HYTECH ENGINEERING & SERVICES

Transcription

1 Products

2 About us Hytech Engineering & Services specializes in the operations and maintenance, modifications, procurement, development, and manufacturing of customized hydraulic and automated products and systems for the offshore industry, maritime activities and land-based industry. Hytech Engineering & Services is operating world wide. Our objective is to assist our customers in creating added value by providing them with products and services. To accomplish this while satisfying industry requirements and conditions, close collaboration and communication are vital between us the supplier, our subcontractors, and our customers. Together we create new expertise as well as innovative products. Our speciality areas are winches, cranes & lifts specialised tools, handling systems, technical drilling equipment, hydraulic power units, skid pump units and hydraulic systems. From A to Z. From drawing-board redesign at our engineering department, to repairs and conversions at our service facility, to service and follow-up at our customers. Hytech Engineering & Services is certified in accordance with NS-EN-ISO 9001:2000, our company is also approved by the Achilles Joint Qualification System. The Hytech Group always at your service

3 We deliver to a wide range of industrial sectors Offshore Marine Renewable Industry Industry

4 Hydraulic Power Pack, DnV type approved HYDRAULIC POWER PACK DNV TYPE APPROVED FOR USE IN EX ZONE 1 AND 2, ATEX CATEGORY 2 AND 3 GROUP II Material: - AISI 316 Max gross mass: kg Test load: - According to DnV inclusive drop test Certification -Type approved DnV Integrated cooler Electrical specification: Electro motor 50/60 Hz, 45/52 kw, 225-M4 D 400 / Y 690V 50 Hz D 400V / D / Y V 60 Hz Hydraulic Tank: Material: - AISI 316L Dimensions ext: (LxWxH) x 934 x 813 Volume int: litre Hydraulic specification: Horse Power Setting controlled and pressure regulated LS-pump 140 ccm displacement Max pressure: aprox l/min Max flow aprox bar Integrated heater Fittings - chromate carbon steel, JIC fitting protected with denso tape. Pipes - acid proof, AISI 316L Surface treatment according to NORSOK M501 system 1 for components EEx de IIB T4 II 2G T mm x 1400 mm x 2100 mm

5 Hydraulic Power Pack 55 kw HYDRAULIC POWER PACK ACCORDING TO NORSOK Z-015, WITH 2 OFF PROPORTIONAL DIRECTION VALVES Max gross mass: kg Test load: - According to DnV exclusive drop test (in accordance to NORSOK Z-015) Certification Form 4, certified by third party competent organization. Electrical specification: Electro motor 50/60 Hz, 55/64 kw (HPU) 55 kw V - 50 Hz 64 kw V - 60 Hz Electro motor 50/60 Hz 0,37/ 0,43 kw (Cooler) 0,37 kw V- 50Hz 0,43 kw V - 60 Hz Hydraulic Tank: Material: - AISI 316L Dimensions ext: (LxWxH) x 934 x 813 Volume int: litre Hydraulic specification: Pressure regulated LS-pump 112 ccm displacement Max pressure: aprox l/min Max flow aprox bar cooler 2 off Proportional directional valves integrated on HPU Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system mm x 1200 mm x 2020 mm

6 Hydraulic Flush Unit and Power Pack 8 kw HYDRAULIC FLUSH UNIT AND POWER PACK FOR USE IN EX ZONE 2 / ATEX CATEGORY 3 GROUP II Material: - AISI 304 Max gross mass: kg Test load: - According to DnV exclusive drop test (in accordance to NORSOK Z-015) Certification Form 4, certified by third party competent organization. Circulation pump: 2 l/min Electrical specification: HPU-motor D400/Y690V 50Hz 7,5kW D400V 60Hz 7,5kW D V 60Hz 8,5kW Y V 60Hz 7,5kW Hydraulic Tank (2 off, one for dirty oil, one for cleaned oil): Material: - AISI 304 Dimensions ext: (LxWxH) x 570 x 635 Volume int: litre Hydraulic specification: Pressure regulated LS-pump 45 ccm displacement Max pressure: aprox. 16 l/min Max flow aprox bar 2 off Proportional directional valves integrated on HPU Circulation pump-motor D400/Y690V 50Hz 0,25kW D400V 60Hz 0,25kW D V 60Hz 0,3kW Y V 60Hz 0,25kW Fittings - AISI 316, acid proof Hose couplings AISI 316, acid proof Surface treatment according to NORSOK M501 system 1 EEx de IIB T4/ II 3G T mm x 1200 mm x 1850 mm

