Retrofitting instructions

Transcription

1 EN-XX Retrofitting instructions Hydraulic Top Link NA_Deckblatt_ _EN

2 Table of contents SAFETY NOTES Professional Qualification... 3 Intended Use... 3 Prior to Starting Assembly Work... 3 General Safety Notes for Assembly... 4 Prior to Starting Up... 4 RETROFITTING INSTRUCTIONS Removing the top link... 9 Attachment locations Hydraulic system Check... 19

3 SAFETY NOTES Professional Qualification These assembly instructions are aimed exclusively at skilled staff trained for this work. Intended Use Intended use is described in the machine s Operating Instructions. The attachment or installation of additional equipment does not constitute a change to the machine s intended use. Prior to Starting Assembly Work Park the machine on firm level ground, switch off the tractor s engine, apply the hand brake, remove the ignition key and keep safe. Allow the machine to come to a complete stop (rotating parts may carry on turning for a longish period). Secure machine and tractor against accidental rolling. Secure work area so that there can be no risk to or for other people. Observe the statutory regulations on accident prevention. Observe warning signs (pictograms) on the machine

4 SAFETY NOTES General Safety Notes for Assembly DANGER Risk of severe or life-threatening injuries all over the body due to getting caught up, being pulled in, crushing and hydraulic oil escaping at high pressure! It is imperative to follow the safety notes! Only couple and uncouple the machine on solid level ground, secure against accidental rolling and falling over. Only carry out work if the PTO drive shaft and the motor have been switched off, the handbrake has been applied and the ignition key has been removed and kept safe. Wait until all rotating machine parts come to a complete stop! Wear close-fitting workwear and use personal protective equipment such as safety glasses, gloves, safety shoes and safety helmet! Only raise the machine using lifting gear suitable for the purpose (hydraulic jack, crane, etc.) and only support it using appropriate supporting elements. No welding, cutting, grinding, drilling on frame, axles or other load-bearing parts. Check nuts and bolts for tight fit. Hoses and cables may not strain, rub or become trapped. Attachment or installation of non-standard equipment alters the overall weight and depending on the non-standard equipment involved may also alter the external dimensions of the machine. Pay attention to the altered dimensions in operation and particularly when driving on public roads. Attach sufficient ballast weights to the tractor. At least 20% of the vehicle s unladen weight on the front axle. Insufficient ballast will make tractor and machine uncontrollable when driving. Do not step between tractor and machine whilst attaching/coupling up. Have someone guide you in if the coupling point cannot be seen from the driver s seat of the tractor. Do not step between tractor and machine until both have come to a stop and have been secured against accidental rolling. Bring the supporting devices (e.g. support legs) into the correct position in each case. Secure as prescribed! Do not get close to hydraulic oil escaping under high pressure. Prior to Starting Up Follow the machine s Operating Instructions. Check safety equipment for completeness and function. Check oil levels. Check machine for compressed air and oil losses. Check tyre pressures and wheelnuts for tight fit. Check electrical, pneumatic and hydraulic connections to the tractor. Check service brake and parking brake for proper function. Completely release machine s parking brake and turn the crank handle inwards. Place tractor s hydraulic control unit in neutral position prior to attaching the machine. Pay attention to lateral locking of the tractor s three-point linkage depending on the machine type

