Operator's Manual. MP 1.4 (Type 8103 : ) MP 1.9 (Type 8104 : ) Refuse press MULTIPRESS. Nr GB.80E.0

Transcription

1 Operator's Manual Nr E.0 MP 1.4 (Type 8103 : ) MP 1.9 (Type 8104 : ) Refuse press MULTIPRESS

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3 Table of contents Table of contents GENERAL DATA Base machine MP Base machine MP Technical Data...6 Electric:...6 Hydraulics:...6 Dimensions...6 Container Hoppers...7 Press hood with front rail guard...8 Hopper for ramp...9 POSITION Position...10 Horizontal placement...10 Put up weather protection...10 Area of use...10 CONTROLS Main operation panel...11 Optical level indication "1"...11 Error signal Service/Error "2"...11 On-switch "3"...11 Lift / tip change-over switch "4 + 8"...11 Emergency off switch "5"...11 Release key "6"...11 Plug connections...11 OPERATION Initial start-up...12 Initial operation...12 Starting the pressing procedure...13 Ending the pressing procedure...13 transport and emptying Transporting the press container away...14 Load the press container onto the transport vehicle...14 Emptying the press container...15 OPTIONAL EQUIPMENT 1. Optical filling level on the control panel Defined press stop External control panel Pre-full signal for external control panel Floor cleaner (1) Glider for telescope sheets Equipment for bulky waste Lifting/tipping device for emptying the waste container Converting the rear wall door to a flap Front rolls / rear hook Oil temperature monitor (optional) Oil level switch off (optional)...17 CLEANING - CARE AND MAINTENANCE Cleaning and Care...18 Maintenance - General...18 Maintenance - Hydraulic...18 Maintenance - Elektric...18 Replacement oils...19 Yearly inspection...19 TROUBLE SHOOTING Trouble shooting...20 ELECTRICAL WIRING DIAGRAM Electric wiring diagram...21 Explanation of parts list...31 HYDRAULIC WIRING DIAGRAM Hydraulic wiring diagram...32 Explanation of parts list...33 WARNING SIGNS CE sign...34 Meaning of warning signs...34 Recommendations for work safety...34 advice FOR WORK SAFETY Operating manual...35 Regulations...35 Application according to regulations...35 Maintenance and Repairs...35 Spare parts...35 Safety devices...36 Operating safety check...36 Check transportation safety before each trip...36 Mains voltage...36 Personal protection...36 Transportation of passengers...36 Pressing area...36 Crushing area...36 Maintenance on the hydraulic system...36 Recommendations for work safety All points referring to satety in this manual are indicated by this sign. - -

4 GENERAL DATA Base machine MP 1.4 Type: MP 1.4 NG Piston stroke: 1385 mm Piston width: 1860 mm Piston height: 700 mm Retraction depth: 336 mm Filling length: 1050 mm rear hook option!! TYPE A without hook B with hook Equipped with dumping system and 1100 l Container mm. Minimum ceiling height for dumping system with 1100 l Container mm

5 GENERAL DATA Base machine MP 1.9 Type: MP 1.9 NG Piston stroke: 1789 mm Piston width: 1860 mm Piston height: 700 mm Retraction depth: 334 mm Filling length: 1450 mm rear hook option!! TYPE A without hook B with hook Equipped with dumping system and 1100 l Container mm. Minimum ceiling height for dumping system with 1100 l Container mm

6 GENERAL DATA Technical Data MP 1.4 MP 1.9 Piston width: 1860 mm Piston stroke: 1385 mm 1785 mm Piston height: 700 mm Retraction depth: 335 mm Filling length: 1050 mm 1450 mm Pressing volume: 1,4 m 3 /Hub 1,9 m 3 /Hub Pressing force: 340 KN Time per pressing process (Hub): 40 Sek. 55 Sek. Basic container MP 1.4 Container Cubature m 3 Model Description Dimensions Overall lenght without rear hook Width Height Tare weight kg 16 MP MP MP MP MP Noice emission: <70 dba on the control stand (1m away, 1m height) See dimensional drawing MP 20/1.4 - The front pick up hook can be ordered extra at a hook height of 1470 mm. Electric: Appliance Motor capacity:...5,5 KW Operating voltage: V, 50 Hz Electr. safeguard on appliance:... 0,5 A inert (See circuit diagram) Basic container MP 1.9 Container Cubature m 3 Model Description Overall lenght without rear hook Width Height Tare weight kg Customer Power supply: Press containers may only be connected using plug and socket connections, connected in series to a residual current operated device as per DIN VDE or DIN VDE with a nominal residual current of IDn =Ü 30 ma. Elect. supply: The mains connection line must be designed as a heavy rubber hose line (Model HO7RN-F as per DIN VDE ) 5 x 2.5 mm2. Safeguard for customer: A (according to VDE 0100) Connection for customer:... 5-pin CEE-socket 16 MP MP MP MP MP See dimensional drawing MP 20/1.9 - The front pick up hook can be ordered extra at a hook height of 1470 mm. See the chapter Electrical Control for detailed control plans. Hydraulics: Oiltank volume:...50 L (HLP32) Pumping capacity:...20 l/min (Make Bosch) Max. operating pressure: bar Logic block:...self-acting 4/2 directional control valve (Make Buschjost, series 83) Please see hydraulic wiring diagram. The hydraulic system and the electric control correspond to the Buschjost document Safety control for waste compacting systems (Document ). The Employer s Liability Insurance Association for Vehicle Engineering (Wiesbaden) has approved the control and the components contained in it. Subject to technical alterations without notice! - 6 -