7 Hydraulic Power Pack 75 kw HYDRAULIC POWER PACK ACCORDING TO NORSOK Z-015, FOR USE IN EX ZONE 2 / ATEX CATEGORY 3 GROUP II Max gross mass: kg Test load: - According to DnV exclusive drop test (in accordance to NORSOK Z-015) Certification Form 4, certified by third party competent organization. Integrated temperature and level switch in tank Pressure and return filter Electrical specification: Electro motor 50/60 Hz, 75/85 kw 75 kw 690 V - 50 Hz 1480 rpm 85 kw 690 V - 60 Hz rpm Hydraulic Tank: Material: - AISI 304 Dimensions ext: (LxWxH) x 912 x 715 Volume int: - approx. 600 litre Hydraulic specification: Pressure regulated LS-pump 140 ccm displacement Max pressure: approx l/min Max flow approx bar 1810 mm x 1200 mm x 2090 mm Fittings - AISI 316, acid proof Hose couplings AISI 316, acid proof Surface treatment according to NORSOK M501 system 1 EEx de IIB T4/ II 3G T4

8 Hydraulic Power Pack 75 kw HYDRAULIC POWER PACK ACCORDING TO NORSOK Z-015, FOR USE IN EX ZONE 2 / ATEX CATEGORY 3 GROUP II Max gross mass: kg Test load: - According to DnV exclusive drop test (in accordance to NORSOK Z-015) Certification Form 4, certified by third party competent organization. Hydraulic Tank: Material: - AISI 304 Dimensions ext: (LxWxH) x 912 x 715 Volume int: - approx. 600 litre Hydraulic specification: Pressure regulated LS-pump 140 ccm displacement Max pressure: approx l/min Max flow approx bar Integrated temperature and level switch in tank Pressure and return filter 2010 mm x 1200 mm x 2165 mm Cardev filter unit 6 modules proportional direction valve Electrical specification: Electro motor 50/60 Hz, 75/85 kw 75 kw 400 V - 50 Hz 1480 rpm 85 kw 440 V - 60 Hz rpm Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Remote control cabinet EEx de IIB T4 / II 3G T4

9 Hydraulic Power Pack 11 kw HYDRAULIC POWER PACK with fork lift pocket and approved RUD lifting lugs Max gross mass: kg Hydraulic Tank: Material: - Painted S275J0 Dimensions ext: (LxWxH) - 760x 420 x 490 Volume int: - approx. 120 litre Hydraulic specification: Fixed pump 20 ccm displacement Max pressure: approx l/min Max flow approx. 200 bar Pressure and return filter Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 3 modules proportional directional valve, local control and remote control by cordless remote panel. Quick connectors for connection to consumers Electrical specification: Electro motor 50 Hz, 11 kw 11 kw 230 V/ 400 V - 50 Hz 1480 rpm 1100 mm x 700 mm x 1290 mm

10 Pneumatic Power Pack 6 kw Pneumatic power pack Material: - AISI 316 Max gross mass: kg Test load: - According to DnV exclusive drop test (in accordance to NORSOK Z-015) Certification Form 4, certified by third party competent organization. Hydraulic Tank: Material: - Painted S275J0 Dimensions ext: (LxWxH) - 470x 375 x 335 Volume int: - approx. 40 litre Hydraulic specification: - Fixed pump 8,2 ccm displacement - Max pressure: approx l/min - Max flow approx. 200 bar - Pressure and return filter 900 mm x 500 mm x 910 mm Pneumatic specification: 6 kw Free air consumption at 2000 rpm and 6 bar: 400 m3/h Air pressure: Max 8 bar Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. 1 modules proportional directional valve Quick connectors for connection to consumers Fog lubricator Air Regulator Air filter

