Corporation. New & Used Machinery

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Steven Phelps
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1 ES ESteel Corporation. New & Used Machinery #101, 576-8, E-Dong, Sangrok-Gu, Ansan-City, Gyeonggi Provence, South Korea TEL : FAX : machinery@esteelcorp.com COMPLETE USED STAINLESS SEAMLESS PIPE MANUFACTURING PLANT ES MATERIAL STAINLESS STEEL AISI 304 / 316 / 321 PRODUCTS SIZE RANGE : 12 MM 90 MM DIA FINAL PRODUCTION OF EXTRUSION PRESS : MAX 76 MM DIA MIN. : 42 MM SIA MAX/MIN DIA USE OF EXPANSION PRESS : 121 MM DIA AFTER COLD ROLLING BY PILGER MILL : MAX : 114 MM DIA MIN : 9.53 MM DIA PRODUCTION CAPACITY : EXTRUSIN PRESS : 10,000 TON/YEAR ON 3 SHIFT BASIS COLD FINISHED CAPACITY : 5,000 TON/YEAR ON 3 SHIFT BASIS APPLICATIONS : - HEAT EXCHANGERS IN OIL REFINERIES - IN HIGH CORROSION ENVIRONMENT - IN HIGH PRESSURE ENVIRONMENT - PETROCHEMICALS - DAIRY - HYDRAULICS A) EQUIPMENTS FOR PRODUCTION TON 'Wean United' Extrusion press with billet heating system, 1 SET MT press. - Built : Water hydraulics - Main ram dia : 1007 mm - container sizes: 160mm dia, 170, 175, 205, 240 dia - extrusion stem travel : 1575 mm - mandrel travel : 1025 mm - container longitudinal travel : 500 mm - controls : allen Bradley, upgraded in 2007

2 - water hydraulics : high pressure pumps, 800 kw motors, 4500 psig, 3 sets accumulator pre-fill tanks air compressors - oil hydraulic station reservoir capacity : 9340 ltr motor double arbour : 75 kw x 2 sets, 55kw x 1 set, 7.5 kw x 1 set - Billet heating Billet pre heating Induction heating furnace Ajax- Magnethermic Corp Power : 1000 kva, manually regulated kva, with soaking chamber Final heating Induction furnace Electrotechnica- GSMF 1000 kw/500 hz x 10, power 1000 kva - 15 MT/shift (80kg.bilet 30 bill./hr.) 2. SMS Meer pilger mills ( 4 sets) - Model : KPW50 VMR - Built : Mother Pipe : Max external dia : 51 mm Min ext dia : 20 mm Max wall thickness : 10 mm Min wall 소. : 2 mm - Final pipe : Max ext. dia : 38 mm Min ext dia : 12 mm Max wall th. : 6.5 mm Min wall th. : 1.0 mm - Other parameter : Main motor power : 165 kw Dia of die : 300 mm Working length of ide : 610 mm Mill stand stroke : 802 mm Max no. of double stroke/min : 190 Min no. of double stroke/min : 70 Max mother pipe advance mm/double stroke : 21 Min mother pipe advance mm/double stroke : 3.5 Max final pipe advance mm/double stroke : 35 Max wall th. Reduction % ( alloy steel ) : 65 % Die type : full die Total weight without entry/exit table : 60 ton

3 - 400 M/shift (el=5, f=3.5 s/min.=90) 3. SMS Meer pilger mills ( 2 sets) - Model : KPW75 VMR - Built : Mother Pipe : Max external dia : 76 mm Min ext dia : 40 mm Max wall thickness : 13 mm Min wall 소. : 2.5 mm - Final pipe : Max ext. dia : 60 mm Min ext dia : 20 mm Max wall th. : 8.5 mm Min wall th. : 1.2 mm - Other parameter : Main motor power : 300 kw Dia of die : 370 mm Working length of ide : 760 mm Mill stand stroke : 991 mm Max no. of double stroke/min : 160 Min no. of double stroke/min : 60 Max mother pipe advance mm/double stroke : 21 Min mother pipe advance mm/double stroke : 3.5 Max final pipe advance mm/double stroke : 45 Max wall th. Reduction % ( alloy steel ) : 65 % Die type : full die Total weight without entry/exit table : 87 ton M/shift (el=4, f=3.5 s/min=80) 4. HPT 90, 1 SET - Built : Mother Pipe : Max external dia : 102 mm Min ext dia : 57 mm Max wall thickness : 20 mm Min wall 소. : 2.5 mm - Final pipe : Max ext. dia : 90 mm Min ext dia :40 mm Max wall th. : 18 mm Min wall th. : 0.75 mm - Other parameter : Main motor power : 45 kw Dia of die : 434 mm Working length of die : 213 mm