7 GENERAL DATA Container Hoppers The individual hoppers can be screwed onto the press container feed opening. The customer can replace and even retrofit the hoppers as wished dependent on the application and place of use. Take note! If the machine is installed at a ramp the max. allowed ramp height (mm) has to be observed implicitly! (please see list below) Further explanations can be found in the description of the individual hopper variants. If the set up situation is different, then safety measures peculiar to this individual case may be required! If there are other set up conditions at the customer location (e.g. higher ramp height etc.) then special hoppers must be fitted, so that the safety requirements for these local conditions are fulfilled. Generally in this cases you should get in contact with the manufacturer. When selecting a hopper for ramp feeding, external control panels can be permanently fitted on the press container. Nr. Type max. allowable Description ramp height (mm) Presshood with front rail guard Hopper for ramp 1230 All standard hoppers are screwed onto the basic press container and can thus be replaced completely

8 GENERAL DATA Press hood with front rail guard both hoods collapsible front rail guard pivoted - 8 -

9 GENERAL DATA Hopper for ramp - 9 -

10 POSITION Position An appropriate electrical connection must be available (see electricity). If the refuse presses are placed in generally accessible areas (e.g. market places) and are totally or periodically unsupervised, then additional technical or organizational safety measures, particular to the individual case, may be necessary. If the refuse presses are placed on ramps or filled from landings or work platforms, additional safeguards may be necessary. This applies in particular to safeguards against crashing as well as falling into and reaching into the intake opening, and against tight-squeeze positions with buildings (see Hopper Superstructures Chapter!). Safety devices may not be removed or made ineffective. For safety reasons, the necessary functions sequence may not be altered. Electric supply: Press containers are only allowed to be connected via plug connections, which a residual-current-operated protective device DIN VDE or DIN VDE with a residual current of IDn ma is switched in. To ensure a safe container exchange there must be sufficient space available. When measuring an area for sufficiency, take into consideration the amount of room required for - filling the container - swinging the locking hooks out - putting the container back with one person to guide. Horizontal placement Place container in a horizontal position on firm ground. A slight inclination (the pressing area (H) raised slightly) is acceptable. Put up weather protection - so that rainwater cannot penetrate the container Doing this will prevent: - an increase in weight - polluted waste water from flowing out of the container and contaminating the ground or reaching the sewage canal - operation being disrupted by snow and ice Take note! Do not use de-icing salts for defrosting! Area of use The PÖTTINGER MULTIPRESS Presscontainer is exclusively intended for the compression of waste materials. The material to be processed is feed into the container through the intake opening where it is then pressed together. In so doing the volume of waste can be reduced to up to one fifth of the initial volume. This prompt form of disposal enables the best use of waste material storage space. Take note! Do not process any dangerous materials (explosive materials, containers with dangerous contents, etc.). H TD 40/95/10 Dispose of special waste in accordance with regulations. No bulky refuse, no I-beams or U-beams. No solid iron scrap, no solid wood planks Bulky waste only possible for machines with bulky waste equipment (optional equipment) Take note! Secure against rolling away by using chocks or stops

11 CONTROLS (1) Optional pre-full lamp (2) Service/Error Indicator lamp (3) On - switch Optional with key (4) Blind Main operation panel Optional: Lift / tip change - over valve Emergency off switch "5" Push the emergency off mushroom button (5) in hazardous situations. The machine stops immediately. Release key "6" Higher ranking than the emergency off switch! Push the emergency off button (5) in hazardous situations. The machine stops immediately. Then push the button (6). The press piston will move back into the starting position (A) as long as the release key is kept pressed down. (See illustration on page 13 open - closed press position ) (5) Emergency off-switch Optional with key (6) Release key (7) Main switch (lockable with padlock) Optical level indication "1" The lamp (1) lighting up means: Pre-Full signal - container filling level approx % Plug connections Error signal Service/Error "2" - Pressed emergency off switch - Thermal protection for the electric motor has been triggered (if thermal protection set to "Automatic reset") - Optional: Electric oil level monitoring activated (hydraulic oil below minimum level) - Optional: oil temperature monitor activated On-switch "3" The pressing procedure is started by pushing this button. Lift / tip change-over switch "4 + 8" Functions as a two-hand control in combination with the change-over switch (main control panel). See "Lift / Tip Device" chapter. (8) Lift/tip change-over switch (9) CE power supply point, fitted with a phase inverter (for easy pole reversal of the rotary field) (10) 16-pole plug is plugged in (11) in parked position, where there is an existing external control panel. (11) Parking plug for 16 pole plug when connecting an external control panel