11 ROV -Umbilical Winch Hydraulic umbilical winch with integrated electrical HPU Material:-S355J2G3 Max gross mass:-3000 kg Test load:- According to DnV Certification:- Form3 and 4. Weight net:1850 HPU pump: Ls compensated pump, 45ccm Max pressure:220bar Capsity 65 ltr/min -50Hz 80 ltr/min 60Hz HPU tank: Volum int. 131 ltr Drum: Inner layer / max pull 2000kg Outer layer / max pull 1500kg 1840 mm x 1750 mm x 1724 mm Max rotating speed 15 rev/min Max wire speed inner layer- 44 mtr/min Max wire speed outer layer- 58 mtr/min Layers on drum-6 Drum capacity- 29,5 mm cable / 6 layers- 550mtr Atex II 3 (2)G EEx d(em)iict4 Automatic Plc controlled spooling device Adjustable outlet wire angle Remote control Surface treatment- according to NORSOK M-501

12 Umbilical Winch ELECTRICAL/ HYDRAULIC UMBILICAL WINCH SWL 4 TON WITH INTEGRATED 11 kw HPU Max gross mass: kg Test load: - According to DnV s rules for certification of lifting appliances Certification Form 2 and Form 3, certified by DnV. Drum: Core diameter: Ø1000 mm Outer flange diameter: Ø1350 mm Drum width: 1700 mm Weight capacity on drum: 2500 kg Wire capacity example: 1250 Ø22,3 mm wire SWL: 4000 kg outer layer Wire speed: 10 m/min outer layer Electrical specification: HPU-motor 400V 50Hz 11kW 440V 60Hz 12,5kW Piping AISI 316 Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Local / remote winch control Fully mechanical spooling device w/ override EEx de IIB T4/ II 3G T mm x 1550 mm x 1900 mm

13 Umbilical Winch ELECTRICAL/ HYDRAULIC UMBILICAL WINCH SWL 4 TON WITH INTEGRATED 11 kw HPU Max gross mass: kg Test load: - According to DnV s rules for certification of lifting appliances Certification Form 2 and Form 3, certified by DnV. Drum: Core diameter: Ø1000 mm Outer flange diameter: Ø1350 mm Drum width: 1700 mm Weight capacity on drum: 2500 kg Wire capacity example: 1250 Ø22,3 mm wire SWL: 4000 kg outer layer Wire speed: 10 m/min outer layer Electrical specification: HPU-motor 400V 50Hz 11kW 440V 60Hz 12,5kW Piping AISI 316 Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Local / remote winch control Fully mechanical spooling device w/ override II 3G T mm x 1550 mm x 1900 mm

14 Hydraulic/ Pneumatic Umbilical/ Hose Reel HYDRAULIC/PNEUMATIC UMBILICAL / HOSE REEL SWL 1,5 TON WITH INTEGRATED 5,5 kw PNEU- MATIC HPU Max gross mass: kg Test load: - According to DnV s rules for certification of lifting appliances Certification Form 4, verified by DnV, certified by third party competent organization Drum: Core diameter: Ø1100 mm Outer flange diameter: Ø2600 mm Drum width: 2300 mm Weight capacity on drum: 5000 kg Wire capacity example: Ø56 mm hose SWL: 1500 kg outer layer / 20 m/min wire speed Wire speed: max 40 m/min outer layer / Load 750 kg Piping AISI 316 Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Fully automatically spooling device w/override Local / remote winch control / spooling override 2 speed II 2G T4 Pneumatic specification: HPU-motor 2 x air motor, 7 bar, 250 m3/h each motor 4140 mm x 2500 mm x 2648 mm

