to surface B Item HG - 45, 55 Accuracy Classes Normal(C) High(H) Precision(P) Dimension tolerance of height H ± 0.1 ± 0.05 ± Dimension tolerance of width N ± 0.1 ± 0.05 ± Variation of height H Variation of width N C to surface A D to surface B Item HG - 65 Accuracy Classes Normal(C) High(H) Precision(P) Dimension tolerance of height H ± 0.1 ± 0.07 ± Dimension tolerance of width N ± 0.1 ± 0.07 ± Variation of height H Variation of width N C to surface A D to surface B

7 Accuracy of running parallelism Table 2.5 Accuracy of Running Parallelism 2-6 Preload Definition Preload classes Table 2.6 Preload Classes

8 Stiffness µm Eq. 2.1 δ Table 2.7 Value of Rigidity Z0 ZA ZB kn/µm kn/µm kn/µm HG 15C HG 20C HG 25C HG 30C HG 35C HG 45C HG 55C HG 65C HG 20H HG 25H HG 30H HG 35H HG 45H HG 55H HG 65H Lubrication Grease

9 24 Table 2.8 The Oil Amount for a Block Full with Grease HG HG HG HG HG HG HG HG Oil

10 25 Table 2.9 (cm 3 /hr) (cm 3 /hr) HG HG HG HG HG HG HG HG Dust Protection Equipment Code of equipment End seal and bottom seal

11 Double seals Table 2.10 Order Number of End Seal mm mm HG A1 3 HG A1 3.2 HG A1 3 HG AA1 4.5 HG A1 3 HG BA1 5 HG A1 3.2 HG CA Scraper Table 2.11 Order Number of Scraper mm mm HG HA1 1.5 HG LA1 1.5 HG IA1 1.5 HG MA1 1.5 HG JA1 1.5 HG NA1 1.7 HG KA1 1.5 HG PA Caps for rail mounting holes Table 2.12 Caps for Rail Mounting Holes HGR15 M C HGR20 M C HGR25 M C HGR30 M C HGR35 M C HGR45 M C HGR55 M A HGR65 M A mm

12 Friction Table 2.13 Seal Resistance HG HG HG HG HG HG HG HG The Accuracy Tolerance of Mounting Surface Table 2.14 Max. Parallelism Tolerance (P) Size Preload classes Z0 ZA ZB HG HG HG HG HG HG HG HG µm

13 28 Table 2.15 Max. Tolerance of Reference Surface Height (S 1 ) µm Size Preload classes Z0 ZA ZB HG HG HG HG HG HG HG HG Cautions for Installation Shoulder heights and fillets Table 2.16 Shoulder Heights and Fillets HG HG HG HG HG HG HG HG Tightening Torque of Bolts for Installation

14 29 Table 2.17 Mounting Torque HG 15 M4 x 0.7P x 16L 392(40) HG 35 M8 x 1.25P x 25L 3,041(310) HG 20 M5 x 0.8P x 16L 883(90) HG 45 M12 x 1.75P x 35L 11,772(1,200) HG 25 M6 x 1P x 20L 1373(140) HG 55 M14 x 2P x 45L 15,696(1,600) HG 30 M8 x 1.25P x 25L 3041(310) HG 65 M16 x 2P x 50L 19,620(2,000) 2-13 Standard Length and Max. Length of Rail Eq. 2.2 Table 2.18 Rail Standard Length and Max. Length HG15 HG20 HG25 HG30 HG35 HG45 HG55 HG65 160(3) 220(4) 220(4) 280(4) 280(4) 570(6) 780(7) 1,270(9) 220(4) 280(5) 280(5) 440(6) 440(6) 885(9) 1,020(9) 1,570(11) 280(5) 340(6) 340(6) 600(8) 600(8) 1,200(12) 1,260(11) 2,020(14) 340(6) 460(8) 460(8) 760(10) 760(10) 1,620(16) 1,500(13) 2,620(18) L(n) 460(8) 640(11) 640(11) 1,000(13) 1,000(13) 2,040(20) 1,980(17) 640(11) 820(14) 820(14) 1,640(21) 1,640(21) 2,460(24) 2,580(22) 820(14) 1,000(17) 1,000(17) 2,040(26) 2,040(26) 2,985(29) 2,940(25) 1,240(21) 1,240(21) 2,520(32) 2,520(32) 1,600(27) 3,000(38) 3,000(38) Pitch (P) (E s ) ,960(33) 4,000(67) 4,000(67) 3,960(50) 3,960(50) 3,930(38) 3,900(32) 3,970(26) 2,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000