4 Mill stand stroke : 705 mm Max no. of double stroke/min : 100 Min no. of double stroke/min : 15 Max mother pipe advance mm/double stroke : 30 Min mother pipe advance mm/double stroke : 2 Max final pipe advance mm/double stroke : 55 Max wall th. Reduction % ( alloy steel ) : 72 % Die type : half die Total weight without entry/exit table : 89 ton meters/ shift 5. HPTR 8 x 15, 1 SET - Max. OD 18 mm dia mother hollow, - Minimum tube size 8 mm dia OD, - Main motor 10 kw DC meters/shift 6. HPTR 15x30 ( 3 sets ) - Max. OD 33 mm dia mother hollow, - Minimum tube size 15 mm dia OD, - Main motor 28 kw DC meters/ shift 7. HPTR 30 x 60, 1 SET - Max. OD 68 mm dia mother hollow, - Minimum tube size 30 mm dia OD, - Main motor 40 kw DC - 40 meters / shift 8. HPTR 60 x 120, 1 SET - Max. OD 130 mm dia mother hollow, - Minimum tube size 60 mm dia OD, - Main motor 100 kw DC - 40 meters / shift 9. Draw Bench, 1 SET - Maker : Mannesmann - Built : Max length of mother pipe : 16 m - Min length of mother pipe : 5 m - Max length of final pipe : 30 m - Min length of final pipe : 10 m - Mother pipe Dia : Max 67 mm, Min 15 mm - Dia of mandrel : Max 32 mm, Min- 12mm - Length of mandrel : Max 31.5 m, Min-11.5 m - Dia of pointed pipe ( squeezed pipe ) : 32 mm - Max length of point ( squeeze ) : 200 x 65 mm - Max pulling force : 250 kn - Max speed : 8 m/min

5 10. Pointing Machine, 1 SET - Model : AVS Max. OD dia, mm dia mother hollow pieces / shift 11. Combined Drawing machine, 1 SET - Maker : Schumag - Built : Min length of pipe : 2 m - Max length of final pipe : 40 m - Mother pipe Dia : Max 40 mm, Min-12 mm - Max pulling force : 150 kn - Dia of final pipe : Max 34 mm, Min- 9.52mm - Max speed : m/sec - Length of point : mm - Wall th. : mm - Main motor : 200 kw B) EQUIPMENTS FOR FINISHING PROCESS 1. Pre-Straightening Machine, 1 SET - Cylindrical rolls straightening m/c - Pipe range : OD : mm Wall th. : 1-8 mm Tolerance on straightness before operation : 180mm/m Tolerance after opearion : 3 mm/m No. of rolls : 13 ( 7+6 ) Driving rolls : 7 ( ) Exterior dia of rolls : 400 mm Base dia of rolls : mm Vertically moving roll adjustment : 270 mm Hrorizontally moving roll adjustment : 220 mm Straightening speed : 30,40,50 m/min Main motor : 50 kw, 980 rpm Total installation power : 140 kw Motors for adjusting roller : 3, 2.2 kw each pipes / shift 2. Straightening Machine, 1 SET - Model : VRM150 - Maker : ASB kieserling - Built : 1978

6 - Hyperbolic profile rolls straightening - Pipe range : OD : mm Wall th. : mm Final pipe length : m Total installation power : 140 kw Deviation after rectification : 1 mm/m pipes / shift 3. Cutting Machine 2 SETS - Metallic saw - Cutting disc dia : 770 mm - Max : 850 mm - Cutter RPM : Spped : m/sec - Motor : 40 kw - Pipe size to cut : dia mm - Wall th. : mm pipes / shift 4. De-burring Machine, 1 SET - Motor : 1.5 kw - Deburring unit for removing internal and external burrs of tube : max OD 60 mm 5. De-glassing unit, 1 SET - HF+H2SO4 - Tank dimension-2620x14370x1955mm high, - Bath level-1200mm, - Volume 27 m3 approx. 6. Pickling unit, 1 SET - HF+HNO3 - Tank dimension-2620x14370x1955mm high, - Bath level-1200mm, - Volume 27m3 approx. 7. Water-rinsing Unit, 1 SET - H.P. Pump, 8. Hydro-testing Unit 1 SET - Maker : Yamasui - Pipe OD mm, - Max. Pressure-400 bar pipes / shift