15 Hose Reel ELECTRICAL/ HYDRAULIC HOSE REEL SWL 5 TON WITH INTEGRATED 2x30 kw HPU Max gross mass: kg Test load: - According to DnV s rules for certification of lifting appliances and DnV Certification Form 3, certified by DnV. Drum: Core diameter: Ø1000 mm Outer flange diameter: Ø2600 mm Drum width: 1200 mm Weight capacity on drum: 6000 kg Wire capacity example: mm hose SWL: 5000 kg inner layer Wire speed: 20,4 m/min inner layer Electrical specification: HPU-motor 400V 50Hz 11kW 440V 60Hz 12,5kW Piping AISI 316 Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Local / remote winch control Manual operated spooling device from control panel Swivel Max. WP10000 psi 3620 mm x 2420 mm x 2972 mm

16 Hose Reel HYDRAULIC HOSE REEL SWL 5 TON Max gross mass: kg Test load: - According to DnV s rules for certification of lifting appliances and DnV Certification Form 4, certified by third party competent organization Drum: Core diameter: Ø1600 mm Outer flange diameter: Ø2600 mm Drum width: 2000 mm Weight capacity on drum: 9500 kg Wire capacity example: ,5 mm hose SWL: 5000 kg outer layer Wire speed: 30,2 m/min inner layer Hydraulic specification: Max supply pressure: 200 bar Min supply flow: 120 l/min Piping AISI 316 Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Local / remote winch control Automatically spooling device with manually, hydraulic override Swivel Max. WP10000 psi II 2G T mm x 3200 mm x 2850 mm

17 Overhaul, Guiding and Damping Winch System Hydraulic winch 4 Tons Swl, Automatic 2 mode winch. Lifting/ Damping mode Can also be used as Constant tension winch Winch: Material:-S355J2G3 Test load:- According to DnV 2.22 Certification: Drilling Hoisting Weight net:328kg 4 Tons SWL / 200bar Minimum supply flow 120 ltr/min Drum: Drum capacity- 100mtr/19mm wire Remote control station Surface treatment- according to NORSOK M mm x 857 mm x 725 mm

18 Pump Unit PUMP UNIT FOR PRODUCED WATER INJECTIONING TEST PROJECT CTOUR II Max gross mass: kg Test load: - According to DnV Certification Form 4, certified by third party competent organization Electrical specification: El motor: 280S 86 kw 60 Hz 3550 rev/ min Pump specification: Maximum Total head: 500 flow up to 12 m3/h Maximum flow: 35 total head up to 340 m Piping WPHY52/ASTM A 420 WPL6 Surface treatment according to NORSOK M501 system 1 Dimension inlet flange suction LB, RF Dimension outlet flange discharge LB, RTJ Air driven flush pump for main pump casing 3500 mm x 1400 mm x 2000 mm

19 Portable Make up / break out unit 7,5 kw Portable Make up / break out unit with integrated HPU and local/remote control Weight: kg Hydraulic Tank: Material: - AISI 304 Dimensions ext: (LxWxH) x 230 x 230 Volume int: - approx. 50 litre Hydraulic specification: Pressure regulated LS-pump 45 ccm displacement Max pressure: approx l/min Max flow approx bar Pressure and return filter Local Proportional direction valve Electrical specification: 2545 mm x 1535 mm x 1100 mm Electro motor 50/60 Hz, 7,5/8,5 kw 7,5 kw 400 V - 50 Hz 1480 rpm 8,5 kw 440 V - 60 Hz rpm Fittings - AISI 316, acid proof Hose couplings AISI 316, acid proof Surface treatment according to NORSOK M501 system 1 Remote control O.D. range tool: Ø88 mm Ø288 mm (Ø3,5 Ø11 ) Make up / break out Torque: Nm Spinning tool torque: Nm Distance between fixed and movable clamp (c/c): min 150 mm