12 OPERATION Initial start-up Take note! The following points must be taken into consideration before initial start-up. 1. Check the oil level. Check the oil level before switching the motor on. The correct oil level reaches to the top 1/3 of the inspection glass when the press plate is in starting position B. (= hydraulic cylinders have moved out) Initial operation 1. Check that the fault lamp is alight - Emergency off switch - Thermal protection - Oil level monitor (optional) - Oil temperature monitor See Fault lamp item. 2. The door must be closed properly (For flap on both sides, for door on the right hand side of the press container) - Move the latch (13.1) in accordance with the direction of rotation - Move the ratchet (13) until the lever (14) locks in fully 2. Check the hydraulic lines and threaded joints. 3. Check the electrical connection. 4. Check the power feed phase. If the pump is running but the piston does not move down after pressing the button (3), then the phase inverter in the plug must be turned by 180, so that the direction of rotation of the electric motor is correct, 5. Carry out a function test (as per the chapter Start Pressing Procedure). 6. Check all emergency off switches. (16-pole plug must be docked in position!) 7. Check restarting protection. Press button (3), press container is running, push emergency off button (5), cancel emergency off button. The press container must not start automatically again, rather the operator must push the button (3) again. Keep people away from the rear of the machine! 3. Only put so much waste in the filling chamber so that the lid (press hood) can still be closed easily. Press hood is optional equipment! 8. Check the release button. Release case 1 run through: - Switch on: Button (3) - Emergency off button, press release button lightly, the piston must move backwards in direction (A). Release case 2 run through: - Switch on: Button (3) - After pushing the button (3) press the release button (6) lightly. The piston must move in the direction (A) here as well!

13 OPERATION Starting the pressing procedure 1. Open the padlock on the main switch. 2. Switch main switch on. The main switch is switched on by turning. O OFF O OFF I ON TD19/93/47 Switch position I-ON : The power supply for the electric system is switched on. Switch position 0-OFF : The power supply for the electric system is switched off. No pressing procedure can be carried out. Option: Open press position Piston remains in Pos. A after the cycle time set has finished. Option: Closed press position Piston remains in Pos. B after the time has finished. During this time more waste can be filled in the container. Repeat the filling and pressing procedure so long until the container is full. The maximum filling level has been reached when the pressed material rises back into the pressing channel (A+B) and does not permit normal feeding any longer. 3. Trigger emergency stop switch Option: Where the emergency stop switch has a key, trigger using the key. 4. Push ON switch. Option: Where there is a key operated switch, turn the key. 5. Wait for 3 press strokes. The works setting on the time lag relay is 180 seconds. 3 press strokes are carried out during this time (1 press stroke lasts about 5 secs.) The piston presses the material in the container and remains standing between A and B for an undefined period after the time lag relay has finished. Option: Optical filling display Pre-Full signal: The lamp (1) lighting up means that emptying must be carried out soon. Ending the pressing procedure The motor is switched off automatically after the time lag relay has finished (180 secs). 1. Turn main switch in the O-OFF position. I ON The power supply for the electric system is switched off. O OFF O OFF TD19/93/47 2. Lock the main switch using the padlock. Before leaving the machine always turn the main switch into the O-OFF position. Fit a padlock, lock and remove the key. A Open press position This prevents unauthorised persons from starting the machine. B Closed press position

14 transport and emptying Transporting the press container away 1. Turn main switch to the 0-OFF position. O OFF O OFF I ON TD19/93/47 Load the press container onto the transport vehicle Take note! During this loading process nobody is to stand within the area of danger. 1. Fasten the press container securely onto the transporter. 2. Unplug the power cable from the press container. 3. Unplug the external control panel (optional equipment). (Applies for control panels between the press container and ramp) 4. Check if all maintenance covers, the press hood and the fixing bar of the discharge door are closed and accordingly locked. 2. Depending upon the machine fittings, there are various pick-up attachments available on the container for lifting onto the transport. Press containers have pick up frames with the following options - DIN (Hook pick-up, Rope pick-up) Hook pick-up Rope pick-up TD60/96/3 - ÖNORM V 5727 (Chain pick-up) Chain pick-up TD60/96/4 The pick up frames are fitted with the 1570-System (hook height 1570 mm) as a standard. The front pick up hook can be ordered extra for vehicle types with 1470-System (hook height 1470 mm). (See Basic machine dimensional drawing) Take note! Lifting up and transport must only be carried out using a suitable system! The Road Traffic Licensing Regulations must be adhered to (maximum overhang, laden weight etc.). 4. The person carrying out the transport must ensure that the press container is locked securely on the vehicle frame (transport securing device). If not he must contact the manufacturer!

