Retrofitting instructions
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1 EN-XX Retrofitting instructions Hydraulic side protection folding NA_Deckblatt EN
2 Table of contents SAFETY NOTES Professional Qualification... 3 Intended Use... 3 Prior to Starting Assembly Work... 3 General Safety Notes for Assembly... 4 Prior to Starting Up... 4 RETROFITTING INSTRUCTIONS Dismantle mechanical side protection folding... 5 Fit hydraulic side protection folding Fit hydraulic cylinder Lay hydraulic hoses Lay hydraulic hoses to headstock Refit panels Final inspection Before setting to work
3 SAFETY NOTES Professional Qualification These assembly instructions are aimed exclusively at skilled staff trained for this work. Intended Use Intended use is described in the machine s Operating Instructions. The attachment or installation of additional equipment does not constitute a change to the machine s intended use. Prior to Starting Assembly Work Park the machine on firm level ground, switch off the tractor s engine, apply the hand brake, remove the ignition key and keep safe. Allow the machine to come to a complete stop (rotating parts may carry on turning for a longish period). Secure machine and tractor against accidental rolling. Secure work area so that there can be no risk to or for other people. Observe the statutory regulations on accident prevention. Observe warning signs (pictograms) on the machine
4 SAFETY NOTES General Safety Notes for Assembly DANGER Risk of severe or life-threatening injuries all over the body due to getting caught up, being pulled in, crushing and hydraulic oil escaping at high pressure! It is imperative to follow the safety notes! Only couple and uncouple the machine on solid level ground, secure against accidental rolling and falling over. Only carry out work if the PTO drive shaft and the motor have been switched off, the handbrake has been applied and the ignition key has been removed and kept safe. Wait until all rotating machine parts come to a complete stop! Wear close-fitting workwear and use personal protective equipment such as safety glasses, gloves, safety shoes and safety helmet! Only raise the machine using lifting gear suitable for the purpose (hydraulic jack, crane, etc.) and only support it using appropriate supporting elements. No welding, cutting, grinding, drilling on frame, axles or other load-bearing parts. Check nuts and bolts for tight fit. Hoses and cables may not strain, rub or become trapped. Attachment or installation of non-standard equipment alters the overall weight and depending on the non-standard equipment involved may also alter the external dimensions of the machine. Pay attention to the altered dimensions in operation and particularly when driving on public roads. Attach sufficient ballast weights to the tractor. At least 20% of the vehicle s unladen weight on the front axle. Insufficient ballast will make tractor and machine uncontrollable when driving. Do not step between tractor and machine whilst attaching/coupling up. Have someone guide you in if the coupling point cannot be seen from the driver s seat of the tractor. Do not step between tractor and machine until both have come to a stop and have been secured against accidental rolling. Bring the supporting devices (e.g. support legs) into the correct position in each case. Secure as prescribed! Do not get close to hydraulic oil escaping under high pressure. Prior to Starting Up Follow the machine s Operating Instructions. Check safety equipment for completeness and function. Check oil levels. Check machine for compressed air and oil losses. Check tyre pressures and wheelnuts for tight fit. Check electrical, pneumatic and hydraulic connections to the tractor. Check service brake and parking brake for proper function. Completely release machine s parking brake and turn the crank handle inwards. Place tractor s hydraulic control unit in neutral position prior to attaching the machine. Pay attention to lateral locking of the tractor s three-point linkage depending on the machine type
5 RETROFITTING INSTRUCTIONS Dismantle mechanical side protection folding 1200_NA EN - 5 -
6 Remove bolts and the nuts underneath. Remove holder. 1200_NA EN - 6 -
7 Remove sealing plugs. Unscrew bolt. 1200_NA EN - 7 -
8 Tap dowel pin until pin can be turned Pin Screw bolt back in. 1200_NA EN - 8 -
9 Turn pin and tap dowel pin completely out. Remove individual pieces. 1200_NA EN - 9 -
10 Carry out procedure similarly on both sides of machine. 1200_NA EN
11 Fit hydraulic side protection folding 1200_NA EN