20 Spinning Tool Manual operated hydraulic spinning tool Weight: - approx. 300 kg Hydraulic specification: 2 off orbit motor, 337 ccm each 1 off clamp cylinder Ø125/Ø60x380 Supply pressure: Max 200 Bar Supply flow: 1,25 l/min each rev/min (E.G. 25 l/min = 20 rev/min) Recommended power supply: min 10 kw Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system mm x 383 mm x 548 mm Manual operated proportional directional valve for clamp and spinning function Spinning Torque: Max 3000 Nm Clamp force: Max 25 ton O.D. range: Ø102 mm Ø350mm (Ø4 Ø13 ¾ ) Lifting lug for lifting equipment

21 Transport frame Transport frame in accordance to NORSOK Z-015, temporary equipment for 75 kw pump/ Electrical motor assembly Max gross mass: kg Test load: - According to DnV exclusive drop test (in accordance to NORSOK Z-015) Certification Form 4, certified by third party competent organization. Surface treatment according to NORSOK M501 system 1 II 3G T mm x 1100 mm x 1340 mm

22 Hydraulic Support Jack Hydraulic support jack for torque machines Weight: - approx. 250 kg Hydraulic specification: 2 off adjustment cylinder Ø 100/Ø 80 x 120 Supply pressure: Max 200 Bar Recommended Supply flow: 15 l/ min Recommended power supply: min 6 kw Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Support capacity: Max 4 ton O.D. range: Ø 80mm Ø 340mm ( Ø 4 Ø 500 mm x 500 mm x 600 mm 13 ¼ ) Compact roller with ball bearing POM tool support roller

23 Hydravice HYDRAULIC HYDRAVICE CLAMPING TOOL Max gross mass: kg Test load: - According to DnV Certification Form 4, certified by third party competent organization Electrical specification: El motor: 280S 86 kw 60 Hz 3550 rev/ min Pump specification: Maximum Total head: 500 flow up to 12 m3/h Maximum flow: 35 total head up to 340 m Piping WPHY52/ASTM A 420 WPL6 Surface treatment according to NORSOK M501 system 1 Dimension inlet flange suction LB, RF Dimension outlet flange discharge LB, RTJ Air driven flush pump for main pump casing II 3G T4 504 mm x 510 mm x 1775 mm

24 Lifting and Washing Unit The lifting unit do the cleaning job of component safe and healthy for the operator. Tray for equipment submerge in the cleaning reservoir: AISI 316L SWL: kg Electrical specification: El motor: 7,5 kw 50 Hz 1450 rev/min -220/380 V Hydraulic specification: Max working pressure: 210 bar Max flow: approx. 20 l/min Fittings - chromate carbon steel, JIC fitting protected with denso tape. Hose couplings - chromate carbon steel, JIC fitting protected with denso tape. Surface treatment according to NORSOK M501 system 1 Maneuver panel Integrated HPU Hand rail 5189 mm x 1688 mm x 2568 mm

25 Personnel Basket for Manriding Personnel Basket for Manriding, Adapter for Crane Max Load in basket, SWL: 300Kg Design temperature 20 Degree C Material: S355J2G3 Surface treatment: Norsok M501. Certified according to: DNV OS-E301- Drillplant L: 1753mm W: 950mm H: 1215mm 1753 mm x 950 mm x 1215 mm

26 Our hydraulic workshop are located in Sola, Rogaland

27 The Hytech Group The Hytech Group consist of Hytech Engineering & Services and Hytech Personnel. Our group s combined resources enable us to be your supplier and partner to the exact degree you wish. It is important to emphasize that our mobile and flexible solution are utilizing the benefits and adding value to your business. We know we will add value to you as our customer because we can offer: Experienced within engineering, upgrade and modification projects High capacity of manpower Superior technology, equipment and quality service Flexibility and effectiveness Competitive prices and cost structure We accomplish the entire assignment! On our web site you will find more information about ongoing projects. You will also find this brochure and our other brochures available for download. It is also possible to sign up for our newsletter, in witch you will receive information about Hytech Engineering & Services and our projects. If you have any questions about us, or what we can do for you business, don t hesitate to contact us!

28