15 transport and emptying Emptying the press container 1. Remove transportation safeguard on the transport. 6. Do not tip over 45 - tipping hazard! During discharging (tipping procedure) persons must not be 2. Before opening the door (not for flap) it has to be assured that the operating lever (15.1) of the door catch (15) stands vertical up and that the belt is in the lower area of the outline (16) TD23/93/18 7. In general no one should be in the danger area (rear wall), during the whole of discharging procedure. 8. After unloading, close the unloading gate / unloading door again and secure properly. - Sight check if the door catch is locked accordingly. - Sight check if sealing is clean and undamaged Take note! Locking and unlocking can be carried out completely from the side of the container. Keep people away from the rear of the machine! 3. Open unloading gate / unloading door. Move the ratchet (13) until the levers (14) move out. 4. After the unlocking the door is stopped by the door catch (15) and is released for opening after the slewing of the operating levers (15.1). The door catch automatically gets back into the basic position The discharge door slew by 270 and lock with fixing bar

16 OPTIONAL EQUIPMENT 1. Optical filling level on the control panel - Pre - Full signal - Container filling level is approx. 75% (see 6-fold control panel) - Open press position: 2. Defined press stop Piston remains in Pos. A after the time has finished. - Closed press position Piston remains in Pos. B after the time has finished. 4. Pre-full signal for external control panel See external control panel item 3 above. 5. Floor cleaner (1) Function: Additional sealing on the ram preventing dirt in the press chamber in the case of fractions with a high proportion of small particles of dirt. For example: Thin films, printer s cutting waste, strips of paper etc. 6. Glider for telescope sheets Function: Seals the telescopic plates against excessive dirt in the press chamber. See chapter on Cleaning and Care as well as the Maintenance chapter (adjusting the slide rails). 7. Equipment for bulky waste Through reinforcement of the press piston, the press side walls and container side walls the machine can also be fed with bulky waste. 3. External control panel - Standard case: When selecting a hopper for ramp feeding and combined hoppers, external control panels can be permanently fitted on the press container. - Separate control panel: Must be fixed on the ramp. Caution! When removing the container, remember to unplug the control panel from the container! Blind: Lamp option for optical filling level control Pre-Full signal

17 OPTIONAL EQUIPMENT 8. Lifting/tipping device for emptying the waste container. The lid of the waste container must be opened before emptying using the lifting/tipping device. Option: Automatic lid opening In general the lifting/tipping device is designed for pivot pick up (DIN) of 660 litre litre containers. 9. Converting the rear wall door to a flap The following fitting activities must be carried out here! - Fit both of the folding hinges (1) - Fit both of the hinge bolts (2) - Remove the cover plate (3). - Remove the door hinges. - Fit the additional locking (4) on the left hand side of the press. - Assembling of cover plate (3) - Remove of the door catch TD 60/96/1 Option: Can be retrofitted for cam tipping (containers litres) Operation of the Two hand control lifting/tipping device Take note! Only carry out the conversion of the rear wall in specialist workshops! 10. Front rolls / rear hook Keep the push button (4) depressed and push switch (8). See also the Hydraulic Unit wiring diagram as well as the hydraulic plan. Means that the press container can be shunted better. See: Base Machine Dimensional Drawing 11. Oil temperature monitor (optional) Used for switching off the press container if the oil temperature exceeds 70 C. The oil temperature monitor can be retrofitted in the optical oil level display. Attention: Only drain off hydraulic oil at least as far as the height at which the oil temperature monitor is screwed in, when the press container is idle and the hydraulic unit is depressurised. Electrical connection: See electricity and electrical wiring diagram. See the Hydraulic unit and the Hydraulic wiring diagram for the position of the monitor on the unit. 12. Oil level switch off (optional) Used for switching off the press container if the oil-volume in the tank is too low. The oil level switch off can be retrofitted afterwards

18 CLEANING - CARE AND MAINTENANCE Take note! When carrying out any cleaning, care- and maintenance work turn the main switch to position 0- OFF. Lock the main switch with a padlock: This prevents an unauthorized person setting the machine into operation. Unplug power cable from press container. Care and cleaning --> trained personnel Maintenance and conversion --> qualified staff Cleaning and Care Cleaning intervals depend on the respective operating conditions (pressed fraction). When processing perishable items e.g. food stuffs, the container should be rinsed out with water after emptying. This is easy to do when the container is in the tip position on the transport. Check the sealing lip between the frame and unloading gate and clean if necessary. This prevents sticking. Replace damaged sealing lips. The area behind the press plate can be cleaned after opening the door. This should be carried out every 2 months. Dependent on - The composition of the pressed fraction (proportion of the smallest/very smallest dirt particles) - Press container duty cycle - use of optional equipment - ram floor splashguard and/or telescopic sheet splashguard Maintenance - General After 100 operating hours the first maintenance should be done: - Filter cartridge in return filter has to be changed - Hydraulic aggregate and piping have to be checked for leaks and screwing have to be tightened Every 100 operating hours (or at least annually): a) Grease on all lubrication points: 1. Hinges rear wall door / flap 2. Rollers front / rear 3. Cylinder eyes - press interior b) Oil universal joints: 1. Rear wall locking 2. Hooks front (swivelling!) c) Adjust plastic strips and grease: Caution! If the plastic strips are adjusted incorrectly or too tightly - loud noises can develop (squeaking) during operation. 1. Grease the piston guide strips 2. Grease the side guideways in the press chamber e.g.: MOS2 - Spray 3. Adjust the telescopic plate scraper strip (5) and grease lightly. e.g.:mos2 - Spray Maintenance - Hydraulic Every 200 operating hours (or at least annually): - Check the hydraulic unit and pipework for leaks. Tighten the threaded joints. - Check the filter cartridge in the return filter. The filter cartridge must be changed after 200 operating hours. Every 500 operating hours or all 2-3 years, dependent on whichever occurs earlier: - Replace the hydraulic oil (approx. 50 litres) - Replace the filter cartridge (25µm) in the return filter Maintenance - Elektric Every 50 operating hours or at least annually Check the safety technical functions 1. Emergency off button (control and external control panel) 2. Simulate release case (see Initial start-up ) 3. Check the restarting protection (see Initial start-up )