12 PNR TEILE-NR MENGE BENENNUNG DESIGNATION DESCRIPTION BEMERK/REMARQUE FU ============================================================================================================================================ HYDR. SEITENSCHUTZKLAPPUNG REGLAGE MECHANICAL REMOVAT HEBEL LI. SZ LEVIER LEVER L HEBEL RE. SZ LEVIER LEVER R ZYLINDERHEBEL LI. SZ LEVIER LEVER L ZYLINDERHEBEL RE. SZ LEVIER LEVER R WINKEL CORNIERE ANGLE BUEGEL BRIDE BRACKET SCHEIBE 28X15X3 RONDELLE WASHER SCHEIBE 13*2 RONDELLE WASHER SICHERUNGSRING SEGMENT D ARRET CIRCLIP FLANSCHMUTTER M8 ECROU M8 NUT M SK-MUTTER M. FLANSCH M6 ECROU M6 NUT M FLR-SCHRAUBE M8X25 DIN VIS A TETE BOMBEE FLAT ROUND SCREW BOLZEN AXE PIN SK-SCHR. M6X50 DIN 931 VIS M6X50 SCREW M6X DROSSEL PAPILLON THROTTLE SK-SCHR.M 8X DIN 69 VIS M 8X 30 SCREW M 8X HYDRAULIK-ZYLINDER 25/ VERIN HYDRAULIQUE HYDR.CYLINDER DICHTSATZ JEU DE JOINTS SET OF GASKETS ZWEIWEGEHAHN ROBINET A DEUX VOIES TWO WAY VALVE HYDRAULIKSCHLAUCH NW6/1420 TUYAU HYDRAULIQUE HYDRAULIC HOSE HYDR.SCHLAUCH NW6 (3,5 M) CAN.HYDRAULIQUE HYDR.TUBE STECKER F. SCHNELLVERSCHLUSSK. AXE HYDRAULIC PLUG STAUBKAPPE CACHE ROUGE CAP STAUBKAPPE BLAU CACHE ROUGE CAP REDUZIERSTUTZEN M14X1,5 REDUCTION RACCORD REDUCTION SOCKET T-VERSCHRAUBUNG EINSTELLB. PAPILLON THROTTLE VALVE SCHOTTVERSCHRAUBUNG, GERADE RACCORD VISSE CONNECTING SCREW KLEMMBACKE D12,D12 HRZ 1A1 ELEMENT DE SERRAGE CLAMPING ELEMENT DECKPLATTE 30 X 36 PLAQUE DE FERMETURE COVER PLATE BOLZEN AXE PIN GUMMITUELLE DOUILLE CAOUT. RUBBER GROMMET KABELBINDER ATTACHE-CABLE STRIP O-RING 6.5X1.5 JOINT TORIQUE O-RING 3811/BT _NA EN
13 1200_NA EN
14 Attach angle pos _NA EN
15 1200_NA EN
16 1200_NA EN
17 4x _NA EN
18 Attach bracket pos _NA EN
19 2x 1200_NA EN
20 Insert rubber grommets 2 Fit lever _NA EN
21 Fit cylinder lever pos _NA EN
22 _NA EN
23 Fit hydraulic cylinder _NA EN
24 1200_NA EN
25 Fit after the hydraulic hoses! 1200_NA EN
26 Lay hydraulic hoses 1420mm 1420mm 1. Thread hydraulic hoses through rubber grommets and connect to hydraulic cylinder. 2. Insert bearing pins. 1200_NA EN
27 Run hydraulic hoses under covering as shown. 1200_NA EN
28 Fit clamp but do not tighten yet. Fit clamp Fit clamp Fit clamp Fit clamp but do not tighten yet. 1200_NA EN
29 Clamp position. Here the covering is presented transparently. Clamp position. 1200_NA EN
30 _NA EN
31 Lay hydraulic hoses similarly on other side of machine. Fit hydraulic cylinder similarly on other side of machine. 1200_NA EN
32 Remove panels. 14x Be alert! Some bolts are fitted with plastic washers above and underneath the panels. Do not lose them! 1200_NA EN
33 Fit hose clamps as shown. 1200_NA EN
34 Fit bulkhead connections _NA EN
35 Secure each bulkhead connection with a washer above and underneath the covering. 2x Screw bulkhead connections into T screw fitting. Screw bulkhead connections into T screw fitting. Secure each bulkhead connection with a washer above and underneath the covering. 1200_NA EN
36 Do not forget choke pos. 16! Do not forget choke pos. 16! The previously fitted clamps can now be tightened. Ensure proper hose routing! Hydraulic hoses must not be taut! 1200_NA EN
37 Lay hydraulic hoses to headstock Lay hydraulic hose with blue dust cap and shut-off valve here. 3x 1200_NA EN
38 Hydraulic hose with blue dust cap and shut-off valve. 1200_NA EN
39 Refit panels M 8 x 20 Detail A M 8 x 25 M 8 x 16 KS KS M 8 x 16 KS M 8 x 25 2x KS All bolts are hex. bolts with flange! M 8 x 20 KS M 8 x 20 KS KS KS M 8 x 25 M 8 x 16 Take note! Refit previously removed plastic washers (KS)! Tighten bolts with max. 10 Nm torque! 1200_NA EN
40 Detail A M 8 x 20 M 8 x 20 M 8 x _NA EN
41 Final inspection - Check all screwed connections and plug-in connections for perfect condition and tight seat. - Upon completion of the assembly, grease all lubrication points for the first time as described in the maintenance instructions (see operating instructions) and check the oil level of all gearboxes, etc. Fill up, if necessary. For suitable lubricants consult the maintenance instructions, which are part of the operating instructions. Before setting to work - Check safety devices for completeness and correct function. - Read the operating instructions carefully and make sure that all safety instructions are observed _MA_Kontrolle_EN