5 RETROFITTING INSTRUCTIONS

6 PNR TEILE-NR MENGE BENENNUNG DESIGNATION DESCRIPTION BEMERK/REMARQUE FU ======================================================================================================================================== HYDRAULISCHER OBERLENKER LION1 VERIN HYDRAULIQUE HYDRAULIC JACK HEBEL LI SZ LEVIER LEVER HEBEL RE SZ LEVIER LEVER OBERLENKER SZ SPINDLE SPINDLE OBERLENKERBOLZEN LION BOULON PIN OBERLENKER BOLZEN SZ SPINDLE SPINDLE ADAPTER LION301 SZ RACCORD ADAPTER DISTANZ DISQUE DISTANCE SPACER BOLZEN GOUJON PIN DISTANZ DISQUE DISTANCE SPACER HUELSE ZYLINDER DOUILLE SLEEVE BOLZEN AXE PIN GEWINDESTANGE BARRE FILETEE THREADED ROD HYDRAULIK-ZYLINDER VERIN HYDRAULIQUE HYDR. CYLINDER DICHTSATZ JEU DE JOINTS SET OF GASKETS SK-SCHRAUBE M20X150 DIN VIS SCREW SK-MUTTER M24 DIN ZN ECROU M24 NUT M SI-MUTTER M16 DIN ZN ECROU M16 DIN 980 NUT M16 DIN SI-MUTTER M20 DIN ECROU M20 NUT M SCHEIBE 28X13X3 ZN DIN 1543 RONDELLE WASHER KLAPPVORSTECKER 10X45 DIN11023 GOUPILLE 10X45 PIN 10X SK-SCHRAUBE M12X16 DIN 933 VIS SCREW SK-SCHR. M16X15O DIN ZN VIS M16X15O SCREW M16X15O SPANNSTIFT 8X45 DIN 1481 GOUPILLE 8X45 ROLLPIN 8X SPANNSTIFT 5X45 DIN 1481 GOUPILLE 5X45 ROLLPIN 5X STECKER F. SCHNELLVERSCHLUSSK. AXE HYDRAULIC PLUG STAUBKAPPE CACHE ROUGE CAP HYDR.SCHLAUCH NW 8X 1350 DIN LIFT DE HYDRAULIQUE HYDRAULIC LIFT ( SCHEIBE 30.2/50X3 RONDELLE WASHER OMNIFIT M100 SPEZIAL PATE FREINAGE D VIS SCREW LOCKING PASTE FEDERNDES DRUCKSTUECK M10 SZ ELASTIQUE SCREW 206I M SCHEUERSCHUTZWENDEL SSP TUYAU TUBE O-RING 7,5X1,5 JOINT TORIQUE O-RING 8622/BT

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8 PNR TEILE-NR MENGE BENENNUNG DESIGNATION DESCRIPTION BEMERK/REMARQUE FU ============================================================================================================================================ HYDRAUL. OBERLENKER LION 101-A VERIN HYDRAULIQUE HYDRAULIC JACK HEBEL LI SZ LEVIER LEVER HEBEL RE SZ LEVIER LEVER OBERLENKER SZ SPINDLE SPINDLE OBERLENKERBOLZEN LION BOULON PIN OBERLENKER BOLZEN SZ SPINDLE SPINDLE ADAPTER LION301 SZ RACCORD ADAPTER DISTANZ DISQUE DISTANCE SPACER BOLZEN GOUJON PIN DISTANZ DISQUE DISTANCE SPACER HUELSE ZYLINDER DOUILLE SLEEVE BOLZEN AXE PIN GEWINDESTANGE BARRE FILETEE THREADED ROD HYDRAULIK-ZYLINDER VERIN HYDRAULIQUE HYDR. CYLINDER DICHTSATZ JEU DE JOINTS SET OF GASKETS SK-SCHRAUBE M20X150 DIN VIS SCREW SK-MUTTER M24 DIN ZN ECROU M24 NUT M SI-MUTTER M16 DIN ZN ECROU M16 DIN 980 NUT M16 DIN SI-MUTTER M20 DIN ECROU M20 NUT M SCHEIBE 28X13X3 ZN DIN 1543 RONDELLE WASHER KLAPPVORSTECKER 10X45 DIN11023 GOUPILLE 10X45 PIN 10X SK-SCHRAUBE M12X16 DIN 933 VIS SCREW SK-SCHR. M16X15O DIN ZN VIS M16X15O SCREW M16X15O SPANNSTIFT 8X45 DIN 1481 GOUPILLE 8X45 ROLLPIN 8X SPANNSTIFT 5X45 DIN 1481 GOUPILLE 5X45 ROLLPIN 5X STECKER F. SCHNELLVERSCHLUSSK. AXE HYDRAULIC PLUG STAUBKAPPE CACHE ROUGE CAP HYDR.SCHLAUCH NW 8X 1350 DIN LIFT DE HYDRAULIQUE HYDRAULIC LIFT ( SCHEIBE 30.2/50X3 RONDELLE WASHER OMNIFIT M100 SPEZIAL PATE FREINAGE D VIS SCREW LOCKING PASTE FEDERNDES DRUCKSTUECK M10 SZ ELASTIQUE SCREW 206I M SCHEUERSCHUTZWENDEL SSP TUYAU TUBE O-RING 7,5X1,5 JOINT TORIQUE O-RING 8632/BT

