Retrofitting instructions

Transcription

1 EN-XX Retrofitting instructions Track Eradicator NA_Deckblatt_ _EN

2 Table of contents SAFETY NOTES Professional Qualification... 3 Intended Use... 3 Prior to Starting Assembly Work... 3 General Safety Notes for Assembly... 4 Prior to Starting Up... 4 RETROFITTING INSTRUCTIONS As-delivered condition... 7 Assembly of the left eradicator... 8 Setting the track eradicator Setting the track eradicator to the road transport position Check... 20

3 SAFETY NOTES Professional Qualification These assembly instructions are aimed exclusively at skilled staff trained for this work. Intended Use Intended use is described in the machine s Operating Instructions. The attachment or installation of additional equipment does not constitute a change to the machine s intended use. Prior to Starting Assembly Work Park the machine on firm level ground, switch off the tractor s engine, apply the hand brake, remove the ignition key and keep safe. Allow the machine to come to a complete stop (rotating parts may carry on turning for a longish period). Secure machine and tractor against accidental rolling. Secure work area so that there can be no risk to or for other people. Observe the statutory regulations on accident prevention. Observe warning signs (pictograms) on the machine

4 SAFETY NOTES General Safety Notes for Assembly DANGER Risk of severe or life-threatening injuries all over the body due to getting caught up, being pulled in, crushing and hydraulic oil escaping at high pressure! It is imperative to follow the safety notes! Only couple and uncouple the machine on solid level ground, secure against accidental rolling and falling over. Only carry out work if the PTO drive shaft and the motor have been switched off, the handbrake has been applied and the ignition key has been removed and kept safe. Wait until all rotating machine parts come to a complete stop! Wear close-fitting workwear and use personal protective equipment such as safety glasses, gloves, safety shoes and safety helmet! Only raise the machine using lifting gear suitable for the purpose (hydraulic jack, crane, etc.) and only support it using appropriate supporting elements. No welding, cutting, grinding, drilling on frame, axles or other load-bearing parts. Check nuts and bolts for tight fit. Hoses and cables may not strain, rub or become trapped. Attachment or installation of non-standard equipment alters the overall weight and depending on the non-standard equipment involved may also alter the external dimensions of the machine. Pay attention to the altered dimensions in operation and particularly when driving on public roads. Attach sufficient ballast weights to the tractor. At least 20% of the vehicle s unladen weight on the front axle. Insufficient ballast will make tractor and machine uncontrollable when driving. Do not step between tractor and machine whilst attaching/coupling up. Have someone guide you in if the coupling point cannot be seen from the driver s seat of the tractor. Do not step between tractor and machine until both have come to a stop and have been secured against accidental rolling. Bring the supporting devices (e.g. support legs) into the correct position in each case. Secure as prescribed! Do not get close to hydraulic oil escaping under high pressure. Prior to Starting Up Follow the machine s Operating Instructions. Check safety equipment for completeness and function. Check oil levels. Check machine for compressed air and oil losses. Check tyre pressures and wheelnuts for tight fit. Check electrical, pneumatic and hydraulic connections to the tractor. Check service brake and parking brake for proper function. Completely release machine s parking brake and turn the crank handle inwards. Place tractor s hydraulic control unit in neutral position prior to attaching the machine. Pay attention to lateral locking of the tractor s three-point linkage depending on the machine type

5 RETROFITTING INSTRUCTIONS

6 PNR TEILE-NR MENGE BENENNUNG DESIGNATION DESCRIPTION BEMERK/REMARQUE FU ============================================================================================================================================ RADSPURLOCKERER EFFACEURS DE TRACES TRACK LOOSENER KONSOLE LI SZ CONSOLE BRACKET KONSOLE RE SZ CONSOLE BRACKET DREHKONSOLE RE SZ CONSOLE BRACKET DREHKONSOLE LI. SZ CONSOLE BRACKET DREHKONSOLE RE SZ CONSOLE BRACKET DREHKONSOLE LI. SZ CONSOLE BRACKET RUNDSTAHL ACIER ROUND BAR SPITZE POINT POINT BUCHSE DOUILLE BUSH TIEFENANSCHLAG BUTEE STOP DREHFEDER 10X52X 54 BARRE DE TORSION SPRING SK-SCHR. M10X20 DIN VIS M10X20 SCREW M10X SK-SCHRAUBE M12X120 DIN VIS SCREW SENKSCHR. M10X40 ZN DIN 7991 VIS TET FRAISEE SCREW, COUNTERSUNK FLR-SCHR. M12X25 DIN603 8,8 VIS A TETE BOMBEE BOLT, SLOTTED SK-MUTTER M12 ECROU M16 NUT M SK-MUTTER M 10 DIN ECROU M 10 DIN 985 NUT M 10 DIN ROHRKLAPPSTECKER AGRAFE SAFETY PIN VIERKANTLAMELLENSTOPFEN 50X50 BOUCHON PLUG 8612/BT

7 As-delivered condition For the most part, the track eradicator is delivered disassembled. Both assembly and mounting are described in the following. We recommend to unpack all parts and spreading them on the floor for easy identification. Before starting assembly, check the number of parts using the parts list so as to be sure that no part is missing