42 D Im Zuge der technischen Wei ter ent wick lung arbeitet die PÖTTINGER Ges.m.b.H stän dig an der Verbesserung ih rer Pro duk te. Änderungen ge gen über den Ab bil dun gen und Be schrei bun gen dieser Be triebs an lei tung müs sen wir uns darum vorbehalten, ein Anspruch auf Än de run gen an bereits aus ge lie fer ten Ma schi nen kann daraus nicht ab ge lei tet werden. Technische Angaben, Maße und Ge wich te sind un ver bind lich. Irrtümer vor be hal ten. Nachdruck oder Übersetzung, auch aus zugs wei se, nur mit schriftlicher Ge neh mi gung der ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h. A-4710 Grieskirchen. Alle Rechte nach dem Gesetz des Ur he ber recht vor be hal ten. F La société PÖTTINGER Ges.m.b.H améliore constamment ses produits grâce au progrès technique. C'est pourquoi nous nous réser-vons le droit de modifier descriptions et illustrations de cette notice d'utilisation, sans qu'on en puisse faire découler un droit à modifications sur des machines déjà livrées. Caractéristiques techniques, dimensions et poids sont sans engagement. Des erreurs sont possibles. Copie ou traduction, même d'extraits, seulement avec la permission écrite de ALoIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h. A-4710 Grieskirchen. Tous droits réservés selon la réglementation des droits d'auteurs. GB Following the policy of the PÖTTINGER Ges. m.b.h to improve their products as technical developments continue, PÖTTINGER reserve the right to make alterations which must not necessarily correspond to text and illustrations contained in this publication, and without incurring obligation to alter any machines previously delivered. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of the ALoIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h. A-4710 Grieskirchen. All rights under the provision of the copyright Act are reserved. PÖTTINGER Ges.m.b.H werkt permanent NL aan de verbetering van hun producten in het kader van hun technische ontwikkelingen. Daarom moeten wij ons veranderingen van de afbeeldingen en beschrijvingen van deze gebruiksaanwijzing voorbehouden, zonder dat daaruit een aanspraak op veranderingen van reeds geieverde machines kan worden afgeleid. Technische gegevens, maten en gewichten zijn niet bindend. Vergissingen voorbehouden. Nadruk of vertaling, ook gedeeltelijk, slechts met schriftelijke toestemming van ALoIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h. A-4710 Grieskirchen. Alle rechten naar de wet over het auteursrecht voorbehouden. La empresa PÖTTINGER Ges.m.b.H se E esfuerza contínuamente en la mejora constante de sus productos, adaptándolos a la evolución técnica. Por ello nos vemos obligados a reservarnos todos los derechos de cualquier modificación de los productos con relación a las ilustraciones y a los textos del presente manual, sin que por ello pueda ser deducido derecho alguno a la modificación de máquinas ya suministradas. Los datos técnicos, las medidas y los pesos se entienden sin compromiso alguno. La reproducción o la traducción del presente manual de instrucciones, aunque sea tan solo parcial, requiere de la autorización por escrito de ALoIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h. A-4710 Grieskirchen. Todos los derechos están protegidos por la ley de la propiedad industrial. La PÖTTINGER Ges.m.b.H è costantemente I al lavoro per migliorare i suoi prodotti mantenendoli aggiornati rispetto allo sviluppo della tecnica. Per questo motivo siamo costretti a riservarci la facoltà di apportare eventuali modifiche alle illustrazioni e alle descrizioni di queste istruzioni per l uso. Allo stesso tempo ciò non comporta il diritto di fare apportare modifiche a macchine già fornite. I dati tecnici, le misure e i pesi non sono impegnativi. Non rispondiamo di eventuali errori. Ristampa o traduzione, anche solo parziale, solo dietro consenso scritto della ALoIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h. A-4710 Grieskirchen. Ci riserviamo tutti i diritti previsti dalla legge sul diritto d autore. A empresa PÖTTINGER Ges.m.b.H P esforçase continuamente por melhorar os seus produtos, adaptando-os à evolução técnica. Por este motivo, reservamonos o direito de modificar as figuras e as descrições constantes no presente manual, sem incorrer na obrigação de modificar máquinas já fornecidas. As características técnicas, as dimensões e os pesos não são vinculativos. A reprodução ou a tradução do presente manual de instruções, seja ela total ou parcial, requer a autorização por escrito da ALoIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h. A-4710 Grieskirchen Todos os direitos estão protegidos pela lei da propriedade intelectual.
43 ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.h A-4710 Grieskirchen Telefon: 0043 (0) Telefax: 0043 (0) Internet: GEBR. PÖTTINGER GMBH Stützpunkt Nord Steinbecker Strasse 15 D Recke Telefon: ( ) Telefax: ( ) PÖTTINGER France 129 b, la Chapelle F Le Bonhomme Tél.: Fax: GEBR. PÖTTINGER GMBH Servicezentrum Spöttinger-Straße 24 Postfach 1561 D LANDSBERG / LECH Telefon: Ersatzteildienst: / od. 169 Kundendienst: / od. 231 Telefax: /
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