15 Dimesions for HG Series Model No. Dimensions of Assembly Dimensions of Block Dimensions of Rail H H 1 N W B B 1 C L 1 L G M x l T H 2 H 3 W R H R D h d P E HGH 15CA M4x M4x M5x M5x HGH 20CA HGH 20HA M6x M6x HGH 25CA HGH 25HA HGH 30CA M8x M8x25 HGH 30HA HGH 35CA M8x M8x HGH 35HA HGH 45CA M10x M12x HGH 45HA M12x M14x HGH 55CA HGH 55HA M16x M16x HGH 65CA HGH 65HA Mounting Bolt for Rail Basic Dynamic Load Rating C (kn) Basic Static Load Rating C 0 (kn) Static Rated Moment Weight M R M P M Y Block (kg) Rail (kg/m)

16 31 Model No. Dimensions of Assembly Dimensions of Block Dimensions of Rail H H 1 N W B B 1 C L 1 L G M T T 1 H 2 H 3 W R H R D h d P E HGW 15CA M M4x M M5x HGW 20CA HGW 20HA M M6x HGW 25CA HGW 25HA HGW 30CA M M8x HGW 30HA M M8x HGW 35CA HGW 35HA HGW 45CA HGW 45HA M M12x M M14x HGW 55CA HGW 55HA M M16x HGW 65CA HGW 65HA Mounting Bolt for Rail Basic Dynamic Load Rating C (kn) Basic Static Load Rating C 0 (kn) Static Rated Moment Weight M R M P M Y Block (kg) Rail (kg/m)

17 32 Model No. Dimensions of Assembly Dimensions of Block Dimensions of Rail H H 1 N W B B 1 C L 1 L G M T T 1 T 2 H 2 H 3 W R H R D h d P E HGW 15CB ø M4x ø M5x HGW 20CB HGW 20HB ø M6x HGW 25CB HGW 25HB HGW 30CB ø M8x HGW 30HB ø M8x HGW 35CB HGW 35HB ø M12x35 HGW 45CB HGW 45HB ø M14x HGW 55CB HGW 55HB ø M16x HGW 65CB HGW 65HB Mounting Bolt for Rail Basic Dynamic Load Rating C (kn) Basic Static Load Rating C 0 (kn) Static Rated Moment Weight M R M P M Y Block (kg) Rail (kg/m)

18 33 Model No. Dimensions of Assembly Dimensions of Block Dimensions of Rail H H 1 N W B B 1 C L 1 L G M T T 1 T 2 H 2 H 3 W R H R D h d P E HGW 15CC M M4x M M5x HGW 20CC HGW 20HC M M6x20 HGW 25CC HGW 25HC HGW 30CC HGW 30HC M M8x M M8x HGW 35CC HGW 35HC M M12x35 HGW 45CC HGW 45HC M M14x HGW 55CC HGW 55HC M M16x HGW 65CC HGW 65HC Mounting Bolt for Rail Basic Dynamic Load Rating C (kn) Basic Static Load Rating C 0 (kn) Static Rated Moment Weight M R M P M Y Block (kg) Rail (kg/m)

19 34 Model No. Dimensions of Rail Weight W R H R S h P E (kg/m) HGR15T M5 x 0.8P HGR20T M6 x 1P HGR25T M6 x 1P HGR30T M8 x 1.25P HGR35T M8x1.25P HGR45T M12 x 1.75P HGR55T M14 x 2P HGR65T M20 x 2.5P

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