19 CLEANING - CARE AND MAINTENANCE Replacement oils Yearly inspection Attention should be paid according the legal regulations of the particular country of operation that the machine has to be inspected on its safety at least once a year

20 TROUBLE SHOOTING Trouble shooting INTERRUPTION CAUSE REMEDY Unit motor is running, but the press piston is not moving Press will not start - but the release button is working (yellow mushroom button) Press does not start - and release button also not functioning The motor for the hydraulic pump is running in the wrong direction no oil in tank Emergency off button has been pressed plug and socket available for external control panel? Time lag relay faulty Main switch is switched off No voltage on the socket Fault in the control circuit for the press control Fault in press main power circuit or motor faulty Release pressure switch faulty Emergency off switch is pressed Thermal relay from unit motor has been triggered due to longer overload Alter direction of rotation on the phase inverter (socket on the press) Fill up with hydraulic oil if necessary (look for leak in system). Unlock all emergency off buttons (on both sides if necessary + external control) Plug in external control panel or blind plug Call service technician! Switch on main switch on the press Check fuse and FI protective switches in the building, check voltage on the machine (call specialist!) Fine-wire fuse faulty, relay.. (Call service technician!) Check motor contactor, thermal relay, motor (call service technician!) Test: Bridge pressure switch- Attention: Press then moves forward (call service technician!) Unlock all emergency off buttons (on both sides if necessary + External control) Relay cancels automatically after cooling down (Aposition!) Press shows a fault (red lamp) and cannot be started Oil level switch has been triggered - insufficient oil in the unit tank (usually when the press piston has moved out) Test: Move the cylinder in using the release button, wait 1 minute - lamp should go out Fill up with hydraulic oil if necessary (look for leak in system) Unit motor is buzzing and press shows a fault Press runs constantly (does not switch off after the press cycle) Press piston remains in an undefined position after the press cycle and switches off Oil temperature switch has been triggered (oil overheated due to continuous operation) Motor only runs in 2 phases. Pressure switch (F1) "Press position open" is set incorrectly or defective. Pressure switch for press position closed faulty or no defined press stop provided for Temp-switch cancels automatically - fault lamp goes out Check power supply point (fuse in building, cable..), call specialist! Switch the press off using the emergency off button; call service technician If necessary retrofit defined press stop, call service technician! Press piston remains in moved out and will not move back Press piston is rattling, stuck or moves forward and back in short strokes Reversing valve set incorrectly (reversing pressure) or reversing valve faulty Press piston guides loose or torn, press piston jammed Material stuck under the press piston Call service technician! Reset guide rails (call service technician!) Remove material (call service technician if necessary!) 0300 D-Störungen

21 ELECTRICAL WIRING DIAGRAM Electric wiring diagram Feed in Hydraulic pump Feed in and main circuit Transformer

22 ELECTRICAL WIRING DIAGRAM Option Temperature switch Hydraulic oil otherwise by-passed Option level switch Hydraulic oil otherwise by-passed Functional adjustment WS Time relay Operating time Control basic structure & extern tableau Motor Contactor Hour counter Auxiliary relay Auxiliary relay error

23 ELECTRICAL WIRING DIAGRAM Option Temperature switch Hydraulic oil otherwise by-passed Option level switch Hydraulic oil otherwise by-passed Functional adjustment WS Time relay Operating time Control basic structure & extern tableau Motor Contactor Hour counter Auxiliary relay Auxiliary relay error

24 ELECTRICAL WIRING DIAGRAM Time relay delay 3/4 full lamp Auxiliary relay 3/4 full lamp 3/4 full lamp Control 3/4 full lamp Option 3/4 full lamp at external operation panel

25 ELECTRICAL WIRING DIAGRAM Time relay delay full lamp Auxiliary relay full lamp full lamp Option control full lamp Option full lamp at external operation panel

26 ELECTRICAL WIRING DIAGRAM Lift / tip button Option control lift / tip Lift / tip valve "DOWN" Lift / tip valve "UP"

27 ELECTRICAL WIRING DIAGRAM Time relay delay Photo celll control Option photo cell control Auxiliary relay Photo cell control

28 ELECTRICAL WIRING DIAGRAM Connecting cable plug X2 Clamps cable 16x1 Distributor Option: full lamp Option: Control lift / tip

29 ELECTRICAL WIRING DIAGRAM External operating panel quad Emergency off in external operating panel plug X2 Start-button