8 Assembly of the left eradicator Slewing bracket (5) Linchpin Remove linchpin and slewing bracket and keep close at hand

9 Assemble the individual parts as described below. Push the sleeve into the torsion spring Sleeve Torsion spring Slewing bracket (5) Push the sleeve together with torsion spring into the slewing bracket. Slewing bracket - 9 -

10 Insert the slewing bracket into the outer lever bracket. Outer lever bracket Slewing bracket Insert the slewing bracket together with the sleeve and the torsion spring as shown into the outer lever bracket. Outer lever bracket Hex nut M12 Insert hex nut M12 x

11 Tighten the screw. Make sure that the swivel bracket remains rotatable. Swivel bracket (5) Symbolic illustration: Mounting of the lower stop. WARNING Risk of bruising! Make sure that the fingers do not get between the swivel bracket and the stop. Attach the pipe to the torsion spring and press torsion spring upwards so as to relieve the swivel bracket and mount the lower stop (10). Lower stop (10) The special tool consists of a sturdy bent steel pipe with an inside diameter suitable for the spring

12 S y m b o l i c illustration: Mounting of the lower stop. HINT We recommend a sturdy steel pipe (length: 500 mm, inside dia mm) with a suitable borehole so that the pipe can be secured with a linchpin on the swivel bracket to avoid slipping. Linchpin Mount the steel pipe as shown and secure with a linchpin. Steel pipe Lower stop (10) Slewing bracket 1. Push the slewing bracket upwards using the steel pipe. 2. Mount the stop. Caution: The bore in the stop is not centered. Select the same position on both sides of the machine. 3. Mount and tighten the M12 x 120 hex bolt. 4. Lower the slewing bracket. Stop Hex bolt M12 x

13 Caution! The bore in the stop is not centered. Select the same position on both sides of the machine. Bore Arrange the stop in such a way that the bore is at the top. Remove the linchpin and the pipe

14 Mount the track eradicator on the slewing bracket. Insert the linchpin

15 Repeat the above-described steps on the other side of the machine analogously

16 Setting the track eradicator Hex bolt M10 x 20 Tip 1. Loosen the M10 x 20 hex bolt. 2. Adjust the eradicator tip to the required height. 3. Tighten the M10 x 20 hex bolt. Repeat the above-described steps on the other side of the machine analogously

17 Setting the track eradicator to the road transport position Remove the linchpin Remove and turn the eradicator

18 Turn the eradicator as shown Secure the eradicator

19 Insert the linchpin. Repeat the above-described steps on the other side of the machine analogously

20 Check EN Final Check and Self-Check Check all screw fittings and plug-in connections for good condition and secure fit. Nach Fertigstellung der Maschine sind alle Schmierstellen laut Wartungsanleitung (siehe Betriebsanleitung) erstmalig abzuschmieren, sowie die Ölstände vorhandener Getriebe etc. zu kontrollieren und falls nötig zu ergänzen. Geeignete Schmierstoffe siehe Schmiermitteltabelle der Wartungsanleitung. Read carefully through the Operating Manual prior to starting the machine for the first time. It is imperative to follow the safety information it contains! 1000_MA_Kontrolle_EN

21 PÖTTINGER Service Support Centres Austria PÖTTINGER Landtechnik GmbH Industriegelände Grieskirchen Phone Fax info@poettinger.at Deutschland PÖTTINGER Deutschland GmbH Landsberg Service Centre Spöttinger Straße Landsberg am Lech Phone Fax info@poettinger.at PÖTTINGER Deutschland GmbH Recke Sales and Service Centre Steinbecker Straße Recke Phone Fax France PÖTTINGER France S.a.r.l. La Chapelle 129b Le Bonhomme Phone Fax france@poettinger.at Italia POETTINGER Italia s.r.l. Via E. Fermi San Pietro in Cerro/PC Phone Fax

22 Polska PÖTTINGER Polska Poladowo Smigiel United Kingdom Alois POTTINGER UK Ltd. St. Marks Road 15 NN18AN Corby Phone Fax Ireland POETTINGER Ireland Ltd. Cashel road, Clonmel Co. Tipperary Phone Україна PÖTTINGER Ukraine Prywokzalna vulitsa 50, Office Boryspil Phone Россия OOO "POETTINGER" Bachruschin Str. 32/ Moskau Phone Fax Canada POETTINGER Canada Inc. 650 Route 112 J0L 1T0 St. Cesaire Phone Fax

23 United States POETTINGER US, Inc. 393 Pilot drive Valparaiso/IN Phone Fax POETTINGER US, Inc. West Iona Ave Lemoore/CA Australia POETTINGER Australia PTY LTD 15 Fordson Street Campbellfield/VIC 3061 Phone

24 PÖTTINGER Service Partner A worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product handover and parameterisation of machines through competent personnel. Our service features include: Expertise through the regular training of professional personnel. 24 hour online ordering service for ORIGINAL INSIDE replacement parts. Long-term availability of replacement parts. And much more Contact your nearest Specialist Service Centre for more information, or go to