Retrofitting instructions

Transcription

1 EN-XX Retrofitting instructions Front hydraulic swath transmission pivot NA_Deckblatt_ _EN

2 TABLE OF CONTENTS SAFETY NOTES Qualification... 4 Intended use... 4 Before starting assembly... 4 General safety instructions for assembly... 4 Symbols used in the assembly instructions... 5 BOLT TIGHTENING TORQUES - WORKS STANDARD Scope... 7 RETROFITTING INSTRUCTIONS Exploded diagram... 8 Parts list... 9 Fit valve console Convert manual swath cloth horizontal swing Hook up tension spring Fit hydraulic hoses Fit holder Attach Trevira pull rope Final inspection Carry out trial run Before setting to work

3 SAFETY NOTES Qualification These assembly instructions are intended for qualified expert personnel only. Intended use The intended use is described in the operating instructions of the machine. The installation of add-on equipment will not change the intended use of the machine. Before starting assembly Place the machine on a firm ground. Kill the tractor engine. Apply the hand brake. Pull the ignition key and put the key away. Make sure that all moving parts do not move anymore (rotating parts may coast for a while). Make sure that neither the tractor nor the machine can roll away. Secure the working area in such a way that other persons do not present a danger or are endangered. Observe the local accident prevention regulations. Observe the warning signs (pictograms) on the machine, even if they are not referred to in the assembly instructions. General safety instructions for assembly DANGER Hazard of severe and life-threatening injuries due to pinching, pulling, squeezing of the whole body and escaping high-pressure hydraulic fluid. Wear tight fitting clothing and personal protective equipment such as safety goggles, gloves, safety shoes and a hard hat. The assembly work has to be carried out in exactly the same sequence as described in these instructions. Do not weld, cut, grind or drill the frame, axle or other supporting parts unless particularly specified. The mounting of the add-on equipment changes the overall weight of the machine and, depending on the equipment, may change the outer dimensions. Be aware of the outer dimensions when driving on public roads. Place a sufficient ballast load on the tractor. At least 20% of the overall weight has to rest on the front axle. Make sure that nobody stays between the tractor and the machine during assembly or coupling. When the point of coupling is invisible from the place of the driver, make sure that a reversing assistant is available. Do only stay between the tractor and the machine when both units do not move anymore and have been secured against rolling away. Make sure that the support legs are set to the correct height and are secured as prescribed. Do not stay in way of high-pressure hydraulic fluid that may escape

4 Symbols used in the assembly instructions The following symbols are used in assembly instructions of Pöttinger. Please memorize the meaning of the symbols. If you find any symbol in the assembly instructions that is unknown to you or you are not sure about, please consult these pages and read the meaning once again. Symbol Meaning The Trolley shows that parts / components marked as such may be reused and mounted later. Trolley The Waste basket shows that parts marked as such can be disposed of as they will not be reused anymore. Waste basket Tractor The Tractor indicates the direction of travel of the machine in operation. This facilitates the identification of machine parts on the illustrations. Smiley The Smiley shows that an assembly procedure has been successfully completed, provided all steps are been completed correctly and in the sequence prescribed. Eye The Eye shows that specific points marked with a frame need to be observed. Frames Components marked with a Frame require particular attention. Even groups of parts requiring specific attention are marked with a frame. The action required will be marked e.g. with a Waste basket, an Arrow, etc. Tube The Tube shows a point where sealing compound / adhesive needs to be applied. The sealing compound / adhesive to be used is specified separately in a text box. 1200_Symbolerklärung_EN - 5 -

5 Symbol Arrow 1 Meaning This arrow points at parts associated with a text box. The part will be named in the text box or the assembly will be described in detail. This arrow also marks the relationship to illustrations or particular marked points in the illustrations. Text box Text box Text box Text box Text box Text box Text box Text box Text box Text boxes contain material numbers, denominations, safety notes and assembly notes. Arrow 2 This arrow indicates the direction of motion or rotation. In connection with tools, this arrow shows the tightening or loosening direction of nuts and bolts. Arrow 3 This arrow shows the point where parts are to be installed or bolts have to be mounted. For the sake of clarity, not all parts are provided with these arrows, e.g. when several bolts adjacent to each other have to be mounted at the same time. Item number 137 The Item number designates a part. As the same number is used in the parts list, the part can be identified unambiguously. Book The Book shows that further important information to be observed is included in the operating instructions. Tool The Tool shows that specific assembly procedures need to be performed at this point of progress, e.g. insertion of a spring pin or tightening of a screw. In connection with Arrow 2, a specific direction of rotation can be indicated. The illustration on the left only shows some of the symbols used. Grease gun The Grease gun indicates a point of lubrication, grease nipple, plain bearing, etc. to be lubricated with universal grease. Any other lubricant to be applied will be indicated in a separate text box. 1200_Symbolerklärung_EN - 6 -