7 C ) EQUIPMENTS FOR CLEANING, HEAT TREATMENT AND FINAL PROCESSING 1. Degreasing Unit Manual, 1 SET 2. Degreasing Unit Automatic, 1 SET - Built : Pipe size : mm - Tube length : 28 m - No. of tube handled /hr : 20 - Cycle time for each tube : 3 min - Jet pressure inside the tube : 70 bar - Jet pressure outside of tube : 20 bar - Method of operation : continuous automated T/month 3. Bright Annealing Furnace, 1 SET - Off line BA furnace for austenitic stainless steel grade tube for AISI 304/316/ Heating type : induction heating, annealing temp 1150 degree c - Tube size OD : mm, mm, 25.4 mm Wall th. : 1.2/1.65/2.11/2.77 mm Straight length : 16 to 28 meters - Furnace atmosphere : NH3 cracked ammonia at 30 NM3/hr Dew point : 60 dgree c Max impurities inside chamber : 100 ppm Min chamber pressure 200 mm water gauge Utilities : Power supply : 300 kva Cooling water : 600 ltr/min Gas generator : NH3 cracked ammonia at 30 nm3/hr, nitrogen: 20 NM3/hr Production capacity : 350 kg/hr - 100T / month 4. 'Brown-Angot' Annealing Furnace, 1 SET - Pipe O.D mm dia kg/ hr 5. Straightening Machine VRM35, 2 SETS

8 - Maker : ASB kieserling - Built : Hyperbolic rolls ( 3 pairs ) straightening m/c - Pipe range : OD : 5-35 mm Length : max 10 m Min : 0.9 m Speed : 30,40,60,80,120 m/min Motor : 2 x 7.5 kw Max straightening force : 2.5 Mp - Pipe OD 5-35mm dia, - Main motor - 15 KW tubes / shift 6. Straightening Machine, 1 SET - Model : VRM90 - Maker : ASB kieserling - Built : Hyperbolic rolls ( 3 pairs) straightening m/c - Pipe range : OD : mm Length : max 12 - # 1 line 18 m - # 2 line Min : 0.9 m ( manually ), 3 m ( auto feeding ) Speed : 37, 50, 75 m/min Main motor : 2 x 15 kw Max straightening force : 16 Mp Motor : 22 kw Total installation power : 76 kw tubes / shift 7. Cutting Machine, 2 SETS - disc dia. 400 mm dia, - pipe O.D mm dia, - main motor - 18 KW pipes / shift 8. De-burring Machine, 1 SET pipes / shift 9. Tube Marking Machine, 1 SET - Jaime 1000, - Head type : single jet - Character height : 5 dots, 7 dots, 9 dots, 11 dots, 16/24/48 dots - WYSIWYG display, 640 x 200 pixel, pop up menu

9 - Maximum dia = 105 mm pipes / shift 10. Pickling Unit with Scrubber, 1 SET 11. Boiler, 1 SET - Discharge kg / hr kg / hr 12. Nitrogen Gas generator and Ammonia Cracker unit, 1 SET - Nitrogen gas generator Capacity : 20 Nm3/hr Composition : O2 1ppm, H2 around 1 %, N2 balance Dew point : 70 dgree c Ga s pressure in N2 tank : 5 kg/cm2 - Ammonia cracker unit Capacity : 30 Nm3/hr Composition : N2 25 %, H2 75 %, NM3 1 ppm Dew point : 80 degree c Outlet pressure : 1000 mm WG Utilities consumption, power supply 380 v, 57 kw 13. Nassheuer furnace, 1 SET - 12 meter long - Controlled atmosphere furnace - Treatment chamber length : 13.5 meter - Fast cooling chamber r: 2.6 meter - Cooling chamber length : 12 m - Installation power : 590 kw - Regulated zone : 4 - Normal temperature : 1180 degree C - Advance of pipe : m/hr - Productivity at 1150 degree C : 1000 kg/hr - Pipe size : mm, max length 12 meter - Max consumption of hydrogen : 150 m3/hr - Max consumption of nitrogen gas : 6 m3/hr 14. Nassheuer furnace, 1 SET - 18 meter long - Controlled atmosphere furnace - Treatment chamber length : 19.9 meter - Fast cooling chamber r: 2.6 meter - Cooling chamber length : 18 m - Installation power : 730 kw - Regulated zone : 5