30 ELECTRICAL WIRING DIAGRAM External operating panel quad plug X2 Error 3/4 full Option 3/4 full lamp

31 ELECTRICAL WIRING DIAGRAM Explanation of parts list 1T24 1M14 1S6 1F14 1F20 1F24 1F28 Transformer Motor aggregate Main repair switch Thermal relay for motor contactor Fine-wire fuse 0.5A for primary transformer (L1) Fine-wire fuse 0.5A for primary transformer (L2) Fine-wire fuse 0.5A for primary transformer (230V) 2S4 2S5 2S6 2S7 2S8 2S10 2S14 2S18 2S20 2S36 2S37 2H32 2H34 2K17 2K20 2K25 2K27 2K36 Emergency off external control board (optional) Release button standard - control board Emergency off standard - control board Emergency off (single housing) Safety end switch revision door (option) Start button external control board (optional) Start button standard - control board Pressure switch for release Pressure switch for press positioning (optional) Level switch hydraulic oil Temperature switch hydraulic oil (optional) Fault standard - control board Fault external control board (optional) Time relay operating time Motor contactor Hour counter Auxiliary relay Auxiliary relay error 3S7 3H22 3H30 3K7 3K14 Press switch for pre-full-lamp (option) Pre-full lamp standard - operating panel (option) Pre-full lamp external operating panel (option) Time relay pre-full lamp (option) Auxiliary pre-full lamp (option) 4S7 4H22 4H30 4K7 4K14 Pressure switch for - Full signal (optional) Full - signal standard - control board (optional) Full - signal external control board (optional) Time relay full lamp (option) Auxiliary full lamp (option) 5S7 5S14 5Y22 5Y28 Lifting - tipping button standard - control board (optional) Lifting - tipping button Up / Down (optional) Lifting - tipping valve down (optional) Lifting - tipping valve up (optional) 6S6 6K12 6K20 Light barrier (optional) Time relay photo cell (option) Auxiliary relay photo cell (option)

32 HYDRAULIC WIRING DIAGRAM Hydraulic wiring diagram Press in open position (Break contact 40 bar) Press in closed position (make contact 20 bar) Return filter Pre-full (e.g.: 185 bar) Release button 3 bar Press Change-over pressure: 150 bar 4/2 Control valve Pressure 210 bar Filler plug Service connection: M26 Oil change valve Cylinder 1 100/70x1150 lift (100/70x915 lift) Cylinder 2 100/70x1150 lift (100/70x915 lift) Return valve Pump Lift-tip-device Cylinder 3 60/30x500 lift Cylinder 4 60/30x500 lift Pipe-break protection Pipe-break protection Lift-tip valve System pressure 200 bar Motor: P=5,5kW; U=400/690 VAC; n=1450 U/min PumpL: Q=20 l/min Valve: U=220VAC Tank: useable volume 42 liter system pressure: 220 bar

33 HYDRAULIC WIRING DIAGRAM Explanation of parts list 1 Hydraulic tank for container press 2 Tank cap for hydraulic tank 3 Tank sealing 4 Gear type pump BG2, clockwise rotation 5 Angle Flange ALU - G1/2i 6 Angle Flange ALU - G3/4i 8 Return valve, G1/2 10 Pump-motor-girder BG Elastic half-coupling, ALU 12 Elastic half-coupling, ALU 13 Elastomer-application for coupling 14 Electric motor 5,50 kw-1430-b5 15 Level indicator M12 SNA Return filter 19 Filler plug with filter 20 Filler plug enhancement 21 Oil-change-valve - G1/2 22 4/2-control valve NG16, pressure 220 bar, change-over pressure 150 bar, diff. shut-off pressure 100 bar, flow l/min 25 Press switch - release switch 2,5bar 29 Hydraulic hose l=400mm 30 Hydraulic hose l=230mm Option lift-tilt-device: 101 Control valve with solenoid valve Q Angle retainer for control valve 103 flat screw-in fitting G1/2 for inlay reactor 104 Inlay reactor with hole d=2mm 105 Inlay reactor with hole d=1,5mm 111 Hydraulic hose l=800mm 112 Hydraulic hose l=600mm 113 Hydraulic hose l=400mm

34 WARNING SIGNS CE sign The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity By signing the EU Declaration of Conformity, the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements. Recommendations for work safety All points referring to satety in this manual are indicated by this sign. Meaning of warning signs Do not stand in the swing range of the unloading gate as it opens jerkily. Before initial operation read the operating instructions and safety instructions and follow them! Do not stand in the swing range of the unloading door as it opens jerkily. Caution to dangerous electric power Shut off engine and remove power cord before performing cleaning, maintenance or repair work. Do not enter the pressing area during operation (danger of crushing). Insert safety lock before getting in hazardous area. The lugs provided are to be used for loading and transport using crane hooks! Never reach into the crushing danger area as long as parts may move. Fork lift pockets are provided here as a transport aid! AZB_