6 BOLT TIGHTENING TORQUES - WORKS STANDARD SCOPE This works standard applies to all metric bolts for which no particular tightening torque has been specified in the drawing/assembly instructions. The property class is shown on the bolt head. The specified values are nominal values and apply to a friction coefficient of the head of IJ = 0.14 and a thread friction value of JJ = Insignificant deviations of the tension force due to different friction coefficients may occur. The specified values have to be observed within a tolerance of +10%. Based on the specified tightening torques and friction coefficients, the bolt material will be loaded with up to 90% of the minimum yield limit according to DIN ISO 898. In the event of a special tightening torque having been specified, all screwed connections will have to be tightened to the specified tightening torque using a torque wrench. The works standard will be in force as of May 1, Thread Property class 8.8 Property class 10.9 Tightening torque in Nm Tension force in N Tightening torque in Nm Tension force in N M 4 3, , M 5 6, , M 6 10, M M M M M M M M M 8 x M 10 x 1, M 12 x 1, M 14 x 1, M 16 x 1, M 20 x 1, M 24 x _werksnorm_schraubenanzugsmomente_EN - 7 -

7 RETROFITTING INSTRUCTIONS EXPLODED DIAGRAM - 8 -

8 PARTS LIST PNR TEILE-NR MENGE BENENNUNG DESIGNATION DESCRIPTION BEMERK/REMARQUE AB-NR BIS-NR ====================================================================================================================================================== FANGTUCH DEFLECTEUR GUARD ( ZUGFEDER RESSORT DE TRACTION SPRING SI-MUTTER M12 DIN ZN ECROU M12 DIN NUT M12 DIN WINKEL CORNIERE ANGLE SK-SCHR. M12X90 DIN VIS M12X90 SCREW M12X BOLZEN AXE PIN BOLZEN AXE PIN HYDRAULIKZYLINDER CYLINDRE D HYDR. HYDRAULIC CYLINDER DICHTUNGSSATZ ( WEBER ) GARNITURE DE JOINTS SET OF GASKETS SPANNSTIFT 6X32 DIN 1481 GOUPILLE MECANINDUS ROLLPIN WINKELSCHWENKVERSCHR. M14X1,5 RACCORD FILETE COUDE CONNECTING SCREW REDUZIERSTUTZEN REDUCTION RACCORD REDUCTION SOCKET ZWEIWEGHAHN ROBINET A DEUX VOIES TWO WAY VALVE GERADE VERBINDUNG M16X1,5 VISSAGE THREADED UNION WINKEL CORNIERE ANGLE HALTER SUPPORT SUPPORT HYDRAULIKSCHALTPLAN SCHÉMA DE BRANCHEMEN DIAGRAM OF CONNECTIO SK-SCHR. M8X25 DIN 933 VIS M8X25 SCREW M8X SK-SCHR. M6X50 DIN 931 VIS M6X50 SCREW M6X SK-SCHR. M8X12 VIS M8X12 SCREW M8X SK-MUTTER M. FLANSCH M6 ECROU M6 NUT M SI-MUTTER M8 DIN ECROU M8 DIN 980 NUT M8 DIN SCHEIBE 8,5/18*2 RONDELLE WASHER HYDRAULIKSCHLAUCH L= 2500 TUYAU HYDRAULIQUE HYDRAULIC HOSE ( HYDR. SCHLAUCH NW6X400 LIFT DE HYDRAULIQUE HYDRAULIC LIFT ( TREVIRA-SEIL 6X4400 CABLE CABLE ZWEIWEGEHAHN ROBINET A DEUX VOIES TWO WAY VALVE GER.REDUZIERVERSCHR. RACCORD REDUCTEUR F. STRAIGHT REDUCING U REDUZIERSTUTZEN M14X1,5 REDUCTION RACCORD REDUCTION SOCKET EINSTELLB L-VERSCHRB 10L RACCORD VISSE THREADED UNION SCHLAUCHSCHELLE 10,7 NR BRIDE CLAMP GRIFF POIGNEE HANDLE DROSSEL PAPILLON THROTTLE O-RING 6.5X1.5 JOINT TORIQUE O-RING /BT