10 - Normal temperature : 1180 degree C - Advance of pipe : m/hr - Productivity at 1150 degree C : 1000 kg/hr - Pipe size : mm, max length 18 meter - Max consumption of hydrogen : 150 m3/hr - Max consumption of nitrogen gas : 6 m3/hr D) TESTING EQUIPMENTS 1. Eddy-current Testing Unit, 1 SET - Pruftechnik Eddychek-5, - Max wall thickness 3.5 mm 2. Ultrasonic Testing, 1 SET - Karl Deutsch, to 13.0 mm wall thickness - 3. Hydro-testing Unit 1 SET - Maker : Yamasui - Pipe OD 14-90mm dia, - Max. Pressure-400bar, pipes / shift E) Tool room & Maintenance 1. VTL SC 2700 DRO, 1 SET - Fagor axis control - Max work dia = 2150 mm, - Max height under cross travel=1500mm, - Max weight=12000kg, - Face plate dia = 2500mm 2. CNC-Die Grinding Machine, 1 SET - Model :Sinumerik 840D control - CNC Model: ATG500, - 5- Axis, - Job dia = mm, - Width = mm, - Groove dia = 10-90mm 3. CNC-mandrel Grinding Machine, 1 SET - Model : Sinumerik 802D - CNC Model: 3Ax15, - 3-Axis, - Max length of Job = 1050mm, - Max dia. Of job = 105mm,

11 - Max weight of job = 70kg 4. Cylindrical Grinding Machine 1 SET - Maxm lg = 1500mm - Maxm. Dia = 300 mm - Maxm. Wt = 300 kg KW 5. Lathe Machines,5 SETS KW 6. Milling Machine, 1 SET - Table size LxW= 1200x300 - Main motor = 5 KW 7. Drilling Machine, 2 SETS - Sp. Dia. 100mm 0.75 KW F) Utilities 8. Water Supply System, 2 SETS - Cooling water recirculation system with cooling tower 9. Air Compressor, 1 SET - Model : BSD-81, - Make-Kaeser - Working pressure - 8bar, - Discharge - 8.2m3/min, - Motor-45KW 10. Air Compressor, 1 SET - Model : DS-171, - Make-Kaeser - Working pressure-4.5bar, - Discharge - 20 /min, - Motor - 90 KW 11. Gas-supply system, 1 SET 12. Electric station, 1 SET - 380V, 6KV 13. Material Handling Equipments 14. EOT Cranes, 15 SETS nos, - 5MT-7 nos, MT-2 nos, - 25 MT-1 nos

12 15. Jib Crane, 5 SETS Mt-1no, - 0.5Mt-1 no, - 1 MT-1 no, - 2MT-1 no, MT-1 no G) LAB TESTING EQUIPMENTS 1. Universal Testing Machine, 1SET KN 2. Hardness Tester, 1 SET - 15N, 30N, 45N, 15T, 30T, 45T, HRB, HRC 3. Extensometer, 1 SET mm diameter, mm thickness 4. Optical Microscope, 1 SET - AXIOVERT 400 MAT 5. PMI plus Master, 1 SET - Chemical analysis: Fe, C, Si, Mn, Cr, Mo, Ni, Al, Co, Nb, Ti, V, W 6. Muffle Furnace, 1 SET degree C 7. Electronic Balance, 1 SET grams 8. Polishing Unit, 1SET - 8" dia., - Motor KW

Seamless hot rolled tubes and seamless hollow bars

Seamless hot rolled tubes and seamless hollow bars Benteler Distribution Customised steel tube solutions An internationally operating stockholding company of carbon alloy and stainless steel tubes With