35 advice FOR WORK SAFETY Operating manual - This operating manual must be read and observed by all persons who are to use the machine, who are to serve, maintain or control the machine so that dangers are avoided. - All points referring to safety in this manual are indicated by this sign. - Pass-on all safety regulations to other users! - Persons who cannot be expected to handle the machine correctly must not be permitted to start or operate the machine. Regulations - In addition to the instructions in this operating manual the legislature s general safety and accident prevention regulations have to be observed. - All warning and recommendation plates as well as pictograms that are to be found on the machine or appliance, are of utmost importance for danger-free operation, they are intended for your safety. Application according to regulations - The machine may only be applied according to stipulations, i.e. for its intentional use (see chapter Description ). Otherwise, all liabilities are no longer valid. Maintenance and Repairs - The machine may only be used, serviced and maintained by persons who are aware of the dangers. - Follow the Regulations for the Prevention of Accidents when working on the electrical system. - Keep the electric cable and the cable bushings free from grease and oil. - Do not mix-up the hydraulic hose connections. - Alterations and the use of auxiliary parts are not permitted by the manufacturer. This would render all liability as invalid. Spare parts - The Pöttinger - original components and accessories have been designed especially for this machines and appliances. - We want to make it quite clear that components and accessories that have not been supplied by us have not been tested by us. The installation and/or use of such products can, therefore, negatively change or influence the construction characteristics of the appliance. We are not liable for damages caused by the use of components and accessories that have not been supplied by us. - A 35 -

36 advice FOR WORK SAFETY Safety devices - All safety devices must be fitted to the machine and properly maintained. The immediate renewal of worn out and damaged coverings or guards is necessary. Operating safety check - Each time machine is to be put into operation, check transportation and operating safety. Check transportation safety before each trip - All gates and flaps must be closed and secured. Mains voltage - Before changing the location and before commencing any maintenance or repair work, turn the machine off and disconnect the power. TD23/93/1 Personal protection - The operator s clothing should be close-fitting. Wear head and hearing safeguards when necessary. Transportation of passengers - It is forbidden to transport passengers on the machine. Pressing area - Do not enter the pressing area during operation (danger of crushing). Crushing area - When closing the unloading gate or the intake area cover, do not reach into the crushing danger area. Maintenance on the hydraulic system - Depressurize the hydraulic system before carrying out any work. Danger of infection! - Fluids (fuel, hydraulic oil, etc.) being released under high pressure can penetrate the skin and cause injuries Cleaning the machine parts - Do not use a high pressure cleaner for cleaning bearings or hydraulic parts. - A 36 -

37 Appendix 1 EC Certificate of Conformity conforming to EEC Directions 2006/42/EG We PÖTTINGER Entsorgungstechnik GmbH&CoKG (name of supplier) A-4710 Grieskirchen; Industriestraße 30 (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) declare in sole responsibility, that the product Refuse press serial number: MULTIPRESS MP x / MULTIPRESS MP x / Kubatur x: 14, 16, 18, 20, 22, 24 m 3 (make, model) to which this certificate applies, conforms to the basic safety and health requirements of EEC Directions 2006/42/EG, (if applicable) and to the other relevant EEC Directions. Nsp-GV 1995; EMVV 2006; (title and/or number and date of issue of the other EEC Directions) (if applicable) To effect correct application of the safety and health requirements stated in the EEC Directions, the following standards and/or technical specifications were consulted: DIN :2007 DIN ÖNORM V5727 (title and/or number and date of issue of standards and/or specifications) 9800 D/F//NL/I/E/P/S/SF EG Konformitätserkl. Grieskirchen, (Place and date of issue) Johann Erler Projektleitung (Name and job function of authorized person)