9 Removing the top link 1. Attach the supporting legs (12, 13) at the aft of the seed drill as prescribed and secure with a linchpin (15). 2. Lower the unit onto the ground that is level and suitable to take the load so that the legs (12, 13) rest on the ground and relieve the top link (1) to the most possible extent. 3. Set the tractor control panel to Neutral, apply the hand brake, kill the tractor engine and remove the ignition switch key. Keep the key close at hand. Secure the tractor wheels with wheel chocks. 4. Fully relieve the top link by rotating the spindle and remove the top link. The hydraulic top link will be installed in the same position. ATTENTION 1 BEFORE starting assembly, find out which packer rollers are mounted! Study these instructions completely before starting assembly. The position of the hydraulic cylinder depends on the type of packer rollers

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14 The seed box of the seed drill is not illustrated here so as to show the arrangement more clearly. Mount the hydraulic top link as shown below. Insert the linchpin

15 Insert linchpin

16 The attachment location of the hydraulic cylinder depends on the type of packer roller. Attachment location The installation position shown here shows the attachment location for a toothed packer roller

17 For other packer rollers, the hydraulic cylinder has to be located accordingly. Here, part of the bracket is shown transparent. Attachment location when using toothed packer roller 500 / cutting packer roller 550 and crumbling packer roller 525 Attachment location

18 Attachment locations Location for toothed packer roller 500. Location for toothed packer roller 500 / cutting packer roller 550 / crumbling packer roller 525. Hydraulic system The hydraulic hoses should be arranged inside the delivered helical abrasion guard and directed towards the tractor. The hoses have to be arranged free from pull, torsional and shear forces. The arrangement of the hoses has to ensure that enough space is available for the movement of the hydraulic cylinder. Required hydraulic connections: 1 double-acting hydraulic connection 1 hydraulic tank connection

19 Check EN Final Check and Self-Check Check all screw fittings and plug-in connections for good condition and secure fit. Nach Fertigstellung der Maschine sind alle Schmierstellen laut Wartungsanleitung (siehe Betriebsanleitung) erstmalig abzuschmieren, sowie die Ölstände vorhandener Getriebe etc. zu kontrollieren und falls nötig zu ergänzen. Geeignete Schmierstoffe siehe Schmiermitteltabelle der Wartungsanleitung. Read carefully through the Operating Manual prior to starting the machine for the first time. It is imperative to follow the safety information it contains! 1000_MA_Kontrolle_EN

20 PÖTTINGER Service Support Centres Austria PÖTTINGER Landtechnik GmbH Industriegelände Grieskirchen Phone Fax info@poettinger.at Deutschland PÖTTINGER Deutschland GmbH Landsberg Service Centre Spöttinger Straße Landsberg am Lech Phone Fax info@poettinger.at PÖTTINGER Deutschland GmbH Recke Sales and Service Centre Steinbecker Straße Recke Phone Fax France PÖTTINGER France S.a.r.l. La Chapelle 129b Le Bonhomme Phone Fax france@poettinger.at Italia POETTINGER Italia s.r.l. Via E. Fermi San Pietro in Cerro/PC Phone Fax

21 Polska PÖTTINGER Polska Poladowo Smigiel United Kingdom Alois POTTINGER UK Ltd. St. Marks Road 15 NN18AN Corby Phone Fax Ireland POETTINGER Ireland Ltd. Cashel road, Clonmel Co. Tipperary Phone Україна PÖTTINGER Ukraine Prywokzalna vulitsa 50, Office Boryspil Phone Россия OOO "POETTINGER" Bachruschin Str. 32/ Moskau Phone Fax Canada POETTINGER Canada Inc. 650 Route 112 J0L 1T0 St. Cesaire Phone Fax

22 United States POETTINGER US, Inc. 393 Pilot drive Valparaiso/IN Phone Fax POETTINGER US, Inc. West Iona Ave Lemoore/CA Australia POETTINGER Australia PTY LTD 15 Fordson Street Campbellfield/VIC 3061 Phone

23 PÖTTINGER Service Partner A worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product handover and parameterisation of machines through competent personnel. Our service features include: Expertise through the regular training of professional personnel. 24 hour online ordering service for ORIGINAL INSIDE replacement parts. Long-term availability of replacement parts. And much more Contact your nearest Specialist Service Centre for more information, or go to