9 FIT VALVE CONSOLE

10 - 11 -

11 31 Hydraulic hoses hidden! Mark out and drill holes. Drill 2 9mm holes

12 Hex. bolt M 8x25 2x Hex. nut M 8 Screw down valve console as shown. Hydraulic hoses hidden!

13 CONVERT MANUAL SWATH CLOTH HORIZONTAL SWING

14

15 2x

16

17 x Don't forget to insert choke pos. 50!

18 Screw hose clamps to existing hose clamps

19 2x Screw hose clamps to existing hose clamps

20 HOOK UP TENSION SPRING

21 FIT HYDRAULIC HOSES. Hydraulic height adjustment connection. Hydraulic height adjustment connection. 3x Straight reduction nozzle Adjustable L-nozzle Hydraulic height adjustment connection

22 42 3x

23 FIT HOLDER Hex. bolt M 12x40 Washer 13 x 3 Hex. nut M 12 Hex. bolt M 12x40 Washer 13 x 3 Hex. nut M 12 2x

24 ATTACH TREVIRA PULL ROPE Thread through Thread through and knot Thread through and knot

25 Final inspection - Check all screwed connections and plug-in connections for perfect condition and tight seat. - Upon completion of the assembly, grease all lubrication points for the first time as described in the maintenance instructions (see operating instructions) and check the oil level of all gearboxes, etc. Fill up, if necessary. For suitable lubricants consult the maintenance instructions, which are part of the operating instructions. Carry out trial run - Hitch machine to a suitable tractor (see chapter Attaching in Operator s Manual). - Check that all hydraulic and light fittings are functioning properly. Before setting to work - Check safety devices for completeness and correct function. - Read the operating instructions carefully and make sure that all safety instructions are observed _MA_Kontrolle_EN

26 PÖTTINGER Service Support Centres Austria PÖTTINGER Landtechnik GmbH Industriegelände Grieskirchen Phone Fax info@poettinger.at Deutschland PÖTTINGER Deutschland GmbH Landsberg Service Centre Spöttinger Straße Landsberg am Lech Phone Fax info@poettinger.at PÖTTINGER Deutschland GmbH Recke Sales and Service Centre Steinbecker Straße Recke Phone Fax France PÖTTINGER France S.a.r.l. La Chapelle 129b Le Bonhomme Phone Fax france@poettinger.at Italia POETTINGER Italia s.r.l. Via E. Fermi San Pietro in Cerro/PC Phone Fax

27 Polska PÖTTINGER Polska Poladowo Smigiel United Kingdom Alois POTTINGER UK Ltd. St. Marks Road 15 NN18AN Corby Phone Fax Ireland POETTINGER Ireland Ltd. Cashel road, Clonmel Co. Tipperary Phone Україна PÖTTINGER Ukraine Prywokzalna vulitsa 50, Office Boryspil Phone Россия OOO "POETTINGER" Bachruschin Str. 32/ Moskau Phone Fax Canada POETTINGER Canada Inc. 650 Route 112 J0L 1T0 St. Cesaire Phone Fax

28 United States POETTINGER US, Inc. 393 Pilot drive Valparaiso/IN Phone Fax POETTINGER US, Inc. West Iona Ave Lemoore/CA Australia POETTINGER Australia PTY LTD 15 Fordson Street Campbellfield/VIC 3061 Phone

29 PÖTTINGER Service Partner A worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product handover and parameterisation of machines through competent personnel. Our service features include: Expertise through the regular training of professional personnel. 24 hour online ordering service for ORIGINAL INSIDE replacement parts. Long-term availability of replacement parts. And much more Contact your nearest Specialist Service Centre for more information, or go to