38 D Im Zuge der technischen Weiterentwicklung arbeitet die PÖTTINGER Entsorgungstechnik GmbH & Co KG ständig an der Verbesserung ihrer Produkte. Änderungen gegenüber den Abbildungen und Beschreibungen dieser Betriebsanleitung müssen wir uns darum vorbehalten, ein Anspruch auf Änderungen an bereits ausgelieferten Maschinen kann daraus nicht abgeleitet werden. Technische Angaben, Maße und Gewichte sind unverbindlich. Irrtümer vorbehalten. Nachdruck oder Übersetzung, auch auszugsweise, nur mit schriftlicher Genehmigung der PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. Alle Rechte nach dem Gesetz des Urheberrecht vorbehalten. F La société PÖTTINGER Entsorgungstechnik GmbH & Co KG améliore constamment ses produits grâce au progrès technique. C'est pourquoi nous nous réservons le droit de modifier descriptions et illustrations de cette notice d'utilisation, sans qu'on en puisse faire découler un droit à modifications sur des machines déjà livrées. Caractéristiques techniques, dimensions et poids sont sans engagement. Des erreurs sont possibles. Copie ou traduction, même d'extraits, seulement avec la permission écrite de PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. Tous droits réservés selon la réglementation des droits d'auteurs. Following the policy of the PÖTTINGER Entsorgungstechnik GmbH & Co KG to improve their products as technical developments continue, PÖTTINGER reserve the right to make alterations which must not necessarily correspond to text and illustrations contained in this publication, and without incurring obligation to alter any machines previously delivered. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of the PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. All rights under the provision of the Copyright Act are reserved. NL De PÖTTINGER Entsorgungstechnik GmbH & Co KG werkt permanent aan de verbetering van hun producten in het kader van hun technische ontwikkelingen. Daarom moeten wij ons veranderingen van de afbeeldingen en beschrijvingen van deze gebruiksaanwijzing voorbehouden, zonder dat daaruit een aanspraak op veranderingen van reeds geieverde machines kan worden afgeleid. Technische gegevens, maten en gewichten zijn niet bindend. Vergissingen voorbehouden. Nadruk of vertaling, ook gedeeltelijk, slechts met schiftelijke toestemming van de PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. Alle rechten naar de wet over het auteursrecht voorbehouden. V d sledku technickèho v voje pracuje CZ firma PÖTTINGER Entsorgungstechnik GmbH & Co KG neust le na zlepöenì sv ch v robk. ZmÏny v n vodu k pouûìv nì si v robce vyhrazuje. Poûadavky na zmïnu n vodu k pouûìv nì na pr vï dodanè stroje nemohou b t vyvozov ny. TechnickÈ daje, rozmïry a hmotnosti jsou nez vaznè. Dotisk nebo nov p eklad je moûn pouze za pìsemnèho souhlasu firmy PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. Vöechna pr va podlèhajì autorskèmu pr vu. I La PÖTTINGER Entsorgungstechnik GmbH & Co KG è costantemente al lavoro per migliorare i suoi prodotti mantenendoli aggiornati rispetto allo sviluppo della tecnica. Per questo motivo siamo costretti a riservarci la facoltà di apportare eventuali modifiche alle illustrazioni e alle descrizioni di queste istruzioni per l uso. Allo stesso tempo ciò non comporta il diritto di fare apportare modifiche a macchine già fornite. I dati tecnici, le misure e i pesi non sono impegnativi. Non rispondiamo di eventuali errori. Ristampa o traduzione, anche solo parziale, solo dietro consenso scritto della PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. Ci riserviamo tutti i diritti previsti dalla legge sul diritto d autore. P No âmbito do progresso técnico, a PÖTTINGER Entsorgungstechnik GmbH & Co KG trabalha permanentemente na melhoria dos seus produtos. Por esse motivo, reservamos o direito de proceder a alterações em relação às gravuras e às descrições do presente Manual de Instruções. No entanto, não pode daí resultar qualquer direito de alterações em máquinas já entregues. Indicações técnicas, dimensões e pesos sem compromisso. Reservamos o direito de erros. Reprodução ou tradução, mesmo por extracto, só mediante autorização escrita de PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. Reservamos todos os direitos ao abrigo da legislação em vigor sobre direitos de autor. E La empresa PÖTTINGER Entsorgungstechnik GmbH & Co KG se esfuerza contínuamente en la mejora constante de sus productos, adaptándolos a la evolución técnica. Por ello nos vemos obligados a reservarnos todos los derechos de cualquier modificación de los productos con relación a las ilustraciones y a los textos del presente manual, sin que por ello pueda ser deducido derecho alguno a la modificación de máquinas ya suministradas. Los datos técnicos, las medidas y los pesos se entienden sin compromiso alguno. La reproducción o la traducción del presente manual de instrucciones, aunque sea tan solo parcial, requiere de la autorización por escrito de PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen. Todos los derechos están protegidos por la ley de la propiedad industrial. SLO V teku nadaljnjega tehničnega razvoja si podjetje PÖTTINGER Entsorgungstechnik & Co KG trajno prizadeva izboljševati svoje izdelke. Zato si pridržujemo pravico do poznejših sprememb dejanske izvedbe v primerjavi s slikami in opisi v teh navodilih za uporabo, torej ne moremo upoštevati zahtev kupcev že dobavljenih strojev po spremembah na pozneje izdelanih strojih. Tehnični podatki, mere in mase so neobvezujoče. Možne so tudi napake v podatkih. Ponatis ali prevajanje po delih ali v celoti je dovoljeno samo s pisnim soglasjem podjetja PÖTTINGER Entsorgungstechnik & Co KG A-4710 Grieskirchen. Pridržujemo si vse pravice po avtorskem pravu.

39 PL W ramach rozwoju technicznego firma PÖTTINGER Entsorgungstechnik GmbH & Co KG pracuje cały czas nad ulepszaniem swoich produktów. W związku z tym musimy zastrzec sobie prawo do zmian w stosunku do rysunków i opisów znajdujących się w niniejszej instrukcji obsługi. Wykluczone są roszczenia o wprowadzanie zmian w maszynach już dostarczonych. Dane techniczne, wymiary oraz masy nie mają charakteru wiążącego. Zastrzega się możliwość obecności błędów. Przedruk lub tłumaczenie, również fragmentami dozwolone jest wyłącznie po uzyskaniu pisemnej zgody PÖTTINGER Entsorgungstechnik GmbH & Co KG A-4710 Grieskirchen Wszelkie prawa wynikające z praw autorskich zastrzeżone.

40 Pöttinger Entsorgungstechnik GmbH & Co KG Industriestraße 30 A-4710 Grieskirchen Telefon: 0043 (0) Telefax: 0043 (0) Internet: